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10.1201 b19123 Previewpdf
10.1201 b19123 Previewpdf
10.1201 b19123 Previewpdf
Prestressed Concrete
to AS3600-2009
Second Edition
Design of
Prestressed Concrete
to AS3600-2009
Second Edition
© 2015 by Raymond Ian Gilbert, Neil Colin Mickleborough, and Gianluca Ranzi
CRC Press is an imprint of Taylor & Francis Group, an Informa business
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Preface xvii
Acknowledgements xxi
Notation and sign convention xxiii
Authors xliii
1 Basic concepts 1
1.1 Introduction 1
1.2 Methods of prestressing 4
1.2.1 Pretensioned concrete 4
1.2.2 Post-tensioned concrete 5
1.2.3 Other methods of prestressing 6
1.3 Transverse forces induced by draped tendons 6
1.4 Calculation of elastic stresses 9
1.4.1 Combined load approach 10
1.4.2 Internal couple concept 11
1.4.3 Load balancing approach 12
1.4.4 Introductory example 13
1.5 Introduction to structural behaviour –
Initial to ultimate load 16
Reference 19
v
vi Contents
3 Prestressing systems 49
3.1 Introduction 49
3.2 Types of prestressing steel 49
3.3 Pretensioning 51
3.4 Post-tensioning 53
3.5 Bonded and unbonded post-tensioned construction 59
3.6 Circular prestressing 61
3.7 External prestressing 62
Reference 63
4 Material properties 65
4.1 Introduction 65
4.2 Concrete 65
4.2.1 Composition of concrete 66
4.2.2 Strength of concrete 66
4.2.3 Strength specifications in AS3600-2009 70
4.2.3.1 Characteristic compressive strength 70
4.2.3.2 Mean in situ compressive strength 71
4.2.3.3 Tensile strength 71
Contents vii
xvii
xviii Preface
xxi
Notation and sign convention
All symbols are also defined in the text where they first appear. Throughout
the book, we have assumed that tension is positive and compression is nega-
tive and that positive bending about a horizontal axis causes tension in the
bottom fibres of a cross-section.
A c ross-sectional area
Ab c ross-sectional area of a reinforcing bar
Ac area of the concrete part of the cross-section; or smallest
cross-sectional area of a concrete strut measured normal
to the line of action of the strut
Ag g ross cross-sectional area
Ak area of the age-adjusted transformed section at time τk
A m an area enclosed by the median lines of the walls of a
single cell of a box section
A min minimum required area of a cross-section
Ap c ross-sectional area of prestressed steel
Ap(i) c ross-sectional area of the prestressed steel at the i-th level
Apc area of the precast element of a composite cross-section
Apt cross-sectional area of the tendons in the zone that will
be tensile under ultimate load conditions
As cross-sectional area of the non-prestressed steel
As(i) cross-sectional areas of non-prestressed steel reinforce-
ment at the i-th level
Asb cross-sectional area of the transverse reinforcement
required for bursting in an anchorage zone
Asc cross-sectional area of the non-prestressed compressive
reinforcement
Asc+ a dditional area of the longitudinal reinforcement that
should be provided to resist the torsion-induced tensile
forces in the flexural compressive zone
Asf cross-sectional area of fully anchored reinforcement
crossing the interface in a composite member
xxiii
xxiv Notation and sign convention
d c(1), d c(2) epth from top fibre to the centroid of the precast and
d
in situ elements, respectively (see Figure 9.3)
d d diameter of a prestressing duct
did minimum diameter of bend in a reinforcing bar
d n depth from the extreme compressive fibre to the neutral
axis
dn1 depth from the extreme compressive fibre to the neutral
axis for a section containing only prestressing steel (see
Figure 6.10a)
d o depth to the bottom layer of tensile reinforcement
dom mean value of do averaged around the critical shear
perimeter
dp epth to the prestressed steel
d
dpc depth to the plastic centroid of the cross-section (Figure
13.3)
dp(i) depth to the i-th level of prestressed steel
dref depth of reference axis below the top fibre of the
cross-section
ds epth to the non-prestressed steel
d
ds(i) epth to the i-th level of non-prestressed steel
d
dsc depth to the non-prestressed compressive steel
E earthquake action
E c elastic modulus of concrete
E cp elastic modulus of concrete at transfer
E c1, E c2 elastic moduli of concrete in precast and in-situ ele-
ments, respectively, of a composite cross-section
E d the design action effect
Ee , Ee effective modulus of concrete (Equation 4.16) and age-
adjusted effective modulus of concrete (Equation 4.18),
respectively
E e(τk,τ0) effective modulus of concrete at time τk for concrete first
loaded at τ0 (Equation 5.54)
Ee (tk , t0 ) age-adjusted effective modulus of concrete at time τk for
concrete first loaded at time τ0 (Equation 5.55)
E p elastic modulus of prestressing steel
E p(i) elastic moduli of the i-th level of prestressed steel
E s elastic modulus of non-prestressed steel reinforcing bars
E s(i) e lastic moduli of the i-th level of non-prestressed steel
e e ccentricity of prestressing force or load in a compres-
sion member
e b ase of Napierian logarithms
e* e ccentricity of the pressure line from the centroidal axis
eAB axial deformation of member AB
emax maximum possible eccentricity of prestress
emin minimum acceptable eccentricity of prestress
Notation and sign convention xxvii
xliii
Chapter 1
Basic concepts
1.1 INTRODUCTION
1
2 Design of Prestressed Concrete to AS3600-2009
σc
M C
σs T
(b)
Figure 1.1 A cracked reinforced concrete beam. (a) Elevation and section. (b) Free-body
diagram, stress distribution and resultant forces C and T.
