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Mounting systems for solar technology

K2 SYSTEMS GMBH PROJECT: Liceul Teoretic Vasile Vasilache

AUTHOR: Radu Timbalist

CALCULATION BASIS DATE: 3/2/2022


Mounting systems for solar technology

PROJECT DATA

GENERAL INFORMATION
Name Liceul Teoretic Vasile Vasilache
Mounting System SolidRail
Customer Primaria mun. Chisinau
Contact Radu
Author Radu Timbalist

LOCATION
Address Str. Anatol Corobceanu,
Chișinău
Ground level 86.70 m
Roof type Gable roof
Fastening method Roof construction
Roof covering Corrugated
Building height 7.00 m
Roof pitch 17 °
min. roof edge distance 0.00 m
Purlin Distance 1.00 m
Purlin Material Timber
Purlin Width 0.080 m
Purlin Height 0.200 m Sheet quality Corrugated fibre cement
165 N/mm²
Wave distance 200.000 mm Sheet thickness 0.550 mm
Terrain category IV: Urban areas

LOADS
Design method Eurocode
Failure consequence class CC1 Design working life 25 years

velocity pressure qp,25= 0.024 kN/m²

Snow load on ground sk = 0.500 kN/m²


level

MODULES
Manufacturer Axitec Energy GmbH & Quantity 54
Co. KG
Name AC-375MH/120V Output 20.250 kWp
(AXIpremium XL HC
1755x1038mm)
Dimensions LxWxH 1755 x 1038 x 35.00 mm
Weight 19.5 kg

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Mounting systems for solar technology
Power 375 W

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Mounting systems for solar technology

ASSEMBLY PLAN

BASE RAILS

Whole Rails Rail cutting


Type Total Rail Quantity Part of Length Rest
Length Rail
/m 4.40 m /m /m /m
A 1.418 4.400 1.418 2.972

B 1.418 2.972 1.418 1.544

C 1.418 1.544 1.418 0.116

D 1.413 2.972 1.413 1.549

E 1.413 1.549 1.413 0.126

F 1.413 4.400 1.413 2.977

G 1.413 2.977 1.413 1.554

H 1.413 1.554 1.413 0.132

I 1.413 4.400 1.413 2.977

J 1.413 2.977 1.413 1.554

K 1.403 1.554 1.403 0.141

L 1.403 4.400 1.403 2.987

M 1.403 2.987 1.403 1.573

N 1.403 1.573 1.403 0.160

O 1.403 4.400 1.403 2.987

P 1.403 2.987 1.403 1.573

Q 1.403 1.573 1.403 0.160

R 1.325 2.987 1.325 1.651

S 1.325 1.651 1.325 0.316

T 1.325 4.400 1.325 3.065

U 1.325 3.065 1.325 1.729

V 1.285 1.729 1.285 0.434

W 1.285 4.400 1.285 3.105

X 1.285 3.105 1.285 1.810

Y 1.285 1.810 1.285 0.515

Z 1.285 4.400 1.285 3.105

AA 1.285 3.105 1.285 1.810

AB 1.285 1.810 1.285 0.515

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Mounting systems for solar technology

UPPER RAIL

Whole Rails Rail cutting


Type Total Rail Quantity Part of Length Rest
Length Rail
/m 4.40 m /m /m /m
A 12.719 2 4.400 3.919 0.471

B 16.923 3 4.400 3.723 0.667

C 5.362 1 4.400 1.000 3.390

D 5.362 1 3.390 1.000 2.380

E 5.362 1 2.380 1.000 1.370

F 5.362 1 1.370 1.000 0.360

LEGEND

4.81 Distance to Roof Edge [m]


Fastener
Base rails

MODULE ARRAYS

Module array Width [ m ] Length [ m ] Width in Length in


modules modules
1 16.80 1.76 16 1
2 16.80 1.76 16 1
3 12.60 1.76 12 1
4 5.24 1.76 5 1
5 5.24 1.76 5 1

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Mounting systems for solar technology
ASSEMBLY PLAN - OVERVIEW
0.11 m

