NIRMAL PRODUCTS

Products for Process Industries

Widest Range of Self Actuated Pressure Control Valves  
Low Pressure Nitrogen Blanketing System & Tank Protection Devices  
High Pressure Reducing Stations with Safety Shut Off and Manifold  
Continuous Nitrogen Blanketing & Purging System for Centrifuge  
Safety Relief Valves / Thermal Relief Valves  
     
Solutions for Natural Gas Sector  
Natural Gas Conditioning Systems.  
City Gate Stations (CGS).
District Regulating Stations (DRS).
Industrial Pressure Regulating Stations (IPRS).
Metering and Regulating Stations (MRS) for Commercial & Industrial Applications.
Fiscal and Secondary Orifice / Diaphragm / RPD / Turbine / Ultrasonic based Metering Skids
  Compliant to AGA Standards with Flow Computer RTU SCADA Options.
Gas Pre-Heater / Dryers / Odoriser Unit.
CNG Dispensers

Gas Conditioning Skids
NIRMAL’ takes the overall responsibility of Design, Engineering, Procurement, Assembly and Testing of
complete Fuel Gas Conditioning Skids for the Power Plants. ‘NIRMAL’ provides FG Conditioning Skid with
Knock Out Drums, Filter Separators, Natural Gas Pre-Heaters, Pressure Regulation and Flow Control with
different configurations as per customer requirements.

The designs are made such that the FG skids are engineered fabricated in different skid mounted parts for
the ease of transportation and installations at site.
The FG Skids can be completely automatic unit having SCADA connectivity for remote monitoring and
controlling various parameters and functionalities of the skid.

Heating Skids
‘NIRMAL’ has experience in design, engineering and supply complete heating skids for Natural Gas
Applications. Pre-Heaters are used In Gas Distribution Network Skids or in Fuels gas Conditioning Skids of
Power Plants. Natural Gas is heated to a higher temperature to compensate the temperature drop arising
due to pressure reduction and to meet the specific temperature requirements by the downstream processes.
Increase of temperature improves the fuel combustion and increases flame temperature in case of furnaces.
 
Natural Gas Pre-Heaters are classified as under :
 
Direct Type Pre-Heaters
Thyristor Based Electrical & Gas Fired Heater :
‘Nirmal’ offers Electrical Heater with Thyristor Based Control Panel. These are Direct Type wherein the
  increase in gas temperature is affected by direct contact of Natural Gas with the Heating Coils. These are
preferred wherein the Heat Loads are lesser and very fine control on temperature is expected.

Indirect Type Pre-Heaters

Electrical Water Bath Heaters
  ‘Nirmal’ offers the Indirect Type Heater with Electrical heating Elements. Here the heating Media is Water,
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which is heated by electrical elements. The Water bath temperature is generally maintained at 60ºC to
80ºC and the NG is heated by passing the Gas Coils through this Hot Water Bath.

Gas Fired Water Bath Heaters

This is the most commonly used type by major Natural Gas consumers like Power Plants & Fertilizer Plants
and mainly in the Gas Distribution Network skids like City Gate Stations. These are typically used in Out
 
Door installations and comprise of Heater Mechanism with Burner Sequence Control, Fire Tubes, Gas Coils
and Water Storage Vessel as Hot Water Bath.
 
NIRMAL offers complete solutions including design, engineering and maufacturing each of the above listed
types of Heaters.

Fiscal Flow Metering Skids

Nirmal’ offers the Fiscal Flow Metering Skids with Filtration, Flow Metering –Ultrasonic Flow Meters as well
as Turbine Meters – Flow Computation, Gas Chromatography and Flow Control for final end users. Typically,
these are 600# skids mainly for the major consumers like Fertilizer Plants, Power Plants or feeding to a
particular City’s Gas Distribution Network.

City Gate Station

‘Nirmal’ offers the City Gate Stations (CGS) for different process parameters. CGS is the skid installed on the
main cross country line tap-off and feeds the Natural Gas to the City at desired regulated pressure. Typically,
CGS is ANSI 600# skid consisting of Filtration, Metering, Pre-Heating, Pressure Regulation and Flow Control
units.This is the first step down for the NG Cross Country Line Pressure from 50 – 90 Barg to 19 – 26 Barg to
feed NG to cities.

The Pipeline downstream to CGS is ANSI 300# / ANSI 150# after this pressure let down. City Gate Stations are
generally equipped with remote control of pressure and flow parameters with wireless communication. The
SCADA controls flow and pressure parameters to facilitate the farthest consumer to receive the gas at
desired pressure and flow rate.

