LEDs Magazine Apr 2009

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APRIL 2009 LEDsmagazine.

com

+
Control
Why LED dimming
is vital P.21

SIL 2009
LED lighting lifts
the mood P.15

Thermal
TECHNOLOGY AND APPLICATIONS OF LIGHT EMITTING DIODES Heat management
for LEDs P.41 & P.45

Lighting
Next generation
luminaires P.26
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ISSUE 26

April Cover Sto


Story

2009 Journée Ligghting won a Best in Class


Award for itts AZARA track-mounted
luminaire (p
Alexander.
p.26). Photo by Holland

features
15 STRATEGIES IN LIGHT
Lighting on track to provide bright future for LEDs
market
Hassaun Jones-Bey, Tim Whitaker

columns/departments
21 DIMMING
Controlling the expectations of LED lighting
consumers: Why dimming is so important 7 NEWS + VIEWS
LED lighting lifts the gloom
Chris Salvestrini, Amanda Beebe, Lutron Electronics
LA looking at LED street lights
PerkinElmer buys Opto Technology
29 Why 2008 was the Year of LED Standards
STANDARDS
Nichi, Luminus form partnership

Kevin Dowling, Philips Color Kinetics


12 FUNDING + PROGRAMS
French CITADEL project looks

33 Avoid themal runaway when driving


DESIGN FORUM at LED lighting in buildings

multiple LED strings 26 FOCUS ON


Steve Roberts, RECOM GmbH Next Generation Luminaires

50 PRODUCT FOCUS
35 Designing with LED directional lights: The
DIRECTIONAL LIGHTING

importance of delivering lux on target


52 LAST WORD
Lighting market presents numerous
Quata Ocano, LedEngin Inc. opportunities for LED manufacturers
Bernhard Stapp, Osram Opto
Semiconductors
41 HEAT REMOVAL
Taking the heat out of LED fixtures
Françoise Von Trapp

45 THERMAL
Managing heat in power LED systems
for optimal performance
Rudi Hechfellner, Philips Lumileds Lighting Co.
LEDs MAGAZINE online
Webcasts
GROUP PUBLISHER Shannon E. Alo-Mendosa
LED Lighting Fixture Market — Challenges and Opportunities shannona@pennwell.com
Tel. +1 603 891 9137
DATE: May 2009 EDITOR Tim Whitaker
twhitaker@pennwell.com
PRESENTER: Vrinda Bhandarkar, Senior Market Research Analyst,
Tel. +44(0)117 946 7262
Strategies Unlimited MANAGING EDITOR Julie MacShane
juliem@pennwell.com
LED Luminaire Photometry & Performance Testing Tel. +1 603 891 9221
CONTRIBUTING EDITORS Brian Owen, Hassaun Jones-Bey,
ORGINALLY BROADCAST: March 2009
Francoise von Trapp
PRESENTATIONS FROM : Intertek and SphereOptics MARKETING MANAGER Luba Hrynyk
PRESENTATION MANAGER Cindy Chamberlin
Visit www.ledsmagazine.com/webcasts to access PRODUCTION DIRECTOR Mari Rodriguez
all of our archived presentations. SENIOR ILLUSTRATOR Christopher Hipp
AUDIENCE DEVELOPMENT Debbie Bouley

Articles
Future remodels HQ building with LEDs EDITORIAL OFFICES PennWell Corporation, LEDs Magazine
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Energy Star Lighting Partner Meeting remembers the Alamo Nashua, NH 03062-5737
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Alamo revisited: Further notes from Energy Star meeting www.ledsmagazine.com
www.ledsmagazine.com/features/6/3/9
SALES OFFICES
Alliance Optotek’s LED street light design technology SALES MANAGER Mary Donnelly
www.ledsmagazine.com/features/6/3/1 (USA) maryd@pennwell.com
Tel. +1 603 891 9398
SALES MANAGER Joanna Hook
Featured Companies & Profiles (EUROPE) joannah@pennwell.com
Tel. +44(0)117 946 7262
The following have recently been added to the LEDs Magazine website as SALES MANAGER Manami Konishi
Featured Companies (see www.ledsmagazine.com/buyers/featured): (JAPAN) manami.konishi@ex-press.jp
Tel: +81 3 5645 1271
American Bright Optoelectronics Corp. • Endicott Research Group
SALES MANAGER Mark Mak
(ERG), Inc. • Helio Optoelectronics Corp. • Opto Diode Corp. • RECOM (CHINA & HONG KONG) markm@actintl.com.hk
Power, Inc. • Signcomplex Ltd. • Vossloh-Schwabe Optoelectronic Tel: +852 2838 6298
Company Profiles have also been added for the following (see ____
www. SALES MANAGER Alice Chen
(TAIWAN) alice@arco.com.tw
ledsmagazine.com/Profi
__________________ les): SALES ADMIN Cindy Yang
Endicott Research Group (ERG), Inc. • RECOM Power, Inc. • Signcomplex Ltd. (TAIWAN) cindy@arco.com.tw

CORPORATE OFFICERS
CHAIRMAN Frank T. Lauinger
PRESIDENT AND CEO Robert F. Biolchini

ADVERTISERS index CHIEF FINANCIAL OFFICER Mark C. Wilmoth

TECHNOLOGY GROUP
SENIOR VICE PRESIDENT Christine A. Shaw
Aristo Engineering PTE Ltd. 2 Kingbright Electronic 24 Quasar Light Co Ltd. 10 SENOIR VP OF AUDIENCE Gloria S. Adams
Carclo Technical Plastics 50 Europe GmbH Recom Power 1 DEVELOPMENT
Citizen Electronics Ltd. 5 Kingsun 22, 50 SeesmartLED 11 VP INTERNET SERVICES Tom Cintorino

Cree Inc. C4 Optoelectronics Seoul Semiconductor C3


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Everlight Electronics 20 Lutron 51 Sichuan Jiuzhou 25 ledsmagazine.com/subscribe
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Fawoo Technology 23 Messe Frankfurt GmbH 37 StellarNet 34 Fax: 44 20 7504 8207
Fraen 48, 50 Ocean Optics 51 Supertex Inc. 49
Terralux 51 We make portions of our subscriber list available to carefully
Fusion Optix 38 Optical Research Assoc. 32 screened companies that offer products and services that may
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Copyright © 2009 PennWell Corp. All rights reserved. Contents of
Optoelectronics Optoelectronic
this publication may not be reproduced in any form without prior
written consent of Publishers.

4 APRIL 2009 LEDsmagazine.com


_____

______________
www.osram-os.com

LEDs for General Lighting Solutions


OSRAM Opto Semiconductors empowers lighting solutions for today and tomorrow
news views
MARKETS

LED lighting lifts the gloom


Although the high-brightness LED market looks set to (below $0.5 billion). However, a separate market study
deflate in 2009, the general industry mood remains pos- by the same firm indicates that the market for LED light-
itive, with certain sectors such as LCD backlighting, and ing fixtures will reach $2.14 billion in 2009 and grow to
lighting in particular, providing cause for optimism. Bob $5.33 billion. At the LED device level, visibility remains
Steele of Strategies Unlimited, a market research firm, poor. Steele expects growth to resume in 2010, assum-
says that the market for packaged HB-LED devices grew ing the economy as a whole recovers. Between 2008 and
by 11% in 2008, but is likely to shrink by 5% in 2009 (see 2013, the compound average annual growth rate is pre-
p.15). The fastest growing sector of the device market in dicted to be 19.3%, with the market reaching $12.4 bil-
2008 was lighting, although this remains small in size lion in 2013. ◀

OUTDOOR LIGHTING BUSINESS

LA looking at LED PerkinElmer buys


street lights Opto Technology
The City of Los Angeles, with help from the Clinton Climate Initiative PerkinElmer has acquired Opto Technology Inc., a
(CCI), has unveiled what could turn out to be the largest LED street supplier of LED-based lighting components and sub-
lighting retrofit project ever undertaken by a city to date. Over a systems ba sed in
five-year period, beginning in July 2009, the city’s Bureau of Street W heeling, Illinois.
Lighting plans to replace 140,000 existing streetlight fi xtures in the The deal adds opti-
city with LED units that will improve LA’s lighting quality, reduce ca l subsystems to
electricity usage, and ease what is known as sky glow — the artifi- PerkinElmer’s portfo-
cial illumination of the night sky. lio of high-brightness
The City of LA believes that the $57 million overhaul will lead to a LED components, and
40% reduction in electricity for street lighting, while reducing car- will help PerkinElmer
bon emissions by 40,500 tons a year. Through energy and mainte- provide SSL products
nance savings the project is expected to pay for itself in 7 years. Upon to OEMs serving the
full implementation, the city will save $10 million annually. health, safety and
The City plans to install 20,000 fi xtures in the fi rst year begin- security markets. Both
ning July 2009, with 30,000 in subsequent years. More than half will companies exhibited Taxiway light on show at
replace 100-175W lamps, with a further 40% in the 200-250W range. at Strategies in Light Strategies in Light.
The project also will include the installation of remote monitoring 2009; the photo shows
units at all 140,000 fi xtures to automatically report failures, enabling an Opto Technology LED-based in-ground taxiway
immediate repairs. light, which requires little or no maintenance over 5
“If every city followed the example of Los Angeles and reduced years and meets the applicable standards for color and
the electricity used by their streetlights by 50 percent, it would be narrow beam patterns.
equivalent to eliminating over 2.5 coal plants per year,” said Presi- “The addition of Opto Technology expands PerkinEl-
dent Clinton at the project launch. “We would do that while saving mer’s presence in the solid-state specialty lighting market-
taxpayers money...[and] we would also reclaim our night sky.” CCI’s place and broadens the portfolio of LED subsystem capa-
Outdoor Lighting Program works with partner cities to improve the bilities that we can provide to our OEM customers,” said
energy efficiency of street and traffic light systems through a combi- David Nislick, president of PerkinElmer’s Illumination and
nation of technical, purchasing, and project assistance. ◀ Detection Solutions business. ◀
MORE DETAILS: www.ledsmagazine.com/news/6/2/16 MORE DETAILS: www.ledsmagazine.com/news/6/2/3

LEDsmagazine.com APRIL 2009 7


news+views
COLLABORATIONS PATENTS More Patent News:
• Toyoda Gosei and Showa Denko sign
Nichia and Luminus Seoul and Nichia sign cross- patent cross-licensing agreement
form partnership licensing agreement • Cree and Honeywell end their patent
Two LED manufacturers, Japan’s Nichia Two rival LED makers, Seoul Semiconductor dispute
Corporation and US-based Luminus Devices Co., Ltd. of Korea and Nichia Corporation of SEE www.ledsmagazine.com/news/6/3/21
Inc., have announced an alliance based on Japan, have settled all their various patent • Lynk Labs awarded AC LED technol-
cross-licensing of IP, technology sharing, and disputes currently pending in the USA, the ogy patent
a manufacturing partnership. Details of the UK, Germany, Japan and Korea. The settle- SEE www.ledsmagazine.com/news/6/2/7
business agreement between these t wo ment includes a cross-licensing agreement • Evident Tech issued patent for nano-
covering LED and laser diode technologies, crystal synthesis
which will permit the companies to access SEE www.ledsmagazine.com/press/18034
all of each other’s patented technologies.
A Seoul Semiconductor spokesperson told VENTURE CAPITAL
LEDs Magazine that its customers will now
be more “comfortable” in buying Seoul’s TerraLUX receives funding
LED products, because any possible supply Access Venture Partners, a venture cap-
or litigation problems have been removed (at ital fund, has closed an investment with
least with respect to Nichia). Another conse- TerraLUX, which designs and manufac-
quence will be that Seoul is now in a stron- tures high-power LED OEM solutions. The
ger position to defend its IP rights against funds will speed up TerraLUX’s expansion
third-party companies, particularly those into the portable and general lighting mar-
selling AC-driven LEDs that are similar to kets. TerraLUX plans to add senior manage-
Seoul’s Acriche products. Two weeks after ment plus development, manufacturing and
privately- the cross-licensing announcement, however, engineering talent, and will also expand its
held companies are Nichia issued a statement (www.ledsmaga-
__________ inventory to meet the increasing demand
confidential, although they zine.com/news/6/3/3) saying that, despite
_____________ for its patented LED light engines. “The tre-
say that the shared objective is to acceler- the deal, there were no “understandings” mendous demand for LED lighting in the
ate the adoption of solid-state lighting by or “cooperative marketing arrangements” USA is not being met today in quality, per-
combining their technologies, including between the two companies, who would formance or efficiency by current providers,”
Nichia’s phosphors and epitaxial materials remain “law-abiding competitors.” said Carl Kalin, VP of sales and marketing.
and Luminus’ large-chip technology.
Nichia and Luminus said they would
cross-license IP and share critical process
| web exclusive
knowledge, resulting in new and innova- LIGHTING
tive products. The fi rst two examples have
already been released; in mid-February Future remodels with LEDs
Luminus launched two products including At the Future Electronics EMEA headquarters near
the SST-90, a large-chip white LED in a new London, it was decided to use SSL products to
surface mount (SMT) package (see ____ www. create a new lighting ambience and to replace
ledsmagazine.com/press/18086). The pack- many of the existing halogen and CFL fixtures.
age contains a single, monolithic die that One goal was to promote the mission of Future
is nine square mm in size, and produces Lighting Solutions by turning the building into a
1,000 lumens with 10 watts input and 2,250 billboard for Luxeon-based lighting applications.
lumens at its maximum rated drive current, The photo shows the boardroom, in which each
with a color temperature of 6,500K. The com- of the three drum-shaped fixtures hanging above
panies say they have also established a man- the conference table is fitted with six warm-
ufacturing partnership, and each company white Dialight Lumidrives MR16-compatible light
will “contribute the resources, materials engines for task lighting. The fixtures are topped with 18 blue Luxeon I LEDs embedded in
and capabilities needed to meet the qual- a custom light engine that bathes the ceiling in blue. Also, the 19 perimeter MR11 fixtures
ity and performance requirements for the were retrofitted with blue LED lamps to create a blue wash on the walls. Independent
products.” ◀ switches make it possible to turn on only the blue lights when the room is not in use. ◀
MORE DETAILS: MORE DETAILS: www.ledsmagazine.com/features/6/3/8
www.ledsmagazine.com/news/6/2/2