0.58 m

5.97 m
3.1 m
5.91 m

2
42.84 m
42.84 m

5
13.23 m
6.06 m

4.42 m

5.97 m
0.13 m
0.82 m
0.14 m

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Mounting systems for solar technology
ASSEMBLY PLAN - BASE RAIL LAYER

2.99 m 1.46 m
3.5 m

I
U

H
T

H
S

G
R

F
Q

E
P

D
35.84 m

AB
O

AB
N

AA
M

AA
L

Z
K

Z
C

Y
B

X
A

W
A

V
1.14 m

2.99 m

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Mounting systems for solar technology
ASSEMBLY PLAN - UPPER RAIL LAYER

D C

B B

A A

F E

B B

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Mounting systems for solar technology

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Mounting systems for solar technology

RESULTS

COMPONENTS
Fastener HangerBolt Set M10x180
Screw-In Depth 67.00 mm
L2 (Height Adapter plate) 28.00 mm
Base Rails K2 SolidRail UltraLight 32
Upper Rail K2 SingleRail 36
Type rail adapter Adapter plate
Direction adapter plate Up

LOADS ON MODULES

ultimate state [Pa] serviceability [Pa]


A-TrA
Array Pressure Pressure Uplift Uplift Pressure Pressure Uplift Uplift
[m²] Perpendicular Parallel Perpendicular Parallel Perpendicular Parallel Perpendicular Parallel
field area 1.82 583.3 177.0 87.3 36.7 463.1 140.6 94.3 36.7
eaves 1.82 584.0 177.0 79.3 36.7 463.7 140.6 88.1 36.7
corner region (eave) 1.82 584.0 177.0 65.2 36.7 463.7 140.6 77.0 36.7
ridge 1.82 583.3 177.0 81.0 36.7 463.1 140.6 89.4 36.7

UPPER RAIL - UTILIZATION RESULT

load-bearing capacity Usab. Distances maximum values


No. roof areas Pr CL Fst Pr Fst UR CL Fst
Module Array σ [%] σ [%] F [%] f [%] [m] [m] Lmax[m] Fst Dmax[m]
1 field area 51.6 16.4 --- 70.0 1.800 --- 0.547 1.968
1 eaves 51.6 16.4 --- 70.1 1.800 --- 0.546 1.967
2 field area 51.6 13.8 --- 70.0 1.800 --- 0.547 1.968
2 corner region (eave) 51.6 7.5 --- 70.1 1.800 --- 0.546 1.967
2 eaves 51.6 13.9 --- 70.1 1.800 --- 0.546 1.967
3 field area 51.6 3.2 --- 70.0 1.800 --- 0.547 1.968
3 ridge 51.6 3.2 --- 70.0 1.800 --- 0.547 1.968
4 field area 51.6 0.8 --- 70.0 1.800 --- 0.547 1.968
4 ridge 51.6 0.8 --- 70.0 1.800 --- 0.547 1.968
5 field area 51.6 0.7 --- 70.0 1.800 --- 0.547 1.968
5 ridge 51.6 0.7 --- 70.0 1.800 --- 0.547 1.968

BASE RAILS - UTILIZATION RESULT

load-bearing capacity Usab. Distances maximum values


No. roof areas Pr CL Fst Pr Fst BR CL Fst
Module Array σ [%] σ [%] F [%] f [%] [m] [m] Lmax[m] Fst Dmax[m]
1 field area 41.7 0.0 46.9 34.7 1.000 1.800 0.436 1.424
1 eaves 41.8 11.4 46.9 34.7 1.000 1.800 0.436 1.423
2 field area 41.7 0.0 46.9 34.7 1.000 1.800 0.436 1.424
2 corner region (eave) 41.8 27.2 46.9 34.7 1.000 1.800 0.436 1.423
2 eaves 41.8 27.2 46.9 34.7 1.000 1.800 0.436 1.423
3 field area 41.7 25.7 46.9 34.7 1.000 1.800 0.436 1.424
3 ridge 41.7 0.0 46.9 34.7 1.000 1.800 0.436 1.424
4 field area 41.7 15.6 46.9 34.7 1.000 1.800 0.436 1.424
4 ridge 41.7 0.0 46.9 34.7 1.000 1.800 0.436 1.424
5 field area 41.7 27.9 46.9 34.7 1.000 1.800 0.436 1.424
5 ridge 41.7 0.0 46.9 34.7 1.000 1.800 0.436 1.424