District / Field Regulating Skids :

‘Nirmal’ posseses huge experience in the District Regulating Skids (DRS) or Field Regulating Stations (FRS).
Typically, DRS / FRS are ANSI 300# / ANSI 150# skids having Filtration, Pressure Regulation and Metering.
DRS/FRS regulates the pressure to 4 – 5 Barg and the further gas distribution network is PE Line instead of
Steel Line.

Metering Regulating Skids / Industrial Pressure Regulating Skids :

‘Nirmal’ is immensely experienced in these low pressure regulating skids. These generally are Filtration,
Metering and Pressure Regulating Skids. Hundreds of supply references are there since last 7 years.

Domestic/ Commercial Regulator Modules :

‘Nirmal’ has partnered with Mesura, France to cater the market in Indian subcontinent for the Commercial
and Domestic service Pressure Regulators. ‘Nirmal’ also supplies the complete pre piped modules to
Domestic Gas Distribution Network. Generally the pressure is reduced to 22 mBarg or 100 mBarg through
these modules. This consists of Strainer/Filter, Pressure Regulators with in-built safety devices and Flow
Meter at outlet.

Pressure regulators
Pilot operated pressure regulators certified to EN334 latest standard
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Active Monitor Configuration Suitability

Two path control & fast response
Size ranging from 1” to 8”
End connection options from ANSI 150# to ANSI 600# class
Tight shutoff capability
Easy online maintenance
Integral slam shut-off option with over pressure & under pressure cut-off

GAS PRESSURE REGULATOR - D53 /- Series

GAS PRESSURE REGULATOR - D56 /- Series

Direct operated Pressure Regulators

Size ranging from 1” to 2”
End connection options screwed / flanged to ANSI 150# to 300# class
Glandless Construction
Special diaphragm holding arrangement
Set point adjusting screw is tamper proof
Easy online maintenance & tight shutoff capabilities

GAS PRESSURE REGULATOR - D61 /- Series

Safety Shut - Off Valve

SH4 /- Series
SERIES SH4 slam shut off valve shuts off the gas flow when the pressure it is monitoring rises and reaches the
set point of the slam shut valve due to any failure in the pressure regulating system. The slam shut off device
has to be re-set manually.

These valves are for use in variety of applications: natural gas transmission & distribution systems, fuel gas
supply to industrial boilers, furnaces and mixers; and commercial or industrial businesses.

These valves can be provided with under pressure shut-off feature also.
Features
Tight Shut Off Capability :
Special trim design eliminates wear and erosion of seating, providing excellent tight shut off capability over
long working life.
Easy to Maintain :
Easy replacement of internal parts without dismantling the main valve body from line.
Manual re-setting :
Manual re-setting with the lever mechanism
Built in Pressure Equalisation :
On slight turning the reset lever, a small opening in valve equalizes inlet and outlet pressure. No separate by-
pass arrangement or equalizing valve is required.
Local position indication:
Open/Close position indicator dial indicates slam shut device position.
Remote Signal devices option :
Slam shut off can be provided with remote signal devices (like contact switches or proximity switches).
PED/97/23/EC Compliance :
SERIES SH4 valves have PED/97/23/EC compliance certification and also conform to EN 14382 requirements.
Specifications
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Body Size & Connections Flanged :

Flanged :1", 1½", 2", 3", 4", 6" ANSI B16.5 Class 150 & 300 ratings.(Higher ratings on request).
Accuracy Class AC :
upto 1.0 (according to EN 14382)
Response Time :
Less than 2sec
Allowable Line Pressure :
ANSI 150# : 19.5 Bar g max.
ANSI 300# : 49.0 Bar g max.

Maximum Flow Capacities:

Can be derived referring the capacity calculation.
Temperature Capabilities:
-20°C to 60°C (extended temperature ranges available on request)
Pressure Setting Adjustment:
May be adjusted throughout a spring range by turning the adjusting screw of pilot

Domestic Regulators
MESURA was created in 1949 and specialized in the conception and assembly of regulators for natural gas
and LPG for domestic and commercial use.
MESURA has its main office and production facilities in Forbach in the eastern part of France. The commercial
and export office is located in near Paris at ‘’ Les Ulis’’.
MESURA also has commercial office with stock in Torino Italia and a subsidiary in Tunisia, where regulators
are assembled and sold for this market. We have partner companies who make the assembly of our
regulators for their own market (Poland; Turkey and Algeria).
Today, MESURA has 77 employees, a turn over of 12M Euro and has produced more than 500.000 regulators
in 2008. MESURA is ISO 9000 2000.
MESURA in Forbach, produces dual stage direct acting spring loaded regulators with or without built-in safety
devices for natural gas or LPG covering a flow range from 6 to 100 m3/h of gas Natural Gas.
The inlet pressure is from 0,1 to 6 bar, the outlet pressure can be fixed or adjustable. The outlet pressure
ranges from 20 to 400mbar, allows all domestics, commercials or small industrials applications. MESURA also
produces equipped boxes and expansions & metering stations for distribution networks up to 120m3/h and
sales in more than thirty countries worldwide.

