Download as pdf or txt
Download as pdf or txt
You are on page 1of 3

14 13 12 11 10 9 8 7 6 5 4 3 2 1

COMPONENT PARTS FOR REFERENCE


K SYSTEM DATA SHEET ELECTRICAL CONNECTIONS QTY PART NUMBER DESCRIPTION ITEM K
AUTO LUBRICATION SYSTEM 1 R63643D2 PUMP,ELECTRIC GREASE 1
TEST ELECTRICAL
FUNCTION DESCRIPTION PLC ADDRESS ELECTRICAL REQUIREMENTS FUNCTION LOCATION 1 R7670F2 TANK,LUBE,85 GAL 2
POINT DESIGNATION
1 R57111D1 FILTER,GREASE PUMP INLET 3
ELECTRICALLY DRIVEN GREASE PUMP.
1 GREASE PUMP NORMAL OUTPUT 23.8 CU IN/MIN, 390 CC/MIN @ 60 HZ; 0.5 HP, 3 PHASE,400/480 VAC,
GREASE PUMP DRIVE MOTOR TOP OF GREASE TANK 1 46Z387 BREATHER 4
19.7 CU IN/MIN, 323 CC/MIN @ 50 HZ. 50/60 HZ ELECTRIC MOTOR
1 R59597D1 INDICATOR,GREASE FILTER 5
THE STRAINER PREVENTS CONTAMINATION LARGER THAN 100µm FROM TURNS OFF THE GREASE PUMP WHEN THE SWITCH SETTING IS
GREASE PUMP PRESSURE SWITCH REACHED. BAR MANIFOLD ON THE GREASE
J 2
SUCTION STRAINER
REACHING THE GREASE PUMP. THE STRAINER IS MOUNTED ON THE END GSPS 1.18.8.2 1 R59380D1 GREASE FILTER,140 MICRON 6 J
OF THE GREASE PUMP PICKUP TUBE INSIDE THE GREASE RESERVIOR. N.C. AND N.O. CONTACTS LIMITS THE MAXIMUM GREASE SYSTEM PRESSURE. CONTROL PANEL
DETECTS THE SUCCESSFUL COMPLETION OF A GREASE CYCLE.
3 79Z4843 SWITCH,PRESSURE 7
INDICATES CLOGGING OF THE GREASE STRAINER BY EXTENDING A PIN AT AT THE START OF AN UPPER GREASE CYCLE THE SWITCH
THE END OF THE INDICATOR IF THE GREASE PUMP PRESSURE EXCEEDS VALVE,SOLENOID
ASSURES THAT GREASE IS BEING DELIVERED TO THE UPPER 3 R57085D4 8
2500 PSI, 172 BAR. TO RESET THE INDICATOR MANUALLY, PUSH THE PIN PRESSURE SWITCH 2 POSITION,2 WAY,NORMALLY OPEN,24 VDC
UGPS 1.18.8.1 GREASE DISTRIBUTION LINE. GREASE TANK CONTROL PANEL
GREASE STRAINER INTO THE INDICATOR. N.C. AND N.O. CONTACTS
AT THE END OF THE CYCLE IT ASSURES THAT PRESSURE HAS 1 36Z879D68 VALVE,RELIEF,-02 NPT,4000 PSI 9
3 PERFORMANCE NO ADJUSTMENT REQUIRED. FALLEN LOW ENOUGH FOR THE INJECTORS TO RESET.
INDICATOR IF THE INDICATOR CONTINUALLY APPEARS AT THE END OF A GREASE
CYCLE, THE GREASE SYSTEM PRESSURE SWITCH (GSPS) MAY BE SET TOO 1 36Z879D12 GAUGE,PRESSURE,0-5000 PSI 10