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Mounting systems for solar technology
Pr Profile
Fst Fastener
σ tension
f deflection
F Force
CL/Lmax [m] maximum cantilever length
Fst Dmax [m] maximum fastener spacing
BR base rail
UR Upper rail
Usab. usability
CL Cantilever

NOTES
- The design rules comply with the EURO CODE EN 1990 - Basis of structural design.
- Service life is recognised according to ‘Eurocode EN 1991 – Action on structures, Snow loads’ and
‘Eurocode EN 1991 – Actions on structures, Wind actions’. Subject to the Building Regulations and for
security-relevant reasons the installation has to be dismantled at the end of its service life.
- Failure consequence class is considered according to ‘Eurocode EN 1990 – Basis of structural design’.
- Data and results must be verified with regard to local conditions and checked by a suitably qualified
person. Please see our TCU under https://k2-systems.com/en/base-tcu , in particular § 2 ("technical and
specialist requirements for the customer"), § 7 ("warranty provisions") and § 8 ("limitation of liability").

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Mounting systems for solar technology

STRUCTURAL ANALYSIS REPORT

GENERAL INFORMATION
Name Liceul Teoretic Vasile Vasilache
Mounting System SolidRail
Customer Primaria mun. Chisinau
Contact Radu
Author Radu Timbalist

LOCATION
Address Str. Anatol Corobceanu,
Chișinău
Ground level 86.70 m
Roof type Gable roof
Fastening method Roof construction
Roof covering Corrugated
Building height 7.00 m
Roof pitch 17 °
min. roof edge distance 0.00 m
Purlin Distance 1.00 m
Purlin Material Timber
Purlin Width 0.080 m
Purlin Height 0.200 m Sheet quality Corrugated fibre cement
165 N/mm²
Wave distance 200.000 mm Sheet thickness 0.550 mm
Terrain category IV: Urban areas

LOADS
Design method Eurocode
Failure consequence class CC1 Design working life 25 years

WIND LOAD
Wind speed vb = 6.0 m/s
velocity pressure qp,50= 0.026 kN/m²
Adjustment factor for fw = 0.921
service life
velocity pressure qp,25= 0.024 kN/m²

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Mounting systems for solar technology

ROOF AREAS

Array load impact area [m²] maxCpe minCpe wind pressure [kN/m²] wind uplift [kN/m²]

field area 10.00 0.227 -0.627 0.006 -0.015

eaves 10.00 0.267 -0.760 0.006 -0.019

corner region (eave) 10.00 0.267 -1.273 0.006 -0.031

ridge 10.00 0.227 -0.933 0.006 -0.023

SNOW LOAD
Environment Normal area
Snow load on ground sk = 0.500 kN/m²
level
Snow guard No
Shape Coefficient for mi = 0.800
Snow
Factor for roof pitch di = 0.956
Snow load on roof si,50 = 0.383 kN/m²
Adjustment factor for fs = 0.929
service life
Snow load on roof si,25 = 0.355 kN/m²

DEAD LOAD
Weight module GM = 19.5 kg Dead weight module = 10.70 kg/m²
Weight mounting system = 3.8 kg Dead weight mounting = 2.09 kg/m²
system
Module area AM = 1.82 m² Total Dead Weight = 0.13 kN/m²
(excl. ballast)

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Mounting systems for solar technology