concrete section. Prestressing may also impose internal forces that are of
opposite sign to the external loads and may, therefore, significantly reduce
or even eliminate deflection.
With service load behaviour improved, the use of high-strength steel
reinforcement and high-strength concrete becomes both economical and
structurally efficient. As we will see subsequently, only steel that can
accommodate large initial elastic strains is suitable for prestressing con-
crete. The use of high-strength steel is, therefore, not only an advantage to
prestressed concrete, it is a necessity. Prestressing results in lighter mem-
bers, longer spans and an increase in the economical range of application
of reinforced concrete.
Consider an unreinforced concrete beam of rectangular section,
simply-supported over a span L and carrying a uniform load w, as shown
in Figure 1.2a. When the tensile strength of concrete (ft) is reached in the
bottom fibre at mid-span, cracking and a sudden brittle failure will occur.
If it is assumed that the concrete possesses zero tensile strength (i.e. ft = 0),
then no load can be carried and failure will occur at any load greater than
zero. In this case, the collapse load is wu = 0. An axial compressive force
P applied to the beam, as shown in Figure 1.2b, induces a uniform com-
pressive stress of intensity P/A on each cross-section. For failure to occur,
the maximum moment caused by the external collapse load wu must now
induce an extreme fibre tensile stress equal in magnitude to P/A. In this
case, the maximum moment is located at mid-span and, if linear-elastic
material behaviour is assumed, simple beam theory gives (Figure 1.2b):
M wuL2 P
= =
Z 8Z A
Basic concepts 3
w
A = bD; I = bD3/12; Z = bD2/6
D
ft = 0
b
L
(a) wu = 0 (collapse load)
D/2 wu
P/A P/A + M/Z
–
– + = –
P P +
M/Z
L Due to P Due to wu Resultant
8Z P Concrete stresses
wu =
(b) L2 A
wu
e = D/6 P/A Pe/Z 2P/A
+ – –
– + = – +
+
=
–
P P 2P/A M/Z
L Due to P Due to wu Resultant
16Z P Concrete stresses
wu = 2
(c) L A
Figure 1.2 Effect of prestress on the load carrying capacity of a plain concrete beam.
(a) Zero prestress. (b) Axial prestress (e = 0). (c) Eccentric prestress (e = D/6).
8Z P
wu =
L2 A
P Pe P PD/6 2P
+ = + =
A Z A bD2 /6 A
and the external load at failure wu must now produce a tensile stress of
2P/A in the bottom fibre. This can be evaluated as follows (Figure 1.2c):
M wuL2 2P
= =
Z 8Z A
16Z P
wu =
L2 A
4 Design of Prestressed Concrete to AS3600-2009
(a)
(b)
(c)
Hollow duct
(a)
(b)
(c)
Figure 1.4 Post-tensioning procedure. (a) Concrete cast and cured. (b) Tendons stressed and
prestress transferred. (c) Tendons anchored and subsequently grouted.
6 Design of Prestressed Concrete to AS3600-2009
its required strength, the tendons are tensioned. Tendons may be stressed
from one end with the other end anchored or may be stressed from both
ends, as shown in Figure 1.4b. The tendons are then anchored at each stress-
ing end. The concrete is compressed during the stressing operation, and the
prestress is maintained after the tendons are anchored by bearing of the end
anchorage plates onto the concrete. The post-tensioned tendons also impose
a transverse force on the member wherever the direction of the cable changes.
After the tendons have been anchored and no further stressing is required,
the ducts containing the tendons are often filled with grout under pressure.
In this way, the tendons are bonded to the concrete and are more efficient
in controlling cracks and providing ultimate strength. Bonded tendons are
also less likely to corrode or lead to safety problems if a tendon is subse-
quently lost or damaged. In some situations, however, particularly in North
America and Europe, tendons are not grouted for reasons of economy and
remain permanently unbonded. In Australian practice, unbonded tendons
are not permitted, except for slabs on ground [1].