HIGH. AFTER CLEANING THE STRAINER, REDUCE THE SWITCH SETTING AT THE START OF A LOWER GREASE CYCLE THE SWITCH
UNTIL THE INDICATOR DOES NOT APPEAR. ASSURES THAT GREASE IS BEING DELIVERED TO THE LOWER 1 R59518D1 INJECTOR,GREASE,SL-V,SINGLE 11
I PRESSURE SWITCH I
LGPS 1.18.10.0 GREASE DISTRIBUTION LINE. GREASE TANK CONTROL PANEL
N.C. AND N.O. CONTACTS 4 R59518D3 INJECTOR,GREASE,SL-V,3 BANK 12
REMOVES CONTAMINATION LARGER THAN 140µm FROM THE GREASE AT THE END OF THE CYCLE IT ASSURES THAT PRESSURE HAS
COMING OUT OF THE PUMP. FALLEN LOW ENOUGH FOR THE INJECTORS TO RESET.
4 GREASE STRAINER 7 R59518D4 INJECTOR,GREASE,SL-V,4 BANK 13
WHEN INDICATOR PIN POPS OUT, CLEAN THE SCREEN AND RESET THE
INDICATOR. WHEN OFF IT VENTS THE GREASE PRESSURE LINE TO THE
SOLENOID VALVE, N.O. GREASE RESERVOIR. 7 R59518D6 INJECTOR,GREASE,SL-V,6 BANK 14
GVS 1.18.20.1 TOP OF GREASE TANK
24 VDC, 0.83 A WHEN ON IT BLOCKS GREASE FLOW TO THE RESERVOIR
MEASURES THE GREASE DISTRIBUTION LINE PRESSURE. 1 R64853D1 VALVE,GREASE RELIEF,4000 PSI 15
ALLOWING THE GREASE PRESSURE TO RISE.
A NORMAL GREASE CYCLE WILL PROCEED AS FOLLOWS:
A RAPID RISE IN PRESSURE TO ABOUT 1000 PSI, 69 BAR. 1 27Z1041 QUICK CONNECT,WIGGINS HYDRAULIC CONNECTION 16
AS THE INJECTORS BEGIN TO DISPENSE GREASE THE PRESSURE RISE WHEN OFF IT ALLOWS GREASE FLOW TO THE UPPER GREASE
5 PRESSURE GAUGE WILL BE SLOWER. SOLENOID VALVE, N.O. DISTRIBUTION LINE.
H UGS 1.18.18.1 GREASE TANK CONTROL PANEL 1 27Z1040 CAP,QUICK CONNECT,WIGGINS 17 H
AFTER ALL INJECTORS HAVE FINISHED THERE WILL BE A RAPID RISE IN 24 VDC, 0.83 A WHEN ON IT BLOCKS GREASE FLOW TO THE UPPER GREASE
PRESSURE TO THE SETTING OF THE GSPS. DISTRIBUTION LINE.
1 R2111D1 STRAINER,149 MICRON 18
THE PUMP WILL STOP AND PRESSURE WILL FALL TO 0 PSI, 0 BAR AS THE
VENT VALVE OPENS. WHEN OFF IT ALLOWS GREASE FLOW TO THE LOWER GREASE
SOLENOID VALVE, N.O. DISTRIBUTION LINE.
LGS 1.18.20.0 GREASE TANK CONTROL PANEL
24 VDC, 0.83 A WHEN ON IT BLOCKS GREASE FLOW TO THE LOWER GREASE
VENTS GREASE TO ATMOSPHERE IF THE PRESSURE EXCEEDS 4000 PSI, 276 DISTRIBUTION LINE.
PRESSURE RELIEF BAR.
6
VALVE LOCATED ON THE BAR MANIFOLD ON THE GREASE TANK CONTROL PANEL.
NO ADJUSTMENT REQUIRED.

