DEPARTMENT OF MECHANICAL ENGINEERING

B. Tech. Session: Odd, 2021-22 SEM V

PRODUCTION
TECHNOLOGY
LECTURE PLAN MEC-303

Lecture Date of Lecture Mode of

Topic Unit Status Remarks
No. Delivered Delivery
Theory of metal machining: Overview of machining technology: types
1 1 11-10-21
of machining operation
Cutting tools, cutting conditions, theory of chip formation in metal
2 1 12-10-21
cutting: orthogonal cutting model, actual chip formation in
Forces relationships and the merchant equation: forces in metal cutting,
3 1 13-10-21
the merchant
equation
4 Power and energy relationships in machining, cutting temperatures. 1 14-10-21
Machine tools and machining operations: Turning and related
5 1 18-10-21
operations: cutting conditions
Operations related to turning, engine lathe, other lathes and turning
6 1 19-10-21
machines
Boring machines, drilling and related operations: cutting conditions,
7 1 22-10-21
operations related to drilling, drill presses
8 Milling: types of milling operations, cutting conditions 1 25-10-21

9 Milling machines, high speed machining 1 26-10-21

Grinding machines: types, wet and dry grinding, abrasives, grit, grade
10 1 27-10-21
and structure of wheels, selection of grinding wheels
Technology and materials of cutting tools: Tool life, tool wear, taylor tool life
11 2 28-10-21
equation
Tool materials: high speed steels, cast cobalt alloys, cemented carbides,
12 2 29-10-21
cermets and coated carbides

13 Tool materials: ceramics, synthetic diamonds and cubic boron nitrides 2 2-11-21

PREPARED BY: Er. Pardeep Kumar

APPROVED BY: Er. Sourabh Mittal
 DEPARTMENT OF MECHANICAL ENGINEERING
B. Tech. Session: Odd, 2021-22 SEM V
PRODUCTION
TECHNOLOGY
LECTURE PLAN MEC-303

Tool geometry: single point tool geometry, effect of tool material on tool
14 2 3-11-21
geometry, multiple-cutting-edge tools
Cutting fluids: types of cutting fluids, applications and selection of cutting
15 2 8-11-21
fluids.

16 Metrology and inspection: Limits, fits, and tolerances 2 9-11-21

gauge design, interchangeability, linear, angular, and form measurements

17 2 15-11-21
(straightness, squareness, flatness, roundness, and cylindricity)
linear, angular, and form measurements (straightness, squareness, flatness,
18 2 16-11-21
roundness, and cylindricity) by mechanical and optical methods
Inspection of screw threads, surface finish measurement by contact and non-
19 2 17-11-21
contact methods

20 Tolerance analysis in manufacturing and assembly. 2 18-11-21

21 Threads: Standard forms of screw threads, methods of making threads 3 22-11-21

22 Thread cutting on lathe, thread chasing, thread milling, thread rolling 3 23-11-21

23 Thread grinding, thread tapping, automatic screw cutting machines 3 24-11-21

24 Inspection and measurement of threads. 3 25-11-21

Work holding devices for machine tools: Introduction, conventional fixture

25 3 26-11-21
design, tool design steps

26 Clamping considerations, chip disposal, unloading and loading time 3 29-11-21

27 Example of jig design, types of jigs, conventional fixtures, modular fixturing 3 30-11-21

PREPARED BY: Er. Pardeep Kumar

APPROVED BY: Er. Sourabh Mittal
 DEPARTMENT OF MECHANICAL ENGINEERING
B. Tech. Session: Odd, 2021-22 SEM V
PRODUCTION
TECHNOLOGY
LECTURE PLAN MEC-303

28 Setup and changeover: single-minute-exchange-of-die (SMED), clamps 3 1-12-21

29 Other work holding devices: assembly jigs, magnetic work holders 3 2-12-21

30 Electrostatic work holders, economic justification of jigs and fixtures 3 3-12-21

Gear manufacturing and finishing: Introduction to different types of gears,

31 4 6-12-21
terminology
Methods of gears manufacturing, gear forming: selecting a form gear cutter for
32 4 7-12-21
cutting spur gears

33 Selecting gear cutter for cutting helical or spiral gear, broaching of gears 4 8-12-21

Generating methods: gear shaper process, rack planning process, gear hobbing
34 4 9-12-21
process
Gear finishing operations: Shaving, burnishing, grinding, lapping, honing,
35 4 10-12-21
gears inspection
Computer numerical control (CNC) machines: Classification of CNC
36 4 13-12-21
machines, modes of operation of CNC
Working of Machine Structure, Automatic tool changer (ATC), Automatic
37 4 14-12-21
pallet changer (APC), CNC axis and motion nomenclature
CNC toolings – tool pre-setting, qualified tool, tool holders and inserts, Axes
38 4 15-12-21
Identification in CNC turning and Machining centers

39 CNC part programming: Programming format and Structure of part programme 4 20-12-21

ISO G and M codes for turning and milling meaning and applications of
40 4 21-12-21
important codes

PREPARED BY: Er. Pardeep Kumar

APPROVED BY: Er. Sourabh Mittal