Professional Documents
Culture Documents
Abbas
Abbas
DECLARATION
It is important to declare that where and what I have done in my internship program. I have
done my internship program in FE construction in order to have practical knowledge and skill.
So, my declaration describes about what I have done during my staying of an internship program
in Ethio tele building site. And I declare that this internship final report is an original work of
mine. Properly organized and prepared during my forth month of internship program. I assure
that the report contains actual events and facts that we observed and performed throughout my
practical program. All the contents are my own and have not been submitted to any other
university or institutes.
Signature…… Date……….
Signature………..
Approval of advisor
Signature……
Acknowledgement
First of all I would like to thanks to Allah for his support for all things by standing in front of me
and making all challenging thing good. During my internship period different persons play big
role to develop my practical and theoretical knowledge. Secondly I would like to thanks
technology faculty of Debre Tabor university for adjust this internship program and for civil
engineering department head and all staff member for their kindly support.
Also I would like to thank all other university student those stay three month in my internship
site for share their knowledge.
Finally I would like to thanks all team member of FE construction plc, from the daily workers up
to the manager for their willingness to share their knowledge.
Executive Summary
An overall view that shows about what I have been doing. A report about the
internship experience that the Challenges I faced and the successes I have achieved
during the period of the program in ethio tele project the last four months
of practice. The report gives detail information about site and office activities carried
for building project. I have briefly summarized what is expected in the next chapters
in this report.
In the first part of my report, I briefly described the concept of internship,
objective of the internship and where the internship conducted, I also described the
type of construction and the position I have participated.
In second part of my report it describes mainly about the internship experience. I
tried to explain the step by step procedure, starting from the supper
structure of the building,
In the third part overall benefits I gained from my internship in terms ofimproving my practical
skills, interpersonal communication skills, team playing skills,leadership skills, upgrading my
theoretical knowledge and work ethics.
Finally, I covered my conclusions and recommendations for my company and
university.
Acronyms
Table of contents
DECLARATION2
Acknowledgements3
Executive summary4
ACRONYMS5
Table of Content6
List of Figure9
List of Tables10
Chapter one1
INTRODUCTION1
Chapter two9
Chapter 345
Chapter four50
4.1 conclusion
4.2 Recommendation
References
Appendices
List of figure
List of table
Table 1Format for takeoff sheet
Table 2 Format for bar schedule
Table 3 Batching box size
Table 4 Formwork detaching Time
CHAPTER ONE
Introduction
1.1 Concept of Internship
Every theoretically knowledge is not satisfactory to overcome the problem encountered
practically. It is known that internship is the way to achieves practical skills. The internship
program provides employers with an effective way to outreach a qualified and motivated group
of students. This program, however, has a goal beyond that of matching up employers
with prospective employees. It is the intent of the program that this partnership will provide a
meaningful learning experience to students who are developing to be future engineers. In this
manner, the employer becomes an important asset in the development of students who participate
in this program. Also to depend on their civil engineering knowledge acquired during their
academic years through this in the field practical experiences in applied construction industry
projects. In addition such program enhances relationship between engineering department and
the governments and private industrial firms. It also provides the business and construction
industry with well trained professionals.
The Curriculum used for higher education system has new features that involve practical and
theoretical courses and the internship semester in fourth first semester. The main objective of the
internship program is to enable the intern to experience the practical activities carried out on site
(working environment) and correlate it with the theoretical background gained through learning
in three years class time. Other objectives include if problems exist to identify its
cause and take engineering measures to solve it, to get accustomed to the working environment,
to be governed by the rule and regulation of the employer, to be more of team player
Objective:
To develop the infrastructure of the country and thereby to fulfill the development
needs of the resident public by carrying out study, design and construction supervision
works of the building and providing other similar activities of study, design and
construction supervision as deemed necessary.
To make the enterprise long lasting and profitable.
Vision:
To ensure our clients get the service competitive prices and being punctual to complete
the existent project.
To become the leading consultant enterprise on the areas of building and construction
supervision works.
To participate in development activities through the construction of infrastructure
provision of employment and treading for youth.
Mission:
To provide quality consultancy services with fair price on the areas of building designs and
construction supervision works to satisfy the development needs of the country.
Goal:
Accomplishing the construction projects in quality basis.