G TURNS THE GREASE PUMP OFF AT THE SET PRESSURE OF THE SWITCH. G
GSPS
SET THE PRESSURE SWITCH AT 2400 PSI, 165 BAR WITH RISING PRESSURE.
7 GREASE SYSTEM
PRESSURE SWITCH
SEE 3 FOR STRAINER INDICATOR FINE TUNING.

ISOLATES THE UPPER GREASE DISTRIBUTION LINE FROM THE PUMP


UGS DISTRIBUTION LINE.
8 UPPER GREASE WITH THE SOLENOID ON, THE UPPER DISTRIBUTION LINE IS ISOLATED.
SOLENOID WITH THE SOLENOID OFF, THE UPPER DISTRIBUTION LINE IS CONNECTED
TO THE PUMP DISTRIBUTION LINE.

REACTS TO UPPER GREASE DISTRIBUTION LINE PRESSURE.


F AT THE START OF AN UPPER GREASE CYCLE IT ASSURES THAT GREASE IS F
UGPS
REACHING THE UPPER GREASE DISTRIBUTION LINE.
9 UPPER GREASE
AT THE END OF THE CYCLE IT ASSURES THAT THE PRESSURE HAS FALLEN
PRESSURE SWITCH
LOW ENOUGH FOR ALL THE INJECTORS TO RESET.
SET THE SWITCH AT 600 PSI, 41.4 BAR WITH FALLING PRESSURE.

ISOLATES THE LOWER GREASE DISTRIBUTION LINE FROM THE PUMP


LGS DISTRIBUTION LINE.
10 LOWER GREASE WITH THE SOLENOID ON, THE LOWER DISTRIBUTION LINE IS ISOLATED.
SOLENOID WITH THE SOLENOID OFF, THE LOWER DISTRIBUTION LINE IS CONNECTED
TO THE PUMP DISTRIBUTION LINE.
E E
REACTS TO LOWER GREASE DISTRIBUTION LINE PRESSURE.
AT THE START OF A LOWER GREASE CYCLE IT ASSURES THAT GREASE IS
LGPS
REACHING THE LOWER GREASE DISTRIBUTION LINE.
11 LOWER GREASE
AT THE END OF THE CYCLE IT ASSURES THAT THE PRESSURE HAS FALLEN
PRESSURE SWITCH
LOW ENOUGH FOR ALL THE INJECTORS TO RESET.
SET THE SWITCH AT 600 PSI, 41.1 BAR WITH FALLING PRESSURE.

EACH INJECTOR WILL DISPENSE .08 CU IN, 1.3 CC OF GREASE DURING EACH
GREASE CYCLE.
12 GREASE INJECTOR
AT THE END OF EACH CYCLE, THE INJECTOR WILL REFILL ITSELF WHEN THE
D SUPPLY PRESSURE FALLS BELOW 1000 PSI, 69 BAR. D

THE VENT VALVE IS A SOLENOID OPERATED NORMALLY OPEN VALVE.


FOR 320XPC DRILLS WITH 2 PIPE RACKS
13
GVS
VENT VALVE
WHEN THE SOLENOID IS OFF, IT VENTS THE GREASE PRESSURE LINE TO
THE GREASE RESERVOIR, DROPPING THE PRESSURE IN THE LINE TO 0 PSI,
0 BAR.
FIRST USED ON 320174 & 320175
WHEN THE SOLENOID IS ON, IT BLOCKS GREASE FLOW TO THE RESERVOIR,
ALLOWING PUMP FLOW TO BUILD UP PRESSURE IN THE LINE. 50 OR 60 HZ
WIGGINS QUICK FILL
VENTS GREASE TO ATMOSPHERE IF THE PRESSURE EXCEEDS 4000 PSI, 276
C PRESSURE RELIEF BAR. C
14
VALVE LOCATED ON THE GREASE PUMP OUTLET PORT.
NO ADJUSTMENT REQUIRED.

ALLOWS FOR REMOTE FILLING OF THE GREASE TANK.


WIGGINS QUICK FILL
15 LOCATED ON THE EDGE OF THE RIGHT HAND PLATFORM NEAR THE REAR
CONNECTION
OF THE MACHINERY HOUSE.

FILTERS THE REMOTE FILL GREASE BEFORE IT GOES INTO THE GREASE
16 WIGGINS STRAINER TANK.
CLEAN AND INSPECT AT LEAST ONCE A YEAR.
B DIMENSIONS ARE DECIMAL INCH UNLESS OTHERWISE NOTED
DIMENSIONS SHOWN IN PARENTHESES ARE REFERENCE ONLY P&H MINING EQUIPMENT B
4400 W. NATIONAL AVE.
COPYRIGHT 2011 P&H MINING EQUIPMENT INC.
ALL RIGHTS RESERVED. THIS DOCUMENT AND THE DATA MILWAUKEE, WI. 53214-3684 R

SHOWN THEREON IS PROPRIETARY AND CONFIDENTIAL DRAWING TITLE:


TITLE
INFORMATION OF P&H MINING EQUIPMENT INC.

