K-BUG 5050/6050 DIGITAL COMPACT WEAVE WELDERS

K-BUG 5050 and K-BUG 6050

DIGITAL, COMPACT, STAND ALONE
Technical Data: K-BUG 5050 PENDULUM WEAVE WELDER & LINEAR WEAVE WELDER
Increases welding production
Power Requirements: Improves weld quality
KBUG-5050 120VAC/50-60Hz/1Ph
Reduces operator fatigue
KBUG-5052 240VAC/50-60Hz/1Ph
Net Weight: 10 lbs. (4.5 kg.)
Shipping Weight: 14 lbs. (6.3 kg.)

)
m
5 2 6"
m
Welding Position: All position

.4
(1
Torch Holder: Fits torch barrels up to 0.75" (19 mm)
Weaver Speed: 0 - 188 in/min (4775 mm/min)
Weave Width*: 0 - 1 in (25.4 mm)
Cycles*: 80 cycles per min. at 1" (25.4 mm) stroke * When torch Pivot-to-Tip length is 6" (152.4 mm)
as shown above. Increasing the Pivot-to-Tip
115 cycles per min. at .5" (12.7 mm) stroke length will increase the maximum speed and
200 cycles per min. at .25" (6.35 mm) stroke the weave width.

Technical Data: K-BUG 6050

Power Requirements:
KBUG-6050 120VAC/50-60Hz/1Ph
KBUG-6052 240VAC/50-60Hz/1Ph
Net Weight: 14 lbs. (6.3 kg.)
Shipping Weight: 18 lbs. (8.2 kg.)
Welding Position: All position
Torch Holder: Fits torch barrels up to 0.75" (19 mm)
Weaver Speed: 0 - 100 in/min (2540 mm/min)
Weave Width: 0 - 2 in (51 mm)
Bug-O Systems
Operator Controlled Mechanization
412-331-1776 www.bugo.com
Bug-O Systems is committed to empowering our customers
A QUALITY PRODUCT FROM BUG-O SYSTEMS • 280 TECHNOLOGY DRIVE • CANONSBURG, PA 15317-9564 USA by providing operator controlled mechanized solutions for
A DIVISION OF WELD TOOLING CORPORATION © Weld Tooling Corp. ROM 1:16 Litho in U.S.A. LIT-KBUG-5050-6050-BRO-0319 their welding, cutting and custom applications.
 K-BUG 5050 DIGITAL COMPACT PENDULUM WEAVE WELDER K-BUG 6050 DIGITAL COMPACT LINEAR WEAVE WELDER

INDUSTRY PROVEN INDUSTRY PROVEN

K-BUG 5050 Pendulum Heavy Fabrication & Manufacturing, Shipyards, Oil & Gas Industry K-BUG 6050 Linear Heavy Fabrication & Manufacturing, Shipyards, Oil & Gas Industry
WELDING APPLICATIONS: WELDING APPLICATIONS:

ALL POSITION FILLETS LAP JOINTS SEAM WELDS SEAM WELDS

Features:
Features:
• Compact, lightweight design for ease of use
• Compact, lightweight design for ease of use
• Independent control of dwell times from 0 - 10 seconds
• Independent control of dwell times from 0 - 10 seconds
• Magnetic control box
• Magnetic control box
• Torch "Quick Connect"
• Torch "Quick Connect"
• Weave speed and width controls
• Weave speed and width controls
• Modular design for a multitude of applications
• Modular design for a multitude of applications
• Weaver motor design prevents torch movement when
• Motor with high ratio gearbox for pendulum motion
Dimensions: prevents torch movement when power is off
power is off
• Closed loop speed and position control
• High speed motor for pendulum weaving Dimensions:
• High speed motor for linear weaving
• Programmable puddle control and crater fill times
• Programmable puddle build and crater fill times
• Independent control of pendulum weaving right and left
• Independent control of linear weaving right and left dwell times
dwell times 9.125"
6.440" 12.25" (312 mm) (232 mm) • Closed loop speed control to prevent drift from center of
(164mm) • Closed loop speed control to prevent drift from center
stroke
weld position
• Storage of motion parameters after power is turned off
• Storage of motion parameters after power is turned off
• Weld Contactor ON/OFF Switch
• Weld Contactor ON/OFF Switch Min.= 4.8" (122 mm)
Max.= 6.13" (156 mm)

