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SCHEMATIC FEATURES AND TIPS


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THE BOOKMARKS PANEL WILL ALLOW YOU TO THE FUNCTION ISOLATION TOOLS ISOLATE
QUICKLY NAVIGATE TO POINTS OF INTEREST. CIRCUITS FOR EASY WIRE TRACING

Function Isolation Tools

Grids On/Off

All Circuits Off

All Circuits On
STANDARD VIEW
Vol 1 - Cab Wiring

032 (Red) (Battery Power)

640 (Blue) (Key Power)

021 (Orange) (Starting)

640 (Blue) (Key Power) CIRCUIT ISOLATED

CLICK HERE TO VIEW THE SCHEMATIC


UTILIZE HYPERTEXT TO NAVIGATE TO COMPONENTS AND THEIR MACHINE LOCA- SYMBOLS AND DEFINITIONS PAGE
TION QUICKLY. HYPERTEXT IS INDICATED BY TEXT THAT IS BLUE AND UNDERLINED. ELECTRICAL SYMBOLS

Pressure Temperature Level


Switch Switch Switch Circuit Breaker

BASIC HYDRAULIC SYMBOLS

Fluid Pump Spring


Variability
Conditioner or Motor (Adjustable)

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”

MACHINE VIEW, CLICKING ON THIS BUTTON WILL


VIEW ALL CALLOUTS MAKE ALL OF THE CALLOUTS VISIBLE. THIS
Due to different monitor sizes and PDF reader
preferences there may be some variance in linked
BUTTON IS TYPICALLY LOCATED IN THE TOP RIGHT schematic locations. This document is best viewed at
CORNER OF EVERY MACHINE VIEW PAGE. a screen resolution of 1024 X 768.

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS
VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC
ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

PILOT CONTROL Line Restriction


MAIN AUX.

2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump

External Return Internal Return Unidirectional Bidirectional


REMOTE SUPPLY PRESSURE Attachment Pump: Variable and
Pressure Compensated

Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. 325-AG135 PK-14
It has a coil that makes an electromagnet when current flows through it. Harness identification code:
This example indicates wire group 325, Wire Gauge*
The electromagnet can open or close the switch part of the relay. wire 135 in harness "AG". Wire Color
*Wire gauge is shown in AWG (American Wire Gauge)
Solenoid: A solenoid is an electrical component that is activated by electricity. but could also be shown in metric denoted with mm
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
RENR2383-06
April 2021

C15, C18, and 3406E Marine Engine


Electrical System
RLA1-UP
WKB1-UP
PLE1-UP
CKH1-UP
C1J1-UP
9WR10000-UP
STX1-UP

PUBLICATIONS.CAT.COM
© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
HARNESS CONNECTOR TABLES
Page 1 of 3

Connector Tables for Harnesses 202-2091 -03 and -04

P1 J61 J60
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737 RD-14 101-E22 1 126-1767 BR-16 J906-E51 A 180-9339
2 8T-8737 BK-14 229-E67 2 126-1767 BK-14 229-E31 B 126-1767
3 8T-8737 BK-14 229-E28 3 126-1767 BK A234-E43 C 133-0967
4 8T-8737 PK-16 M972-E32 4 180-9339 OR-16 944-E39 D 180-9339
BR-16 L464-E62 5 180-9340 RD-14 101-E40 5 126-1767 BR-16 945-E37 E 180-9339
6 8T-8737 GN K990-E48 F 180-9339
BR-16 945-E35 6 180-9339
7 8T-8737 YL K900-E45 G 180-9339
OR-16 944-E38 7 180-9339
H 8T-8737
OR-16 944-E3 8 180-9340 RD-14 101-E25 8 126-1767
J 8T-8737
BR-16 945-E4 9 180-9340 BK-14 229-E29 9 126-1767
ACCESSORY TABLE
10 8T-8737 BR-16 M971-E30 10 180-9339
QTY PART NAME P/N
11 8T-8737 BK-14 C212-E72 11 126-1767
1 RECEPTACLE_AS. 8T-8736
12 8T-8737 PK-16 F427-E2 12 180-9339
50mm TUBE 125-7876
PK-16 F427-E9 13 180-9340 BR-16 L464-E61 13 180-9339 1 CAP 8C-6354
14 8T-8737 YL-16 450-E66 14 180-9339 50mm TUBE 5P-0702
15 8T-8737 BR-16 451-E54 15 180-9339 1 BOOT 115-5674
16 8T-8737 BK A234-E41 16 133-0967
17 8T-8737 YL K900-E44 17 180-9339 J60
18 8T-8737 GN K990-E47 18 180-9339 CLR-GA WIRE NAME POS TERM/PLUG
BU-16 F429-E6 19 180-9340 YL-16 L460-E18 19 180-9339 RD-14 101-E58 1 126-1767
YL-16 F473-E7 20 180-9340 GY-16 L463-E13 20 180-9339 BK-14 229-E75 2 126-1767
YL-16 F424-E8 21 180-9340 GY-16 F401-E12 21 180-9339 BR-16 K883-E68 3 180-9339
PU-16 G966-E65 22 180-9340 YL-16 F424-E17 22 180-9339 BK A234-E42 4 133-0967
BU-16 F426-E10 23 180-9340 GY-16 F400-E11 23 180-9339 GN K990-E49 5 180-9339
24 8T-8737 BU-16 F429-E33 24 180-9339 YL K900-E46 6 180-9339
25 8T-8737 YL-16 F473-E36 25 180-9339 ACCESSORY TABLE
26 8T-8737 26 8T-8737 QTY PART NAME P/N
27 8T-8737 27 8T-8737 1 RECEPTACLE_AS. 3E-3382
GY-16 F400-E11 28 180-9340 1 WEDGE 3E-3383
28 8T-8737
GY-16 F401-E12 29 180-9340 50mm TUBE 125-7876
PK-14 391-E71 29 126-1767
1 STRAP 3S-2093
GY-16 L463-E13 30 180-9340 BR-14 J906-E50 30 126-1767
50mm TUBE 5P-0702
OR-14 X416-E69 31 126-1768 31 8T-8737
1 BOOT 6I-4347
32 8T-8737 32 8T-8737
33 8T-8737 33 8T-8737
P94
GN K990-E14 34 180-9340 BR-16 M973-E15 34 180-9339
CLR-GA WIRE NAME POS TERM/PLUG
BR-16 M973-E15 35 180-9340 YL-16 M974-E21 35 180-9339 BU-16 F426-E16 1 180-9340
36 8T-8737 PU-16 G966-E63 36 180-9339 BR-16 L464-E59 2 180-9340
37 8T-8737 PU-16 F425-E19 37 180-9339 BR-14 J906-E60 3 126-1768
YL-16 450-E66 38 180-9340 GY-16 R819-E26 38 180-9339 BU-16 F429-E55 4 180-9340
BR-16 451-E54 39 180-9340 BU-16 F426-E1 39 180-9339 YL-16 F473-E56 5 180-9340
YL-16 L460-E18 40 180-9340 40 8T-8737 YL-16 F424-E53 6 180-9340
PU-16 F425-E19 41 180-9340 BR-14 X994-E52 41 126-1767 PK-16 F427-E5 7 180-9340
BK A234-E20 42 133-0969 BK-14 C214-E70 42 126-1767 RD-14 101-E57 8 126-1768
43 8T-8737 OR-14 X416-E69 43 126-1767 PK-14 391-E71 9 126-1768
YL-16 M974-E21 44 180-9340 BR-16 K883-E68 44 180-9339 BK-14 229-E73 10 126-1768
45 8T-8737 45 8T-8737 PU-16 G966-E64 11 180-9340
46 8T-8737 46 8T-8737 BK-14 C214-E70 12 126-1768
47 8T-8737 47 8T-8737 ACCESSORY TABLE
RD-14 101-E22 48 126-1768 48 8T-8737 QTY PART NAME P/N
49 8T-8737 49 8T-8737 1 PLUG_AS. 155-2252
YL K900-E23 50 180-9340 1 WEDGE 155-2258
50 8T-8737
51 8T-8737 1 BOOT 115-5674
51 8T-8737
RD-14 101-E40 52 126-1768 52 8T-8737
RD-14 101-E24 53 126-1768 53 8T-8737
54 8T-8737 54 8T-8737
55 8T-8737 55 8T-8737
56 8T-8737 56 8T-8737
BR-14 X994-E52 57 126-1768 57 8T-8737
58 8T-8737 58 8T-8737
GY-16 R819-E26 59 180-9340 59 8T-8737
60 8T-8737 60 8T-8737
BK-14 229-E67 61 126-1768 61 8T-8737
62 8T-8737 62 8T-8737
BK-14 229-E27 63 126-1768 63 8T-8737
64 8T-8737 64 8T-8737
BK-14 229-E76 65 126-1768 65 8T-8737
BR-16 M971-E30 66 180-9340 66 8T-8737
BK-14 229-E31 67 126-1768 67 8T-8737
PK-16 M972-E32 68 180-9340 68 8T-8737
BK-14 C212-E72 69 126-1768 69 8T-8737
BR-14 J906-E34 70 126-1768 70 8T-8737
ACCESSORY TABLE ACCESSORY TABLE
QTY PART NAME P/N QTY PART NAME P/N
1 PLUG_AS. 160-7689 1 RECEPTACLE_AS. 103-0213
1 ENDBELL 126-1774 50mm TUBE 125-7876
50mm TUBE 5P-0702 1 BOOT 165-4893
2 STRAP 3S-2093 50mm TUBE 5P-0702
50mm TUBE 125-7876
1 BOOT 6I-4348
HARNESS CONNECTOR TABLES
Page 2 of 3
Connector Tables for Harnesses 202-2090 - 02, -03 and -04