SURFACE MARKED THUS


DO NOT USE, COPY OR REPRODUCE IN ANY MANNER OR
MUST BE WITHIN A ROUGHNESS FOR ANY PURPOSE WHAT SO EVER, WITHOUT THE PRIOR
SCHEMATIC,AUTOLUBE
VALUE OF 250 MICROINCHES UNLESS OTHERWISE SPECIFIED WRITTEN CONSENT OF P&H MINING EQUIPMENT INC.
GENERAL TOLERANCE NOTE THIRD ANGLE DRAWN/REVISED BY: DATE: MODEL NO: 320XPC ERN NO: 5507337
STRUCTURAL & PROJECTION JOHN GATES/CORE 06/02/2011
DECIMAL PLACE FABRICATION MACHINING SHEET METAL SIZE DRAWING NUMBER: REV DATE: REV
CHECKED BY: DATE:
A (1) X.X
(2) X.XX
+- .240
+- .120
+- .040
+- .020
+- .120
+- .060
RUSS LUZINSKI 10/13/2011 D R76761 11/03/2011 01 A

(3) X.XXX +- .060 +- .010 +- .030 CHIEF ENGINEER: DATE: SCALE WGT(LBS) SIMILAR TO: SHEET 1
(4) X.XXXX +- .030 +- .005 +- .015 OWEN WARR 10/17/2011 1:1 --- OF 3
14 13 12 11 10 9 8 7 6 5 4 3 2 1 1:15 PM
9/20/2012
14 13 12 11 10 9 8 7 6 5 4 3 2 1

K K

13 13
H1 H2 H3 H4 H5 H6 H7 H8 H9 H10 H11 H12

RELIEF VALVE ROTARY CARRIAGE


15 4000 PSI
14
276 BAR

J J
1 1
POP UP INDICATOR APPEARS AT
5 2500 PSI, 172 BAR INDICATING 13 14 12
3 G1 G2 G3 G4 G5 G6 G7 G8 G9 G10 G11 G12 G13 G14 G15 G16
STRAINER NEEDS SERVICE

4000 PSI 6
9
276 BAR
MAST
M 5 10 PRESSURE
GAUGE
7A GREASE SYSTEM
I PRESSURE SWITCH I
SET AT 2400 PSI, 165 BAR

GSPS 12
1.18.8.2 7 F1 F2 F3 F4 F5 F6

140 µm A FRAME
4 6

H H

13
E1 E2 E3 E4
GVS
1.18.20.1 13

4 8 VENT VALVE
REAR DECK
10 µm
9
8
G UPPER GREASE G
UPPER GREASE PRESSURE SWITCH
SOLENOID VALVE SET AT 600 PSI, 41.4 BAR
UGS UGPS
1.18.18.1 1.18.8.1
D1 D2 D3 D4
13
7B

MAIN FRAME

2
F F
8
T21
100 µm

2 3

LOWER GREASE LOWER GREASE 11


SOLENOID VALVE PRESSURE SWITCH C1
15 SET AT 600 PSI, 41.4 BAR
16 7C
10
LGPS
LGS 1.18.10.0 11
1.18.20.0
149 µm
E 16 17 WIGGINS QUICK FILL
MAIN FRAME
12
E

X 18 QUICK FILL STRAINER


8
T20
GREASE TANK DRAIN

14 14
B15 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14

D RIGHT HAND CRAWLER D

14 14
A15 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14

C LEFT HAND CRAWLER C

B DIMENSIONS ARE DECIMAL INCH UNLESS OTHERWISE NOTED


DIMENSIONS SHOWN IN PARENTHESES ARE REFERENCE ONLY P&H MINING EQUIPMENT B
4400 W. NATIONAL AVE.
COPYRIGHT 2011 P&H MINING EQUIPMENT INC.
ALL RIGHTS RESERVED. THIS DOCUMENT AND THE DATA MILWAUKEE, WI. 53214-3684 R

SHOWN THEREON IS PROPRIETARY AND CONFIDENTIAL DRAWING TITLE:


TITLE
INFORMATION OF P&H MINING EQUIPMENT INC.