Most in-situ prestressed concrete is post-tensioned. Relatively light and
portable hydraulic jacks make on-site post-tensioning an attractive proposi-
tion. Post-tensioning is also used for segmental construction of large-span
bridge girders.
e
q » sin q » tan q = (1.1)
L/2
In Figure 1.5b, the forces exerted by the tendon on the concrete are
shown. At mid-span, the cable exerts an upward force R on the concrete
Basic concepts 7
C
e
A θ B
L/2 L/2
(a)
Pcosθ ≈ P C Pcosθ ≈ P
Psinθ Psinθ
A R = 2Psinθ B
R = 2Psinθ
(b) P P
θ
Figure 1.5 Forces and actions exerted by prestress on a beam with a centrally depressed
tendon. (a) Elevation. (b) Forces imposed by prestress on concrete. (c) Bending
moment diagram due to prestress.
equal to the sum of the vertical component of the prestressing force in the
tendon on both sides of the kink. From statics:
4Pe
R = 2P sin q » (1.2)
L
é x æ x ö2 ù
y = -4e ê - ç ÷ ú (1.3)
êë L è L ø úû
8 Design of Prestressed Concrete to AS3600-2009
P x P
e θ
L/2 L/2
dy 4e æ 2x ö
= - ç1 - (1.4)
dx Lè L ÷ø
and
d2y 8e
= + 2 = k p (1.5)
dx 2 L
From Equation 1.4, the slope of the cable at each anchorage, i.e. when
x = 0 and x = L, is:
dy 4e
q= =± (1.6)
dx L
and, provided the tendon slope is small, the horizontal and vertical compo-
nents of the prestressing force at each anchorage may therefore be taken as
P and 4Pe/L, respectively.
Equation 1.5 indicates that the curvature of the parabolic cable is
constant along its length. The curvature κ p is the angular change in
direction of the cable per unit length, as illustrated in Figure 1.7a. From
the free-body diagram in Figure 1.7b, for small tendon curvatures, the
cable exerts an upward transverse force w p = Pκ p per unit length over the
full length of the cable. This upward force is an equivalent distributed
P R P P
κp R = 2 Psin (κP/2)
κp
P ≈ PκP
Unit length
(a) (b)
Figure 1.7 Forces on a curved cable of unit length. (a) Tendon segment of unit length.
(b) Triangle of forces.
Basic concepts 9
wp = 8Pe/L2
P P
e
4Pe/L 4Pe/L
L/2 L/2
load along the member and, for a parabolic cable with the constant
c urvature of Equation 1.5, w p is given by:
8Pe
wp = P k p = + (1.7)
L2
y
yt
P
Centroidal e e Pe
axis yb
Section Elevations
yt
e + =
Centroidal
axis yb
the resultant of the concrete stresses is a compressive force that is equal and
opposite to the tensile force in the steel tendon and located at the level of
the steel, i.e. at an eccentricity e below the centroidal axis. This is statically
equivalent to an axial compressive force P and a moment Pe located at the
centroidal axis, as shown.
The stresses caused by the prestressing force of magnitude P and the
hogging (−ve) moment Pe are also shown in Figure 1.9. The resultant stress
induced by the prestress is given by:
P Pey
s=- + (1.8)
A I
where A and I are the area and second moment of area about the centroidal
axis of the cross-section, respectively; and y is the distance from the cen-
troidal axis (positive upwards).
It is common in elastic stress calculations to ignore the stiffening effect
of the reinforcement and to use the properties of the gross cross-section.
Although this simplification usually results in only small errors, it is not
encouraged here. For cross-sections containing significant amounts of
bonded steel reinforcement, the steel should be included in the determina-
tion of the properties of the transformed cross-section.
The elastic stresses caused by an applied positive moment M on the
uncracked cross-section are:
My
s=- (1.9)
I
and the combined stress distribution due to prestress and the applied
moment is shown in Figure 1.10 and given by:
P Pey My
s=- + - (1.10)
A I I
M = P ℓ (1.11)
12 Design of Prestressed Concrete to AS3600-2009
+ =
Centroidal e
axis
y = –yb
Due to prestress Due to moment Combined
P
M = Pℓ
ℓ
When the applied moment M = 0, the lever arm ℓ is zero and the resul-
tant concrete compressive force is located at the steel level. As M increases,
the compressive stresses in the top fibres increase and those in the bottom
fibres decrease, and the location of the resultant compressive force moves
upward.