P2 P100 P212
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
BU-16 995-A15 1 180-9340
1 8T-8737 BU-16 N940-A40 A 180-9340
PK-16 G833-A38 2 180-9340
OR-16 997-A1 2 180-9340 YL-16 N941-A42 B 180-9340
ACCESSORY TABLE
BR-16 993-A2 3 180-9340 QTY PART NAME P/N BU-16 G428-A6 C 180-9340
OR-16 R800-A60 4 180-9340 1 PLUG_AS. 155-2269 ACCESSORY TABLE
BK-16 J842-A59 5 180-9340 1 WEDGE 155-2261 QTY PART NAME P/N
OR-16 M967-A58 6 180-9340 1 BOOT 6I-4347 1 PLUG_AS. 155-2267
7 8T-8737 1 WEDGE 155-2276
P103
8 8T-8737 1 BOOT 6I-4347
CLR-GA WIRE NAME POS TERM/PLUG
9 8T-8737
BU-16 C967-A16 1 180-9340
10 8T-8737 PK-16 G833-A37 2 180-9340 P300
11 8T-8737 ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG
12 8T-8737 QTY PART NAME P/N GY-16-HV A701-A17 1 180-9340
13 8T-8737 1 PLUG_AS. 155-2269 PU-16-HV A702-A18 2 180-9340
BU-16 G428-A6 14 180-9340 1 WEDGE 155-2261 BR-16-HV A703-A19 3 180-9340
1 BOOT 6I-4347
15 8T-8737 GY-16-HV J763-A20 4 180-9340
WH-16 A745-A7 16 180-9340 P105
BU-16-HV A705-A30 5 180-9340
YL-16 R818-A8 17 180-9340 CLR-GA WIRE NAME POS TERM/PLUG GY-16-HV A706-A31 6 180-9340
PK-16 G833-A9 18 180-9340 YL-16 F421-A61 1 180-9340 7 8T-8737
19 8T-8737 PK-16 G833-A62 2 180-9340 YL-16-HV L985-A25 8 180-9340
20 8T-8737 ACCESSORY TABLE 9 8T-8737
QTY PART NAME P/N
21 8T-8737 OR-16-HV L984-A23 10 180-9340
1 PLUG_AS. 155-2269
PK-16 F723-A10 22 180-9340 11 8T-8737
1 WEDGE 155-2261
PU-16 F724-A11 23 180-9340 1 BOOT 6I-4347
WH-16-HV L983-A24 12 180-9340
GY-16 994-A12 24 180-9340 ACCESSORY TABLE
25 8T-8737 P137 QTY PART NAME P/N
OR-16 H479-A13 26 180-9340 CLR-GA WIRE NAME POS TERM/PLUG 1 PLUG_AS. 155-2252
27 8T-8737 BU-16 N940-A39 A 8T-8730 1 WEDGE 155-2258
YL-16 N941-A41 B 8T-8730
28 8T-8737 1 BOOT 115-5674
YL-16 R818-A8 C 8T-8730
29 8T-8737
ACCESSORY TABLE
30 8T-8737 QTY PART NAME P/N P400
31 8T-8737 1 PLUG_AS. 169-8670 CLR-GA WIRE NAME POS TERM/PLUG
BU-16 995-A15 32 180-9340 1 WEDGE 155-2276 PK-16 F723-A10 1 180-9340
YL-16 F421-A61 33 180-9340 1 BOOT 6I-4347 PU-16 F724-A11 2 180-9340
PU-16 F460-A3 34 180-9340 ACCESSORY TABLE
P137 (CKH1-306)
BU-16 C967-A16 35 180-9340 QTY PART NAME P/N
CLR-GA WIRE NAME POS TERM/PLUG
GY-16-HV A701-A17 36 180-9340 1 PLUG_AS. 155-2269
BU-16 N940-A39 A 8T-8730
PU-16-HV A702-A18 37 180-9340 YL-16 N941-A41 B 8T-8730 1 WEDGE 155-2261
BR-16-HV A703-A19 38 180-9340 YL-16 R818-A8 C 8T-8730 1 BOOT 6I-4347
GY-16-HV J763-A20 39 180-9340 ACCESSORY TABLE
PK-16 A746-A70 40 180-9340 QTY PART NAME P/N P401
BU-16 N940-A21 41 180-9340 1 PLUG_AS. 8T-8731 CLR-GA WIRE NAME POS TERM/PLUG
1 BOOT 6I-4347
YL-16 N941-A22 42 180-9340 BK-16 E963-A28 1 180-9340
43 8T-8737 GY-16 R817-A27 2 180-9340
P145
WH-16-HV L983-A24 44 180-9340 CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE
OR-16-HV L984-A23 45 180-9340 PU-16 F460-A3 1 180-9340 QTY PART NAME P/N
YL-16-HV L985-A25 46 180-9340 PK-16 G833-A4 2 180-9340 1 PLUG_AS. 155-2269
47 8T-8737 ACCESSORY TABLE 1 WEDGE 155-2261
QTY PART NAME P/N 1 BOOT 6I-4347
GY-16 R817-A27 48 180-9340
1 PLUG_AS. 155-2269
BK-16 E963-A28 49 180-9340
1 WEDGE 155-2261
50 8T-8737 1 BOOT 6I-4347
P402
51 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
52 8T-8737 J200 BU-16 E965-A33 1 180-9340
53 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG YL-16 E966-A32 2 180-9340
BU-16-HV A705-A30 54 180-9340 OR-16 997-A45 A 180-9339 ACCESSORY TABLE
BR-16 993-A51 B 180-9339
GY-16-HV A706-A31 55 180-9340 QTY PART NAME P/N
PK-16 A746-A70 C 180-9339
56 8T-8737 1 PLUG_AS. 155-2269
ACCESSORY TABLE
57 8T-8737 QTY PART NAME P/N
1 WEDGE 155-2261
YL-16 E966-A32 58 180-9340 1 RECEPTACLE_AS. 3E-3370 1 BOOT 6I-4347
BU-16 E965-A33 59 180-9340 1 WEDGE 3E-3371
60 8T-8737 1 BOOT 6I-4347 P800
61 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
P201
62 8T-8737 OR-16 R800-A60 A 180-9340
CLR-GA WIRE NAME POS TERM/PLUG
63 8T-8737 BK-16 J842-A59 B 180-9340
OR-16 997-A46 A 180-9340
64 8T-8737 BR-16 993-A54 B 180-9340 OR-16 M967-A58 C 180-9340
65 8T-8737 GY-16 994-A12 C 180-9340 ACCESSORY TABLE
66 8T-8737 ACCESSORY TABLE QTY PART NAME P/N
67 8T-8737 QTY PART NAME P/N 1 PLUG_AS. 155-2267
68 8T-8737 1 PLUG_AS. 155-2267 1 WEDGE 155-2276
1 WEDGE 155-2276
69 8T-8737 1 BOOT 6I-4347
1 BOOT 6I-4347
70 8T-8737
ACCESSORY TABLE P209 J803
QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
1 PLUG_AS. 160-7690 OR-16 997-A47 A 180-9340 OR-16 H479-A13 1 180-9339
1 ENDBELL 126-1774 BR-16 993-A52 B 180-9340 YL-16 N941-A49 2 180-9339
WH-16 A745-A7 C 180-9340 ACCESSORY TABLE
2 STRAP 3S-2093
ACCESSORY TABLE
1 BOOT 6I-4348 QTY PART NAME P/N
QTY PART NAME P/N
1 RECEPTACLE_AS. 3E-3364
1 PLUG_AS. 155-2267
1 WEDGE 155-2276 1 WEDGE 3E-3365
1 BOOT 6I-4347 1 BOOT 6I-4347
HARNESS CONNECTOR TABLES
Page 3 of 3