SURFACE MARKED THUS


DO NOT USE, COPY OR REPRODUCE IN ANY MANNER OR
MUST BE WITHIN A ROUGHNESS FOR ANY PURPOSE WHAT SO EVER, WITHOUT THE PRIOR
SCHEMATIC,AUTOLUBE
VALUE OF 250 MICROINCHES UNLESS OTHERWISE SPECIFIED WRITTEN CONSENT OF P&H MINING EQUIPMENT INC.
GENERAL TOLERANCE NOTE THIRD ANGLE DRAWN/REVISED BY: DATE: MODEL NO: 320XPC ERN NO: 5507337
STRUCTURAL & PROJECTION JOHN GATES/CORE 06/02/2011
DECIMAL PLACE FABRICATION MACHINING SHEET METAL SIZE DRAWING NUMBER: REV DATE: REV
CHECKED BY: DATE:
A (1) X.X
(2) X.XX
+- .240
+- .120
+- .040
+- .020
+- .120
+- .060
RUSS LUZINSKI 10/13/2011 D R76761 11/03/2011 01 A

(3) X.XXX +- .060 +- .010 +- .030 CHIEF ENGINEER: DATE: SCALE WGT(LBS) SIMILAR TO: SHEET 2
(4) X.XXXX +- .030 +- .005 +- .015 OWEN WARR 10/17/2011 1:1 --- OF 3
14 13 12 11 10 9 8 7 6 5 4 3 2 1 1:15 PM
9/20/2012
14 13 12 11 10 9 8 7 6 5 4 3 2 1

K GREASE INJECTOR FUNCTION GREASE INJECTOR FUNCTION K


PRESSURE TAP LOCATION AND FUNCTION
LOCATION INJECTOR NUMBER LUBRICATION SUPPLIED TO LOCATION INJECTOR NUMBER LUBRICATION SUPPLIED TO
A1 FRONT IDLER TAP NUMBER LOCATION PURPOSE EXPECTED READINGS
G1 L H DECK WRENCH SLIDE
A2 FRONT LOWER ROLLER G2 L H PIPE RACK CYLINDER ROD END PIN DURING LOWER GREASE CYCLES, WITH LGS OFF, THE
MONITOR THE LOWER GREASE DISTRIBUTION
T20 GREASE TANK CONTROL PANEL PRESSURE WILL FOLLOW THE PRESSURE GAUGE READINGS ON
A3 LOWER ROLLER G3 L H PIPE RACK LOWER SWING ARM TO DECK PIN LINE PRESSURE.
THE BAR MANIFOLD.
A4 LOWER ROLLER G4 L H PIPE RACK LOWER SWING ARM TO RACK PIN
DURING UPPER GREASE CYCLES, WITH UGS OFF, THE
A5 LOWER ROLLER G5 L H PIPE RACK CYLINDER BASE END PIN MONITOR THE UPPER GREASE DISTRIBUTION
J T21 GREASE TANK CONTROL PANEL PRESSURE WILL FOLLOW THE PRESSURE GAUGE READINGS ON J
LINE PRESSURE.
A6 LOWER ROLLER G6 R H PIPE RACK CYLINDER BASE END PIN THE BAR MANIFOLD.

A7 LOWER ROLLER G7 R H PIPE RACK LOWER SWING ARM TO RACK PIN


LEFT
HAND A8 LOWER ROLLER G8 R H PIPE RACK LOWER SWING ARM TO DECK PIN
CRAWLER MAST
A9 LOWER ROLLER G9 R H PIPE RACK CYLINDER ROD END PIN
A10 LOWER ROLLER G10 R H DECK WRENCH SLIDE
A11 REAR LOWER ROLLER G11 L H PIPE RACK UPPER GATE LOCK PIVOT PIN
I A12 FRONT UPPER ROLLER G12 L H PIPE RACK UPPER SWING ARM TO RACK PIN I

A13 MIDDLE UPPER ROLLER G13 L H PIPE RACK UPPER SWING ARM TO MAST PIN
A14 REAR UPPER ROLLER G14 R H PIPE RACK UPPER SWING ARM TO MAST PIN
A15 AXLE PIVOT BORE G15 R H PIPE RACK UPPER SWING ARM TO RACK PIN
G16 R H PIPE RACK UPPER GATE LOCK PIVOT PIN
B1 FRONT IDLER
B2 FRONT LOWER ROLLER H1 RIGHT HAND DRIVE PINION DRIP
H H
B3 LOWER ROLLER H2 RIGHT HAND DRIVE PINION BEARING
B4 LOWER ROLLER H3 UPPER RIGHT HAND BACK-UP ROLLER ECCENTRIC BUSHING
B5 LOWER ROLLER H4 LOWER RIGHT HAND BACK-UP ROLLER ECCENTRIC BUSHING
B6 LOWER ROLLER H5 RIGHT HAND IDLER PINION BEARING
B7 LOWER ROLLER H6 LOWER SHAFT SEAL
RIGHT ROTARY
HAND B8 LOWER ROLLER CARRIAGE H7 LEFT HAND IDLER PINION BEARING
CRAWLER
G B9 LOWER ROLLER H8 NOT USED, PLUGGED PORT G