8 APRIL 2009 LEDsmagazine.com


_______________
news+views
“TerraLUX is entering 2009 with a plan to ENTERTAINMENT LIGHTING
capitalize upon this situation by providing a
new breed of OEM LED light engines for the ETC buys Selador product line Cooper Lighting acquires IMS
general lighting industry.” ◀ Entertainment lighting company ETC has Lighting manufacturer Cooper has acquired
MORE DETAILS: entered the LED market by acquiring the Illumination Management Solutions, Inc.
www.ledsmagazine.com/news/6/2/26 Selador product line. Fred Foster, CEO of (IMS), an Irvine, California-based company
ETC, says the company was looking for a “sig- specializing in optics and system design for
RETROFITS nificant innovation in lighting” and that the LED fixtures, and best know for its innovative
Selador product line produces a “far superior LightBAR™ technology. Terms of the transac-
CRS claims record for MR16 quality of color and light to anything that we tion were not disclosed. Cooper Industries’
An LED-based MR16 replacement has achieved had seen before in LEDs.” Selador’s x7 Color CEO Kirk Hachigian said that LED technol-
a temperature-stabilized light output of 325 System™ seven-hue technology produces ogy is a key growth platform for the company,
lm at a color temperature of 2850K, according bright, broad spectrum whites and intense which over the past two years has acquired
to a report from LTL Testing Laboratory Inc., a colors equally well, rendering pigments and io Lighting and UK-based Clarity Lighting.
US Department of Energy CALiPER-qualified skin tones in a more natural way than other
facility. CRS Electronics, located in Welland, LED systems, says ETC. Color matching and
Ontario, Canada, says the lamp has a center- HSI (hue, saturation and intensity) control
beam candlepower of 1800, a color rendering of Selador products have already been inte-
index (CRI) of 88, and an efficiency of 53 lm/W, grated into the latest software releases of
more than 4 times the efficiency of many halo- ETC’s Eos® and Congo® lighting control con-
gen MR16 lamps. ◀ sole lines. Selador co-founders Rob Gerlach
MORE DETAILS: and Novella Smith will both join ETC. ◀
www.ledsmagazine.com/news/6/2/15 MORE: www.ledsmagazine.com/news/6/2/22

______________________________________

_________________

10 APRIL 2009 LEDsmagazine.com


news+views
The deal will enable Cooper “to bring more Efficacy.” Developed by the Lighting Research The proposed unified system of photome-
LED-based solutions to the market faster,” Center (LRC) the document describes a uni- try integrates both the scotopic and photopic
said Hachigian, and “positions the company fied system of photometry that characterizes luminous efficiency functions into a complete
to meet the expected global demand for more the often tricky photometric performance of system that can be used across the entire range
energy-efficient solutions and infrastructure light sources under nighttime conditions. of light levels available to the human visual
investment.” More details at www.ledsmaga-
__________ The human visual system uses two types system. The system differentially weights
zine.com/news/6/3/10.
_____________ of photoreceptors, cones and rods, found in the two efficiency functions depending upon
In related news, Cooper Lighting says that the retina. Cones are used to process visual light level. “In effect, it is a system for choosing
its Halo® fi xture (see photo) is the fi rst LED- information under daytime or “photopic” among commercially available light sources to
based recessed downlight to meet Energy light levels, while rods work under com- deliver the same unified, rather than photopic,
Star® requirements for solid-state lighting pletely dark “scotopic” conditions. There photometric quantity,” says Rea.
(SSL) luminaires (specifically the DOE’s SSL is, however, a range of light levels called The ASSIST publication provides step-by-
v1.0 criteria). See www.ledsmagazine.com/ “mesopic,” where both cones and rods step instructions for calculating the unified
news/6/2/5. ◀
_______ together provide input to the visual system. luminance of a given light source based on
Mesopic light levels are typically found out- light level and the scotopic-to-photopic ratio
VISION & MEASUREMENT doors at night, where streetlights, cars, and of the light source. Different combinations of
buildings all contribute to the total light light sources and light levels may produce the
ASSIST guidelines shed light level. Since commercial photometry is based same unified luminance, which indicates pho-
on nighttime illumination entirely upon the photopic, or daytime, lumi- tometric equivalency. Therefore, the system
The Alliance for Solid-State Illumination nous efficiency function, it may miss-esti- can serve as a simple method for trading off
Systems and Technologies (ASSIST) has mate the effectiveness of some light sources light sources and light levels under mesopic
published a new volume in its “ASSIST rec- used at night, says LRC Director Mark Rea, conditions, and thereby aid in the selection of
ommends” series, “Outdoor Lighting: Visual one of the authors. light sources for a given application. ◀

________________________________

LEDsmagazine.com APRIL 2009 11


funding CITADEL key parameters
PROJECT BUDGET:
FUNDING:
1.5 million Euros (~$2M)
ADEME (French Environmental Agency)

programs
START DATE: 9 February 2009
DURATION: 3 years
MORE DETAILS: ledsmagazine.com/news/6/2/14

CITADEL consortium
The CITADEL consortium is formed by
French CITADEL project looks at several public research laboratories, pub-
lic institutions and a major lighting com-
LED lighting in buildings pany. The partners have complementary
skills and each specializes in a key aspect
of LED lighting and building integration:
The research will help French laboratories to qualify commercially CSTB: Centre Scientifique et Technique
available LED lighting products, writes CHRISTOPHE MARTINSONS. du Bâtiment (Centre for Building Science
and Technology), Grenoble, France. Proj-
ect leader. In charge of photometry of
Currently the field of lighting is in the midst lighting standards such as EN 12464-1 for luminaires, building integration, aging
of a technological revolution, unique in its indoor lighting of work places. For instance, protocols, risk analyses and effective life
history, with the advent of new generations LEDs should provide the required “quality expectancy, life cycle analysis.
of systems based on LEDs. Significant prog- of light” that is associated with a minimum L ASH: Laboratoire des Sciences de
ress achieved by semiconductor specialists color rendering index and a range of color l’Habitat (ENTPE and CNRS), Lyon. Build-
has led to robust and compact light sources, temperature. ing integration (visual aspects), light qual-
offering attractive control capabilities. In Glare is a critical phenomenon often asso- ity indices, photo-realistic simulations,
laboratory conditions, white LEDs reach ciated with the use of LEDs. Satisfying con- experiments on subjects, total cost of
luminous efficacies greater than those of ditions of visual comfort cannot be reached ownership.
most lamps used in lighting, and, above all, when sources of very high luminance are in CEA-LETI: Grenoble. Microelectronics
they exhibit far greater life expectancy. LEDs the field of view. This is the case for “naked” expertise on LEDs, degradation and break-
are therefore considered, as they well should high power LEDs with luminance levels mea- downs mechanisms of chips/packaging.
be, as a major component in future solutions sured in millions of cd/m2 (nit). Naked LEDs LNE: Laboratoire National de Métrologie
for interior and exterior lighting. or LED arrays (products with insufficient et d’Essais, Trappes. Traceability of mea-
Despite all these advantages enthusias- optical design) may present visual risks. surements, design and construction of high
tically put forward by the semiconductor Safer products with better optical designs power LED standard devices.
industry, it is commonly reported that the can still exhibit discomfort glare, which is LAPLACE: University of Toulouse and
use of LEDs in buildings is slowed down by a not very well characterized by the standard CNRS, Toulouse. Expertise on electronics
certain number of complicated problems. The UGR (unified glare ratio). Its calculation aspects of LED lighting products (power
requirements for successful building integra- method fails when applied to a multitude of supply and controls). Accelerated aging of
tion are very specific and often unrecognized source points such as an LED array. LEDs and LED modules.
by LED makers. Several constraints occur in LED products are very thermally sensitive. Philips Lighting, Luminaire division, Miri-
building applications: visual comfort, per- LED junction temperature critically affects bel: Philips Lighting is committed to pro-
formance sustainability over time, real-life light output and color, as well as life expec- viding the CITADEL partners with the
expectancy, total cost assessment, and com- tancy. Many LED products are designed to required product data (bill of materials,
pliance with building standards and codes. be integrated in walls, ceilings or floors, and industrial processes, etc.) necessary to per-
LED lighting products should be able these elements are often very well insulated form life-cycle analyses and environmental
to fulfill the fundamental requirements (acoustically and thermally). This means impact studies. ◀
described in well-established European that heat generated by LED products might
not properly dissipate. Generated heat can Footnote: CSTB, LNE, LAPLACE and Philips are
actively involved in national and international nor-
CHRISTOPHE MARTINSONS is head of the even endanger the integrity of building ele- malization activities (AFNOR in France, CEN in
Lighting, Electricity and Electromagnetism ments, causing for example cracking of Europe, CEI and CIE worldwide)
Division of CSTB, St Martin d’Hères, France. materials or deterioration of sealants, allow-
Email: christophe.martinsons@cstb.fr. ing migration of humidity.

12 APRIL 2009 LEDsmagazine.com


Although LED lighting products sold in methods will be devised in such a way as
Europe bear the CE label, electrical com- to supply results that present the true per-
pliance must be thoroughly checked before formance of LEDs at their real working
installation. CE marking is neither a certi- temperature. Aging procedures will then
fication nor a quality mark. It is based on be developed depending on the usage fre-
a self-declaration procedure, relying on quency of the products and the environmen-
tests carried out by the manufacturer or tal factors which act upon them. Applying
the import company on a limited number these procedures will enable us to analyze
of chosen samples. Numerous low-cost LED and identify, while adhering to a rigorous
lighting products exhibit very bad power fac- methodology, the diverse physical mecha-
tors, introduce unacceptable harmonic dis- nisms of the LED breakdown. These steps
tortions in the mains current, and generate of physical experimentation will allow us
high level of electromagnetic fields. to determine and optimize the life expec-
As the American program CALiPER tancy of LED products and establish the
revealed, specifications given by some total lighting cost. The CITADEL project
manufacturers are often misleading, espe- will also involve analysis of LED product
cially when dealing with LED substitution life cycle in order to ascertain their envi-
lamps (designed to replace incandescent ronmental impact during manufacturing, _____________________
or fluorescent lamps). Anyone responsible use and end-of-life.
for prescribing LED solutions in a build-
ing project should fi rst send the products Primary goals of the CITADEL program
to an independent laboratory for objective • Identify the requirements and constraints
measurements. leading to a successful integration of LED
lighting product in buildings.
Research carried out in CITADEL • Compare existing and recently proposed
The objective of CITADEL is to promote the indices for describing quality of light (e.g.
optimal integration of LEDs in buildings color rendering index) and visual comfort
through research, with a view of supplying (e.g. UGR or unified glare ratio). Build new
crucial information to all those concerned by criteria adapted to LED lighting systems.
lighting. The goal is to fully characterize LED • Establish reliable methods for physical
lighting products, keeping in mind the spe- characterization of LEDs and LED-based
cific needs of buildings and their occupants. luminaries (optical, thermal, electrical
Research is necessary to provide unam- aspects).
biguous characterization techniques (opti- • Determine accelerated aging protocols (cli-
cal, thermal and electrical metrology trace- matic and endurance testing) based on real-
able to national standards). At the moment, life usage and solicitations met in building
there is a lack in Europe in the field of nor- applications (indoor and outdoor).
malization related to the measurement of • Better understand the degradation and
LED luminaries. (In the US, IESNA has pro- breakdown phenomena observed in the
vided LM-79 and LM-80 standards that spe- course of the product lifetime.
cifically concern LED lighting products.) • Determine effective life expectancy of
Research is also important in order to complete LED lighting systems based on
determine the complete set of relevant per- a multi-criteria risk analysis.
formance criteria (quality of light, visual • Provide tools for estimating total cost of
comfort, electrical parameters, energy-effi- LED lighting solutions.
ciency, and thermal aspects) in buildings. • Perform life-cycle analysis of a limited
The degradation of these criteria will give number of well-known, commercially-
the true value of the lifetime of LED lighting available LED lighting systems.
products. This very important aspect will be The research carried out in the CITA-
investigated by defining the most appropri- DEL project will help French laboratories to
ate aging methods, using climatic testing qualify commercially available LED lighting
(accelerated aging) and endurance testing products. A certification and labeling activ-
(ON-OFF cycles, voltage variations, etc). ity will be created during the course of the
The optical and electrical measurement research program.

LEDsmagazine.com APRIL 2009 13


_________________
show report | STRATEGIES IN LIGHT

Lighting on track to provide bright


future for LEDs market
The LED lighting market continues to generate positive vibes for the industry, as HASSAUN JONES-BEY
and TIM WHITAKER found out at the 10th annual Strategies in Light conference.