Connector Tables for Harnesses


203-9609 -01 and 244-2628 -00

J209A J209A
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
BU-16 F426-T1 1 180-9340 BU-16 F426-T1 1 180-9339
BR-16 L464-T2 2 180-9340 BR-16 L464-T2 2 180-9339
BR-14 J906-T3 3 126-1768 BR-14 J906-T3 3 126-1767
BU-16 F429-T4 4 180-9340 BU-16 F429-T4 4 180-9339
YL-16 F473-T5 5 180-9340 YL-16 F473-T5 5 180-9339
YL-16 F424-T6 6 180-9340 YL-16 F424-T6 6 180-9339
PK-16 F427-T7 7 180-9340 PK-16 F427-T7 7 180-9339
RD-14 101-T8 8 126-1768 RD-14 101-T8 8 126-1767
PK-14 391-T9 9 126-1768 PK-14 391-T9 9 126-1767
BK-14 229-T10 10 126-1768 BK-14 229-T10 10 126-1767
PU-16 G966-T11 11 180-9340 PU-16 G966-T11 11 180-9339
BK-14 C214-T12 12 126-1768 BK-14 C214-T12 12 126-1767
ACCESSORY TABLE ACCESSORY TABLE
QTY PART NAME P/N QTY PART NAME P/N
1 PLUG_AS. 155-2252 1 RECEPTACLE_AS. 3E-5179
1 WEDGE 155-2258 1 WEDGE 3E-5180
1 BOOT 115-5674 1 BOOT 115-5674

Connector Tables for Harnesses


203-9610 -01 and 241-3286 -00

J209A J209A
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
OR-16 997-J1 A 180-9339 OR-16 997-J1 A 180-9340
BR-16 993-J2 B 180-9339 BR-16 993-J2 B 180-9340
PK-16 C991-J3 C 180-9339 PK-16 C991-J3 C 180-9340
ACCESSORY TABLE ACCESSORY TABLE
QTY PART NAME P/N QTY PART NAME P/N
1 RECEPTACLE_AS. 3E-3370 1 PLUG_AS. 155-2267
1 WEDGE 3E-3370 1 WEDGE 155-2267
1 BOOT 6I-4347 1 BOOT 6I-4347
14 13 12 11 10 9 8 7 6 5 4 3 2 1
NOT
1607690 USED P145 1 2
1552269 4 3
START/STOP PANEL (TYPICAL/LATE)
P2
ENGINE MOUNTED
1 A701 GY-16 F460-A3 PU-16 1 SIGNAL FUEL OUTLET TEMPERATURE SENSOR
ANALOG SENSOR POWER +5V 2 997-A1 OR-16 NOT A702 PU-16 G833-A4 PK-16 2 GROUND 130-9811 R
CUSTOMER PROVIDED
ANALOG SENSOR COMMON 3 993-A2 BR-16 INJECTOR USED A703 BR-16 G833-A4 PK-16 ENGINE SHUTDOWN SWITCH ST B 1 YL-16
DIGITAL SENSOR POWER +8V 4 R800-A60 OR-16 HARNESS A704 GN-16 F460-A3 PU-16 C OFF
(NOTE E) ON S 2 PU-16
DIGITAL SENSOR COMMON 5 J842-A59 BK-16 CONNECTOR A705 BU-16 E963-A28 BK-16 START RELAY ENGINE SHUTDOWN S ON
COOLANT LEVEL SENSOR J300 NOT OFF C 3 OR-16 ST
6 M967-A58 OR-16 E965-A33 BU-16 (SMMS) SWITCH B
P300 (3E7990 EARLY C18) P401 4 BR-16
7 USED R817-A27 GY-16 9F-3099 (24V) 109-6507
1552252 290-8858 NO.5 NO.4 NO.3 NO.2 NO.1 1552269 R KEY SWITCH
8 G833-A37 PK-16 030-2266 (12V)
CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER
9 A701-A17 GY-16 1 A701 GY-16 NO.6 995-A15 BU-16 E963-A28 BK-16 1 SIGNAL(-) (CRANKSHAFT POSITION) 110-7887
INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR PRIMARY ENGINE SPEED/TIMING SENSOR
REMOTE START 391-PK 391-PK 391-PK
10 A702-A18 PU-16 2 G833-A38 PK-16 R817-A27 GY-16 2 SIGNAL(+)
J 11 A703-A19 BR-16 3
A702 PU-16
A703 BR-16
CYLINDER
INJECTOR E966-A32 YL-16
189-9266 - C18
191-8303 - 3406E
CB
SWITCH
G966-PU J

J906-BR
4 (NOTE G)

501-YL/RD
12 J763-A20 GY-16 A704 GN-16 C967-A16 BU-16

101-RD
C214-BK
13 A705-A30 BU-16 5 A705 BU-16 G833-A62 PK-16

500-RD
D790 OR-16 D789 WH-16
TRANSMISSION OIL PRESSURE SENSOR 14 G428-A6 BU-16 A706-A31 GY-16 6 A706 GY-16 A706 GY-16 F421-A61 YL-16 +
15 7 D788 BK-16 D791 YL-16 N941-A49 YL-16 F473-YL
REMOTE START WARNING LAMP
(Dimensions: 48 inches x 35 inches)

FUEL PRESSURE SENSOR 16 A745-A7 WH-16 L985-A25 YL-16 8 D791 YL-16 D791 YL-16 H479-A13 OR-16 P402 -BATTERY +BATTERY - 229-BK
REMOTE SHUTDOWN SW + MAINTENANCE
TRANSMISSION OIL TEMPERATURE SENSOR 17 R818-A8 YL-16 9 D787 GN-16 1552269 BUS BAR BUS BAR F429-BU CLEAR SWITCH
(+)BATTERY KEYSWITCH DIAGNOSTIC LAMP 229-BK
ENGINE TEMPERATURE SENSOR COMMON 18 G833-A9 PK-16 L984-A23 OR-16 10 D790 OR-16 D790 OR-16 E965-A33 BU-16 1 BK-18 SIGNAL(-) (CAMSHAFT POSITION) 3N-5716
D786 BR-16 SECONDARY ENGINE SPEED/TIMING SENSOR
(+)BATTERY KEYSWITCH +-
19 11 E966-A32 YL-16 2 WH-18 SIGNAL(+) F424-YL
D789 WH-16 D789 WH-16 P800 188-7513 - C18 MAINTENANCE LAMP
20 L983-A24 WH-16 12 201-6617 - 3406E BATTERY (+)BATTERY UNSWITCHED 229-BK
1552267 -
21 (+)BATTERY UNSWITCHED 7N-5876 (24V LAMPS)
TIMING CALIBRATION PROBE(+) 22 P400 A RD-18 +8V 12V or 24V 2N-2372 (12V LAMPS)
F723-A10 PK-16 R800-A60 OR-16 COOLANT LEVEL SENSOR (+)BATTERY UNSWITCHED
1552269 3E3364
RENR2383-06

TIMING CALIBRATION PROBE(-) 23 F724-A11 PU-16 J842-A59 BK-16 B BK-18 GROUND (165-6634 EARLY C18) CB (-)BATTERY (NOTE A)
P103

229-BK
ENGINE OIL PRESSURE SENSOR 24 994-A12 GY-16 F723-A10 PK-16 1 TIMING CALIBRATION M967-A58 OR-16 C GN-18 SIGNAL 204-2518 20A (-)BATTERY (NOTE A)
1552269