LOAD COMBINATIONS

LOAD-BEARING CAPACITY

Partial safety factor unfavorable permanent load gG,sup 1.35


Partial safety factor favorable permanent load gG,inf 1.00
Partial safety factor destabilising permanent load gG,dst 1.10
Partial safety factor stabilising permanent load gG,stb 0.90
Partial safety factor first variable load gQ 1.50
Partial safety factor variable loads gQ 1.50
Combination coefficient with regards to wind y 0,W 0.60
Combination coefficient with regards to wind y 1,W 0.20
(additional varying influences)
Combination coefficient with regards to Snow y 0,S 0.50
Importance factor variable kFl,Q 0.85
Characteristic dead weight Gk
Characteristic snow load on the roof Si,n
Characteristic wind load Wk

Load case combination 00: Ed = gG,sup * kFl,G * Gk + gQ * kFl,Q * Si,n


Load case combination 02: Ed = gG,sup * kFl,G * Gk + gQ * kFl,Q * Wk,Pressure
Load case combination 03: Ed = gG,sup * kFl,G * Gk + gQ * kFl,Q * (Wk,Pressure + y 0,S * Si,n)
Load case combination 04: Ed = gG,sup * kFl,G * Gk + gQ * kFl,Q * (Si,n + y 0,W * Wk,Pressure)

Load case combination 05: Ed = kFl,G * Gk + gA * kFl,A * Sad,n + kFl,Q * y 1,W * Wk,Pressure
Load case combination 06: Ed = gG,inf * Gk + gQ * kFl,Q * Wk,Uplift

USABILITY

Combination coefficient with regards to wind y 0,W 0.60


Combination coefficient with regards to Snow y 0,S 0.50

Load case combination 00:


Load case combination 01: Ed = Gk + Si,n
Load case combination 02: Ed = Gk + Wk,Pressure
Load case combination 03: Ed = Gk + Wk,Pressure + y 0,S * Si,n
Load case combination 04: Ed = Gk + Si,n + y 0,W * Wk,Pressure

Load case combination 06: Ed = Gk + Wk,Uplift

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Mounting systems for solar technology

MAXIMUM LOAD ON MODULES

ultimate state [kN/m²] serviceability [kN/m²]


A-TrA
Array Pressure Pressure Uplift Uplift Pressure Pressure Uplift Uplift
[m²] Perpendicular Parallel Perpendicular Parallel Perpendicular Parallel Perpendicular Parallel
field area 10.00 0.583 0.177 0.100 0.037 0.463 0.141 0.105 0.037
eaves 10.00 0.584 0.177 0.096 0.037 0.464 0.141 0.101 0.037
corner region (eave) 10.00 0.584 0.177 0.080 0.037 0.464 0.141 0.089 0.037
ridge 10.00 0.583 0.177 0.091 0.037 0.463 0.141 0.097 0.037

MAX. LOAD ON FASTENER

ultimate state [kN] serviceability [kN]


A-TrA
Array Pressure Pressure Uplift Uplift Pressure Pressure Uplift Uplift
[m²] Perpendicular Parallel Perpendicular Parallel Perpendicular Parallel Perpendicular Parallel
field area 10.00 1.102 0.335 0.190 0.069 0.875 0.266 0.198 0.069
eaves 10.00 1.104 0.335 0.182 0.069 0.876 0.266 0.192 0.069
corner region (eave) 10.00 1.104 0.335 0.152 0.069 0.876 0.266 0.168 0.069
ridge 10.00 1.102 0.335 0.172 0.069 0.875 0.266 0.184 0.069

RESISTANCE VALUES OF COMPONENTS

BASE RAILS

No. Base Rails A Iy Iz Wy Wz


Module Array [cm²] [cm^4] [cm^4] [cm³] [cm³]
1-5 K2 SolidRail UltraLight 32 2.590 2.57 5.40 1.55 2.82

UPPER RAIL
No. Upper Rail A Iy Iz Wy Wz
Module Array [cm²] [cm^4] [cm^4] [cm³] [cm³]
1-5 K2 SingleRail 36 2.850 4.02 6.37 2.14 3.09

FASTENER
No. Fastener RD,Uplift,Perpendicular RD,Pressure,Perpendicular RD,Pressure,Parallel
Module Array [kN] [kN] [kN]
1-5 HangerBolt Set M10x180 -3.89 3.02 0.55