LED-Linear GmbH, an exhibitor at SIL

T
he mood was buoyant at Strategies 2009, won a Recognized award in
in Light 2009 despite predictions the Next Generation Luminaires
that the overall LEDs market could competition (see p26) for Xoolux.
fall by 5% in 2009. While some applica- This low-profile (0.94 x 1.49-inch
tions for LEDs, such as automotive light- cross section) IP54-protected
ing and mobile phones, have been badly hit LED luminaire can be used
by the current recession, the lighting sec- for undercabinet, task and
tor is in good health. LEDs continue to pen- display case lighting, and has
etrate an increasing range of lighting appli- a simple connection and rail-
cations, with greater use of white LEDs in mounting system for easy
areas such as street lighting and even indoor installation.
illumination.
At Strategies in Light, held February 18-20,
2009 in Santa Clara, California, attendees
and exhibitors were optimistic about the
potential for growth in the lighting market. Track ,
The 2009 event, in its 10th year, is organized was pa r-
by market research fi rm Strategies Unlim- ticu larly wel l
ited and supported by LEDs Magazine as the attended, drawing in architects
fl agship media sponsor. There were more and lighting designers to con-
than 2000 registrants this year, up by more tribute to the discussion. “If
than 33% over 2008. there is one thing to take away
A new parallel session, the LED Lighting from this track, it’s that LED light-
ing is about
Fixture function much more
Technical features
(Task light, decorative, (Color, light output...) than just LEDs,”
outdoor, wet environment...)
said Vrinda Bhan-
Regulatory Optics darkar, senior analyst
requirements at Strategies Unlimited
(UL, IES, ANSI, LED light engine
Energy Star,
Drivers and the opening speaker erties are not matched to the LED design, the
Title 24...) of the track (see “Analyz- light fi xture won’t deliver the efficiency and
Strategies Unlimited

Thermal
management ing the LED lighting fi x- lifetime promised.” (See Fig. 1.)
Fixture design
Aesthetics tures market” sidebar).
“If the LED isn’t designed Market forecast
Decision flow Testing well into the fixture The main conference was opened by Robert
to properly throw the Steele of Strategies Unlimited, who pre-
FIG. 1. LED lighting is about much more than just LEDs, and light, if the drivers aren’t sented his annual high-brightness (HB) LED
designing a successful LED fi xture involves a series of key designed to be efficient, market review and forecast. Steele said the
decisions. and if the thermal prop- market for packaged HB-LED devices grew
by 11% in 2008, but is likely to contract by 5%
HASSAUN JONES-BEY is a contributing editor and TIM WHITAKER is editor of LEDs Magazine. in 2009. If this happens, it will mark the first

LEDsmagazine.com APRIL 2009 15


show report | STRATEGIES IN LIGHT

Lutron showcased its Hi-lume LED driver, a universal-voltage dimming


driver that provides LED dimming from 100% to 1% of total light output.
The driver can be used in meeting rooms, corridors, restaurants, hotels,
and many other areas where dimming performance and energy efficiency
are valued.

of the growth in non-phone niche. But the highest growth applications


products (smartphones, MP3 in 2008 (cumulatively accounting for 16% of
players, laptop PCs, GPS, dig- the SSL market) were outdoor area, replace-
ital cameras). Not surpris- ment lamps, commercial/industrial and
ingly, the highest growth sec- entertainment.
tor was lighting, up 39% over Numerous technology improvements dur-
2007, although the sector only ing the last decade have contributed to the
reached $460 million. rapid growth of LEDs in the lighting market,
Look ing for ward, said including development of high-power LEDs;
Steele, the “negative economic increased luminous efficacy by a factor of
environment and bleak out- 6.7 for cool-white LEDs; and introduction
look for many LED end-use of warmer whites mid-decade, which have
sectors indicate a lower mar- doubled in luminous efficacy since 2004,
ket in 2009.” Visibility is very Steele said. And most of the major solid-
limited, and conditions could state-lighting players have 100-lumen prod-
worsen. “Recovery could be ucts on the market. As a result, the indus-
delayed beyond 2010,” said try focus is shifting away from technological
Steele. “The only ‘bright spots’ issues such as achieving higher light output
are backlights for LCD TVs, and increased efficiency, to customer sat-
and of course lighting.” isfaction issues, said Erik Milz, strategic
time the overall market has declined since Steele expects the penetration of LEDs marketing manager with Philips Lumileds.
Strategies Unlimited started to publish data into the lighting market to continue into These include the quality and uniformity
on the HB-LED market in 1999. 2009, but with a lower growth rate of 17%, of white light, the elimination of binning,
Steele gave a historical perspective on compared with the level of 35% that was enabling simplified system design, phosphor
the HB-LED market, which was a mere $820 forecast previously. In the longer term, there systems, forward voltage and supply chain
million in 1999. Between 1999 and 2008, said is a positive outlook for the lighting sector, safety (reliability).
Steele, the HB-LED market grew by a factor and Steele said that the market will get back The three primary LED aspects to consider
of 6.2, reaching $5.1 billion last year. Year- on track, following the economic recovery. — flux, forward voltage and color — create
on-year growth has varied dramatically; The prediction that the overall market will a 3-dimensional (3-D) binning matrix, while
approximately 50% growth in 2000, 2002 decline by 5% in 2009 includes a conserva- the lamp matrix for luminaire manufactur-
and 2003 was driven by strong demand in tive forecast for growth in LCD TV back- ers includes factors such as shape, direction,
the mobile phone market, but in between lights. This is the most uncertain of all LED style, warm or cool coloration, and power.
the market saw virtually zero growth in application sectors; when this application is CCFLs took a step towards improving energy
2001 as the tech sector went into reces- excluded, the remainder of the HB-LED mar- efficiency and also simplifying the matrix,
sion. The growth rate dropped to below 10% ket will shrink by 10% in 2009. Milz said. But, except for places like Cali-
in 2005, but has since risen gradually, and Looking further out, Steele expects growth fornia where government support encour-
in 2008 the market increased by 11% com- to resume in 2010, assuming the economy ages their use, CCFLs remain a small, sin-
pared with 2007. However, the fourth quar- as a whole recovers. Between 2008 and 2013, gle-digit percentage of the market because
ter of 2008 showed signs of market deteriora- the compound average annual growth rate lighting performance is not predictable, or
tion, particularly in the automotive lighting is predicted to be 19.3%, with the market perhaps predictably unpleasing: “We don’t
and mobile phone sectors. reaching $12.4 billion in 2013. want solid state lighting to make the same
Unit sales of LEDs grew by more than 25% mistake,” he said.
in 2008, reaching 48 billion units. Mobile Illuminating consumer preference
appliances remained the largest applica- LED market penetration for lighting applica- Outdoor area lights
tion, with 43% of the overall market, com- tions remains small and highly fragmented Perhaps nowhere is the story more dra-
pared with 9% for lighting (see Fig. 2). The into numerous application niches, said Bob matically told than in beleaguered munic-
mobile appliances sector showed the fi rst Steele, and architectural lighting at 43% of ipalities trying to keep their street lights
positive growth (8.3%) since 2004 because the lighting market represents the largest on during hard economic times. George

16 APRIL 2009 LEDsmagazine.com


________________________________
show report | STRATEGIES IN LIGHT

2008 HB-LED market Replacement lighting Not ever yone ag reed w ith
Total market: $5.1 billion A key factor for LEDs in McClear’s conclusions about thermo-
replacing conventional dynamic limits to LED bulb bright-
Other light bulbs is the ongoing ness. Densen Cao, president of CAO
15% transition from LED bulbs Group, described 3-D LED-based
Signals
1%
Mobile
(standard LED components light sources for direct replacement
Lighting
ghting arranged to mimic conven- of traditional incandescent lamps in
appliances
Courtesy of Strategies Unlimited

9%
43% tional bulb shapes) to SSL standard sockets, such as candelabra,
Automotive sources (lighting fixtures S14, 1156 and others (Fig. 3). The 3-D
15%
designed specifically for LED and driver element essentially
Signs/ displays LEDs), according to Mark takes the place of the fi lament in a
17%
McClear, business develop- standard bulb structure. Ten and 25
ment director with Cree. “A W replacements are currently avail-
bulb is an adaptor, a bridge able and the company expects to have
FIG. 2. Mobile appliances remained the largest HB-LED to the real LED fi xtures,” he direct replacements for the majority
application in 2008, although Lighting showed the most said. “But we’re stuck with it of bulbs (40 and 60 W) within the next
rapid growth. for now.” LED bulbs poten- two years. “The key is not the LED but
tially provide longer life and heat management,” said Cao.
Woodbury, director of energy services with much better efficacy than their conventional
Republic ITS, provided the perspective of a counterparts, but thermal limitations inher- Commercial and industrial lighting
former public works director turned con- ent to the form factor will eventually drive a Currently, LED bulbs can use inherent
sultant who has completed conversions of transition to SSL sources. directionality to improve their perfor-
over 45,000 street lights. He warned of the For instance, in attempting to simulate mance with respect to conventional light-
bad taste that can be left in the mouth of an MR16 using an LED bulb, McClear and ing sources, said McClear. LED bulbs are
a municipality that invests in LED street colleagues at Cree realized that since they highly suited for refrigerated high-bay
lights and gets stuck with disappointing could only drive the LED device at 5 or 6 W, applications because they have already
performance. the performance was only equivalent to a achieved energy parity with the most effi-
“In terms of reliability, we have to get the 20 W MR16 at an industry-standard 3000K cient alternative — T8 fluorescents — but
bad product out of there, and get reputable do not suffer from cold temperature sen-
companies in there with good products,” sitivity, as fluorescents do. Initial cost
Woodbury said. He talked about the a)
importance of avoiding “LED hype” FIG. 3. CAO Group’s a)
when promising energy savings, Dynasty S14 and b) 1156
maintenance savings and even LED bulbs are designed
life cycle costs, which for vari- as direct replacements
ous practical reasons can turn for incandescents, and
out to be disappointing once contain a replaceable LED
lighting is installed. source with a 360-degree
All of that said, LED street beam pattern.
lights can be quite successful and
are becoming more so with time.
Currently, LEDs are bright enough for
street light applications, but are still on the b)
expensive side both initially and in terms of
actual energy savings, he said. In addition, color temperature. “35
LED performance data needs standardiza- W might be available
tion, and lighting industry guidelines need later,” he said. “But 50
to be developed to account for factors such W does not look pos-
as light measurement under mesopic con- sible using standard
ditions. However, Woodbury expects the components.” They
current rapid pace of technology change to found similar limi-
address such issues significantly in the next tations in attempts to
couple of years, saying, “LEDs are getting simulate both A19 and
there.” PAR 38 bulb designs.

18 APRIL 2009 LEDsmagazine.com


show report | STRATEGIES IN LIGHT

Analyzing the LED lighting fixtures market


Opening the LED Lighting Track at SIL 2009, Vrinda Bhandarkar of Strategies Unlimited
estimated that the total global market for LED lighting fixtures will exceed $5 billion in
2012. Bhandarkar is the author of a new report entitled “LED lighting Fixtures — Market
Analysis and Forecast.” As LED lighting extends beyond single color and color-changing
applications into general illumination,
6
the market will grow at a compound LED lighting fixtures market
annual growth rate (CAGR) of 28% ($ billion)
5
between 2008 and 2012 (see graph).
However, many challenges face LED
4
fixture suppliers, for example high initial
cost; product quality and reliability; the 3
© Gregory Blore Photography

(relative) lack of standards; the poor


availability of high-performance warm-

Strategies Unlimited
2
white LEDs; and competing lighting
technologies. 1
Through 2007, LED lighting
applications included niche markets 0
2007 2008 2009 2010 2011 2012
such as exit signs, architectural
FIG. 4. Using LED task lighting for
lighting, accent and decorative lighting LED lighting market will grow at a CAGR of
workstations combined with individual 28% between 2008 and 2012.
and entertainment lighting, many of
controls, the California Department of
which used red, green, and blue LEDs.
Motor Vehicles in Sacramento was able
However, white LED fixtures have begun to capture a strong market position in selected
to lower the ambient lighting levels and
applications such as consumer portable lighting (e.g. flashlights, headlamps) and
also save energy. See ____________
www.finelite.com/
solar landscape lighting, and more recently have begun to be used on a limited basis
about-us/success-stories.
_________________
in applications such as retail display lighting, commercial and industrial lighting, and
outdoor area lighting. In 2008, white LED fixtures accounted for just over 50% of the
is still the major hurdle for LEDs in unre-
total LED lighting fixture market, said Bhandarkar. The penetration of white LED lighting
frigerated high-bay lighting, McClear said.
fixtures into general illumination applications will accelerate when such fixtures offer
But improvements in efficiency through
quantifiable energy and cost savings relative to the use of conventional light sources.
factors such as optical directionality con-
Bhandarkar described a series of assumptions built into the market forecast. These
trol may make LEDs a compelling choice
include continuous improvement in the efficacy of LEDs and LED fixtures; price erosion;
for hi-bay applications in general in the
and incorporation of standards into codes and practices in 2009 and beyond. Also
next 3 years.
assumed is a continuing focus on energy efficiency, including fiscal stimulus by various
Citing 10 billion square feet of commercial
governments to provide investment in infrastructure. ◀
office space in the US alone, Terry Clarke,
CEO of Finelite, described his company’s
successful approach to reducing lighting said. Fluorescent task luminaires produce so However, warns Clark, “the changeover
power density by 50% and achieving over- much excess light and glare that 80% of peo- is extraordinarily difficult. You need to get
whelming customer acceptance, while keep- ple working in office situations simply turn everyone on board: building owners, design
ing installed costs the same as with con- them off. So LED task lighting reduces the professionals and contractors.” Evidently,
ventional light sources. The fi rst step energy budget, not just for task lighting but as is still true with cell phones, the ultimate
in Clarke’s process is to design for the entire lighting design, because ambi- success of LED technology in general illu-
the task lighting, which is ent lighting no longer has to be bright enough mination applications will depend on a lot
currently the last step to also provide task lighting (Fig. 4). of talk.
in most office lighting
design situations. LINKS AND DATES
LED task luminaires
already have conven- Strategies in Light: www.strategiesinlight.com
tional fluorescent task LED Japan/SIL Japan 2009: September 16-17, Yokohama
luminaires beaten, SIL 2010: February 10-12, 2010, Santa Clara, California
not only in energy effi- Video clips from SIL 2009: www.ledsmagazine.com/video
ciency but also in con-
News from SIL 2009: www.ledsmagazine.com/features/6/1/1
sumer acceptance, he

LEDsmagazine.com APRIL 2009 19


______________________
lighting | DIMMING

Controlling consumers' expectations of


LED lighting: why dimming is so important
Manufacturers of LED lighting products need to consider the control options
for their products and understand the applications in which their products
will be used, say CHRIS SALVESTRINI and AMANDA BEEBE .