229-BK
25 F724-A11 PU-16 2 (TC)PROBE CONNECTOR (-)BATTERY (NOTE A)
FUEL LEVEL SENSOR 26 H479-A13 OR-16 C967-A16 BU-16 1 SIGNAL INLET MANIFOLD TEMPERATURE SENSOR (-)BATTERY
27 G833-A37 PK-16 2 GROUND 130-9811
28 R817-A27 GY-16 P201
29 H479-A13 OR-16 1552267 6T-3643
- +
30 R800-A60 OR-16 997-A46 OR-16 A +5V
ENGINE OIL PRESSURE SENSOR
31 F421-A61 YL-16 993-A54 BR-16 B GROUND 161-1705 15A
COOLANT TEMPERATURE SENSOR 32 995-A15 BU-16 995-A15 BU-16 994-A12 GY-16 C SIGNAL P100 HOUR METER
FUEL TEMPERATURE SENSOR 33 F421-A61 YL-16 E963-A28 BK-16 1552269 6T-7337
FUEL TEMPERATURE SENSOR (OUTLET) 34 F460-A3 PU-16 R818-A8 YL-16 995-A15 BU-16 1 SIGNAL COOLANT TEMPERATURE SENSOR
INLET AIR TEMPERATURE SENSOR 35 C967-A16 BU-16 A745-A7 WH-16 G833-A38 PK-16 2 GROUND 130-9811
J200

G966-PU
INJECTOR 1 36 A701-A17 GY-16 A746-A70 PK-16

C214-BK

F429-BU

F426-BU
F427-PK
L464-BR

J906-BR
F424-YL

F473-YL

101-RD
229-BK

391-PK
INJECTOR 2 37 A702-A18 PU-16 M967-A58 OR-16 3E3370
INJECTOR 3 38 A703-A19 BR-16 E965-A33 BU-16 997-A45 OR-16 A OR-18 +5V
BOOST PRESSURE SENSOR
INJECTOR 4 39 J763-A20 GY-16 E966-A32 YL-16 993-A51 BR-16 B YL-18 GROUND 218-3840 J92
INTAKE MANIFOLD AIR PRESSURE SENSOR 40 A746-A70 PK-16 994-A12 GY-16 A746-A70 PK-16 C GN-18 SIGNAL P105
I ANALOG SENSOR POWER +5V
ANALOG SENSOR COMMON
41
42
N940-A21 BU-16
N941-A22 YL-16
J842-A59 BK-16
C967-A16 BU-16 F421-A61 YL-16
1552269
1 SIGNAL FUEL TEMPERATURE SENSOR
RD-10

YL-RD-10
1

1
I
43 G428-A6 BU-16 G833-A62 PK-16 2 GROUND 130-9811 G S
INJECTOR COMMON 1 AND 2 44 L983-A24 WH-16 F460-A3 PU-16 P209 J209A P209B P93

INJECTOR COMMON 3 AND 4 45 L984-A23 OR-16 G833-A4 PK-16 1552267 3E3370 1552267 MTR BAT.

INJECTOR COMMON 5 AND 6 46 L985-A25 YL-16 G833-A9 PK-16 G833-A38 PK-16 997-A47 OR-16 A 997-J1 OR-16 A +5V FUEL PRESSURE RD-4

PRIMARY SPEED / TIMING SENSOR (+)


47
48 R817-A27 GY-16
G833-A62 PK-16
G833-A37 PK-16
993-A52 BR-16
A745-A7 WH-16
B
C
993-J2 BR-16
C991-J3 PK-16
B
C
GROUND
SIGNAL
SENSOR
161-1705
J803
3E3364 FUEL LEVEL SENSOR
STARTING Wire Number Code
MOTOR CB P94B J94B
PRIMARY SPEED / TIMING SENSOR (-) 49 E963-A28 BK-16 N940-A21 BU-16 N940-A39 BU-16 H479-A13 OR-16 1 SIGNAL OPTIONAL 1552252
50 N940-A40 BU-16 N941-A49 YL-16 2 GROUND 33 ohms FULL
240 ohms EMPTY
Code Component Terminal F426-T1 BU-16 1 F426- BU
51 N941-A41 YL-16

RD-4
1. HARNESS 203-9610 - ALL RIGHT-HAND ENGINES L464-T2 BR-16 2 L464- BR
52 N941-A22 YL-16 N941-A42 YL-16 2. HARNESS 241-3286 - LEFT-HAND ENGINES 050 Starter Motor (RH) +Battery J906-T3 BR-14 3 J906- BR
53 N941-A49 YL-16
WITH OPTIONAL DUPLEX FUEL FILTERS 051 Starter Motor (RH) -Battery F429-T4 BU-16 4 F429- BU
INJECTOR 5 54 A705-A30 BU-16 997-A45 OR-16
INJECTOR 6 55 A706-A31 GY-16 997-A1 OR-16 997-A47 OR-16 CKH1-306 3. NOT REQUIRED ON STANDARD LEFT-HAND ENGINES
052 Starter Motor (RH) Start THIS EXTENSION HARNESS IS ONLY F473-T5 YL-16 5 F473- YL
BK-4 F424-T6 YL-16 6 F424- YL
56 997-A46 OR-16 202-2091 -03 INSTALLED ON RIGHT-HAND ENGINES
056 Start Relay (RH) +Battery Out F427-T7 PK-16 7 F427- PK
57 993-A52 BR-16
101-T8 RD-14 8 101- RD
36 Page,

SECONDARY SPEED / TIMING SENSOR (+) 58 E966-A32 YL-16 993-A2 BR-16 993-A54 BR-16 229-E76 BK-14 229-E75 BK-14 ALTERNATOR 059 Start Relay (RH) +Battery In 391-T9 PK-14 9 391- PK
SECONDARY SPEED / TIMING SENSOR (-) 59 E965-A33 BU-16 993-A51 BR-16 229-E29 BK-14
150 Starter Motor (LH) +Battery 229-T10 BK-14 10 229-BK
60
P137 USED ON CKH1-306 202-2090 -02 G966-T11 PU-16 11 G966-PU
61 229-E73 BK-14 151 Starter Motor (LH) -Battery
8T8731 C214-T12 BK-14 12 C214-BK
62 229-E27 BK-14 229-E28 BK-14
N940-A39 BU-16 A OR-18 +5V TRANSMISSION OIL TEMP SENSOR 152 Starter Motor (LH) Start
63
N941-A41 YL-16 B BK-18 GROUND 100-3055
64 OPTIONAL 156 Start Relay (LH) +Battery Out
R818-A8 YL-16 C WH-18 SIGNAL
65 A234-E74 BK-14 A234-E41 BK
66 A234-E43 BK 159 Start Relay (LH) +Battery In
67 A234-E42 BK START/STOP PANEL (TYPICAL/EARLY)
P137 251 Alternator (RH) -Battery
68
1698670 252 Alternator (RH) +Battery ENGINE MOUNTED
69 A234-E20 BK
70 A234-E79 BK N940-A39 BU-16 A OR-18 +5V TRANSMISSION OIL TEMPERATURE SENSOR
253 Alternator (RH) -Battery R
K900-E78 YL K900-E45 YL N941-A41 YL-16 B BK-18 GROUND 106-0735
F473-E7 YL-16 F473-E36 YL-16
H 1
2 F424-E8 YL-16
F473-E56 YL-16
F424-E17 YL-16
K900-E44 YL R818-A8 YL-16 C WH-18 SIGNAL OPTIONAL 256 Alternator (RH) +Battery
START RELAY
ENGINE SHUTDOWN
1
2
YL-16
PU-16
C
S
OFF
ON
H
K900-E23 YL K900-E46 YL
264 Alternator Breaker (RH) +Battery In (SMMS) 3 OR-16 ST
3 F424-E53 YL-16 P212 SWITCH B
4 P94 J94A 265 Alternator Breaker (RH) +Battery Out 9F-3099 (24V) 4 BR-16
F427-E9 PK-16 F427-E5 PK-16 1552267 109-6507
HOUR METER (-) 5 L464-E62 BR-16 F427-E2 PK-16 K990-E49 GN 1552252 3E5179 030-2266 (12V) KEY SWITCH
K990-E14 GN 1 N940-A40 BU-16 A OR-18 +5V 351 Alternator (LH) -Battery 110-7887
6 101-E24 RD-14 101-E58 RD-14 F426-E16 BU-16 F426-T1 BU-16 TRANSMISSION OIL PRESSURE SENSOR
N941-A42 YL-16 B YL-18 GROUND 161-9932 391-PK 391-PK 391-PK
7 101-E25 RD-14 L464-E59 BR-16 2 L464-T2 BR-16 352 Alternator (LH) +Battery 229-BK G966-PU
CAT DATA LINK (+) K990-E77 GN 3 G428-A6 BU-16 C GN-18 SIGNAL OPTIONAL
8 944-E3 OR-16 101-E57 RD-14 J906-E60 BR-14 J906-T3 BR-14
353 Alternator (LH) -Battery