9.470" (241mm) 3.523"

(90mm)

Accessories: For K-BUG 5050 & 6050

Dwell Left
Freestanding Torch Support Freestanding Torch Support Torch Options:
FTS-1020 with Automatic Height Control
FTS-1025 110 Volt Dwell Right For K-BUG 5050 & 6050
• Small, manually operated FTS-1025-240 240 Volt
torch manipulator Oscillation
• Compact, easy to use Width
• Provides effortless and SBG-450-L-(A)-(B) 450 Amp Gun/Lincoln 3/4" (19 mm)
smooth positioning of system
Oscillation For LN7, LN8, LN9, LN25, LN742,
cutting torch or welding • Designed to maintain Speed Synergic 7 & LN10 w/ adapter
gun constant torch-to-work SBG-450-T-(A)-(B) 450 Amp Gun/Lincoln Std.
distance Steering For all other Lincoln products
Knob SBG-450-M-(A)-(B) 450 Amp Gun/Miller
• Measuring amperage
SBG-450-E-(A)-(B) 450 Amp Gun/Euro
output, the controller Weld
Contactor (A)- Contact Tip Size 0.035" - 1/16" (0.89 - 1.59 mm)
will raise up or down
to maintain precise (B)- Cable Length 15 ft (4.57 m) / 25 ft (7.62 m)
Cycle Start Cycle Stop
torch work distance KBUG-6083 Plasma Torch Holder Assembly
automatically K-BUG 5050 & K-BUG 6050 Controls
2 3
 K-BUG 5050 DIGITAL COMPACT PENDULUM WEAVE WELDER K-BUG 6050 DIGITAL COMPACT LINEAR WEAVE WELDER

INDUSTRY PROVEN INDUSTRY PROVEN

K-BUG 5050 Pendulum Heavy Fabrication & Manufacturing, Shipyards, Oil & Gas Industry K-BUG 6050 Linear Heavy Fabrication & Manufacturing, Shipyards, Oil & Gas Industry
WELDING APPLICATIONS: WELDING APPLICATIONS:

ALL POSITION FILLETS LAP JOINTS SEAM WELDS SEAM WELDS

Features:
Features:
• Compact, lightweight design for ease of use
• Compact, lightweight design for ease of use
• Independent control of dwell times from 0 - 10 seconds
• Independent control of dwell times from 0 - 10 seconds
• Magnetic control box
• Magnetic control box
• Torch "Quick Connect"
• Torch "Quick Connect"
• Weave speed and width controls
• Weave speed and width controls
• Modular design for a multitude of applications
• Modular design for a multitude of applications
• Weaver motor design prevents torch movement when
• Motor with high ratio gearbox for pendulum motion
Dimensions: prevents torch movement when power is off
power is off
• Closed loop speed and position control
• High speed motor for pendulum weaving Dimensions:
• High speed motor for linear weaving
• Programmable puddle control and crater fill times
• Programmable puddle build and crater fill times
• Independent control of pendulum weaving right and left
• Independent control of linear weaving right and left dwell times
dwell times 9.125"
6.440" 12.25" (312 mm) (232 mm) • Closed loop speed control to prevent drift from center of
(164mm) • Closed loop speed control to prevent drift from center
stroke
weld position
• Storage of motion parameters after power is turned off
• Storage of motion parameters after power is turned off
• Weld Contactor ON/OFF Switch
• Weld Contactor ON/OFF Switch Min.= 4.8" (122 mm)
Max.= 6.13" (156 mm)