T
he US Census Bureau estimated that a) building or space is occupied, which makes
there are over 75 million owner-occu- the ability to dim an equally important
pied homes (2007) and almost 5 mil- energy-saving technique.
lion commercial buildings (2003) in the United Dimming can be a manual choice by a
States. Many of these buildings, both commer- user, a tuning decision by a building owner,
cial and residential, already have dimmers or an automatic change due to the amount
b)
installed. These existing dimmers are control- of sunlight. However, no matter which dim-
ling a multitude of light sources, from incan- ming technique is used, it will save energy.
descent to fluorescent and now LEDs, which While additional energy savings for an
is why the capacity to dim must be designed LED (which already save energy by replac-
into an LED product from the beginning. ing a 100-W incandescent with a 25-W LED
Consumers, professionals, teachers and occu- FIG. 1. a) Forward phase control and b) array) may seem less important, consumers
pants expect to have control of their lights, reverse phase control. Light blue shows do not agree. They are looking for every pos-
and LEDs must meet this expectation if LED when the control is open (off) and dark sible way to save energy, and dimming will
lighting solutions are going to succeed. blue shows when the control is closed (on). save an additional 20%-30% on average with-
out sacrificing comfort.
Why dim? So what are those expectations? In addition to energy savings, the occu-
The story of why to dim your lights has been In the home, consumers expect their light pants of these buildings are the same people
around for a long time, and many people source to act like the incandescent lamp that who expect control in their homes, so why
know that lighting controls can improve they have lived under for 100 years, meaning should they sacrifice this control at work?
personal comfort, increase occupant pro- that they want two things — color, and ambi- Dimming allows for increased productivity,
ductivity, extend luminaire lifetime and ance created with dimming. The screw-in CFL which is paramount in a working environ-
save energy. However, with the introduc- lamp continues to fall short of expectations ment. Everyone has different visual abilities
tion of new lighting technologies it seems because it has failed to meet either of these cri- and comfort levels, and being able to opti-
that this story is often forgotten, at least teria. Some LED makers understand the desire mize your environment goes a long way.
until the market is full of disgruntled con- for the perfect color temperature and are cre- Now that you understand why dimming is
sumers and building occupants. atively using technology to provide the exact important, you should also know that sim-
The LED industry is heading toward the color of light that a consumer wants. However, ply being “able to dim” is not good enough.
same negative experiences as the screw-in these same manufacturers do not understand Dimming is a quantifiable term and it should
CFL industry and needs to correct its course that dimming is equally as important as color always be associated with a dimming range,
now, before consumers become averse to — consumers want just the right amount of such as 100% to 1% of light output, as well
LEDs. LEDs are a promising new technol- light for whatever they are doing. as other terms that describe that range (e.g.
ogy that will eventually influence, and even Commercially, the lights are on in a build- smooth and continuous). An LED array man-
change, the lighting industry. However, they ing to allow people to be productive. Too ufacturer would never merely state that their
will not reach that point as quickly as their often we think of energy-saving techniques product “provides light” because that doesn’t
potential suggests unless the industry begins that are only about turning the lights off . tell the user anything, and the same goes for
to pay attention to consumer expectations. However, this tactic does not apply when a saying a fi xture is simply “dimmable.”

AMANDA BEEBE is LED product manager and CHRIS SALVESTRINI is a senior design and LED control types
development engineer with Lutron Electronics (www.lutron.com). Once you have accepted that high-quality

LEDsmagazine.com APRIL 2009 21


1% Architectural dimming
5% Hi performance dimming
lighting | DIMMING
10% Lighting management
dimming
100
Dimming: critical term definitions 80
60
Measured vs. perceived light: Drop-out:
40
Measured light output is the quantifiable If the voltage at which a light source stops
20
value of light measured by a light meter operating is higher than the lowest setting 5 10
1
or similar device. This is the dimming on the dimmer, the light source will turn off 0 10 22 32 40 50 60 70 80 90 100
Measured Perceived light (%)
percentage indicated on LED product before the dimmer has turned off. The lights light (%)
specification sheets. Perceived light is the will effectively “drop-out” before the slider
Determining perceived light. Source:
amount of light that your eye interprets due on the dimmer reaches the bottom.
IESNA Lighting Handbook, 9th Edition
to dilation. The eye’s pupil dilates at lower
(New York, 2000), 27-4.
light levels, causing the amount of perceived Flicker:
light to be higher than measured (e.g. 20% Flicker is the unexpected modulation of dimming. A proportional change in control
measured = 45% perceived). The equation light level that is visible to the human (dimmer) position should be reflected by an
for determining perceived light is to take the eye. Flicker can be caused by multiple equal change in light level. There should be
square root of the measured light percentage factors, including: line noise, control noise, no abrupt change in light level as the light
(e.g. = 0.447) — see figure. circuit noise, component tolerance, and source is being dimmed.
circuit design. Flicker can be continuous
Pop-on: (happening all of the time), or intermittent Dead travel:
If the voltage at which a light source begins (only happening some of the time). Dead travel is the amount of change in the
operation is higher than the voltage of the control before there is any change in the
dimmer’s lowest setting, then the lights will Smooth and continuous: light source. In a vertical slide dimmer, if
initially “pop-on”. This means there will be a Smooth and continuous describes the you can slide the dimmer halfway down
section of the dimmer that will not turn on expectation of performance based on before the light starts to dim, there is 50%
the light until suddenly the light “pops-on.” the public’s knowledge of incandescent “dead travel” on the dimmer. ◀

      


                     
    

     


       
         
____________
        

22 APRIL 2009 LEDsmagazine.com


_________
lighting | DIMMING

dimming is an essential part of any good inductive loads, and as a result forward c) 0-10V control
lighting solution, and understood some of phase control is required to control mag- 0-10V control is an analog control that sets
the critical terms (see p. 22), the next step is netic low-voltage lighting transformers. It the voltage to the light source between 0V
to gain awareness of what types of dimming is also the dominant method used to con- (minimum light output) and 10V (maximum
controls currently exist. Selecting the appro- trol incandescent lights. light output). IEC standard 60929 specifies
priate control depends on the light source, ii) Reverse phase control: Also called trail- exactly what control requirements exist for
the degree of flexibility needed in the space, ing-edge control, it is used to control elec- this control type.
and whether an interface (ballast, driver, or tronic low-voltage light sources. As shown in
transformer) is needed. Below is an overview Fig. 1b, this is the exact opposite of forward d) Digital control
of each of the main control types that exist phase control. While this control type can be i) DALI: This Digital Addressable Lighting
today, indicating where they are most com- used on incandescent lights it typically pro- Interface control standard, which emerged
monly used: vides the ideal control signal for capacitive from Europe, allows for digital control of
loads, such as many LED drivers. separate fixtures. This added level of con-
a) Two-wire control trol provides increased space flexibility,
Two-wire control is the most commonly b) Three-wire controls especially in commercial spaces.
used control method today, and simply indi- Th ree-wire controls are primarily used to ii) DMX: Th is digital control type came
cates that there is a single wire between the control fluorescent light sources because from theater lighting control, and allows
device and the light source. It is the control the power requirements of the ballast will for multiple channels of light (both color
type of a standard light switch, where power not impact the dimming performance of and intensity) to be controlled. It is typi-
comes into the switch through one wire the light source. One of the wires provides cally used when trying to achieve compli-
and leaves through another. Within two- power to the light source whenever it is on, cated lighting eff ects such as LED color
wire control there are two different control regardless of the light level, while the other mixing.
methodologies: wire provides the control signal that sets
i) Forward phase control: The more promi- the light level at which the fi xture should be Conclusion
nent of the two, it is also called leading-edge operating. LEDs are a promising new light source for
control. In this control scheme the control general illumination, but they will never
begins each half-cycle in the open position In all of the following approaches (0-10V, excel unless manufacturers understand
and then turns on and remains on for the DALI, and DMX), the control exists on an iso- consumer expectations. Having control is a
remainder of the half-cycle. Th is is illus- lated low voltage link from the power to the basic human desire, and lighting is no excep-
trated in Fig. 1a, where the light blue shows light source. One of the benefits of this is that tion. Stereos would be limited without vol-
when the control is open (off ) and the dark the system can be interfaced with a variety ume controls; ovens would be dysfunctional
blue shows when the control is closed (on). of other devices such as occupancy sensors, without temperature controls, so why should
This method works well for controlling daylight sensors, and infrared receivers. lights be used without controls?

24 APRIL 2009 LEDsmagazine.com


__________________

______________
focus on Luminaires
The winners of the 2008 LED Next Generation
Luminaires design competition were announced at
Strategies in Light in mid February.
February Th
Thee competition is
Best in Class
sponsored by the US Department of Energy (DOE), the
Illuminating Engineering Society of North America
(IESNA), and the International Association of Lighting “I
“Immersion”
i ” bby
Designers (IALD). Of the 68 entries submitted, three
GE Lighting ▶
were chosen as “Best in Class” in the market-ready GE says that its Immersion
LED jewelr y display
category and a further 19 were “Recognized.” Five
case lighting brings out
other products were selected as “Noteworthy” in the more sparkle than com-
emerging products category. peting fluorescent sys-
MORE WINNERS: www.ngldc.org tems. Light output:
1494 lm. Power: 42.5 W.
Efficacy: 35.1 lm/W. CCT:
Photometric testing was carried 3515K. CRI: 72. Lengths:
out by independent testing f rom 24–72 inches.
laboratories using IESNA test www.gelighting.com
method LM-79-08. Where this
data was lacking, luminaires
were tested through DOE's
CALiPER testing program.

“LED Pendant” by
Tech Lighting ▶
Recognized
Tech Lighting has intro-
duced over 40 decora- “Calculite LED downlight”
by Lightolier

tive pendants that utilize


a 5.8-W LED module — developed with These 4 -inch LED dow n lig hts use
Lighting Science Group — that is eas- Lightolier’s remote phosphor technol-
ily field replaceable and the heat sink ogy to redefine how light from blue LEDs
remains with the fi xture. Light output: is converted to white while providing
200 lm. Power: 5.6 W. Efficacy: 35.7 lm/W. good glare control and consistent color.
CCT: 2968. CRI: 80. Light output: 1032 lm. Power: 20.1 W.
www.techlighting.com Efficacy: 51.3 lm/W. CCT: 3015. CRI: 80.
www.lightolier.com

“C-Series LED High Bay” by Albeo Technologies Inc.


This LED high bay luminaire, using TEMPR


thermal management technology, is a low-
maintenance, energy- efficient alternative
to traditional HID or high-intensity fluo-
rescent light fixtures. Light output: 18,268 lm.
Power: 362 W. Efficacy: 50.4 lm/W. CCT: 5000. CRI: 75
(CCT and CRI values have not been independently verified.)
www.albeotech.com

26 APRIL 2009 LEDsmagazine.com


“STEP03” by Winona Lighting ◀ “AZARA” by

The STEP03 series of step lights with Journée Lighting


three different styles provides good lat- At the heart of the AZARA’s retro,
eral distribution, integral drivers, and yet functional styling is Journée’s
the flexibility to modify. Light output: replaceable Sprocket LED light
454 lm. Power: 21.7 W. Efficacy: 21.3 engine. AZARA’s housing performs as
lm/W. CCT: 2996 CRI: 71. an active heat sink. Light output: 249 lumens. Power:
www.winonalighting.com 6.9 watts. Efficacy: 36.1 lm/W. CCT: 2911K. CRI: 85.
www.journeelighting.com

◀ “LED72” by MP Lighting
The 12 x 1.2 W LED72 works well for
accent lighting and general directional
illumination and mounts to a stan-
dard j-box or MP Lighting rail sys-
tem with a remote driver. Light out-
put: 373 lm. Power: 18.3 W. Efficacy:
20.4 lm/W. CCT: 2953. CRI: 96.
www.mplighting.com

“LR24” by Cree LED Lighting


The LR24 2 x 2-foot architectural layin


is designed for new construction and
retrofit applications in
offices, schools, hospi-
“Evoke 2.9” by Amer Lux Lighting Solutions

tals, and retail envi-


ronments. Light out- The Evoke 2.9 LED, available in round or square aperture,
put: 3237 lm. Power: 44.7 features a field serviceable seven-diode cluster measuring
W. Efficacy: 72.4 lm/W. 1.25-inches (dia.) and produces uniform light in a 60° beam
CCT: 3491. CRI: 89. spread with negligible heat and UV output. Light output: 913
www.creelighting.com lm. Power: 25.1 W. Efficacy: 36.3 lm/W. CCT: 2700. CRI: 83.
www.amerlux.com

LEDsmagazine.com APRIL 2009 27


____________
standards | PROGRESS REVIEW

Why 2008 was the Year of LED Standards


In the first of a series of articles, KEVIN DOWLING explains the importance of standards for LED
lighting and looks at the significant progress that has been made so far.

I
n an era of rapid performance improve- in-advertising” issue with regards to
ment, 2008 is likely to be remembered published specifications versus actual
as the Year of LED Standards, which are testing laboratory measurements. Some Standards finalized in 2008
a critical ingredient in the market use and use the performance of an independent Chromaticity: ANSI C78.377-2008
adoption of LED lighting technology. Last device (i.e. the LED itself) as a proxy for “Specifications for the Chromaticity of Solid
year saw the publication of several perfor- the performance of the fi xture. Unsur- State Lighting Products”
mance standards as well as guidelines that prisingly, the real performance does
Luminous Flux: IESNA LM-79
required the use of these standards — in not live up to advertised claims. With-
“Electrical and Photometric Measurements of
effect, standards based upon standards. It is out dwelling on all the reasons why, it is
Solid-State Lighting Products”
a good start, but only a start. However, many clear that the numbers are determined
other standards are in process, and remark- through means that are both inconsis- Lumen Maintenance: IESNA LM-80
able progress has been made. tent and even irrelevant. It comes down “Measuring Lumen Maintenance of LED Light
to trusting the numbers; consistent and Sources”
Importance of standards practical testing methods are needed. Definitions: IESNA RP-16 Addendum A
Standards are very important for several “Nomenclature and Definitions for Illuminating
reasons. Without standards, comparison is Standards emerge in 2008 Engineering” ◀
difficult or impossible. In many cases prod- So what happened in 2008 to improve
uct specifications are not traceable to an this situation? Through the solid-
authoritative reference, making all such data state lighting (SSL) committees within by 7-step MacAdam ellipses. One additional
suspect at best, and disingenuous at worst. the National Electrical Manufacturers region, 5700K, was added for LEDs to provide
Furthermore, some manufacturers play Association (NEM A), the American a continuum of color temperature ranges.
specification games; this is unacceptable. National Standards Institute (ANSI) and the The use of these defi nitions for LED color
Without standards, customers and specifiers Illuminating Engineering Society of North temperature regions is a good beginning,
are uneasy about specifying and purchasing America (IESNA), we crafted three important and LED manufacturers are already provid-
LED-based products. Emplacing standards standards milestones — ANSI C77.78, IESNA ing LED binning that is ANSI-compliant for
lessens this issue and, as this community LM-79 and IESNA LM-80 — see “Standards their customers.
grows comfortable with the standards-based finalized in 2008”. Additionally, the IES
approach, they will specify more, not less. Testing Procedures Committee worked on IESNA LM-79: Luminous flux
The market grows; adoption increases and definitions around LED systems to provide LM-79 provides methods of determining
the results benefit both users and manufac- a consistent vocabulary around this technol- the lumen output of LED luminaires and
turers. Subsequently, LEDs can also provide ogy (IESNA RP-16 Addendum A). integrated LED lamps. The products must
societal benefits in terms of energy saved require only line voltage or a DC power sup-
and carbon footprints reduced. This chain of ANSI C78.377-2008: Chromaticity ply to operate. LM-79 does not cover SSL
reasoning is not to be taken lightly. Without This standard defines eight bounded regions products requiring external operating cir-
standards, LED lighting will become a “Wild that identify particular color temperature cuits or external heat sinks, such as LED
West” of disorder and confusion. values for white LED sources. These regions chips, packages, and modules. It also does
The US Department of Energy’s CALi- were chosen, after much discussion, to be not cover fi xtures designed for SSL products
PER program reveals that many LED light- based upon similar regions used for compact that are sold without a light source.
ing products already suffer from a “truth- fluorescent lamps (CFLs), which are defined Traditionally, photometric measurements
are made separately for lamps and lumi-
KEVIN DOWLING is the VP of innovation at Philips Color Kinetics (www.colorkinetics.com) and naires using different test methods. How-
has been active in SSL for over 10 years. He founded and chairs the IES SSL Committee and the ever, for many SSL products, LED lamps can-
NEMA SSL Committee, and is a past Chairman of the Next Generation Lighting Industry Alliance. not be separated from luminaires, and none

