Dissassembly

2007 Dodge Durango
2007 AUTOMATIC TRANSMISSION 42RLE - Service Information - Durango & Aspen
DISASSEMBLY
AUTOMATIC TRANSMISSION 42RLE
NOTE: If the transmission is being reconditioned (clutch/seal replacement) or replaced,

it is necessary to perform the Quick Learn Procedure using the scan tool. Refer
to STANDARD PROCEDURE .
NOTE: Tag all clutch pack assemblies, as they are removed, for reassembly
identification.
CAUTION: Do not intermix clutch discs or plates as the unit might then fail.
Before disassembling transmission, move the shift lever clockwise as far as it will go and then remove the shift
lever.
Fig. 20: Removing/Installing Torque Converter

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2007 Dodge Durango
1 - TORQUE CONVERTER
2 - TRANSMISSION
3 - INPUT SHAFT
1. Remove the torque converter (1) from the transmission input shaft (3). See Fig. 20.
Fig. 21: Measuring Input Shaft End Play Using End Play Set 8266
1 - TOOL 8266-8
2 - TOOL 8266-2
3 - TOOL C-3339A
2. Measure input shaft end play using pieces from End Play Set 8266 (1, 2). Set up tool 8266 and Dial
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Tuesday, April 27, 2010 12:45:33 PM Page 2 © 2006 Mitchell Repair Information Company, LLC.
2007 Dodge Durango
Indicator C-3339 as shown. See Fig. 21.

3. Move input shaft in and out to obtain end play reading. End play specifications are 0.127 to 0.635 mm
(0.005 to 0.025 inch). Record indicator reading for reference when reassembling the transmission. If
endplay exceeds the specified range, the #4 thrust plate needs to be inspected and changed if necessary.
Fig. 22: Removing/Installing Adapter Housing Bolts

1 - TRANSMISSION CASE
2 - ADAPTER HOUSING
3 - BOLTS
NOTE: The four bolts (3) along the bottom of the adapter or extension housing (2)
have a sealing patch applied from the factory. Note the locations of these
bolts and separate these bolts for reuse.
4. Remove the bolts that hold the adapter or extension housing (2) onto the transmission case. See Fig. 22.
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2007 Dodge Durango
Fig. 23: Removing/Installing Adapter Housing

2 - ADAPTER HOUSING
5. Remove the adapter (2) housing, 4X4 vehicles only, from the transmission case. There are two pry slots
located near the bottom corners of the housing for separating the housing from the transmission case. See
Fig. 23.
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2007 Dodge Durango
Fig. 24: Removing/Installing Extension Housing

2 - EXTENSION HOUSING
6. Remove the extension (2) housing, 4X2 vehicles only, from the transmission case. There are two pry slots
located near the bottom corners of the housing for separating the housing from the transmission case. See
Fig. 24.
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2007 Dodge Durango
Fig. 25: Identifying Housing, Lube Tube, Grommet & Pry Slots
1 - HOUSING
2 - LUBE TUBE
3 - GROMMET
4 - PRY SLOTS
7. Inspect the lube tube grommet (3) for damage. If the grommet lip is damaged, it will need to be replaced.
See Fig. 25.
8. On 4X2 transmissions, perform the following, if necessary:
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2007 Dodge Durango
Fig. 26: Removing/Installing Extension Shaft Bearing Snap Ring

1 - EXTENSION SHAFT
2 - BEARING
3 - SNAP RING
 Remove the extension shaft bearing snap ring (3) from the extension housing. See Fig. 26.
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2007 Dodge Durango
Fig. 27: Removing/Installing Extension Shaft & Bearing Assembly

1 - EXTENSION HOUSING
2 - EXTENSION SHAFT
3 - BEARING
 Remove the extension shaft and bearing assembly (2) from the extension housing (1). See Fig. 27.
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2007 Dodge Durango
Fig. 28: Removing/Installing Extension Shaft Bearing Retaining Ring

1 - EXTENSION SHAFT
2 - BEARING
3 - RETAINING RING
 Remove the extension shaft bearing retaining ring (3) from the extension shaft (1). See Fig. 28.
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2007 Dodge Durango
Fig. 29: Removing/Installing Extension Shaft Bearing