It is noted that provided the section is uncracked, the magnitude of P
does not change appreciably as the applied moment increases and, as a
consequence, the lever arm ℓ is almost directly proportional to the applied
moment. If the magnitude and position of the resultant of the concrete
stresses are known, the stress distribution can be readily calculated.
P wp P
wp L wp L
2 2
wL wL
2 L 2
100
e = 250
110
150 yt = 485
430 y
Centroidal Parabolic tendon
axis 6000 6000
160 yb = 415
Elevation
100
A = 220 × 103 mm2; I = 20000 × 106 mm4; P = 1760 kN
450
Section
wL2 30 ´ 122
M= = = 540 kNm
8 8
Due to P:
P 1760 ´ 103
s t = sb = - =- = -8.0 MPa
A 220 ´ 103
Due to Pe:
Due to M:
M 540 ´ 106
= = = 306.8 mm
P 1760 ´ 103
+ –
– + = + = –
– – +
and, of course, these are identical with the extreme fibre stresses calculated
using the combined load approach and shown in Figure 1.14.
Load balancing approach:
The transverse force imposed on the concrete by the parabolic cable is
obtained using Equation 1.7 as:
This is identical to the moment Munbal calculated using the internal couple
concept and, as determined previously, the elastic stresses at mid-span are
obtained by adding the P/A stresses to those caused by Munbal:
P Munbal yt
st = - - = -10.43 MPa
A I
P Munbal yb
sb = - + = -5.92 MPa
A I
1.5 INTRODUCTION TO STRUCTURAL
BEHAVIOUR – INITIAL TO ULTIMATE LOAD
Moment, M
D
Mu
C
My
Asc
B
Mcr
Ap
Ast
and κ = (M − Pe)/(E c Iuncr) ≤ κcr. It is only in this region (i.e. when M < M cr)
that elastic stress calculations may be used and then only for short-term
calculations.
If the external loads are sufficient to cause cracking (i.e. when the extreme
fibre stress calculated from elastic analysis exceeds the tensile strength of
concrete), the short-term behaviour becomes non-linear and the principle of
superposition is no longer applicable.
As the applied moment on a cracked prestressed section increases (i.e. as
the moment increases above M cr from point B to point C in Figure 1.15),
the crack height gradually increases from the tension surface towards the
compression zone and the size of the uncracked part of the cross-section
in compression above the crack decreases. This is different to the post-
cracking behaviour of a non-prestressed reinforced concrete section, where,
at first cracking, the crack suddenly propagates deep into the beam. The
crack height and the depth of the concrete compression zone then remain
approximately constant as the applied moment is subsequently varied.
As the moment on a prestressed concrete section increases further into
the overload region (approaching point D in Figure 1.15), the material
behaviour becomes increasingly non-linear. Permanent deformation occurs
in the bonded prestressing tendons as the stress approaches its ultimate
value, the non-prestressed conventional reinforcement yields (at or near
point C where there is a change in direction of the moment curvature
graph), and the compressive concrete in the ever decreasing region above
the crack enters the non-linear range. The external moment is resisted by
an internal couple, with tension in the reinforcement crossing the crack and
compression in the concrete and in any reinforcement in the compressive
zone. At the ultimate load stage (i.e. when the moment reaches Mu at a cur-
vature κu), the prestressed section behaves in the same way as a reinforced
concrete section, except that the stress in the high-strength steel tendon is
very much higher than in conventional reinforcement. A significant portion
of the very high steel stress and strain is due to the initial prestress Pi. For
modern prestressing steels the initial stress in the tendon σpi (=Pi /Ap) is often
about 1400 MPa. If the same higher strength steel were to be used without
being initially prestressed, excessive deformation and unacceptably wide
cracks may result at only a small fraction of the ultimate load (well below
normal service loads).
The ultimate strength of a prestressed section depends on the quantity
and strength of the steel reinforcement and tendons. The level of prestress,
however, and therefore the quantity of prestressing steel are determined
from serviceability considerations. In order to provide a suitable factor of
safety for strength, additional conventional reinforcement may be required
to supplement the prestressing steel in the tension zone. This is particularly
so in the case of partially prestressed members and may even apply for fully
prestressed construction. The avoidance of cracking at service loads and the
satisfaction of selected elastic stress limits do not ensure adequate strength.
Basic concepts 19
REFERENCE
Fire
resistance
Period
30 60 10 10 10 10
60 80 20 10 15 10
90 100 30 15 20 15
120 120 40 20 25 20
180 150 55 30 40 30
240 175 65 40 50 40
15. Ritz, P., Matt, P., Tellenbach, Ch., Schlub, P., and
Aeberhard, H.U. (1981). Post-Tensioned Concrete in
Building Construction—Post-Tensioned Slabs. Berne,
Switzerland: Losinger.
13 Chapter 13: Compression and tension
members