LEDsmagazine.com APRIL 2009 29


standards | PROGRESS REVIEW

of the existing standards for lamps or luminaires are directly appli-


cable to SSL products. What this means is a method of measurement
not commonly used — absolute photometry.
Under a relative measurement, the most common form of light
output determination, the luminaire under test and the lamp(s) are
measured separately. Then the luminous intensity distribution data
are normalized by the total luminous flux of lamps used in the tested
luminaire. Under the absolute method, the luminous intensity dis-
tribution of a luminaire is measured without separate measurement
of the lamps.
Section 9.3 of LM-79 details the measurement and the Annex goes
into the reasoning behind the requirement for absolute photometry.
LM-79 recommends using an integrating sphere with a spectroradi-
ometer, but other alternatives are provided including a sphere with
a photometer and the use of a goniophotometer for measurements.
The spectroradiometer returns the full spectral power distribution
from which several characteristics are calculated, including chro-
maticity, CCT and CRI. For the goniophotometer, the result may be
spatially non-uniform, but must be spatially averaged, weighted to
intensity, over the angular range of measurement.
Another key difference in photometry measurements for SSL
devices is thermal stabilization, which is determined by repeated
 sequences of measurements until the difference over two measure-
ments is below a specified amount. In LM-79, the unit is stabilized
  when three readings of light output and electrical power over 30 min-
utes, taken 15 minutes apart, fall within a 0.5% variation.
The combination of the thermal stabilization, absolute photome-
try and other elements in LM-79 have made for a reliable test method

­
€‚ƒ‚ for LED light sources.
„…‚†…
†‚‚€‚‡ LM-80: Lumen maintenance
ˆ‚
Lumen maintenance is the gradual fading of the light output from an
LED device over time. Many LED product specifications use lumen
     maintenance to indicate product lifetime, but this is only one aspect
 of lifetime and not a complete measure of life. It does not, for example,
provide a true measure of reliability. Lumen maintenance does, how-
  ­ €‚‚ƒ ever, provide an indication of the fading of LED package light output
„…„†„ over time. When properly controlled and thermally managed, many
high-brightness LEDs can last many tens of thousands of hours, but
 ‚ƒ  ­‚‚  we need a consistent method to provide that information. Hence the
 need for LM-80.
The causes of this fading are only partially understood, but the pri-
‰Š‚‡ mary cause relates directly to heat generated at the junction within
…€ƒ
the LED. It includes materials clouding, which is affected by pack-

age and system design. A number of LED manufacturers, for exam-
ple, have switched encapsulant material to silicone from epoxy, which
was prone to yellowing from the light energy.
The measurement of lumen maintenance is relatively straight-
forward in concept — run the LEDs over a long period of time and
  

measure the change in light output. Since it is impractical to mea-


 

   sure these devices for a decade, because they will be surpassed by
 new generations of LEDs, some form of prediction or extrapolation
   
______________ is necessary.
LM-80 was created for one important reason — to ensure consistency

30 APRIL 2009 LEDsmagazine.com


standards | PROGRESS REVIEW

of the testing regime. LM-80 does not pre- include 55°C, 85°C and a third temperature
dict lumen maintenance beyond the testing selected by the manufacturer. During test- Coming in part 2
period. In the process of creating LM-80, fur- ing the airflow in the region must be mini-
ther discussion around the extrapolation mized, and any specifications for operating The next part of this article will cover
model was necessary, but it was important orientation and spacing can be provided by further details on LM-80 as well as
to get the testing method out so that test- the manufacturer. looking at the various Guidelines (e.g.
ing could begun immediately across a wide LM-80 currently requires 6000 hours of Title 24, Energy Star) that call on the
range of devices. The more data we have, testing time, which is a long time. Some have Standards described above. The article
the more likely it is that we can develop a argued that this is too long, but unless a bet- will also look at the impressive array of
good prediction model. Another committee, ter way comes along to predict lumen main- standards that are currently in process,
TM-21, is in the process of developing such tenance from a relatively short testing time and the need for harmonization on a
a model now. then there is no means with strong confi- global basis. ◀
LM-80 measures lumen maintenance dence that provides an accurate measure of
of LED light sources including LED pack- lumen maintenance. It is very likely, without
ages, arrays and modules only. It does not a lot of supporting data, that any prediction
include luminaires. LM-80 specifies a num- method will be limited to some multiplier of 1000 hours, so that sufficient data points can
ber of electrical and thermal measurements the testing period. The testing interval for the be collected for a good sequence from which
such as voltage and current (AC or DC levels), photometric measurements is a minimum of trends can be calculated.
voltage waveshape, etc.
The case temperature is obtained from a test LINKS
measurement point designated by the manu-
Webcast on photometry and standards: www.ledsmagazine.com/features/6/2/15
facturer. A key aspect of LM-80 is the value of
the temperature measurement levels. They More information and images: www.ledsmagazine.com/features/6/4/1

_____________

LEDsmagazine.com APRIL 2009 31


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design forum | DRIVING STRINGS

Avoiding thermal runaway when


driving multiple LED strings
The use of a current mirror configuration and additional circuitry can ensure current balancing
through parallel strings of LEDs, writes STEVE ROBERTS.

A
n increasingly common method of RCD-24-0.70
+Vin +Vout 700mA
increasing the light output from a 347mA 350mA
Ana
high power LED cluster is to run Vin = 16~36VDC
PWM
parallel strings of LEDs from a single con- -Vout LED1 LED6
-Vin
stant current source. But this option is not
without its hazards. A typical high-power String1 String2
350 mA white LED has a forward voltage
LED5 LED10
(Vf) of about 3.3 V, so if a cluster of 10 LEDs
were required in an application, connect-
ing all of the LEDs in series would require a the forward voltages, the currents flowing 680R 680R

driver capable of delivering at least 33 V. If in each string were measured to be 306 mA


the supply voltage is 24 VDC, then an expen- and 394 mA. The LED driver was still doing BD139 BD139
sive boost converter would be required with its job of correctly — i.e. limiting the cur- BC337
all the attendant electromagnetic compati- rent to 700 mA — but the over-current flow- 1R5
Thermally
1R5
bility (EMC) problems it creates. ing through the second string was seriously connected
Connecting the 10 LEDs as two strings of overdriving the LEDs.
5, wired in parallel, requires a 700 mA con- Worse, as the LEDs started to get warm, The final version of the current balancing
stant-current source but only 16.5 V output the combined V f of the higher-current circuit.
voltage. Th is means a low-cost buck con- string started to decrease. Th is increased
verter running from 24 VDC can be used. the imbalance and more current started to currents flowing through the two strings
Th is circuit configuration can be found in flow through the already over-driven string. to ensure that they remain approximately
many manufacturers’ datasheets. There is a The current through the other LED string equal, even if the combined V f values are
basic assumption that the 700 mA regulated reduced as the constant current driver com- mismatched. The balancing circuit must
current will be shared approximately evenly pensated, so they started to cool down and also continually compensate for changes in
across both strings of LEDs, i.e. each string their Vf increased. Vf caused by changes in the operating tem-
of LEDs will see 350 mA of current. The net result was thermal runaway, perature and by aging of the LEDs.
However, this is rarely the case. Even if with the majority of current f lowing
the LEDs are all from the same production through one string only, even though the Using a current mirror
batch and sequentially manufactured, the LEDs were mounted on a large metal heat Fortunately, there is a very simple transis-
Vf of individual LEDs still has a ±20% toler- sink. The test was stopped when the cur- tor circuit that will do this job admirably.
ance. The tolerances mean that the total Vf rent imbalance was 600 mA to 100 mA. It is called a current mirror and “reflects”
for each string can be very different, result- Obviously, if this situation was allowed the current flowing through one reference
ing in significant current mismatch. to continue, the over-driven string would transistor onto the current flowing through
eventually fail and then the entire 700 mA a second transistor. As long as the transis-
Overdrive situation would flow through the remaining intact tors are reasonably well matched in terms
A test was carried out using identical SMD string and destroy that as well. And this of their V be values, the currents will also be
LEDs from a single production batch, with circuit is often given as a recommended reasonably well matched.
10 LEDs connected as two strings of 5 in par- application example! In tests using Recom’s 700 mA LED driver
allel. Using 1 Ω resistors to help balance out What is required is a way of balancing the and two strings of 350 mA Osram LEDs, the
currents flowing through the two strings
STEVE ROBERTS is technical support manager in Europe for RECOM GmbH were matched to an accuracy of about 87%
(www.recom-international.com). He is based in Gmunden, Austria. over the entire input voltage range of the

LEDsmagazine.com APRIL 2009 33


design forum | DRIVING STRINGS

driver from 16 VDC to 36 VDC. The LED


currents were stable as the LEDs warmed
up and no thermal runaway was observed.
It is important that the two transistors are
both at the same temperature, so a copper
clamp was used to thermally connect both
transistors together to keep their V be volt-
ages stable.

Over-current protection
However, the circuit still requires over-cur-
rent protection. The diagram (p.33) shows
the fi nal version of the current balancing
circuit. The addition of 1.5 Ω resistors in the
emitter paths makes the circuit less sensitive
to small V be changes and balances the cur-
rents in the two strings to 99% accuracy.
The addition of a small-signal transis-
tor as a current monitor protects the LEDs
from being overdriven in the case of any
LED failures. If any LEDs in string 1 (LED1 -
LED5) fail open-circuit, then the current in
string 2 falls to zero. However, if any LEDs
in string 2 (LED6 - LED10) fail, then the cur-
rent increases in string 1 until the voltage
developed across the 1.5 Ω emitter resistor
________________________ reaches around 0.7 V, thus turning on the
BC337 transistor and pulling the base volt-
age of the power transistor to ground and
limiting the current. With the component
values given in the circuit, the measured
current limit was 445 mA with string 2 open
circuit.
The circuit shown can theoretically be
extended to any number of LED strings by
adding an NPN transistor and emitter resis-
tor to each additional string and tying the
transistor bases together. The current flow-
ing through the reference transistor will
be faithfully mirrored by all of the other
transistors.
However, considering that LEDs are high-
reliability illumination sources, and the
driver and associated components need to
be equally reliable to get the maximum life-
time out of the system, it is recommended
that the circuitry be kept as simple as possi-
ble and restricted to only one or two strings
per driver.

Further reading
A more detailed version of this article with addi-
_____________
tional circuit diagrams can be viewed online:
www.ledsmagazine.com/features/6/2/2.

34 APRIL 2009 LEDsmagazine.com


lighting | DIRECTIONAL

Designing with LED directional lights:


the importance of delivering lux on target
The quality of light and the amount of light reaching the targeted area are the most important factors
in directional lighting applications, explains QUATA OCANO.

L
EDs are known for their poten-
tial energy savings and long
service life, and LED lighting
is often touted for its luminous effi-
cacy as measured in lumens per watt
(lm/W). However, lm/W is not the best
performance measure for directional
lighting applications (Fig. 1) such as
spot, accent and task lighting. In these
applications, manufacturers need to
design lamps and modules that max-
imize the delivered light or “usable
lumens” rather than the lm/W value.