J906-BR
501-YL/RD
CAT DATA LINK (-) 9 945-E4 BR-16 945-E4 BR-16 945-E37 BR-16 K990-E48 GN F429-E55 BU-16 4 F429-T4 BU-16

150-OR
10 945-E35 BR-16 K990-E47 GN F473-E56 YL-16 5 F473-T5 YL-16 356 Alternator (LH) +Battery

500-RD
11 944-E3 OR-16 944-E39 OR-16 F424-E53 YL-16 6 F424-T6 YL-16 +
12 944-E38 OR-16 F427-E5 PK-16 7 F427-T7 PK-16
THIS EXTENSION HARNESS IS ONLY 364 Alternator Breaker (LH) +Battery In F473-YL
INSTALLED ON RIGHT-HAND ENGINES WARNING LAMP 229-BK
HOUR METER (+) 13 F427-E9 PK-16 101-E57 RD-14 8 101-T8 RD-14 365 Alternator Breaker (LH) +Battery Out - MAINTENANCE
+ F429-BU
14 229-E73 BK-14 391-E71 PK-14 9 391-T9 PK-14 CLEAR SWITCH
DIAGNOSTIC LAMP 229-BK
15 229-E75 BK-14 229-E73 BK-14 10 229-T10 BK-14 3N-5716
11
TYPICAL WIRE NUMBER: 050 E 365 +-
16 229-E27 BK-14 229-E28 BK-14 G966-E64 PU-16 G966-T11 PU-16 F424-YL
MAINTENANCE LAMP
17 C214-E70 BK-14 12 C214-T12 BK-14 229-BK
Right Hand Starter Motor +Battery Connection -
18 229-E73 BK-14 C18 Engine 7N-5876 (24V LAMPS)
DIAGNOSTIC INDICATOR 19 F429-E6 BU-16 229-E76 BK-14 229-E29 BK-14 G966-E64 PU-16 Left Hand Alternator Breaker Power Out Connection 2N-2372 (12V LAMPS)
WARNING INDICATOR 20 F473-E7 YL-16 A234-E74 BK-14 101-E57 RD-14 TERMINATION This wire routes from the Right Hand Starter Motor +Battery Connection to
RESISTOR

229-BK
MAINTENANCE INDICATOR 21 F424-E8 YL-16 F427-E5 PK-16 J67 the Left Hand Alternator Breaker +Battery Out Connection on a C18 Engine.
3E3382 208-0432

229-BK
REMOTE SHUTDOWN SWITCH 22 G966-E65 PU-16 A234-E42 BK F424-E53 YL-16
MAINTENANCE CLEAR SWITCH 23 F426-E10 BU-16 A234-E20 BK A234-E74 BK-14 F473-E56 YL-16 101-E58 RD-14 1
24 F429-E55 BU-16 229-E75 BK-14 2
25 A234-E79 BK J906-E60 BR-14 K883-E68 BR-16 3
4 6T-3643
26 A234-E43 BK L464-E59 BR-16 A234-E42 BK - +
27 A234-E79 BK A234-E41 BK F426-E16 BU-16 K990-E49 GN 5
LOW OIL PRESSURE INDICATOR 28 F400-E11 GY-16 A234-E42 BK K900-E46 YL 6 15A
HIGH COOLANT TEMPERATURE INDICATOR 29 F401-E12 GY-16 101-E58 RD-14 HOUR METER
LOW COOLANT LEVEL INDICATOR 30 L463-E13 GY-16 229-E75 BK-14 6T-7337
K900-E78 YL K900-E45 YL
GENERAL ALARM 31 X416-E69 OR-14 K900-E44 YL K990-E49 GN
G 32 K900-E46 YL G