CNG Dispenser
Salient Features of our CNG Dispenser
Preset system for mass/sale
Fast fill system
Card reader/point of sale system
RFID Solution for dispensing
Modbus interface to meter
Modbus output for transaction data

Process Industry
Manufacturing & process plant uses Air, Nitrogen, LPG, Steam, Liquid & process gases for many applications
as a utility requirement or as a process requirement to manufacture their end products. The need of constant
pressure & control of the media is the most essential part of the process Industry.

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Nirmal is present in every application with specially developed and field proven products in last three
decades. Our range of product offering includes:

Self Actuated Pressure Control Valves Includes Direct Acting, Pilot Operated & Back Pressure Control.

Compact Domestic Meter Regulators, Service Regulators and Commercial Regulators for LPG
Relief Valves for Safety, Thermal & Emergency Relief
Inert gas Blanketing for Storage Tank and Centrifuge

Regulators
Self Actuated Pressure Control Valves Includes Direct Acting, Pilot Operated & Back Pressure Control. The
salient features are:

Size ranging from ¼” to 16” and up to 1500# rating

End connection options. Screwed / flanged to ANSI 150# to ANSI 900# class
Wide options for body material & internal trim parts
Optional over pressure & under pressure cut-off attachment
Tight Shut Off Capability
Easy online Maintenance
Wide range of Flow and Differential pressure capability
Compact Domestic Meter Regulators, Service Regulators and Commercial Regulators for LPG
Size ranging from ¼” to 2”
Nominal Capacity: 2.5 / 6 / 10 / 25 / 50 / 100 NM³/Hr of Natural gas
Inlet Pressure: 0.5 to 5 barg (7 to 70 psig)
Outlet Pressure: 20 to 170 mbarg (with different springs)
Inlet and Outlet connection in line or at right angle position

Tank Blanketing System

Tank Blanketing & Tank Protection Devices complying with API 2000. Some of the salient features are:
Turnkey Solutions for blanketing system with safety devices along with nitrogen high pressure reducing
station for Storage tanks, Reactors & Centrifuges.
Simple, easy to maintain and reliable design considering API 2000 requirements.

Low-set point technology ensures very low nitrogen consumption & operating cost.
Quick response to protect the tank in the event of sudden surges.
High system accuracy where extremely low set points and minimal proportional bands are important.
Extensive material selection compatible to different solvents.
Low flow purging systems for safe operation of Centrifuge
Low Pressure Nitrogen Blanketing System

Centrifuge Blanketing
Nirmal Offers Skid Mounted ready to use , continuous Innertisation ( Blanketing & Purging ) systems for safe
operation of centrifuges. Salient features are:

Ensures presence of N2 in the Basket and Bearing Housing & ML Tank

Reduce oxygen content in the Basket & Bearing Housing and eliminates the possibility of hazard / fire
Completely Self actuated system without auxiliary power with lower & over pressure indication / alarm
Low set point technology results in very low nitrogen consumption.
Simple In Design
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User Friendly
Available in Automated & Manual Option.
ORCHID Certificate

Flame Arrester
The accidental ignition of flammable gases or vapours from vent pipes of storage tank or process vessel
presents a constant threat to plant and personnel. The use of flame arresters is one of the essential measures
taken to avoid or minimize the possible consequences. Their application is widespread, ranging from the
protection of small solvent tanks to the safety of large and complex process plant. The oil, gas, petroleum,
chemical and petrochemical industries are major users. A flame arrester is a static device which stops a flame
entering into the storage tank or process vessel containing a flammable gas or vapour. An end-of-line type
flame arrester is fitted at the extreme downstream end of a pipeline.

The arrester consists of a flame quenching, element contained within a housing which incorporates thread or
flange connections for fitting to pipework. The element is often of greater diameter than the pipework in
order to compensate for pressure drop and therefore the housing is enlarged accordingly.

Features
Reliability
The key to the proven flame arresting capabilities of NIRMAL Flame Arresters is the element pack. Specially
woven heat resistant stainless steel wire gauze provides a controlled and reproducible aperture size
combined with the necessary physical strength. A series or pack of these corrosion resistant gauzes is
assembled and the depth is maintained considering the flame speeds and over pressures likely to be
encountered in end of line applications.