Promotion of the construction activities of the country.
Creating job opportunities for peoples in various construction project.
General Consultancy
project Office
manager
Field Secretary
Coordinator
General
Foreman
At the project site there were different peoples who are skilled and non-skilled those were daily labors
with different responsibilities. The following are skilled and mandatory persons for the site.
1. Consultant: consults the client and supervise the work of contractor on the site and
approve the work of the contractor and payment sheets prepared by the office engineer
for the activities carried out in the month.
2. The project manager: a person who manages and controls the overall activities on the
site. All the other sections are responsible for the project manager and every work tasks
should be reported to the project manager.
3. Office engineer: is a person who manages the project in order to avoid any delays on the
project completion time. The activities performed by him or her are;
- Preparation of payment sheets
- Preparation of the direct and indirect costs
- Preparation of working drawings
- Preparation of weekly plans and evaluations
- Preparation of expenses for manpower, material, machineries and equipment
4. Site engineer: is a person who guide and control all the construction activities based on
the schedule the office engineer planed and project manager approved. The activities of
the site engineer are;
Guide the overall site work according to the drawings
Quantify the materials and requests
Assigning work tasks to the general Forman.
5. General Forman: is a person who assigns and controls sub-Forman’s such as carpenter
Forman, mason Forman, plastering Forman and soon. The activities carried by him/her
are:
Guide the overall work process
Check executed work tasks
Report the challenges during work procedures.
There are also other persons who perform different activities within this work flow that take part in the
construction. These are:
Machine operator: operate and maintain different machines like loader, roller, mixer,
compactor, generator, excavator, and vibrator so on.
Electrician: installs, maintain and repair electrical systems
Plumber: install, maintain and repair the sanitary systems
Store keeper: control the amount and the type of the material entering and leaving the
store.
Data collector: collects the daily work activities carried out on the site.
Bar bender: cut, bend, erect and fix the rebar on the required position.
Carpenter: makes scaffolding, profile boards, formwork and performs formwork
related works.
The driver: the person who gives the service for office workers, to take the tests to the
lab and gives service for the labor workers at the emergency time.
The guards: is giving the security for the site for 24 hours.
CHAPTER TWO
My company has a good working environment and great sociable persons around with great
experiences and readiness to share their knowledge. These all leads me happy for the joined of this
company at Jimma.
The activities or works executed at the project site at which I am practicing my internship program that I
have grouped in to two:-
Office work
Site work
1 Total length(m)
2 Weight(kg/m)
3 Total Weight(kg)
2.3.1.4 Formwork
Formwork: Is a temporary structure to confine and support the fresh and green concrete as it is in
plastic stage until it becomes self-supporting. It was provided until concrete gains strength. Strength,
with an adequate margin for expected loads is a basic requirement for the safety of both the workmen
and the structure itself.
It should be water proof so that it does not absorb water from concrete.
parallel side of it are 5cm longer from the size of column for fixing the adjacent side formwork. The
preparation of formwork for the shaft was also the same manner with column formwork.
d)Formwork for stair case
The arrangement, length, size and position of bars for beams, slab, columns, staircase, and elevator
shafts on the site were applied as provided at the structural drawing. For the arrangement and fixing of
bars the appropriate stirrups have used as specified on the drawing.
1-Slab work
Slab is flat member of structure that used to occupancy of materials and human or simply it is floor.
There many types slab such as: -
A. solid slab
B. Flat slab
C. Ribbed slab etc.
.
A.Solid slab:- The slab made of two components reinforcement bar and concrete. A solid slab
consumes more concrete than other type of slabs. The exercised (executed) solid slab in our
construction company had a double reinforcement with a thickness of 15cm. It contain top and
bottom re-bar separated by the spacer which is “kebeleto” .during casting of floor slab negative
bar is provided at the location of beam ,the length of negative bar equal to one third of the length
of the span.
Solid slab have the following advantage.
High load caring capacity than ribbed slab.
Minimum noise transfer.
It is more durable then ribbed slab.
2-Column work
A column is a vertical structure member transmitting axial compression loads with or without
moments. Column support mainly vertical loads from the floors, beam and roof and transmit
these loads to the foundation. Columns are so long compared to the cross-sectional dimension
that under gradually
increasing loads they fail by buckling at a load considerably less than required to cause failure
by crushing. Shear column is column which has smaller width and long length of its cross
section.