UPPER RAIL - UTILIZATION RESULT

load-bearing capacity Usab. Distances maximum values


No. roof areas Pr CL Fst Pr Fst UR CL Fst
Module Array σ [%] σ [%] F [%] f [%] [m] [m] Lmax[m] Fst Dmax[m]
1 field area 51.6 16.4 --- 70.0 1.800 --- 0.547 1.968
1 eaves 51.6 16.4 --- 70.1 1.800 --- 0.546 1.967
2 field area 51.6 13.8 --- 70.0 1.800 --- 0.547 1.968
2 corner region (eave) 51.6 7.5 --- 70.1 1.800 --- 0.546 1.967
2 eaves 51.6 13.9 --- 70.1 1.800 --- 0.546 1.967
3 field area 51.6 3.2 --- 70.0 1.800 --- 0.547 1.968
3 ridge 51.6 3.2 --- 70.0 1.800 --- 0.547 1.968
4 field area 51.6 0.8 --- 70.0 1.800 --- 0.547 1.968
4 ridge 51.6 0.8 --- 70.0 1.800 --- 0.547 1.968
5 field area 51.6 0.7 --- 70.0 1.800 --- 0.547 1.968
5 ridge 51.6 0.7 --- 70.0 1.800 --- 0.547 1.968

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Mounting systems for solar technology

BASE RAILS - UTILIZATION RESULT


load-bearing capacity Usab. Distances
Module Array roof areas Pr CL Fst Pr Fst BR CL Fst
σ [%] σ [%] F [%] f [%] [m] [m] Lmax[m] Fst Dmax[m]
1 field area 41.7 0.0 46.9 34.7 1.000 1.800 0.436 1.424
1 eaves 41.8 11.4 46.9 34.7 1.000 1.800 0.436 1.423
2 field area 41.7 0.0 46.9 34.7 1.000 1.800 0.436 1.424
2 corner region (eave) 41.8 27.2 46.9 34.7 1.000 1.800 0.436 1.423
2 eaves 41.8 27.2 46.9 34.7 1.000 1.800 0.436 1.423
3 field area 41.7 25.7 46.9 34.7 1.000 1.800 0.436 1.424
3 ridge 41.7 0.0 46.9 34.7 1.000 1.800 0.436 1.424
4 field area 41.7 15.6 46.9 34.7 1.000 1.800 0.436 1.424
4 ridge 41.7 0.0 46.9 34.7 1.000 1.800 0.436 1.424
5 field area 41.7 27.9 46.9 34.7 1.000 1.800 0.436 1.424
5 ridge 41.7 0.0 46.9 34.7 1.000 1.800 0.436 1.424

Pr Profile
Fst Fastener
σ tension
f deflection
F Force
CL/Lmax [m] maximum cantilever length
Fst Dmax [m] maximum fastener spacing
BR base rail
UR Upper rail
Usab. usability
CL Cantilever

THE SYSTEM HAS BEEN SUCCESSFULLY CALCULATED.

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Mounting systems for solar technology

TOTAL BILL OF MATERIALS (КРЫША 1)

Position Item no. Item description Quantity Weight

1 2000120 HangerBolt Set M10x180 72 13.8 kg


2 1000041 T-Bolt 28/15 M10x30 72 2.1 kg
3 1000042 Hexagon flange nut M10 72 0.8 kg
4 1004767 SingleRail 36 End Cap 20 0.1 kg
5 2002870 K2 Solar Cable Manager 54 0.2 kg
6 2003229 SolidRail UltraLight; 4.40 m 12 37.0 kg
7 2003145 SingleRail Climber Set 36/50 72 4.8 kg
8 1003586 MiddleClamp XS Set 34-38 98 6.9 kg
9 1005169 EndClamp Set 34-36 20 1.5 kg
10 2003222 SingleRail 36; 4.40 m 27 91.5 kg
11 2001976 SingleRail 36 RailConnector Set 20 7.5 kg

Total 166.2 kg

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