Focus on usable light


The two most important things to
consider when working with direc-
tional light are, firstly, the amount of
light reaching the targeted area and,
secondly, the quality of that light.
“Unless LED products satisfy our
intensity, distribution and color ren-
dering expectations, we will not consider In short, LED lighting manufacturers FIG. 1. Directional lighting applications.
installing LED lamps and modules regard- need to design products with the empha-
less of their efficiency or cost-savings,” says sis on the delivered light, and to provide the In a spot or accent fi xture, the objective is
Bradley Bouch, Senior Lighting Designer for necessary specifications that the designer to highlight a specific feature or item such
Wynn Design and Development. “Design- can use to incorporate LED lights into their as a painting or architectural element. The
ers have been disappointed with LED lights overall plans. only light that matters is the light that illumi-
that do not live up to their own specifica- nates the feature.
tions, much less the designers' expectations. Illuminance The light in the target area, or illumi-
LED manufacturers should simply take their The “Holy Grails” for LED lighting over the nance, is measured in footcandles (lm/ ft2),
product and shine it on a wall next to a simi- last 10 years have been lumens and lumi- or lux (lm/m2). Rather than focus on lumens
lar halogen MR16.” nous efficacy to compete with incandescent, or lm/W, light sources designed for direc-
He adds, “When the quality of light from halogen and CFL products in general light- tional lighting should emphasize beam angle
the LED lamp is comparable to the halogen ing applications. LEDs are inherently direc- and lux or footcandles in the center beam to
lamp and the product is dimmable, we will tional and make excellent spot and flood provide suitable solutions.
be happy to use them. We are always looking lights if designed properly. However, tra-
for ways to improve energy efficiency, but not ditional LED light measurements are not Quality of light
at the expense of the lighting quality.” appropriate and may be counterproductive. The quality of the light in the beam is
also important to accent lighting. Th is is
QUATA OCANO is senior product marketing manager with LedEngin Inc. (www.ledengin.com), a much more subjective than the quantity
solid-state lighting company based in Silicon Valley, California. of light and encompasses light uniformity,

LEDsmagazine.com APRIL 2009 35


lighting | DIRECTIONAL

b) gradient and overall efficient use


of light. Figure 3 compares LEDs
from both designs.
While it is expedient to
design drop-in replacement
lamps that fit into existing
sockets, such solutions do
a) not take full advantage of all
LEDs have to offer. The long
lifetimes of LEDs let us change
the way we think about lighting,
in that the light source is not a con-
FIG. 2. LedEngin’s LuxDot (a) is a sumable but an integral part of design,
direct replacement for a halogen and lighting fi xtures need not be designed
MR16, while the LuxSpot (b) is a with replacements in mind.
compact MR16 integrated module. The real breakthroughs will come when
new integrated modules take full advantage
35 W halogen from one manufacturer will of LEDs, accommodate their unique issues
color rendering of perform similarly to a 35 W lamp from a sec- and provide attractive alternatives to cur-
objects or features, color ond manufacturer. LED solutions need to be rent lighting designs. Integrated LED light-
homogeneity throughout the beam, con- characterized in halogen or incandescent ing modules can optimize the thermal man-
trast at the beam edge and glare. LED solu- equivalent watts with comparable color and agement and drive electronics to provide
tions have the opportunity to surpass halogen color quality. For consistency, LED products maximum efficiency and usable light. From
and incandescent sources with respect to the need to follow the newly established IESNA low-profi le under-cabinet lighting to accent
quality of light. For instance, many halogen standards for LED testing. or task lighting, integrated solutions that
MR16 lamps exhibit hot spots, shadows, dark break away from the existing constraints
rings and fringe edge patterns. Because of the Types of LED directional lighting will ultimately provide the best solutions.
directional nature of LEDs, well-designed The easiest solution to speed adoption of
LED sources can produce a uniform beam LEDs is a direct replacement of the MR16 Challenges of working with LEDs
with a smooth gradient of light with well-con- halogen lamp in a standard form-factor Like virtually every other new technology,
trolled beam and without the stray light that such as the MR16 bi-pin (GU5.3) standard. LED lighting has challenges to overcome.
creates an uncomfortable glare. The compact size offers a challenge for LED The good news is that evolving complemen-
solutions accommodating sufficient thermal tary products such as electronic controls,
Lighting design specifications heat sink and the transformer. However, sev- thermal management solutions and optics
LED sources need to adopt lighting indus- eral LED solutions are very close, and at least will support the adoption of LED lighting
try standards and specifications so that one product, the LedEngin LuxDot ™, does solutions.
designers can more readily specify them. conform to the fit, form and function of a Low voltage AC infrastructure: LEDs
When selecting accent light sources, design- true halogen MR16 (see Fig. 2). require a direct current driver to operate,
ers consider footcandles (lux) in the target There are two predominant types of LED but line voltages are either 120 V AC or 220
area. They work with center beam footcan- solution. The most common has multiple 1 V AC. There are many low-voltage applica-
dles (lux) and the light distribution in dis- W or 3 W high-efficiency emitters packed tions today using halogen lamps, particu-
tance from the source and center beam. IES within a 2-inch radius surrounded by a com- larly in spot and accent lighting. These use
light distribution files make it easy to design plex optic to try to make a uniform beam transformers that are either electronic or
with lamps and modules. Light color mea- pattern. These products will meet or exceed magnetic and typically convert line volt-
surements that help a designer know how to both the lumens and lm/W standards, but age to 12 V AC. LED drive electronics must
use a light source include color temperature will usually fail to deliver the needed foot- work with a wide range of non-regulated
(CCT) with binning aligned with ANSI color candles (lux) to the targeted area in a well- low voltage AC transformers and convert
bins and color rendering index (CRI). controlled beam. the voltage into direct current to drive the
Directional lights are traditionally The second design approach is a single LEDs. A second issue with these transform-
MR16 or PAR incandescent or halogen emitter made of multiple LED chips closely ers is that they usually require a minimum
lamps defi ned by wattage and beam angle. packed within a small footprint. The thermal power load that is larger than the high-effi-
Although there is a wide range of perfor- challenges are greater because of the dense ciency LED products consume. LED drivers
mance even within the halogen and incan- packing but the optics are much better and need to address the potential fl icker caused
descent manufacturers, it is presumed that the beam much more uniform in color, light by some of the “dirtier” transformers. Lastly,

36 APRIL 2009 LEDsmagazine.com


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lighting | DIRECTIONAL

LED products must maintain a power fac- Thermal considerations: LED products
a)
tor > 0.9 to be acceptable in commercial are more efficient than their incandescent
installations. counterparts and require a unique approach
Dimming capabilities: Individual LEDs to thermal management. Rather than the
are capable of dimming ranges from 100% radiated heat from the infrared energy that
to 0% through the traditional use of pulse- incandescent sources emit, most of the LED
width modulation (PWM). However, for gen- heat is generated from the LED die and must
eral lighting, it is best to work with commer- be conducted away. LED packaging tech-
cially-available offl ine wall dimmers. Wall nology is becoming a key part of the over-
dimmers adjust power to the lighting sys- all thermal solution. Designs that manage
tem and have been designed for halogen the heat most efficiently can extend the lim-
b)
loads >20 W. LED MR16 solutions typically its of the system and increase the light out-
run in the 6–7 W range. This can lead to lim- put without sacrificing long-term reliabil-
ited dimming capabilities, fl ickering at low ity. Depending on the size or power of the
dimming levels and non-start of the trans- lamp, there will either be passive or active
former. Wall dimmers have a turn-on thresh- cooling. Passive cooling is simply a rela-
old around 3 W, so a 20 W halogen lamp can tively large metal heat sink, usually with
be dimmed down to about 15%. With LED fi ns to increase the metal surface area for
lamps, this threshold translates dimming better heat dissipation. Active cooling solu-
to 30–40%. This is true for single LED lamps tions can be fans or a diaphragm. Passively
FIG. 3. Typical beam patterns from (a) a on a dimmer, but multiple lamps on a single cooled solutions are quiet but somewhat
multi-emitter vs. (b) a single emitter. transformer/dimmer will reach lower dim- bulky, while active cooling systems allow
ming levels as the load increases. for a more compact stylish light module.

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38 APRIL 2009 LEDsmagazine.com


lighting | DIRECTIONAL

Both require some installation consider- edge and is preferable to LED solutions that form to existing MR16 fixtures and PAR
ation for proper airflow around the fi xture must align multiple beams into a single radi- fixtures.
to dissipate the heat. ation pattern.
High quality color rendering: Taking Momentum builds for LED lighting
LED advantages incorporated in products advantage of high performance LED chips LedEngin has coined the phrase “Lux on
Similar design considerations apply to many and unique phosphor recipes, LedEngin Target” to reinforce the importance of deliv-
LED-based directional lighting solutions. products have CRI values >80 across all ering true quality light when implementing
As examples, we will look at two products color temperatures, with a CRI of 90 avail- directional lighting solutions. "We achieve
designed and manufactured by LedEngin, able in warm white. Designers will not con- Lux on Target by integrating a small, pow-
namely MR16 halogen lamp replacements sider lamps with CRIs less than 80, and 90 erful LED with optimized optics, heatsinks
(the LuxDot brand) and integrated MR16 is better. However, CRI does not provide a and driver for an overall reliable, compact
fi xtures (LuxSpot brand) — see Fig. 2. complete gauge of true color rendering; the system," said Uwe Thomas, director of tech-
High flux density: Inside the LedEngin quality of light in the warmer red and flesh- nical marketing.
modules, a single, multi-chip emitter is tone regions is also important. Improvements in LED lighting perfor-
coupled with a secondary lens that controls Thermal management: Proprietary mance and the development of complemen-
and shapes the emitted light into a high-lux, packaging produces a very low thermal tary technologies make solid-state lighting
high-quality beam for the most efficient use resistance emitter, and in turn this allows an increasingly attractive option, particu-
of lumens. Th is results in a well-controlled the LED to be driven harder to provide a larly for the many directional lighting appli-
light gradient, a smooth transition at the greater amount of directed light in the cations that play so well to LED strengths.
beam edge and uniform color over the beam beam without sacrificing the long service Add the steadily increasing demand for
angle. This provides better light quality than life and while still maintaining a small sustainable design, and LEDs will become
most halogen lamps that have hot spots, form factor. Compact packaging allows the fi rst choice for more and more lighting
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LEDsmagazine.com APRIL 2009 39


NEARLY 5,000 OF THE WORLD’S MOST INFLUENTIAL AND MOTIVATED
MANUFACTURERS, EQUIPMENT SUPPLIERS AND END-USERS COME FACE-TO-FACE
to evaluate products and services and get the information they need to conduct business.

February 10–12, 2010


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www.strategiesinlight.com

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EXHIBITING OR SPONSORING
For 11 years, Strategies Unlimited and PennWell Corporation have produced a STRATEGIES IN LIGHT IN THE U.S:
business-oriented conference on high-brightness LEDs known as Strategies in Light. WEST COAST SALES:
Held every February in Silicon Valley, this conference is considered to be the world’s Tim Carli, (650) 941-3438, ext 23.
premier event on this subject. This event provides an annual forum for presenting tcarli@strategies-u.com
current commercial developments in high-brightness LED applications and providing EAST COAST SALES:
unparalleled networking opportunities for component and equipment suppliers, man- Jeff Gallagher, (603) 891-9147
ufacturers, and end-users of HB LED devices. jeffg@pennwell.com
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than 60 exhibiting companies. Japan plays a leading role in both the production and USA, EUROPE, AND ASIA (OUTSIDE JAPAN)
use of high-brightness LEDs and accounts for approximately 47% of the worldwide WEST COAST SALES:
HB LED supply. Home to the world’s largest HB LED manufacturer, as well as five of Tim Carli, (650) 941-3438, ext 23.
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LED consumption. EAST COAST SALES:
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Leading source of market The leading information resource for the global LED community,
information for photonics serving thousands of readers that specify, design and manufacture
components and HB LEDs LED-based products for a wide range of end-use applications.
lighting | HEAT REMOVAL

Taking the heat out of LED fixtures


Heat sinks, heat pipes and synthetic jets are among the technologies being used by
LED fixture makers to remove heat from their products and enable them to
operate correctly, reports FRANÇOISE VON TRAPP.

T
emperature has a direct impact on the tic, reliability, form fac-
optical and electrical performance of tor, and cosmetic con-
LEDs, as well as the overall quality siderations. “Telecom
and reliability of LED-based products. In a has learned to adjust to
typical LED-based lighting fi xture, thermal the inadequacies of fans,”
energy is generated within the LED chip, trav- said Mick Wilcox, director of
els through the LED package, over the inter- marketing for Nuventix, a ther-

Cool Innovations
connect path and into a metal-core PCB, mal management company based
where it must have some means of escape. in Austin, Texas. He explained that
From a thermal management perspective, the they’ve learned to compensate by
biggest challenge in designing LED-based fix- building in redundancies and can
tures is maintaining the LEDs at a specified swap out fans when they fail. This is not a
operating temperature. LED chips are highly good solution for LED lighting, which needs
temperature-sensitive; as the temperature devices that have a similar lifetime to the FIG. 1. Flared-pin fin heatsink.
increases, the lifetime of the LED is reduced, emitters.
and at higher temperatures the overall light Liquid cooling has not been read- factor and “almost limitless” shaping possibil-
emitted from the LED is reduced. ily adopted by LED fi xture makers either, ities, but is poor at conducting heat. “Normal
Additionally, LED lighting fi xtures often because a leak in the pipe can wreak havoc die casting alloys have a heat dispersing coef-
contain multiple LEDs, which can result in on the fi xture. Luckily, as the LED industry ficient of about 120 W/mK,” said Lindström.
very high levels of dissipated power. Stan- matures, solutions more suited to its par- “If you use extruded aluminum instead, the
dard light fi xtures with well-defined form- ticular concerns are being addressed. Two same coefficient can be as high as 210 W/mK.”
factors tend to be restricted by size, which emerging technologies available to enhance Also, the height-to-width ratio, and therefore
reduces the cooling capacity and necessi- traditional LED cooling designs include syn- the efficiency, of die-cast heatsinks is limited
tates innovative cooling solutions. thetic jet coolers and copper heat pipes that by the release angle needed to get the finished
use phase-change processes in lieu of liquid part out of the die.
Designing for LEDs to move heat away from the source. The extruded aluminum heatsinks devel-
Effective cooling of LED fixtures begins oped by Sapa have a high fi n ratio, and are
with a good design that generally includes Heatsinks: the thermal workhorse adaptable to the particular design of the LED
some form of heatsink to remove the ther- Since the LED industry – especially the high- fi xture. Lindström notes that for industrial
mal energy from the fi xture body. In many brightness sector – is relatively young, there use, the surface finish of a product is proba-
fi xtures, the heatsink is an integral part of are a multitude of possibilities for both new bly not the highest priority, compared with
the housing design. and old companies that manufacture heat- functionality and cost efficiency. “However,
For electronic devices in general, a pas- sinks, notes Lars-Erik Lindström, market for home use and architectural solutions, we
sive heatsink that relies on cooling by air development manager with Sapa Thermal can add high surface finish and design pos-
flow over a large-surface-area structure is Management, a Swedish manufacturer of sibilities to the equation,” he said.
often assisted by active cooling using fans extruded aluminum heatsinks. A line of heatsinks featuring a flared pin
or liquid cooling via a coldplate with liquid What makes a good heatsink? Factors design has been introduced by Cool Inno-
loops. However, LED system designers tend to take into consideration are their shape, vations, an Ontario-based heatsink man-
to shy away from traditional active devices, design, and material properties. Die-cast ufacturer (Fig. 1). According to CTO Barry
due to a number of concerns such as acous- aluminum provides benefits including form Dagan, these fl ared-pin fi n heatsinks are
suitable for LED assemblies because they're
FRANÇOISE VON TRAPP is a contributing editor of LEDs Magazine. designed to provide optimal performance

LEDsmagazine.com APRIL 2009 41


lighting | HEAT REMOVAL

in the natural convection mode. tion. But putting it in place


The flared structure has a large isn’t as easy as most people
total surface area combined with think.”
a wide spacing between pins that Scott said heat pipe tech-
allows air to circulate in a signifi- nology is fairly new to the