1 - EXTENSION SHAFT
2 - BEARING
 Remove the extension shaft bearing (2) from the extension shaft (1). See Fig. 29.
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2007 Dodge Durango
Fig. 30: Using Slide Hammer C-3752 To Remove 4X4 Stub Shaft
1 - 4X4 STUB SHAFT

2 - PULLER C-3752
9. Using a Slide Hammer C-3752 (2), remove the 4X4 stub shaft (1). See Fig. 30.
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2007 Dodge Durango
Fig. 31: Removing 4X4 Stub Shaft

1 - STUB SHAFT
2 - OUTPUT SHAFT
10. Remove the 4X4 stub shaft (1) from the transmission output shaft. Inspect the cir-clip on the shaft for
damage and replace the clip if necessary. See Fig. 31.
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2007 Dodge Durango
Fig. 32: Removing/Installing Input Speed Sensor Bolt

1 - INPUT SPEED SENSOR

NOTE: The speed sensor bolts have a sealing patch applied from the factory.
Separate these bolts for reuse.
11. Remove the input speed sensor bolt. See Fig. 32
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2007 Dodge Durango
Fig. 33: Removing/Installing Output Speed Sensor Bolt

1 - OUTPUT SPEED SENSOR

NOTE: The speed sensor bolts have a sealing patch applied from the factory.
Separate these bolts for reuse.
12. Remove the output speed sensor bolt. See Fig. 33
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2007 Dodge Durango
Fig. 34: Removing/Installing Output Speed Sensor

1 - OUTPUT SPEED SENSOR

13. Remove the input and output (2) speed sensors. Identify the speed sensors for re-installation since they
are not interchangeable. See Fig. 34.
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2007 Dodge Durango
Fig. 35: Removing/Installing Transmission Oil Pan Bolts

1 - TRANSMISSION OIL PAN

2 - BOLTS
NOTE: One of the oil pan bolts has a sealing patch applied from the factory.
Separate this bolt for reuse.
14. Remove the transmission oil pan bolts (2). See Fig. 35.
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2007 Dodge Durango
Fig. 36: Removing/Installing Transmission Oil Pan

1 - TRANSMISSION OIL PAN
15. Remove the transmission oil pan (1). See Fig. 36.
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2007 Dodge Durango
Fig. 37: Removing/Installing Oil Filter Screws

1 - OIL FILTER
2 - SCREWS
16. Remove the transmission oil filter screws (2). See Fig. 37.
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2007 Dodge Durango
Fig. 38: Removing/Installing Transmission Oil Filter

1 - TRANSMISSION FILTER
17. Remove transmission oil filter (1). See Fig. 38.
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2007 Dodge Durango
Fig. 39: Removing Oil Filter O-Ring From Valve Body

1 - VALVE BODY
2 - O-RING
18. Remove the oil filter o-ring (2) from the valve body. See Fig. 39.
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2007 Dodge Durango
Fig. 40: Removing/Installing Valve Body Bolts

1 - BOLTS
19. Remove valve body-to-case bolts (1). See Fig. 40.
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2007 Dodge Durango
Fig. 41: Removing/Installing Valve Body

1 - VALVE BODY
CAUTION: Do not handle the valve body by the manual shaft. Damage could
result.
20. Remove valve body (1) from transmission. See Fig. 41.
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2007 Dodge Durango
Fig. 42: Identifying Underdrive And Overdrive Accumulators

1 - OVERDRIVE PISTON AND SPRING

2 - UNDERDRIVE PISTON AND SPRING
21. Remove underdrive and overdrive accumulators (1, 2). See Fig. 42.
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2007 Dodge Durango
Fig. 43: Removing/Installing Low/Reverse Accumulator Snap Ring

1 - SNAP RING
2 - LOW/REVERSE ACCUMULATOR
22. Remove the low/reverse accumulator snap ring (1). See Fig. 43.
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2007 Dodge Durango
Fig. 44: Removing/Installing Low/Reverse Accumulator Plug

1 - ADJUSTABLE PLIERS
2 - PLUG
23. Remove the low/reverse accumulator plug (2). See Fig. 44.
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2007 Dodge Durango
Fig. 45: Removing/Installing Low/Reverse Accumulator Piston