F428-WH

G966-PU
33 J906-E51 BR-16

F429-BU

F426-BU
F427-PK

J906-BR
F424-YL

F473-YL

150-OR
229-BK

391-PK
J1939 DATA LINK (-) 34 K990-E14 GN K900-E23 YL 229-E31 BK-14 J60
SYNCHRONIZE SWITCH 1 35 M973-E15 BR-16 K900-E46 YL A234-E43 BK 8T8736
36 944-E39 OR-16 J906-E51 BR-16 A (+)BATTERY KEYSWITCH
J92
37 945-E37 BR-16 229-E31 BK-14 B (-)BATTERY
TACHOMETER (+) 38 450-E66 YL-16 K990-E77 GN K990-E47 GN K990-E48 GN A234-E43 BK C J1939 SHIELD 1
TACHOMETER (-) 39 451-E54 BR-16 K990-E48 GN K900-E45 YL 944-E39 OR-16 D CAT DATA LINK (+)
1
TRIP CLEAR SWITCH 40 L460-E18 YL-16 C214-E70 BK-14 945-E37 BR-16 E CAT DATA LINK (-)
TROLLING MODE SWITCH 41 F425-E19 PU-16 391-E71 PK-14 K990-E48 GN F J1939 DATA (-) P93
J1939 SHIELD 42 A234-E20 BK K990-E14 GN K883-E68 BR-16 K900-E45 YL G J1939 DATA (+)
43 K990-E49 GN H
SYNCHRONIZE SWITCH 2 44 M974-E21 YL-16 K883-E68 BR-16 J
45 391-E71 PK-14
46 J906-E34 BR-14 J906-E51 BR-16 C214-E70 BK-14 SERVICE TOOL CONNECTOR J94B
47 J906-E50 BR-14 229-E28 BK-14 1 F426-BU
(+)BATTERY UNSWITCHED 48 101-E22 RD-14 J906-E60 BR-14 101-E22 RD-14 2 F428-WH
49 229-E67 BK-14 (+)BATTERY UNSWITCHED
CUSTOMER CONNECTOR 3 J906- BR
J1939 DATA LINK (+) 50 K900-E23 YL F426-E10 BU-16 F426-E16 BU-16 X994-E52 BR-14 (+)BATTERY UNSWITCHED
J61 4 F429-BU
51 F426-E1 BU-16 M972-E32 PK-16 (+)BATTERY UNSWITCHED
1030213 5 F473-YL
(+)BATTERY UNSWITCHED 52 101-E40 RD-14 101-E40 RD-14 (-)BATTERY
6 F424-YL
(+)BATTERY UNSWITCHED 53 101-E24 RD-14 G966-E65 PU-16 G966-E63 PU-16 945-E35 BR-16 101-E22 RD-14 1 (+)BATTERY UNSWITCHED (-)BATTERY
7 F427-PK
54 G966-E64 PU-16 944-E38 OR-16 229-E67 BK-14 2 (-)BATTERY (-)BATTERY
8 150-OR
55 101-E25 RD-14 229-E28 BK-14 3 (-)BATTERY
9 391-PK
56 L464-E62 BR-16 L464-E59 BR-16 229-E29 BK-14 M972-E32 PK-16 4 SECONDARY THROTTLE POSITION REMOTE START
10 229- BK
STARTER INTERLOCK 57 X994-E52 BR-14 L464-E61 BR-16 M971-E30 BR-16 101-E40 RD-14 5 (+)BATTERY UNSWITCHED (+)BATTERY KEYSWITCH
11 G966-PU
58 F427-E2 PK-16 945-E35 BR-16 6 CAT DATA LINK (-) REMOTE ENGINE SHUTDOWN SWITCH
SLOW VESSEL MODE SWITCH 12
59 R819-E26 GY-16 F429-E6 BU-16 F429-E55 BU-16 L464-E61 BR-16 944-E38 OR-16 7 CAT DATA LINK (+) (-)BATTERY
60 F429-E33 BU-16 450-E66 YL-16 101-E25 RD-14 8 (+)BATTERY UNSWITCHED (+)BATTERY KEYSWITCH COOLANT
(-)BATTERY 61 229-E67 BK-14 451-E54 BR-16 229-E29 BK-14 9 (-)BATTERY (NOTE D) TEMPERATURE
F (-)BATTERY
62
63 229-E27 BK-14
F401-E12 GY-16
F425-E19 PU-16
A234-E41 BK
K900-E44 YL
M971-E30 BR-16
C212-E72 BK-14
10
11
PRIMARY THROTTLE POSITION
MULTI-STATION CONTROL SYSTEM RETURN
(NOTE D)
(NOTE D)
SENSOR INJECTOR F
64 450-E66 YL-16 K990-E47 GN F427-E2 PK-16 12 HOUR METER (+) SYNC SWITCH INPUT 1
P100 HARNESS
(NOTE D)
(-)BATTERY PRIMARY THROTTLE POSITION CONNECTOR
65 229-E76 BK-14 M973-E15 BR-16 L460-E18 YL-16 L464-E61 BR-16 13 HOUR METER (-) (NOTE D)
PRIMARY THROTTLE POSITION 14 TACHOMETER (+) SECONDARY THROTTLE POSITION
66 M971-E30 BR-16 451-E54 BR-16 L463-E13 GY-16 450-E66 YL-16 P403 (NOTE D) P300
(-)BATTERY 15 TACHOMETER (-) TROLLING MODE SWITCH
67 229-E31 BK-14 F401-E12 GY-16 451-E54 BR-16 PRIMARY THROTTLE
+BAT. (NOTE D)
SECONDARY THROTTLE POSITION 16 CAN J1939 (SHIELD) SLOW VESSEL MODE SWITCH A
68 M972-E32 PK-16 229-E67 BK-14 F424-E17 YL-16 A234-E41 BK POSITION SENSOR
MULTI-STATION CONTROL SYSTEM RETURN 17 CAN J1939 DATA (+) MAINTENANCE CLEAR SWITCH -BAT. B SYNC SWITCH INPUT 1
69 C212-E72 BK-14 229-E31 BK-14 F400-E11 GY-16 K900-E44 YL (121-7029)
(+)BATTERY KEYSWITCH 18 CAN J1939 DATA (-) SYNC SWITCH INPUT 2 SIGNAL C PRIMARY THROTTLE POSITION
70 J906-E34 BR-14 C212-E72 BK-14 F429-E33 BU-16 K990-E47 GN (NOTE C & F)
TRIP CLEAR SWITCH SECONDARY THROTTLE POSITION
ELECTRONIC CONTROL MODULE (ECM) 1607689 L463-E13 GY-16 F473-E36 YL-16 L460-E18 YL-16 19 TRIP CLEAR SWITCH TROLLING MODE SW
LOW COOLANT LEVEL INDICATOR TROLLING MODE SW
P1 X994-E52 BR-14 J906-E50 BR-14 L463-E13 GY-16 20 LOW COOLANT LEVEL INDICATOR SECONDARY THROTTLE
HIGH COOLANT TEMP INDICATOR +BAT. A SLOW VESSEL MODE SW
F400-E11 GY-16 M973-E15BR-16 F401-E12 GY-16 21 HIGH COOLANT TEMPERATURE INDICATOR POSITION SENSOR
MAINTENANCE INDICATOR -BAT. B MAINTENANCE CLEAR SW
X416-E69 OR-14 M974-E21YL-16 F424-E17 YL-16 22 MAINTENANCE INDICATOR (121-7029) SLOW VESSEL MODE SW
LOW OIL PRESSURE INDICATOR SIGNAL C SYNC SWITCH INPUT 2
101-E22 RD-14 G966-E63PU-16 F400-E11 GY-16 23 LOW OIL PRESSURE INDICATOR (NOTE C & F)
DIAGNOSTIC INDICATOR P404 TRIP CLEAR SW
L460-E18 YL-16 F425-E19 PU-16 F429-E33 BU-16 24 DIAGNOSTIC INDICATOR COOLANT
WARNING INDICATOR MAINTENANCE CLEAR SW LOW OIL PRESS. INDICATOR
R819-E26 GY-16 R819-E26 GY-16 F473-E36 YL-16 25 WARNING INDICATOR
M974-E21 YL-16 F426-E1 BU-16 26 J1939 SHIELD HIGH COOLANT TEMP INDICATOR LEVEL A-S1
27 J1939 DATA (+) LOW COOLANT LEVEL INDICATOR SENSOR
101-E40 RD-14 X416-E69 OR-14 SECONDARY THROTTLE
28 J1939 DATA (-) MAINTENANCE INDICATOR
M971-E30 BR-16 C212-E72 BK-14 ENABLE SW P800
29 REMOTE START HOUR METER (+) WARNING INDICATOR
M972-E32 PK-16 391-E71 PK-14
30 (+)BATTERY KEYSWITCH HOUR METER (-) DIAGNOSTIC INDICATOR
J906-E50 BR-14
31 TACHOMETER (+) TRIP CLEAR SW

32 TACHOMETER (-)
33 CAT DATA LINK (-)
34 SYNC SWITCH INPUT 1 CAT DATA LINK (+)
M973-E15 BR-16
J1939 SHIELD
M974-E21 YL-16
G966-E63 PU-16
35
36
SYNC SWITCH INPUT 2
REMOTE ENGINE SHUTDOWN SWITCH J1939 DATA -
INLET MANIFOLD
Harnesses 202-2090 -02, -03 & -04
37 J1939 DATA +
F425-E19 PU-16 TROLLING MODE SWITCH
R819-E26 GY-16 38 SLOW VESSEL MODE SWITCH OPTIONAL HOUR METER -
HOUR METER +
FUEL TEMPERATURE Connector and Splice
F426-E1 BU-16 39 MAINTENANCE CLEAR SWITCH SENSOR
TEMPERATURE
40 (NOTE M) TACHOMETER -
SECONDARY P103 Locations TRANSMISSION OIL
E X994-E52 BR-14
C214-E70 BK-14
41
42
STARTER INTERLOCK SWITCH
START RELAY(SMMS) RETURN
X995-BU ENGINE VISION DISPLAY
212-7481
POWER
CABLE
ENGINE VISION
DISPLAY
TACHOMETER +
CAT DATA LINK + ENGINE
SENSOR
P105
PRESSURE SENSOR FUEL LEVEL
SENSOR
E
163-3974 ON-OFF CB
CAT DATA LINK - SPEED/TIMING CONNECTOR
X416-E69 OR-14 43 GENERAL ALARM DRIVER
CONNECTOR
Harness 202-2091-04 K883-E68 BR-16 44
45
TROLL ENABLE POSITIVE BATTERY
NEGATIVE BATTERY
A
B
RD-14
BK-14
30A (+)BATTERY KEYSWITCH
(-)BATTERY
SENSOR P212
J803
CUSTOMER C (CAMSHAFT POSITION)
Connector and Splice CONNECTOR
46
47 OPTIONAL LAMPS (NOTE B) P402
DCD A
J61 48
Locations E-S4
E-S16
E-S6
E-S18 E-S19
49 RX B GPS
INTERFACE MODULE
FUEL PRESSURE
E-S17 50 TX C SENSOR
DTR D (GPSIM)130-6191
51 (LOW OIL PRESS. LAMP) + -
E-S5 FOR MULTI-STATION CONTROL GND E
P209 TIMING CALIBRATION
52 FUEL OUTLET (TC)PROBE CONNECTOR
SYSTEM WIRING SEE THE NOT USED F NOT USED 1
53
E-S3 NOT USED G TX 2 GPS TACHOMETER TEMPERATURE P400
54 FOLLOWING SCHEMATICS: RECEIVER (HIGH COOLANT TEMP LAMP)
SERVICE TOOL 55 NOT USED H RX 3 SENSOR
RENR7893 (SINGLE ENGINE) (CUSTOMER SUPPLIED)
CONNECTOR 56 NOT USED J NOT USED 4
P145
RENR7929 (DUAL ENGINE) NOT USED 5
J60 57 NOT USED K DATA (LOW COOLANT LEVEL LAMP)
E-S7 CABLE NOT USED 6
58
163-3973 GND 7
59 + -
DCD 8
60 ENGINE VISION INTERFACE (MAINTENANCE INDICATOR)
E-S13 61 MODULE(EVIM)193-0258
TERMINATION 62 DTR 20 HOUR METER A-S6 A-S5
1 (6T-7337)
A-S3 A-S2
RESISTOR 63 NOT USED (WARNING LAMP)
64 TX 2 NOT USED 25
J67
65 RX 3
E-S2 66 NOT USED 4 POSITIVE BATTERY T1 (DIAGNOSTIC LAMP)
START/STOP PANEL 67 NOT USED 5 NEGATIVE BATTERY T2
CONNECTOR 68 NOT USED 6 CAT DATA LINK + T3
GND 7 CAT DATA LINK - T4 BOOST
P94 69
70 DCD 8
PRESSURE
D E-S14 E-S8 E-S12 E-S9 E-S10 E-S1 TERMINATION
DTR 20 SENSOR D
CB
J200
RESISTOR NOT USED 25
E-S15
J67 5A CKH1-306
POSITIVE BATTERY T1
NEGATIVE BATTERY T2
CAT DATA LINK + T3 J42
CAT DATA LINK - T4 CUST SUPPLIED ENG
E-S11 SERVICE TOOL CONN
PRIMARY ELECTRONIC
E-S4 ENGINE CONTROL
KEYSWITCH A MODULE
SPEED/TIMING
CUSTOMER -BATTERY B TRANSMISSION OIL
CONNECTOR SENSOR P2
Harness 202-2091-03 E-S18 E-S19 E-S3 J61
J
H (CRANKSHAFT POSITION)
TEMPERATURE
OPTIONAL
CAT DATA LINK + D SENSOR
P401
ELECTRONIC Connector and Splice E-S6 E-S17 EMS UNIT
CATERPILLAR
COMPUTERIZED
CAT DATA LINK - E
C
CONNECTOR
J1939 SHIELD
CONTROL E-S5 STUB KEY P137
MODULE Locations 31
3
DISPLAY MODULE
J1939 DATA -
J1939 DATA +
F
G P68-J68
P1 E-S16 ENGINE OIL
CKH1-306 only SERVICE TOOL
40
39
C
A THROUGH KEY PRESSURE
CONNECTOR 38 MAX LENGTH 1 METER B
TACHOMETER QUAD GAUGE GROUP A
SENSOR
E-S7 J60 37
36 B P201
32 15 C
10 20 A
30 J68-P68
B (153-2707)
E-S13 29
5 25 C (NOTE K & L)
28
27 P68-J68
RPM X100
0 30
26 THROUGH KEY
24 NOTE A: -BAT. ON CUSTOMER CONNECTOR MUST BE CONNECTED DIRECTLY TO
C E-S2 RECEPTACLE AS.
THE -BATTERY BUS BAR AND NOT CONNECTED TO -BATTERY THROUGH ANY OTHER C
1
2
3
4
5
6