Rectangular column: are very common, easy for construction and for masonry work.
The stirrups have small spacing at the bottom of the column (overlap area) up to one meter of the
column height from the bottom top, because at the bottom of the column there is high amount of
interaction of load pressure. Therefore, to prevent structural failures and to increase the resisting
capacity of the column (building) the amounts of stirrups were provided with in high amount with small
spacing and normal spacing beyond the overlap end for columns.
The arrangement of reinforcements for column and shaft was the same but different in
tying and the bar diameter. The over lapping length also the same for column 40Ф.
Stanga
Figure 3: column reinforcement and formwork
3- Beam
Beam is a structural member transversely supporting a load. As I know theoretically and
practically that beams must be reinforced at the position where tensile cracking is
expected to occur.
Stirrups: They are placed to provide shear resistance it’s called “Staffa”.The stirrups for
the beam were spaced closely near the support and normally or wide space at the middle.
The purpose of stirrups
They are placed to provide diagonal shear resistance.
It uses for tie top and bottom bars.
To tie longitudinal bar
To improve ductility
4- Staircase work
Staircases are seen as connectors between at least two different levels. Vertical risers and horizontal
treads are connected to steps over a slope. A staircase serves to provide horizontal and vertical access
to buildings in order to negotiate height differences with the least possible exertion of force. Building
law and safety matters, user concerns and identification, function and spatial experience, clarity and
traffic flow as well as aesthetic concepts are determined very early in the course of a basic design brief.
The top, bottom, and riser reinforcement bars are placed as per the design. However, reinforcement
placement is more complex compared to that of beams and column.
Figure 6: stair case reinforcement and formwork
The entire mass of the concrete is deposited or placed in a plastic state and almost immediately begins
to develop strength (harden), a process which, under proper curing conditions, may continue for some
period
Of time. Because concrete is initially in a plastic state; it lends itself to all kinds of construction,
regardless of size or shape.
Advantage of concrete
It doesn’t require complex equipment and special skill. I.e. it’s moldable in to any desired
shape.
It does not deteriorate with time. I.e. it is fire, weather and corrosion resistant.
Disadvantage of concrete
For the above reasons the strength of concrete is affected by the quality of the materials used, ratio of
components and water to cement ratio used. Because of this fact concrete of different ratio of
components will be tested and the required ratio is the one that gives the intended strength. [EBCS 4-
1995-3.1]
Reinforced concrete :-also known as RCC (reinforced cement concrete), which incorporates steel bars in
sections of the concrete which are in tension (to supplement the low tensile strength of mass concrete
and control thermal and shrinkage cracking), for floor slabs, beams, columns and stair cases all these
were cast in situ. The high strength to weight ratio of steel, coupled with the fortunate coincidence of its
coefficient of thermal expansion being about the same as concrete, make it the ideal material for
reinforcement. Where deformed bars (which have ribs to inhibit longitudinal movement after casting)
were available and they are far more effective than plain bars, so that up to 30 % of steel can be saved.
Concreting materials
1. Cement
It is the most important gradient of concrete nowadays; cement is used for almost all sort of
construction work. Many types of cement are used for different works, Portland cement is one of most
important and most common cement used for most of the civil engineering construction works
including.
Ordinary Portland cement (OPC)
The measurement of cement in the site is by volume. Storage of cement needs great care or else can
lead to lose not only in terms of financial loses but also loses in the quality.
Cement more than six months old after production is tested to satisfy the
specified requirements.
2. Water
Water serves two purposes in making concrete. First of all, it causes the hydration of cement and
secondly, it makes the mix fluid and workable. Clean water is important for the same reasons, as is clean
aggregate; any impurities present will affect bond strength between the paste and aggregate.
Almost any water that is potable may be used to make concrete. Drinking water with a noticeable taste
or odor should not be used until it is tested for organic impurities.
Impurities in mixing water may cause anyone or all of the following:
1. Abnormal setting time
2. Decreased strength
3. Volume changes
4. Corrosion of reinforcement
Some of the impurities in mixing water that cause these undesirable effects in the final concrete are
1. Dissolved 4. Sugar
Dissolved chemicals may either accelerate or retard the set and can substantially reduce
the concrete strength further such dissolved chemicals can actively attack the cement
sand bond concrete strength.