1 - ACCUMULATOR PISTON
24. Remove low/reverse accumulator piston (1) using suitable pliers. See Fig. 45.
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2007 Dodge Durango
Fig. 46: Removing Piston And Springs

1 - PISTON
2 - RETURN SPRINGS
25. Remove piston (1) and springs (2). See Fig. 46.
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2007 Dodge Durango
Fig. 47: Removing/Installing Oil Pump Attaching Bolts

1 - BOLTS
2 - OIL PUMP
26. Remove and discard the oil pump-to-case bolts (1). See Fig. 47. The oil pump bolts are not to be reused.
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2007 Dodge Durango
Fig. 48: Removing Oil Pump Using Slide Hammers C-3752

1 - OIL PUMP
2 - PULLERS
27. Remove oil pump using Slide Hammers C-3752 (2). See Fig. 48.
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2007 Dodge Durango
Fig. 49: Removing Oil Pump While Pushing In On Input Shaft

1 - "PUSH IN" ON INPUT SHAFT WHILE REMOVING

PUMP
28. Remove oil pump while pushing in on input shaft (1). See Fig. 49.
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2007 Dodge Durango
Fig. 50: Removing/Installing Oil Pump Gasket

1 - BELLHOUSING
2 - OIL PUMP GASKET
29. Remove oil pump gasket (2). See Fig. 50.
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2007 Dodge Durango
Fig. 51: Removing/Installing By-Pass Valve

1 - BYPASS VALVE
CAUTION: By-pass valve must be replaced if a transmission failure has

occurred.
30. Remove the cooler by-pass valve (1). See Fig. 51.
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2007 Dodge Durango
Fig. 52: Removing/Installing No. 1 Caged Needle Bearing

1 - #1 CAGED NEEDLE BEARING

2 - NOTE: TANGED SIDE OUT
31. Remove the #1 caged needle bearing (1). See Fig. 52.
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2007 Dodge Durango
Fig. 53: Removing/Installing Input Clutch Assembly

1 - INPUT CLUTCH ASSEMBLY
32. Remove the input clutch assembly (1). See Fig. 53.
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2007 Dodge Durango
Fig. 54: Removing/Installing #4 Thrust Plate

1 - OVERDRIVE SHAFT ASSEMBLY

2 - #4 THRUST PLATE (SELECT)
3 - PETROLATUM FOR RETENTION
33. Remove the #4 thrust plate (2). See Fig. 54.
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2007 Dodge Durango
Fig. 55: Removing/Installing Front Sun Gear Assembly And #4 Thrust Washer
1 - FRONT SUN GEAR ASSEMBLY

2 - #4 THRUST WASHER (FOUR TABS)
34. Remove the front sun gear assembly (1) and #4 thrust washer (if still in place). See Fig. 55.
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2007 Dodge Durango
Fig. 56: Removing/Installing Front Carrier/Rear Annulus And #6 Needle Bearing

1 - #6 NEEDLE BEARING
2 - FRONT CARRIER AND REAR ANNULUS
ASSEMBLY (TWIST AND PULL OR PUSH TO REMOVE
OR INSTALL).
35. Remove the front carrier/rear annulus (2) and #6 needle bearing (1). See Fig. 56.
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2007 Dodge Durango
Fig. 57: Removing/Installing Rear Sun Gear And #7 Needle Bearing

1 - #7 NEEDLE BEARING
2 - REAR SUN GEAR
36. Remove the rear sun gear (2) and #7 needle bearing (1). See Fig. 57.
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2007 Dodge Durango
Fig. 58: Removing/Installing #7 Needle Bearing To Rear Sun Gear

1 - #7 BEARING
2 - REAR SUN GEAR
NOTE: The number seven needle bearing (1) has three anti-reversal tabs and is
common with the number five and number two position. The orientation
should allow the bearing to seat flat against the rear sun gear. A small
amount of petrolatum can be used to hold the bearing to the rear sun gear.
See Fig. 58.
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2007 Dodge Durango
Fig. 59: Removing/Installing 2/4 Clutch Retainer Snap Ring