1
2
3
4
5
6

22 (133-0970)
START/STOP PANEL 1
RPM
2
RPM
21
CONNECTOR INDIRECT PATH.
19
P94 18
NOTE B: 0.3A CURRENT LIMIT ON EACH OPTIONAL OUTPUT DRIVER.
17 NOTE C: CATERPILLAR SUPPLIED, SHIPPED LOOSE WITH ENGINE. USE IS
CkPaMILESKMRPMSERV CODE
16 CUSTOMER'S OPTION.
35
E-S14 E-S8 E-S12 E-S9 E-S10 E-S1
x10
NOTE D: INTERFACE TO ADDITIONAL ENGINES. FOR DETAILED INSTALLATION,
34
25 REFER TO THE INSTALLATION GUIDE.
E-S15
15 NOTE E: AN ENGINE SHUTDOWN SWITCH SHOULD BE INSTALLED
12
AT EACH STATION TO SHUTDOWN THE ENGINE
11
10
WITHOUT REMOVING POWER TO ECM.
(REF 121-4017 AND 117-1575)
E-S11 9 NOTE F: DO NOT ENGINE MOUNT.
8 NOTE G: REQUIRED CIRCUIT PROTECTION. CIRCUIT PROTECTION
6 J1-P99 IDENT. HARNESS CHG
INJECTOR HARNESS 1 +BAT. 1
A 202-2090 04 (J2 / ENGINE) 155-2270 WILL VARY BASED ON THE NUMBER AND TYPE OF DISPLAYS.
SEE INSTALLATION GUIDE.
CONNECTOR
20
2 -BAT.
US-METRIC
2
3 E 202-2091 04 (J1 / CUSTOMER) PLUG KIT NOTE J: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR
J300 23 SCROLL FORWARD 4 - 122-1486 10 (INJECTOR HARNESS) TO TERMINATION RESISTOR) IS 40 METERS.
ELECTRONIC
14 CAT DATA LINK - 5 1 NOTE K: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939
5 CAT DATA LINK + 6
CONTROL 7 MON XMSN TEMP-PRESS. 7 RIGHT HAND ENGINE ONLY 2 SPECIFICATIONS FOR ALL J1939 DATA LINK CONNECTIONS.
MODULE 13
4 WARNING-ALARM LAMP
8
9
T 203-9609 01 (CONTROL PANEL EXTENSION) NOTE L: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL
P1 T 244-2628 00 (CONTROL PANEL EXTENSION) INSTALLATION DETAILS.
33 BACKLIGHT LAMP PWR 10
11 J 203-9610 01 (FUEL PRESSURE SENSOR EXTENSION) 218-4935 NOTE M: CAT DATA LINK MUST BE UNSHIELDED TWISTED PAIR
12 OF 18 AWG OR LARGER WIRE. ONE TWIST PER 25.4mm MINIMUM.
ARC SUPPRESSOR
SCROLL BACKWARD
LEFT HAND ENGINE ONLY NOTE W: SIZE ALARM SUPPLY CIRCUIT BREAKER BY ALARM DEVICE
POWER REQUIREMENT.
B J 241-3286 00 (FUEL PRESSURE SENSOR EXTENSION)
NOTE Y: CATERPILLAR RECOMMENDS THE USE OF A 218-4935 ARC
B
CONNECTOR AND SPLICE LOCATIONS OPTIONAL
SUPPRESSOR, OR EQUIVALENT ON ALL INDUCTIVE DEVICES WHICH
MARINE POWER DISPLAY
FOR HARNESS 122-1486 MPD
ON-OFF CB
RELAY DO NOT HAVE INTERNAL ARC SUPPRESSORS. IF INTERNAL SUPPRESSION
IS NOT VERIFIABLE, THEN AN EXTERNAL SUPPRESSOR IS REQUIRED.
NEGATIVE BATTERY 12
POSITIVE BATTERY 11
5A INDUCTIVE DEVICES INCLUDE RELAYS AND SOLENOIDS. IF SUPPRESSORS
MPD ENABLE 10
WERE NOT INCLUDED DURING PREVIOUS INSTALLATIONS, THEN THEY SHOULD
J1939 SHIELD 9 MAX LENGTH 1 METER
D786 D788 D787 D788 D786 BE ADDED TO THE APPROPRIATE CIRCUITS AS SOON AS POSSIBLE.
D788 J1939 DATA - 8
J1939 DATA + 7 THE 218-4935 ARC SUPPRESSOR IS NOT POLARIZED; THEREFORE,
BUS POSITIVE 6 IT CAN BE WIRED INTO THE CIRCUIT WITHOUT ANY CONCERN FOR THE
ALARM
STUB KEY
SYMBOL DESCRIPTION ABBREV COLOR
SPLICE BUS NEGATIVE 5 DEVICE DIRECTION OF CURRENT FLOW. FOLLOWING IS A TYPICAL ARC SUPPRESSOR
EXTERNAL ALARM 4
D786 P68-J68 CIRCUIT CONNECTED RD RED
INSTALLED ON A RELAY.
CONFIGURATION RTN 3 CB C
CONFIGURATION 2 2 + - NOTE W WH WHITE
INJECTOR A THROUGH KEY CIRCUIT NOT CONNECTED
#5 INJECTOR INJECTOR INJECTOR CONFIGURATION 1 1
B OR ORANGE
INJECTOR INJECTOR NOTE Y
A
ELECTRICAL CONNECTION TO
#3 #2 #1 MACHINE STRUCTURE
#6 #4 B YL YELLOW
THIS SCHEMATIC IS FOR THE C15, C18, AND 3406E MARINE ENGINE ELECTRICAL SYSTEM
INTERNAL ELECTRICAL CONNECTION
C
TO SURFACE OF COMPONENT PK PINK
TERMINATION A
RESISTOR B
J68-P68
CONNECTOR BK BLACK
MEDIA NUMBER: RENR2383-06
A701 (153-2707)
(174-3016) C
SPLICE WIRE GROUP COLOR DESCRIPTIONS SCHEMATIC PART NUMBER (J2/ENGINE): 202-2090, CHANGE: 04, VERSION: -
3

1
5

4
6

A704 A703 A702 RECEPTACLE AS.