Advanced Thermal Solutions


cantly more efficient manner than LED industry, and is prov-
in a heatsink with vertical pins. The ing to be especially suited to
staggered pin design and the omni- high power LEDs in applica-
directional structure, which allows tions such as street lighting,
air to enter and exit the pin array where a longer lifetime of
from any direction, both contribute cooling is required – such as
to the efficiency. 10 or more years. Heat pipes
Dagan claims that flared pin fin FIG. 2. An LED-based spotlight with a round, fi nned heatsink. An IR can distribute heat over an
designs often can be used in situa- view is shown at right. LED street light’s housing
tions that would otherwise require for 10-15 years. Another LED
a much larger conventional heat- heatsink to be used. application suited to heat
sink, or an additional cooling device such as According to Dennis Scott of Noren Prod- pipes is track lighting. “Instead of individ-
a fan. He said that flared pin fins are a great ucts, a heat pipe manufacturer based in ual heatsinks for each light, heat pipes can
fit for extreme, high-temperature outdoor Menlo Park, California, copper heat pipes be used to move the heat to a single, efficient
environments, for very hot LED applications, are isothermal structures that utilize a phase- heatsink,” explained Scott.
and for large LED assemblies. “Although the change process to create a passive heat pump
LED market wasn’t an initial target for these that moves heat from the source (e.g. an LED Synthetic jets
devices,” said Dagan, “the calls started pour- board) to the output (e.g. a heatsink). Inside Synthetic jets are an alternative option to
ing in” when the products were unveiled (see the copper tube is a wick structure, along with fans as a method of active cooling. This pro-
www.ledsmagazine.com/press/17958). enough fluid to “wet the wick”. When heat is prietary technology, developed by Nuventix,
Advanced Thermal Solutions, based in introduced to the copper tube, the water in comprises a module that creates turbulent,
Norton, MA, offers several heatsink options the wick vaporizes and pushes the heat down pulsated air-jets that can be directed pre-
for use in LED fi xtures of different types. For the length of the tube to the outlet. As it cools, cisely to locations where thermal manage-
example, the company’s linear heatsinks are vapor condenses and re-wets the wick, creat- ment is needed. According to Mick Wilcox,
available specifically for LED strips, which ing a closed loop system (Fig. 3). reliability is the biggest advantage synthetic
are widely used in architectural lighting. Its Scott points out that the heat pipe by itself jets have over fans, because their lifetime is
patented spread-fi n array reportedly maxi- is not a cooling device, but requires a heat twice that of the LEDs themselves.
mizes surface area for more effective con- source at the input, and method of removal Here’s how it works. Wilcox compared it
vection cooling, particularly when air flow at the outlet. The way in which the pipe is to the simple act of breathing, with inflow
is limited, such as inside display cases. The attached to the heat source and to the out- and outflow through the same opening, and
company also offers round heatsinks specifi- let is important, and Noren works only with pulses of air being created by a diaphragm.
cally for round LED boards, which are used custom designs. “As simple as the concept is, In the case of a SynJet (Fig. 4), the cham-
to replace halogen lamps in applications it provides a pretty complex solution,” said ber is powered electromagnetically, oscil-
such as spotlights and down lighting. The Scott. “Once it’s in place, it’s a passive solu- lating a diaphragm made of elastomer up
round heatsink (see Fig. 2) has a special star- and down at 50 Hz
shaped profi le fi n design that maximizes Heat in Vapor Heat out to propel rapid-fire
surface area for effective convection and Liquid Wick pulses of turbulent
radiative cooling in the vertical mounting air out of the cham-
orientation, for example, inside ceilings. ber and through the
heatsink. The pulses
Noren Products

Heat pipes maintain a higher


When heat is concentrated in an area where heat coefficient, and
Adiabatic section
adequate airflow is limited, heat pipes can be Evaporator section Condenser section
therefore can cool
used to move the heat to where it can be effi- the same amount of
ciently removed by either a stand-alone heat- FIG. 3. Heat pipes use a phase-change process to transfer heat air with half the air-
sink, or a heatsink with a fan. Additionally, from the source to the output device. See www.ledsmagazine.com/ flow of a fan.
as heat pipes can be formed into differ- news/6/2/10
________ for an example of a street lighting fixture in which a Acoustically, the
ent shapes, they can be incorporated into heat pipe transfers thermal energy from the optical module to the 50 Hz f requency
the heatsink design, allowing for a smaller heat sink. is below hu ma n

42 APRIL 2009 LEDsmagazine.com


lighting | HEAT REMOVAL

FIG. 4. Nuventix has supplied SynJet


cooling modules to a number of
luminaire manufacturers. A black
SynJet and heat sink (left) are
attached to a Fortimo light engine
from Philips. Synthetic jets (right)
are created by rapid-fire pulses
of turbulent air produced by an
oscillating diaphragm.
Nuventix

hearing levels, while fans run at a higher Synergies exist between different tech- if possible, to keep the cost down.
RPM right in prime hearing frequency, nologies, and several can be included in the
explained Wilcox. The form-factor advan- design of one LED cooling solution. Accord- Conclusion
tage is that it cuts the size of the heatsink ing to Wilcox, one scenario might involve As the LED market matures, so do the solu-
by 2 or 3×, including the SynJet module. attaching the heat source to a heat sink with tions to thermal management limitations.
Wilcox said this allows system integrators an integrated heatpipe and then attaching Advancements in heatsink technologies,
to design much more compact lighting fix- the synthetic jet module to the heatsink. He copper heat pipes and synthetic jet modules
tures, and allows them to shrink or mold added this solution would be proposed in a are paving the way for aesthetically pleasing,
the heatsink to suit the aesthetic appeal “very thermally challenging situation” due to efficient, acoustically tolerable, reliable LED
of the fixture. its cost. The heat pipe would be eliminated, fi xtures that light our way.

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thermal | SYSTEM DESIGN

Managing heat in power LED systems


for optimal performance
When designing a solid-state solution with power LEDs, one cannot underestimate the
importance of the thermal system design, as encapsulated in the phrase “Think Thermal First”.
RUDI HECHFELLNER explains.

𰁴𰀁𰀧𰁐𰁓𰁘𰁂𰁓𰁅𰀁𰁗𰁐𰁍𰁕𰁂𰁈𰁆𰀁𰁅𰁆𰁄𰁓𰁆𰁂𰁔𰁆𰁔
Short-term

T
o understand the role of thermal values can cause significant current behavior
𰁴𰀁𰀭𰁊𰁈𰁉𰁕𰀁𰁐𰁖𰁕𰁑𰁖𰁕𰀁𰁅𰁆𰁄𰁓𰁆𰁂𰁔𰁆𰁔
design in LEDs, it’s important to mismatch between parallel paths, 𰁴𰀁𰀸𰁂𰁗𰁆𰁍𰁆𰁏𰁈𰁕𰁉𰀁𰁐𰁓𰀁𰁔𰁑𰁆𰁄𰁕𰁓𰁖𰁎𰀁𰁔𰁉𰁊𰁇𰁕𰁔
review how system and electronic resulting in different light outputs Behavior as
drive conditions influence light output per- from LED to LED. junction temperature
increases
formance and long term behavior of high- 𰁴𰀁𰀭𰁖𰁎𰁆𰁏𰀁𰁎𰁂𰁊𰁏𰁕𰁆𰁏𰁂𰁏𰁄𰁆𰀁𰀉𰁍𰁊𰁈𰁉𰁕𰀁𰁐𰁖𰁕𰁑𰁖𰁕
𰀁 𰁐𰁗𰁆𰁓𰀁𰁕𰁊𰁎𰁆𰀊𰀁𰁅𰁆𰁑𰁓𰁆𰁄𰁊𰁂𰁕𰁆𰁔
power LEDs. The parameters shown in Fig. SSL thermal systems Long-term 𰁴𰀁𰀤𰁐𰁍𰁐𰁓𰀁𰁔𰁉𰁊𰁇𰁕𰁔𰀁𰁂𰁔𰀁𰁂𰀁𰁇𰁖𰁏𰁄𰁕𰁊𰁐𰁏𰀁𰁐𰁇
1 are all influenced by the junction tempera- A typical thermal system is shown behavior operating time
ture of the LEDs, demonstrating the impor- schematically in Fig. 2. The ther- 𰁴𰀁𰀭𰁐𰁏𰁈𰀎𰁕𰁆𰁓𰁎𰀁𰁓𰁆𰁍𰁊𰁂𰁃𰁊𰁍𰁊𰁕𰁚𰀁𰁂𰁏𰁅
tance of this subject. mal energy generated in the LED 𰀁 𰁍𰁊𰁇𰁆𰁕𰁊𰁎𰁆𰀁𰁅𰁆𰁄𰁓𰁆𰁂𰁔𰁆𰁔

Temperature has a direct impact on opti- junction ‘travels’ through the LED
cal and electrical performance as well as on package, over the interconnect FIG. 1. A number of LED operating parameters
the overall quality and reliability of an LED- thermal path and into the PCB. The are affected by an increase in the LED junction
based product. Therefore, it is critical that PCB conducts the heat through the temperature.
engineering teams understand the system’s thermal interface material (TIM)
thermal parameters, and focus on thermo- and into the heat sink, which increases the engineer will need to weigh the trade-off s
dynamic competencies. surface area for ambient air exposure. between performance, cost and industrial
These parameters are all interconnected. When evaluating the system for possi- design to achieve the desired results for the
For example, a higher drive current should ble performance improvement, we find that specific application.
increase the light output of the LED. How- multiple factors contribute to the system’s To optimize the entire system for thermal
ever, the higher current increases the dis- total thermal path. To reduce thermal resis- performance, a good understanding of the
sipated power, causing heating within the tance, there are several routes that may be actual operating environment is a require-
LED, which has a negative impact on light used individually or in combination: ment. Factors that need to be considered
output. Also, conversely, a higher junction 1. Optimize the entire system for thermal include airflow, as well as regulatory param-
temperature (caused for example by a higher performance: For example, when design- eters such as UL or CE certifications that
ambient temperature) causes a reduction in ing the physical system of a luminaire, limit the maximum temperature of the sys-
the LED’s forward voltage, reducing the dissi- shorten the thermal paths to the best of tem. Without even touching on the choice of
pated power for a constant-current source. your ability, while still meeting the design LED, three factors come to mind as vital to
The parameter dV/dT (the change in for- specification. the optimization of a circuit for thermal per-
ward voltage as a function of temperature) 2. Optimize each thermal path component formance. As discussed below, these factors
is not constant from LED to LED, unlike in to improve performance: For example, use are heat sinks, choice of PCB, and testing.
a standard silicon CMOS diode. For this rea- copper vs. aluminum.
son, we do not suggest using multiple high- 3. Remove components to eliminate their Heat sinks
power LEDs in parallel, even when forward- resistances: For example, eliminate ther- Heat sinks or heat spreaders are the part of
voltage bins are selected very carefully at mal interfaces by mounting the LED the thermal system that distributes the heat
room temperature. When the system reaches directly onto the heat sink. energy to the ambient air. Active airflow dra-
its operating temperature, the different dV/dT Selecting from these options, the design matically increases the effectiveness, but in
most SSL applications this is not an option
RUDI HECHFELLNER is technical marketing manager with Philips Lumileds Lighting Company because of lifetime, form factor and noise
(www.philipslumileds.com), San Jose, California, USA. limitations. Therefore, surface area is of the

LEDsmagazine.com APRIL 2009 45


thermal | SYSTEM DESIGN

LED chip
Interconnect of today’s SSL applications are ing the junction temperature the same. In
LED to substrate
Thermal
convection-limited rather than such a case the use of advanced materials
Substrate or PCB interface conduction-limited. Therefore at and methods can become the main enabler
material
less than 300 linear foot/minute in meeting a specification like Energy Star®
Heatsink
(1.52 m/s) of air, a 20 W/mK ther- or reducing the component count for a more
mal plastic heat sink can work cost-effective solution.
as well as a 180 W/mK alumi-
FIG. 2. Schematic showing main elements of an LED
num heat sink. Th is is because Thermal materials
thermal system.
the system is not constrained by The thermal characteristics of power-LED-
essence and often the limitation of the entire how quickly the heat can move through the based systems have caused engineers to
thermal system. Even though a heat sink thermal system, but rather constrained by adopt the metal-clad PCB (MCPCB) as a pri-
seems to be the most straightforward com- how effectively it can convect the heat of the mary material instead of FR4 boards. The
ponent, it also has the highest potential for surface into the ambient air.” MCPCB “Star” board is a commonly-used
optimization. Engineers are on the look out The most efficient way to improve the format, but it raises system cost, result-
for new and advanced materials and meth- resistance in the thermal path is to elimi- ing in ongoing work to reduce it without
ods to differentiate their heat sink design. nate certain thermal interfaces. Th is can be sacrificing performance. As shown in the
For example, the introduction of ther- achieved, for example, by completely remov- table on p.48, using MCPCB as the index
mally-conductive plastics opens a new ing the PCB and soldering the LED directly reference for star board designs, there are
dimension of lighting solutions. Thermal onto the heat sink. Of course, this creates the now several alternatives that offer similar
systems can now be integrated into the problem of connecting the LED to the power or even improved thermal performance at
enclosure of products manufactured in supply in the absence of a PCB. One solution lower cost ratios.
high volumes by injection molding with is a molded interconnect device (MID) that Thermal interface materials (TIMs) are
the added benefit of less weight. According enables higher currents and higher light out- used to connect a solid-state lighting assem-
to Jeff Panek, GM of Cool Shield Inc., “Most put with increased drive current while keep- bly to an external heat sink. Depending on

_______________
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thermal | SYSTEM DESIGN

the application, different Material performance and cost comparison of PCB alternatives power LEDs is not well doc-
types of TIMs are available PCB material Average thermal Relative cost per “Star” umented. However, the man-
on the market. In general, resistance (K/W)* board tra “Think thermal first” is
this layer should be very Metal-core (MC) PCB 20 100% becoming more embedded
thin but able to increase the in the SSL engineering com-
High performance MCPCB 15 150-200%
conducting surface areas by munity. Pushing product
eliminating air gaps that FR4 open vias 17 18-60% performance and lifetime
would otherwise add to the FR4 filled and capped vias 13 25-85% by optimizing the drive cur-
thermal resistance. Ceramic (AlN) 11 200-300% rent and emitter count is
Ceramic (Al2O3) 16 60-70% resulting in new materials
Virtual testing * Junction to bottom of board
and implementation meth-
Testing for thermal perfor- ods. Companies that histor-
mance is an expensive and time-consum- different case studies. Such an approach is ically focused on electro-mechanics (i.e. con-
ing process that requires prototypes to be also very useful in applications with pulsed nector companies) now seem to be shifting to
built and that uses various measurement operating conditions, for example, automo- thermo-electric systems to meet the SSL indus-
technologies such as infrared cameras. tive turn indicators or cell phone camera try’s needs. Materials and methods primarily
Evaluation programs specifically devel- flashes. used in very advanced, high-volume products
oped for solid-state lighting, such as QLED® are now becoming available to the SSL engi-
from Future Lighting Solutions, provide Summary neer and designer. In the end, “Think thermal
engineers with thermal simulation tools, The solid-state lighting industry recognizes first” may not be just an engineering motto, it
which can deliver results based on custom the importance of thermal systems, but the possibly could be a key differentiator that will
conditions within minutes. Changes can complexity of these systems is often underes- trigger development of a successful product in
be implemented and analyzed to execute timated, and the impact on the performance of the emerging SSL industry.