If sugar is present in even small amounts, it can cause rapid setting and reduced
concrete strength. Algae can cause a reduction in the strength of concrete by increasing
the amount of air captured in the paste and reducing the bond strength between the
paste and the aggregate.
Although water is an essential ingredient, too much water added during mixing results in a weak
concrete. Very little water is necessary to cause the hydration process. Therefore, as a general rule, no
more water should be added than necessary to make the mix workable.
leading to early disintegration of the concrete.
The presence of salt can lead to corrosion of the reinforcing bars and a decrease in
3. Aggregate
Aggregate are filer material which make up a large portion of aggregate of the concert volume.
Considerable care should be taken to provide the best aggregate available. This aggregate are fine
aggregate and coarse aggregate. In our site they the aggregate having a size of 00, 02 and 03. But they
use 02 aggregate size for C-25 and C-30. Aggregates are stored on clear hard surface to prevent
contamination by soil.
Coarse aggregate: - It should be hard, strong, dense, durable, clean and free from clay or
admixture or query refuse or vegetable matter. The pieces of aggregate should be cubical,
rounded shape and should have granular or non-powdery surface. Aggregate should be
properly screened and if necessary washed clean before use. After 24 hours immersion in
water, previously dried sample of the coarse aggregate should not gain in weight more
than 5%. The quality of coarse aggregate can be determined by its color.
Black: - very good quality.
Blue: -good quality.
Whitish: - bad quality.
Concrete casting is the process of filling the concrete past up to the required depth on the prepared
formwork of beam, column, staircase, elevator shaft or slab. Concrete casting includes the processes
from mixing, transporting, placing and compaction.
1. Concrete mixing
Concrete mixing is the process of joining the ingredients of concrete together to obtain the required
grade of concrete for the desired structure.
Before mixing the ingredients of concrete the appropriate batching was performed.
Batching: is measuring the materials accurately to ensure the right proportions. The concrete may be
batched either by weight or by volume. In my site volume batching was used.
When concrete is measured by volume there is always variation between one batch & another. This is
due to the fact that the quantities of solid materials in a container very much depend on its degree of
compaction, more over volume of most sand in a loose solution weight much less than the same volume
c-5 1 2 3 50 40 20
c-20 1 2 3 50 40 18
c-25 1 2 3 50 40 16
c-30 1 2 3 50 40 14
2. Concrete transporting
It is the activity performed from the mixed area to the place where the concrete to be casted. Concrete
cast was transported by manually and using the lift to address the concrete to the G+1 and above floor
concrete works.
3. Placing of concrete
The operation of placing and compaction are interdependent and were carried out simultaneously. As
for as placing is concerned, the main objective was to deposit the concrete as close as possible to its
final position so that segregation was avoided and the concrete was fully compacted.
To achieve proper placing following rules were applied:
The concrete was placed in uniform layers, not in large heaps or sloping layers.
The thickness of the layer was compatible with the method of vibration so that entrapped air
can be removed from the bottom of each layer.
4. Compaction of concrete
The purpose of compaction is to get rid of the air voids that are trapped in loose concrete. It is
important to compact the concrete fully because:
Air voids reduce the strength of the concrete.
Air voids increase concrete's permeability.
Moisture and air are more likely to penetrate to the reinforcement causing it to rust.
Air voids impair contact between the concrete mix and reinforcement.
Air voids produce blemishes on structures surfaces
During concrete casting work there are different Joints. These joints are:-
Expansion joints: - Wherever expansion might cause a concrete slab to buckle because of
temperature change, expansion joints are required. This joint was provided by chip wood or
other materials with little weight and compressible because these types of materials have no
bondage with concrete structure.
Construction joint: - the joint provided because of concrete casting breaks or terminates that is
the concrete casting couldn’t finish at ones. To continue casting in other time “BUKO” (cement
mix with more amount of water) is used to facilitate the bondage between the hardened
concrete and the newly fresh concrete.
Columns 24 hours
21-28 days
24 hours
a)Mixer
Mixer is used to have uniform mix concrete. The mixer has a part on which the components have to add.