(NOTE K & L)
H# CIRCUIT GROUPING DESIGNATION
GY GRAY
A706 A705 D790
D790 D789 NOTE Y P57-J68 (133-0970) (+) BATTERY
ATCH WIRE, CABLE, COMPONENT
PU PURPLE SCHEMATIC PART NUMBER (J1/CUSTOMER): 202-2091, CHANGE: 04, VERSION: -
D791 D790 D789 ALARM THROUGH KEY (+) BATTERY SWITCHED BR BROWN
D791 RELAY SCHEMATIC PART NUMBER (INJECTOR HARNESS): 122-1486, CHANGE: 10, VERSION: -
STARTING CIRCUIT / SPLICE
THE ALARM RELAY IS NOT REQUIRED GN GREEN
FOR ALARMS THAT DRAW LESS THAN 100mA. (-) BATTERY / SENSOR RETURN
BLADE, SPADE, RING OR SCREW
SENSOR / ACTUATOR SUPPLY TERMINAL BU BLUE RIGHT HAND ENGINE ONLY
A SIGNAL TO ECM
CONTROL (POSITIVE) FROM ECM SCHEMATIC PART NUMBER (CONTROL PANEL EXTENSION): 203-9606, CHANGE: 01, VERSION: - A
CONTROL (RETURN) FROM ECM
CAT DATA LINK
SCHEMATIC PART NUMBER (CONTROL PANEL EXTENSION): 244-2628, CHANGE: 00, VERSION: -
J1939 DATA LINK SCHEMATIC PART NUMBER (FUEL PRESSURE SENSOR EXTENSION): 203-9610, CHANGE: 01, VERSION: -
Do not operate or work on this product unless you have
OTHER COLOR DESCRIPTIONS read and understood the instruction and warnings in the LEFT HAND ENGINE ONLY
SPLICE SPLICE HIGHWAYS relevant Operation and Maintenance Manuals and
D791 SPLICE relevant service literature. Failure to follow the instruc- SCHEMATIC PART NUMBER (FUEL PRESSURE SENSOR EXTENSION): 241-3286, CHANGE: 00, VERSION: -
D788 D789
tions or heed the warnings could result in injury or Components are shown installed on a fully operable engine in a non powered state.
death. Proper care is your responsibility.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
LEFT SIDE VIEW
(LEFT HAND ENGINE WITH DUPLEX FUEL FILTERS)
VIEW ALL CALLOUTS

ELECTRONIC
CONTROL
MODULE
(ECM)
FUEL PRESSURE
SENSOR
P209
LEFT SIDE VIEW
(LEFT HAND ENGINE)
VIEW ALL CALLOUTS

FUEL OUTLET INJECTOR INLET MANIFOLD BOOST TERMINATION


FUEL
TEMPERATURE HARNESS TEMPERATURE PRESSURE RESISTOR SERVICE TOOL
TEMPERATURE
SENSOR CONNECTOR SENSOR SENSOR J67 CONNECTOR
SENSOR
P145 P300 /J300 P103 J200 CKH1-306 J60
P105

COOLANT
LEVEL
SENSOR TERMINATION
P800 RESISTOR
J67
START / STOP
PANEL
ECM
P2

ECM
P1

SECONDARY
ENGINE
SPEED/TIMING
SENSOR
(CAMSHAFT POSITION)
P402

ELECTRONIC
CONTROL
PRIMARY MODULE
ENGINE (ECM)
SPEED/TIMING
SENSOR
(CRANKSHAFT POSITION)
P401

FUEL PRESSURE
ENGINE OIL
SENSOR
PRESSURE
P209
SENSOR
P201
LEFT SIDE VIEW
(RIGHT HAND ENGINE)
FUEL FUEL OUTLET INJECTOR INLET MANIFOLD BOOST VIEW ALL CALLOUTS
TEMPERATURE TEMPERATURE HARNESS TEMPERATURE PRESSURE TERMINATION TERMINATION
SENSOR SENSOR CONNECTOR SENSOR SENSOR RESISTOR RESISTOR
P105 P145 P300/J300 P103 J200 J67 J67
COOLANT SERVICE TOOL
CKH1-306
LEVEL CONNECTOR
SENSOR J60
P800

ECM
P2

ECM
P1

SECONDARY
ENGINE
SPEED/TIMING
SENSOR
(CAMSHAFT POSITION)
P402

PRIMARY
ENGINE ELECTRONIC
SPEED/TIMING CONTROL
SENSOR MODULE
(CRANKSHAFT POSITION) (ECM)
P401

ENGINE OIL
PRESSURE
SENSOR
P201
LEFT SIDE VIEW
(TYPICAL RIGHT HAND ENGINE WITH TWIN TURBOS)
VIEW ALL CALLOUTS

BOOST INLET MANIFOLD TERMINATION


FUEL OUTLET PRESSURE TEMPERATURE TERMINATION RESISTOR
TEMPERATURE SENSOR SENSOR RESISTOR J67
SENSOR J200 P103 J67 CKH1-306 CUSTOMER
P145 CONNECTOR
J61
FUEL
TEMPERATURE
SENSOR
P105 SERVICE TOOL
CONNECTOR
J60
COOLANT
LEVEL
SENSOR
P800

SECONDARY
ENGINE
SPEED/TIMING
SENSOR
(CAMSHAFT POSITION)
P402

ECM
P1

ELECTRONIC
PRIMARY CONTROL
ENGINE MODULE
SPEED/TIMING (ECM)
SENSOR
(CRANKSHAFT POSITION)
P401

ECM
P2
ENGINE OIL
PRESSURE
SENSOR
P201
REAR VIEW
(LEFT HAND ENGINE)
VIEW ALL CALLOUTS

TIMING CALIBRATION
(TC)PROBE CONNECTOR FUEL LEVEL
P400 SENSOR
CONNECTOR
J803

TRANSMISSION OIL
TEMPERATURE
SENSOR
CONNECTOR
P137

TRANSMISSION OIL
PRESSURE SENSOR
CONNECTOR
P212
REAR VIEW
(RIGHT HAND ENGINE)
VIEW ALL CALLOUTS

START/STOP
PANEL
START/STOP PANEL
CONNECTOR
P94/J94A FUEL LEVEL
SENSOR
CONNECTOR
J803

TRANSMISSION OIL
TEMPERATURE
SENSOR
TIMING CALIBRATION CONNECTOR
(TC)PROBE CONNECTOR P137
P400

TRANSMISSION OIL
PRESSURE SENSOR
CONNECTOR
P212
RIGHT SIDE VIEW
(RIGHT HAND ENGINE)

FUEL PRESSURE
SENSOR
P209
RIGHT SIDE VIEW
(TYPICAL RIGHT HAND ENGINE WITH TWIN TURBOS)
VIEW ALL CALLOUTS

START/STOP
PANEL COOLANT
TEMPERATURE
SENSOR
P100

FUEL PRESSURE
SENSOR
P209
TOP VIEW
(LEFT HAND ENGINE)
VIEW ALL CALLOUTS

COOLANT
TEMPERATURE
SENSOR
P100

COOLANT FUEL OUTLET


LEVEL TEMPERATURE CUSTOMER SERVICE TOOL
SENSOR SENSOR CONNECTOR CONNECTOR
P800 P145 J61 J60
START/STOP
PANEL
TOP VIEW
(RIGHT HAND ENGINE WITH DUPLEX FUEL FILTERS)

FUEL PRESSURE
SENSOR
P209
TOP VIEW
(RIGHT HAND ENGINE WITH SINGLE TURBO)

START/STOP
PANEL
TOP VIEW
(RIGHT HAND ENGINE WITH TWIN TURBO)
VIEW ALL CALLOUTS

COOLANT FUEL PRESSURE


TEMPERATURE SENSOR
SENSOR P209 START/STOP
P100 PANEL

COOLANT
LEVEL
SENSOR
P800

CUSTOMER
FUEL OUTLET CONNECTOR
TEMPERATURE J61
SENSOR
P145

SERVICE TOOL
CONNECTOR
J60

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