Compliance to Standard
Extensive flame testing in accordance with Clause 2.1 of IS11006-1984 has been carried out at CMRI Testing
Cell, Dhanbad.

Low Pressure Drop

These not only provide exceptional protection against fire and explosion from external ignition, but also offer
effective flow at the lowest resistance (Pressure drop) of the flammable gas or vapour.

Rigid Construction
They are extremely robust and will both resist the pressure waves which accompany flame fronts and
withstand vigorous cleaning when required.

Easy to Maintain
Quick and easy inspection and maintenance, due to reduced weight and simple removal of element.

Wide Range
Complete range of sizes from 1/2" inch through 12" inches are available with flat face or raised face flanges
to match ANSI 150# connections. (Higher size on request)

Breather Valves
Pressure and Vacuum Relief Valves
These are useful as relief valves for blanketed vessels in which solvents are filled & drawn out at a high flow
rate. These can also be fitted, on the process vessels to safeguard the process equipment where unpredicted
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fluctuations in pressure may occur. By retaining toxic vapours and avoiding atmospheric contamination these
help to provide increased fire protection and safety. Pressure cum vacuum relief / breather valves are
designed to protect your tanks from possible casualty due to over pressure created by thermal expansion &
product movement into the tank and excessive vacuum created by thermal contraction & product movement
out of the tank. At the same time it minimizes costly product evaporation / loss. Continued design
improvements provide these valves with high efficiency, maximum flow capacity and minimum leakage.
These are available "closed end hoods" type of standard design or with "pipe-away design" for vapour
recovery. These can also be offered as only the vacuum relief valves with blind flange on pressure port and
vice-versa.

Features
Tradition of Excellence
Continued design improvements and carefully engineered body, seat and pallet assembly results in a superior
capacity at low pressure with minimal breakdown, thus conserving valuable tank content.

Design Flexibility
These are available "closed end hoods" type of standard design or with "Pipe-away design" for vapour
recovery.

Easy to Maintain
The easily serviceable configuration and lightweight construction reduces maintenance and installation costs.

Cohesion Resistant
Specially designed elastomer seating contributes to high resistance to cohesion of ice and gum formations,
thus ensuring protection against pallet sticking to the seating surface. In addition, the body is self draining to
keep condensates away from the seating surfaces.

Specification
Body Size & Connections
1", 2", 3", 4", 6" 8", 10 & 12" Flanged to ANSI B16.5 Class 150 ratings. (RV/- Series: Different port sizes for
pressure & vacuum can be provided).

Model Configuration
BV/04 : Pressure cum Vacuum Relief Valve
BV/03 : Pressure cum Vacuum Relief Valve with pipe away
BV/02 : Only Vacuum Relief Valve
BV/01 : Only Pressure Relief Valve
1", 2", 3", 4", 6" 8", 10 & 12" Flanged to ANSI B16.5 Class 150 ratings. (RV/- Series: Different port sizes for
pressure & vacuum can be provided).

Temperature Capabilities
25°C to 80°C with Nitrile elastomeric parts -15°C to 180°C with Fluoropolymer. elastomeric parts.

Pressure Setting Adjustment

Weight Loaded

Hydrogen Station
H100 & H200

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We offer complete Gas Cylinder Manifold & High Pressure Reducing Stations for Nitrogen, Hydrogen, Carbon
dioxide, Oxygen, Argon, Amonia, Chlorine and other gases with following features:

Skid mounted ready to use package.

Two stage pressure reduction ensuring constant outlet pressure, irrespective of extensive variation in inlet
pressure and flow rate.

Completely Self Actuated system without auxiliary power requirement.

With overpressure shutoff inbuilt for safe operation without Manual Intervention.

Short Payback period as high capacity typical two stage reduction allows maximum utilization of gas from the
Cylinder / Trolley.

Solutions For Industrial Gases

We offer complete Gas Cylinder Manifold & High Pressure Reducing Stations for Nitrogen, Carbon dioxide,
Oxygen, Argon, Amonia, Chlorine and other gases with following features:

Skid mounted ready to use package.

Two stage pressure reduction ensuring constant outlet pressure, irrespective of extensive variation in inlet
pressure and flow rate.

Completely Self Actuated system without auxiliary power requirement.

Short Payback period as high capacity typical two stage reduction allows maximum utilization of gas from the
Cylinder / Trolley.

INDUSTRY SECTORS
Oil & Natural Gas
Refinery & Petrochemical
Chemical & Pharmaceutical
Steel & Power
Food & Beverages