1 - COMPRESSOR 5058
2 - SCREWDRIVER
3 - SNAP RING
4 - 2/4 CLUTCH RETAINER
NOTE: Verify that Compressor 5058A (1) is centered properly over the 2/4 clutch
retainer (4) before compressing. If necessary, fasten the 5058A bar to the
bellhousing flange with any combination of locking pliers and bolts to
center the tool properly.
37. Install and load Compressor 5058A to remove the 2/4 clutch retainer snap ring (3). See Fig. 59.
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2007 Dodge Durango
Fig. 60: Removing 2/4 Clutch Retainer

1 - 2/4 CLUTCH RETAINER

2 - 2/4 CLUTCH RETURN SPRING
NOTE: The 2/4 Clutch Piston has bonded seals which are not individually
serviceable. Seal replacement requires replacement of the piston
assembly.
38. Remove the 2/4 clutch retainer (1). See Fig. 60.
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2007 Dodge Durango
Fig. 61: Removing/Installing 2/4 Clutch Return Spring

1 - 2/4 CLUTCH RETURN SPRING
39. Remove the 2/4 clutch return spring (1). See Fig. 61.
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2007 Dodge Durango
Fig. 62: Removing/Installing 2/4 Clutch Pack

1 - CLUTCH PLATE (4)

2 - CLUTCH DISC (4)
40. Remove the 2/4 clutch pack (1, 2). See Fig. 62.
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2007 Dodge Durango
Fig. 63: Removing Tapered Snap Ring

1 - LOW/REVERSE CLUTCH REACTION PLATE

2 - LONG TAB
3 - SCREWDRIVER
4 - LOW/REVERSE TAPERED SNAP RING (TAPERED
SIDE UP)
5 - OIL PAN FACE
41. Remove the tapered snap ring (4). See Fig. 63.
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2007 Dodge Durango
Fig. 64: Removing/Installing Low/Reverse Reaction Plate

1 - LOW/REVERSE REACTION PLATE (FLAT SIDE UP)
42. Remove the low/reverse reaction plate (1). See Fig. 64.
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2007 Dodge Durango
Fig. 65: Removing/Installing Low/Reverse Clutch Disc

1 - ONE DISC FROM LOW/REVERSE CLUTCH
43. Remove one (1) low/reverse clutch disc to facilitate snap ring removal. See Fig. 65
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2007 Dodge Durango
Fig. 66: Removing/Installing Low/Reverse Reaction Plate Snap Ring

1 - SCREWDRIVER
2 - LOW/REVERSE REACTION PLATE FLAT SNAP
RING
3 - DO NOT SCRATCH CLUTCH PLATE
44. Remove the low/reverse reaction plate snap ring (2). See Fig. 66.
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2007 Dodge Durango
Fig. 67: Removing/Installing Low/Reverse Clutch Pack

1 - CLUTCH PLATES (5)

2 - CLUTCH DISCS (5)
45. Remove the low/reverse clutch pack (1, 2). See Fig. 67.
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2007 Dodge Durango
Fig. 68: Locating Stakes Of Output Shaft Nut

1 - OUTPUT SHAFT
2 - GRIND HERE
3 - GRIND HERE
4 - NUT STAKE
CAUTION: Failure to grind and open stakes (4) of the output shaft nut will result
in thread damage to the shaft during nut removal. See Fig. 68.
WARNING: Wear safety goggles while grinding stake nuts.
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2007 Dodge Durango
Fig. 69: View Of Stake Grinding Pattern

1 - OUTPUT SHAFT
2 - OUTPUT SHAFT NUT
46. Using a die grinder or equivalent, grind the stakes in the shoulder of the shaft nut (2) as shown. Do not
grind all the way through the nut and into the shaft. There are two stakes on each nut. See Fig. 69.
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2007 Dodge Durango
Fig. 70: Using Small Chisel To Carefully Open Stakes On Nut

1 - CHISEL
2 - NUT STAKE
47. Using a small chisel (1), carefully open the stakes on nut (2). See Fig. 70.
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2007 Dodge Durango
Fig. 71: Using Wrench 6497 And Wrench 6498A To Remove Output Shaft Nut
1 - WRENCH 6497
2 - WRENCH 6498A
3 - BREAKER BAR
48. Remove output shaft snap ring.