B10 LOWER ROLLER H9 LOWER LEFT HAND BACK-UP ROLLER ECCENTRIC BUSHING
B11 REAR LOWER ROLLER H10 UPPER LEFT HAND BACK-UP ROLLER ECCENTRIC BUSHING
B12 FRONT UPPER ROLLER H11 LEFT HAND DRIVE PINION BEARING
B13 MIDDLE UPPER ROLLER H12 LEFT HAND DRIVE PINION DRIP
B14 REAR UPPER ROLLER
B15 AXLE PIVOT BORE
F F

MAIN
C1 EQUALIZER AXLE FRAME PIVOT PIN
FRAME

D1 RIGHT HAND FRONT JACK CASING

MAIN D2 RIGHT HAND FRONT JACK CASING


E FRAME D3 LEFT HAND FRONT JACK CASING E
D4 LEFT HAND FRONT JACK CASING

E1 RIGHT HAND REAR JACK CASING

REAR E2 RIGHT HAND REAR JACK CASING


DECK E3 LEFT HAND REAR JACK CASING
E4 LEFT HAND REAR JACK CASING
D D

F1 LEFT HAND INNER MAST LOCK BORE


F2 LEFT HAND OUTER MAST LOCK BORE
F3 LEFT HAND MAST PIVOT PIN
A FRAME
F4 RIGHT HAND INNER MAST LOCK BORE
C F5 RIGHT HAND OUTER MAST LOCK BORE C

F6 RIGHT HAND MAST PIVOT PIN

B DIMENSIONS ARE DECIMAL INCH UNLESS OTHERWISE NOTED


DIMENSIONS SHOWN IN PARENTHESES ARE REFERENCE ONLY P&H MINING EQUIPMENT B
4400 W. NATIONAL AVE.
COPYRIGHT 2011 P&H MINING EQUIPMENT INC.
ALL RIGHTS RESERVED. THIS DOCUMENT AND THE DATA MILWAUKEE, WI. 53214-3684 R

SHOWN THEREON IS PROPRIETARY AND CONFIDENTIAL DRAWING TITLE:


TITLE
INFORMATION OF P&H MINING EQUIPMENT INC.

SURFACE MARKED THUS


DO NOT USE, COPY OR REPRODUCE IN ANY MANNER OR
MUST BE WITHIN A ROUGHNESS FOR ANY PURPOSE WHAT SO EVER, WITHOUT THE PRIOR
SCHEMATIC,AUTOLUBE
VALUE OF 250 MICROINCHES UNLESS OTHERWISE SPECIFIED WRITTEN CONSENT OF P&H MINING EQUIPMENT INC.
GENERAL TOLERANCE NOTE THIRD ANGLE DRAWN/REVISED BY: DATE: MODEL NO: 320XPC ERN NO: 5507337
STRUCTURAL & PROJECTION JOHN GATES/CORE 06/02/2011
DECIMAL PLACE FABRICATION MACHINING SHEET METAL SIZE DRAWING NUMBER: REV DATE: REV
CHECKED BY: DATE:
A (1) X.X
(2) X.XX
+- .240
+- .120
+- .040
+- .020
+- .120
+- .060
RUSS LUZINSKI 10/13/2011 D R76761 11/03/2011 01 A

(3) X.XXX +- .060 +- .010 +- .030 CHIEF ENGINEER: DATE: SCALE WGT(LBS) SIMILAR TO: SHEET 3
(4) X.XXXX +- .030 +- .005 +- .015 OWEN WARR 10/17/2011 1:1 --- OF 3
14 13 12 11 10 9 8 7 6 5 4 3 2 1 1:15 PM
9/20/2012

You might also like