______________

48 APRIL 2009 LEDsmagazine.com


continued from page 52 last word
move very rapidly. Although this is a positive example in drivers, or thermal management issues, and achieved 62 lm/W last year for a
trend, it can also create issues. For example, — so that people can realize the full value of white emitter. We have to develop low-cost
customers may want to wait for the next tech- the LEDs’ high efficacy. encapsulation schemes, for example, and
nology step before committing themselves We continue to work on many aspects of improve and optimize the substrate and
to an LED-based solution. There is tension technology, for example new chip technol- the emitter stack. The highest priority is to
between the fast pace of technology change, ogy with much better linearity of efficiency reduce the manufacturing cost of the panels,
and customer and product requirements. versus current density. We can’t share all the but we also need to improve features such as
We should be able to provide intelligent details of our R&D program, but we certainly efficiency, lifetime and color stability. And
upgradeability for customers, to allow the have enough LED development work to keep this work needs to be done in tandem with
easy incorporation of new technology. One us very busy for at least the next five years. a consideration for customer-required fea-
example is a board layout that can incorpo- tures. For example, a bottom-emitting struc-
rate different Dragon LEDs that operate at OLED lighting ture might be the easiest to implement in
different power levels from 1 to 5 W. OLED lighting is still in the R&D phase, production, but does not necessarily offer
For cool white LEDs, customers are start- and we are now trying to validate the many all the features that customers want.
ing to become satisfied with the efficacy potential applications. Even the simple con- With funding from German and EU bod-
(lm/W value), but for warm white, the per- cept of a glass plate that emits light creates ies, we are progressing along our proj-
formance is borderline for many applica- lots of opportunities, and we are working ect timeline and passing through various
tions, and definitely needs improvement. But with designers to explore these possibili- gates that will eventually move OLED light-
in addition to lm/W, there are many aspects ties. For example, we are trying to determine ing products into full production. There is a
of LED performance that need further work ways to use attributes such as a window-like healthy community making good progress
— for example binning, lifetime and reliabil- panel that is transparent when switched off , in this area, with a number of competitors
ity. Simultaneously, there is further work to but can emit light at night. racing to become leaders in the field.
do throughout the whole value chain — for In parallel, we are working on technology MORE DETAILS: www.osram-os.com

___________________

__________

LEDsmagazine.com APRIL 2009 49


PRODUCT focus TO PROMOTE YOUR PRODUCT HERE, PLEASE CONTACT JOANNA HOOK AT joannah@pennwell.com
OR MARY DONNELLY (U.S. SALES) AT maryd@pennwell.com

CARCLO TECHNICAL PLASTICS D - L E D I L L U M I N AT I O N T E C H N O L O G I E S


D
D-LED’s MegaACE-ER-SD is a Professional LED engine
Carclo announces new optics to engineered for use in The Entertainment, Media, and Architectural
e
support Avago and Luminus Devices m
markets.
Carclo Technical Plastics, a global leader in LED optics, announces Enables Flicker free light with full control over dimming at any power
E
the immediate availability of 26.5mm optics and holders for the level, controls up to 432 LEDs (350mA) or 216 LEDs (700mA).
le
Avago Moonstone and Jade LEDs, as well as the Luminus Devices S
Stand alone or DMX512 controlled, and features other operating
SST-90 and SSR-90 light engines. Specifically designed and modes as well. “CE”, “FCC”, “cTUVus” approved, and drives all
m
optimized for these light sources, Carclo’s new optics are available “high brightness”, “current regulated” LED’s on the market today.
“h
in plain tight and elliptical versions, as well as Carclo-exclusive
frosted narrow, medium, and wide beam angles.

Tel: +1 724 539 6982


+44 (0) 774 0205 338
Email: jim.oconnor@carclo-usa.com T
Tel: +972-9-7444-222
ian.bryant@carclo-plc.com Fax: +972-9-7466-466
F
Web: www.carclo-optics.com Email: info@d-led.net
E

FRAEN OMG K H ATO D O P TO E L E C T R O N I C S . R . L .

Optics for LED street lighting The future is now: Zetalens


Fraen Corporation’s Optical Design and Manufacturing Group The ever-evolving Power LED technology has led Khatod to realize
(Fraen OMG), the World’s leader in providing standard and products that perfectly meet the new LED mechanical dimensions.
custom-developed optical solutions for high-power LEDs, has Khatod showcases ZETALENS, the new futuristic lens which
successfully designed several innovative optical solutions to houses 7 LEDs and is fit for those applications where high light
satisfy the outdoor area lighting and street lighting markets. intensity as well as diffuse light without shadows are required.
These patent pending solutions have been designed to meet the
most challenging lighting requirements such Visit our website for details on Zetalens
as IES Types I thru V. and all of our other product lines.

Tel: +39 02 66013695


Tel: 1-781-205-5300 Fax: +39 02 66013500
Email: streetlightoptics@fraen.com Email: khatod@khatod.com
Web: www.fraenomg.com Web: www.khatod.com

K I N G S U N O P TO E L E C T R O N I C C O. , LT D. LEDENGIN, INC.

Remote Wireless Control System L


LuxDot™ – LED MR16 replacement
Kingsun has developed the Remote Wireless Control System llamp delivers “Lux on Target™”
with its own patent which could realize remote management to
L
LuxDot delivers the equivalent of a 35W narrow flood halogen
LED street lights and tunnel lights. This system not only could
llamp in a standard MR16 profile. Plug-n-play replacement
control on-off switches and dim the light remotely ,but also
ssimplicity and quality illumination without hot spots or dark
collect relative operating data, which enables the LED street
rrings. Pay back in less than 9 months!
light management more convenient and easier.

Tel: +86-769-83395678 T 408-492-0620


Tel:
Fax: +86-769-83395679 Fax: 408-492-0640
F
Email: ks_sales15@kingsun-china.com Email: sales@ledengin.com
E
Web: www.kingsun-china.com Web:
W www.luxdot.net

50 APRIL 2009 LEDsmagazine.com


PRODUCT focus TO PROMOTE YOUR PRODUCT HERE, PLEASE CONTACT JOANNA HOOK AT joannah@pennwell.com
OR MARY DONNELLY (U.S. SALES) AT maryd@pennwell.com

LEDENGIN, INC. LUTRON

LuxSpot™ now available in Lutron introduces high


12VAC option performance dimming driver
Sleek, compact LuxSpot LED lighting module now offered in The Hi-lume® LED driver is an intelligent and controllable
a 12VAC option as well as the original 24VDC. LuxSpot driver that dims LEDs from 100% to 1% of total light output.
delivers the performance equivalent of a 50W narrow flood It is a constant current driver for 25 Watts, is compatible with
halogen lamp without the usual hot spots or dark rings. Lutron EcoSystem® and 3-wire controls, and has universal
voltage (120V and 277V). For more information, or to become a
qualified fixture manufacturer,
please contact:

Tel: 408-492-0620
Fax: 408-492-0640 Tel: (610) 282-6341
Email: sales@ledengin.com Email: HiLumeLED@lutron.com
Web: www.luxspot.net Web: www.lutron.com/HilumeLED

OCEAN OPTICS TERRALUX, INC.

Simple handheld measuring is here TerraLUX LED Light Engines®


Say hello to Jaz: the handheld optical-sensing instrument that’s for retrofits and replacements
perfect for radiometric analysis of LEDs, flat panel displays,
Leadership in OEM SSL lighting design and manufacturing
lamps and other radiant sources. Use Jaz to determine intensity,
for general and architectural lighting, industrial, medical
color temperature and more – without a PC!
and consumer markets.

Tel: 866-498-1564
Tel: +1 727-733-2447 Fax: 866-919-2515
Email: info@oceanoptics.com Email: CKalin@TerraLUXcorp.com
Web: www.oceanoptics.com Web: www.TerraLUXCorp.com

U P E C E L E C T R O N I C S C O R P. VOSSLOH-SCHWABE
VOSSLOH
V SCHWABE

Unique and Innovative product — D


DigiLED Mono CA new brightness
Fish Lamp ccontrol module
UPEC’ s Fish Lamp can be used to collect lighting to attract T cost-effective and easy to use dimming control module
The
specific marine biology with specific spectrum of light. DigiLED Mono CA from VS is the best-in-class device of its
D
 Low Power Consumption (72W vs. 1500W) type to control monochromatic & white LED modules. The
ty
 DuPont TOM substrate has excellent durability & stability output of 5A enables the dimming of a complete 10m roll of the
o
 Longer lifetime than Metal Halide, at least 5 years monochromatic LEDLine Flex SMD modules with only one
m
 Environmentally friendly DigiLED Mono CA. Its compact design allows the integration
D
 High Brightness LED fish lamp into luminaires.
in
(36000 lux @1m)

F more information
For
please visit
p
Email: ledsmg@u-pec.com www.vs-optoelectronic.com
w
Web: www.u-pec.com

LEDsmagazine.com APRIL 2009 51


last word

Lighting market presents numerous


opportunities for LED manufacturers
The prospects are good for strong growth in certain lighting sectors, says
BERNHARD STAPP, vice president, solid state lighting, OSRAM OPTO SEMICONDUCTORS.

W
ithin the general illumination well as much better color rendering, which don’t harvest the full potential of LED capa-
market for LED lighting, Osram is very important in emergency situations. bilities and performance. Current LED ret-
Opto Semiconductors sees three For example, after an accident, it would be rofits struggle with price and performance
main areas for growth in the shorter term. very important to tell whether a spilt liquid issues; it’s possible to have good performance
The first of these is outdoor lighting, includ- was blood or fuel. or low cost, but usually you can’t find both
ing streets, roadways, parking lots and tun- For professional lighting, a major factor is together.
nels; the second is professional indoor light- directionality — the ability to put the light In terms of performance, color quality is
ing, including offices and retail; and the where it is required, for example to illumi- a top priority for our company, and we are
third is LED retrofits. nate a desk or work surface. LEDs eliminate working on areas such as color-conversion
Looking further ahead, residential light- reflector designs, and office (phosphor) technology and
ing will clearly become a major market. This lighting power densities can tailoring the spectral out-
is connected to building and design cycles, be cut in half. Success requires put, as well as binning and
and the buying decision is based much more professional fi xtures that are consistency. As a semicon-
on an emotional response, providing what built from scratch, in order to ductor manufacturer, our
the customer actually likes, for example take advantage of the prop- company benefits from econ-
sparkling light and vivid colors. Th is con- erties of LEDs. It’s possible to omies of scale, so that as the
trasts with the current growth markets, achieve 60 lm/W at the system volume grows there is scope
where there is usually some form of mile- level, and this compares very for price reduction. Higher
stone or performance criteria that need to well to existing technologies. volume also makes it eas-
be met, for example energy-efficiency targets Studies need to be made ier for us to deal with cus-
or specific light distribution patterns. into human acceptance of tom requirements, for exam-
For outdoor applications, the ability LED lighting in professional ple specific binning requests.
to provide cool white LEDs with a per- environments — looking for example at the These issues currently add a burden to our
formance level of ~100 lm/W has created effect of different illuminance levels in dif- overall costs.
a sweet spot that is now being exploited. ferent areas — and results need to be incor- LED lighting is characterized by low life-
There is a great deal of momentum, partic- porated into standards. In modern building, cycle costs, and the potential for significant
ularly in Asia, where a huge amount of new LED lighting is likely to be part of an overall energy savings, but with higher initial costs.
infrastructure is being installed. Another solution that includes adaptive lighting and One of our jobs is to convince stakeholders,
factor is that many Asian countries are daylight control. such as politicians, architects, light plan-
comfortable with cool-white light, where ners, and municipalities, of the value of LED
efficiency is best. We have been involved in Project and customer feedback illumination. They are definitely becoming
a number of trial street-lighting installa- We are at the stage where LEDs have been more receptive, but they need to see refer-
tions, perhaps 20 to 30 poles at a time. Now incorporated into fi xtures that have been ence projects.
this is becoming a volume business. Lifecy- deployed in reference projects, and we are Some street lighting projects have been in
cle cost calculations are the overriding fac- now receiving feedback from these projects. place for two or three years, so these are pro-
tor, and the total cost of ownership must be With each project, the argument for LEDs viding results and data, but when these were
below five years. becomes stronger. installed, the efficiency of the LEDs was typ-
In tunnel lighting applications, LEDs pro- The LED retrofit market is clearly very ically half of the values today.
vide long lifetime and low maintenance, as important, although such applications LED technology continues to » page 49

52 APRIL 2009 LEDsmagazine.com


____________
CREE SETS THE STANDARD FOR ARCHITECTURAL, RESIDENTIAL, COMMERCIAL AND OUTDOOR LIGHTING

THAT’S LIGHTING-CLASS.
Built to deliver energy-efficient beautiful light, Cree XLamp LEDs outperform all
others in brightness and efficacy. And they prove it daily at thousands of
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Contact a Cree Solutions Provider or authorized distributor at


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Visit Cree at Lightfair Booth #1463

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The proven platform. Up to 456 lumens Same output as
Up to 114 lumens at 350 mA — the XR-E at 20%
at 350 mA 4x the flux, same the package size.
size as an XR-E. Photos depict actual installations using Cree XLamp LEDs. Cree, the Cree logo and XLamp are registered trademarks of Cree, Inc.

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