49. Use Wrench 6497 (1) and Wrench 6498A (2) to remove the output shaft nut. See Fig. 71.
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2007 Dodge Durango
Fig. 72: Removing Output Shaft From Case Using Shop Press
1 - OUTPUT SHAFT
2 - ARBOR PRESS
50. Remove the output shaft (1) from case (3) using a shop press (2). See Fig. 72.
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2007 Dodge Durango
Fig. 73: Using Remover 6596 With Shop Press To Remove Front Output Shaft Bearing Cup
1 - ARBOR PRESS
2 - REMOVER 6596
51. Use Remover 6596 (2) with a shop press (1) to remove the front output shaft bearing cup. See Fig. 73.
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2007 Dodge Durango
Fig. 74: Using Remover 6597 And Universal Handle C-4171 And Handle Extension C-4171-2 To
Press Rear Output Shaft Bearing Cup Rearward
1 - SPECIAL TOOL 4171 AND 4171-2

2 - REMOVER TOOL 6597
52. Use Remover 6597 (2) and Universal Handle C-4171 (1) and Handle Extension C-4171-2 to press the
rear output shaft bearing cup rearward. See Fig. 74.
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2007 Dodge Durango
Fig. 75: Removing Rear Carrier Front Bearing Cone

1 - SPECIAL TOOL 5048-1

2 - SPECIAL TOOL 6545
3 - REAR CARRIER
4 - SPECIAL TOOL 5048
53. Remove the rear carrier front bearing cone (3). See Fig. 75.
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2007 Dodge Durango
Fig. 76: Installing/Loading Compressor 5059A

1 - LOW/REVERSE CLUTCH RETURN SPRING

2 - SNAP RING (INSTALL AS SHOWN)
3 - COMPRESSOR 5058A-3
4 - COMPRESSOR 5059A
5 - DISK 6057
54. Install and load compressor 5059A (4) as shown. See Fig. 76.
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2007 Dodge Durango
Fig. 77: Removing Low/Reverse Belleville Spring Snap Ring

1 - SNAP RING OPENING MUST BE BETWEEN SPRING

LEVERS (AS SHOWN)
2 - SNAP RING PLIERS
3 - SPECIAL TOOL 5059A
55. Remove the low/reverse belleville spring snap ring (1). See Fig. 77.
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2007 Dodge Durango
Fig. 78: Removing/Installing Low/Reverse Piston Belleville Spring

1 - LOW/REVERSE PISTON RETURN SPRING

2 - PISTON
56. Remove the low/reverse piston belleville spring (1). See Fig. 78.
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2007 Dodge Durango
Fig. 79: Driving Out Anchor Shaft Using Suitable Punch

1 - PIN PUNCH
2 - GUIDE BRACKET ASSEMBLY
57. Remove the park sprag pivot retaining screw.

58. Drive out the anchor shaft using suitable punch (1). See Fig. 79.
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2007 Dodge Durango
Fig. 80: Removing/Installing Guide Bracket Pivot Pin

1 - PIVOT PIN
2 - GUIDE BRACKET ASSEMBLY
59. Remove the guide bracket pivot pin (1). See Fig. 80. Inspect all components for wear and replace if
necessary.
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2007 Dodge Durango
Fig. 81: Removing/Installing Low/Reverse Clutch Piston

1 - LOW/REVERSE CLUTCH PISTON

2 - D-RING SEAL
3 - D-RING SEAL
NOTE: The Low/Reverse Clutch Piston has bonded seals which are not
individually serviceable. Seal replacement requires replacement of the
piston assembly.
60. Remove the low/reverse clutch piston (1). See Fig. 81.
61. Remove the low/reverse piston retainer screws.
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2007 Dodge Durango
Fig. 82: Removing/Installing Piston Retainer

1 - LOW/REVERSE CLUTCH PISTON RETAINER

2 - GASKET
62. Remove low/reverse piston retainer (1). See Fig. 82.
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2007 Dodge Durango
Fig. 83: Removing/Installing Low/Reverse Piston Retainer Gasket

1 - GASKET HOLES MUST LINE UP

2 - LOW/REVERSE CLUTCH PISTON RETAINER
GASKET
63. Remove the low/reverse piston retainer gasket (2). See Fig. 83.
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2007 Dodge Durango

2007 AUTOMATIC TRANSMISSION 42RLE - Service Information - Durango & Aspen

AUTOMATIC TRANSMISSION 42RLE

NOTE: If the transmission is being reconditioned (clutch/seal replacement) or replaced,

Fig. 20: Removing/Installing Torque Converter

Indicator C-3339 as shown. See Fig. 21.