Then they adding to rotating drum and the rotating drum mix the concrete. The quality of mix depends
on the numbers of revolutions which the drum rotates to the mix concrete. For the purpose of
operating the mixer, there will be a mixer operator. The operator control operations of the mixer,
workability of concrete by controlling volume of water to check the workability of concrete. We observe
also this concrete test when concrete mix out from the mixer.
Figure 11:mixer
b)Vibrator
c)Lift
Lift was used for transporting mixed concrete past, HCB and sand for the construction in the upper floors
of building.
Figure 13:Lift
d) Grinder
Figure 14:Grinder
e) Excavator
Excavator was used for bulk excavation and loading the soil to be cart away
It had been a major challenge for me to communicate with the workers, Forman,
carpenters & site engineer, because the words they use on the site were new, and which
were totally confusing and hard to memorize in the first few weeks of the internship
period.
Laboratory tests were not done in the enterprise so that I don’t have the
opportunity to observe such tests.
The site stops construction work because of lack of materials this was the
challenge faced during my internship program.
We have not given helmet and other safety shoe
Measures taken
Prepared by Abbas Page 43
Page | 44
CHAPTER THREE
Personal ethics
All human beings as rational creatures and are expected to exhibit certain principles of personal ethics.
These principles of personal ethics are values which are expected to be possessed by all individuals in
their life, and contribute a lot for a smooth interaction among individuals and peaceful coexistence of a
society.
Principles of personal ethics include:
Concern the law for the well-being of others,
Honesty, Fairness and,
Obedient to.
Work ethics
Work ethics refers to the standards or a set of moral principles for regulating behaviors of a certain
defined profession. In order to consider that an activity to be a profession, it should be carried out by
one who has advanced education, knowledge and skills. Thus, for developing healthy working
environment and increasing productivity, ethical work conducts are important medium.
The following are some of the common professional ethical principles which are applied in the
construction environment. These are;
Impartiality,
Punctuality,
Confidentiality,
Accountability,
Transparency and openness,
Avoiding probable or apparent conflict of interests and ,
Combating corruption and presenting the report on time.
CHAPTER FOUR
RECOMMENDATION AND CONCLUSION
4.1 CONCLUSION
The internship semester makes the curriculum so good to give real practical skills and make the
students familiar to the outside world. Even though there was a gap between the things which we
know in the class with the outside environment, we have got practical work experiences and
benefits at FE Construction Company. Some of the benefits that the internship offered to us
include; -
Allow us to both making and developing professional contacts, for our future job search.
Assist us in developing greater understanding of our own strength and weakness,
Understanding company’s Work flow
Upgrade our theoretical knowledge
Knowing the local construction terms
Work ethics
Team playing skills
During the internship we also developed and enhanced employability skills. Because this time,
we feel like we are part of the organization and feel more to increase our productivity hence, gain
a greater sense of responsibility and personal direction.
It assists us in moving toward our career goals by combining what we had learned from school,
practical and supervised work experience; it thus explained the necessity of every student to
undergo this process.
4.2 Recommendation
In this Three month internship program we got much experience about our field. In this part of our
report we would try to suggest some ideas for our internship hosting company and our university.
Hire highly professional skilled man powers, this enables the firm to attend projects with a
lot of speed and accuracy.
Provide the necessary row materials, these will the firm to avoid unnecessary termination of
projects due to shortage of raw materials
Daily laborers do not have safety closes like safety shoes, Helmet, glove etc.
Low payment for unskilled labors
Reference
Company profile
www.concretecenter.com
James G. MacGregor (2009) Reinforced Concrete Mechanics and Design
Ethiopian Building Code Standard: EBCS 2 Structural Use of Concrete. (1995)
http://www.Google.com
Appendix
1) Wood float: - used to smoothen out concrete surface before the concrete fully
cure
2) Trowel (spoon): - it has pointed end and used for general surface of
construction works.
3) Barrel: - used to store water that will be used for mixing, curing, cleaning,
etc.
4) Water level: - used to mark level from reference point to point where we need
it..
5) Plumb bob: - made of metal when suspended from vertically attached string.
It is employed to check vertical alignment of corners and surface of walls.
6) Ceravat- wood to support formwork
7) Ponty:-support slab at the bottom
8) Sponda:-side board
9) Kristy:-beam pop
10) Modini:- Horizontal posts
11) Buko: - It is composite of cement and water used as binder.