9.470" (241mm) 3.523"

(90mm)

Accessories: For K-BUG 5050 & 6050

Dwell Left
Freestanding Torch Support Freestanding Torch Support Torch Options:
FTS-1020 with Automatic Height Control
FTS-1025 110 Volt Dwell Right For K-BUG 5050 & 6050
• Small, manually operated FTS-1025-240 240 Volt
torch manipulator Oscillation
• Compact, easy to use Width
• Provides effortless and SBG-450-L-(A)-(B) 450 Amp Gun/Lincoln 3/4" (19 mm)
smooth positioning of system
Oscillation For LN7, LN8, LN9, LN25, LN742,
cutting torch or welding • Designed to maintain Speed Synergic 7 & LN10 w/ adapter
gun constant torch-to-work SBG-450-T-(A)-(B) 450 Amp Gun/Lincoln Std.
distance Steering For all other Lincoln products
Knob SBG-450-M-(A)-(B) 450 Amp Gun/Miller
• Measuring amperage
SBG-450-E-(A)-(B) 450 Amp Gun/Euro
output, the controller Weld
Contactor (A)- Contact Tip Size 0.035" - 1/16" (0.89 - 1.59 mm)
will raise up or down
to maintain precise (B)- Cable Length 15 ft (4.57 m) / 25 ft (7.62 m)
Cycle Start Cycle Stop
torch work distance KBUG-6083 Plasma Torch Holder Assembly
automatically K-BUG 5050 & K-BUG 6050 Controls
2 3
 K-BUG 5050/6050
Technical Data: K-BUG 5050
Power Requirements:
KBUG-5050 120VAC/50-60Hz/1Ph
KBUG-5052 240VAC/50-60Hz/1Ph
Net Weight: 10 lbs. (4.5 kg.)
Shipping Weight: 14 lbs. (6.3 kg.)
DIGITAL COMPACT WEAVE WELDERS
K-BUG 5050 and K-BUG 6050
DIGITAL, COMPACT, STAND ALONE
PENDULUM WEAVE WELDER & LINEAR WEAVE WELDER
Increases welding production
Improves weld quality
Reduces operator fatigue

)
m
5 2 6"
m
Welding Position: All position

.4
(1
Torch Holder: Fits torch barrels up to 0.75" (19 mm)
Weaver Speed: 0 - 188 in/min (4775 mm/min)
Weave Width*: 0 - 1 in (25.4 mm)
Cycles*: 80 cycles per min. at 1" (25.4 mm) stroke * When torch Pivot-to-Tip length is 6" (152.4 mm)
as shown above. Increasing the Pivot-to-Tip
115 cycles per min. at .5" (12.7 mm) stroke length will increase the maximum speed and
200 cycles per min. at .25" (6.35 mm) stroke the weave width.

Technical Data: K-BUG 6050

Power Requirements:
KBUG-6050 120VAC/50-60Hz/1Ph
KBUG-6052 240VAC/50-60Hz/1Ph
Net Weight: 14 lbs. (6.3 kg.)
Shipping Weight: 18 lbs. (8.2 kg.)
Welding Position: All position
Torch Holder: Fits torch barrels up to 0.75" (19 mm)
Weaver Speed: 0 - 100 in/min (2540 mm/min)
Weave Width: 0 - 2 in (51 mm)
Bug-O Systems
Operator Controlled Mechanization
412-331-1776 www.bugo.com
Bug-O Systems is committed to empowering our customers
A QUALITY PRODUCT FROM BUG-O SYSTEMS • 280 TECHNOLOGY DRIVE • CANONSBURG, PA 15317-9564 USA by providing operator controlled mechanized solutions for
A DIVISION OF WELD TOOLING CORPORATION © Weld Tooling Corp. ROM 1:16 Litho in U.S.A. LIT-KBUG-5050-6050-BRO-0319 their welding, cutting and custom applications.