Fig. 22: Removing/Installing Adapter Housing Bolts

Fig. 23: Removing/Installing Adapter Housing

Fig. 24: Removing/Installing Extension Housing

Fig. 26: Removing/Installing Extension Shaft Bearing Snap Ring

Fig. 27: Removing/Installing Extension Shaft & Bearing Assembly

Fig. 28: Removing/Installing Extension Shaft Bearing Retaining Ring

Fig. 29: Removing/Installing Extension Shaft Bearing

1 - 4X4 STUB SHAFT

Fig. 31: Removing 4X4 Stub Shaft

Fig. 32: Removing/Installing Input Speed Sensor Bolt

1 - INPUT SPEED SENSOR

11. Remove the input speed sensor bolt. See Fig. 32

Fig. 33: Removing/Installing Output Speed Sensor Bolt

1 - OUTPUT SPEED SENSOR

12. Remove the output speed sensor bolt. See Fig. 33

Fig. 34: Removing/Installing Output Speed Sensor

1 - OUTPUT SPEED SENSOR

Fig. 35: Removing/Installing Transmission Oil Pan Bolts

1 - TRANSMISSION OIL PAN

Fig. 36: Removing/Installing Transmission Oil Pan

1 - TRANSMISSION OIL PAN

Fig. 37: Removing/Installing Oil Filter Screws

Fig. 38: Removing/Installing Transmission Oil Filter

17. Remove transmission oil filter (1). See Fig. 38.

Fig. 39: Removing Oil Filter O-Ring From Valve Body

Fig. 40: Removing/Installing Valve Body Bolts

19. Remove valve body-to-case bolts (1). See Fig. 40.

Fig. 41: Removing/Installing Valve Body

Fig. 42: Identifying Underdrive And Overdrive Accumulators

1 - OVERDRIVE PISTON AND SPRING

Fig. 43: Removing/Installing Low/Reverse Accumulator Snap Ring

Fig. 44: Removing/Installing Low/Reverse Accumulator Plug

Fig. 45: Removing/Installing Low/Reverse Accumulator Piston

Fig. 46: Removing Piston And Springs

Fig. 47: Removing/Installing Oil Pump Attaching Bolts

Fig. 48: Removing Oil Pump Using Slide Hammers C-3752

Fig. 49: Removing Oil Pump While Pushing In On Input Shaft

1 - "PUSH IN" ON INPUT SHAFT WHILE REMOVING

Fig. 50: Removing/Installing Oil Pump Gasket

29. Remove oil pump gasket (2). See Fig. 50.

Fig. 51: Removing/Installing By-Pass Valve

CAUTION: By-pass valve must be replaced if a transmission failure has

Fig. 52: Removing/Installing No. 1 Caged Needle Bearing

1 - #1 CAGED NEEDLE BEARING

Fig. 53: Removing/Installing Input Clutch Assembly

1 - INPUT CLUTCH ASSEMBLY

Fig. 54: Removing/Installing #4 Thrust Plate

1 - OVERDRIVE SHAFT ASSEMBLY

33. Remove the #4 thrust plate (2). See Fig. 54.

1 - FRONT SUN GEAR ASSEMBLY

Fig. 56: Removing/Installing Front Carrier/Rear Annulus And #6 Needle Bearing

Fig. 57: Removing/Installing Rear Sun Gear And #7 Needle Bearing

Fig. 58: Removing/Installing #7 Needle Bearing To Rear Sun Gear

Fig. 59: Removing/Installing 2/4 Clutch Retainer Snap Ring

Fig. 60: Removing 2/4 Clutch Retainer

1 - 2/4 CLUTCH RETAINER

Fig. 61: Removing/Installing 2/4 Clutch Return Spring