Professional Documents
Culture Documents
LEDs Magazine Apr 2009
LEDs Magazine Apr 2009
LEDs Magazine Apr 2009
com
+
Control
Why LED dimming
is vital P.21
SIL 2009
LED lighting lifts
the mood P.15
Thermal
TECHNOLOGY AND APPLICATIONS OF LIGHT EMITTING DIODES Heat management
for LEDs P.41 & P.45
Lighting
Next generation
luminaires P.26
_________________________
THE NEXT GENERATION CONSTANT CURRENT HIGH POWER
LE
All-in-one
NEW!
Wired version.
_____________
ISSUE 26
features
15 STRATEGIES IN LIGHT
Lighting on track to provide bright future for LEDs
market
Hassaun Jones-Bey, Tim Whitaker
columns/departments
21 DIMMING
Controlling the expectations of LED lighting
consumers: Why dimming is so important 7 NEWS + VIEWS
LED lighting lifts the gloom
Chris Salvestrini, Amanda Beebe, Lutron Electronics
LA looking at LED street lights
PerkinElmer buys Opto Technology
29 Why 2008 was the Year of LED Standards
STANDARDS
Nichi, Luminus form partnership
50 PRODUCT FOCUS
35 Designing with LED directional lights: The
DIRECTIONAL LIGHTING
45 THERMAL
Managing heat in power LED systems
for optimal performance
Rudi Hechfellner, Philips Lumileds Lighting Co.
LEDs MAGAZINE online
Webcasts
GROUP PUBLISHER Shannon E. Alo-Mendosa
LED Lighting Fixture Market — Challenges and Opportunities shannona@pennwell.com
Tel. +1 603 891 9137
DATE: May 2009 EDITOR Tim Whitaker
twhitaker@pennwell.com
PRESENTER: Vrinda Bhandarkar, Senior Market Research Analyst,
Tel. +44(0)117 946 7262
Strategies Unlimited MANAGING EDITOR Julie MacShane
juliem@pennwell.com
LED Luminaire Photometry & Performance Testing Tel. +1 603 891 9221
CONTRIBUTING EDITORS Brian Owen, Hassaun Jones-Bey,
ORGINALLY BROADCAST: March 2009
Francoise von Trapp
PRESENTATIONS FROM : Intertek and SphereOptics MARKETING MANAGER Luba Hrynyk
PRESENTATION MANAGER Cindy Chamberlin
Visit www.ledsmagazine.com/webcasts to access PRODUCTION DIRECTOR Mari Rodriguez
all of our archived presentations. SENIOR ILLUSTRATOR Christopher Hipp
AUDIENCE DEVELOPMENT Debbie Bouley
Articles
Future remodels HQ building with LEDs EDITORIAL OFFICES PennWell Corporation, LEDs Magazine
www.ledsmagazine.com/features/6/3/8 Corporate Offices
98 Spit Brook Road, LL-1
Energy Star Lighting Partner Meeting remembers the Alamo Nashua, NH 03062-5737
www.ledsmagazine.com/features/6/3/5 Tel: +1 603 891-0123
Fax: +1603 891-0574
Alamo revisited: Further notes from Energy Star meeting www.ledsmagazine.com
www.ledsmagazine.com/features/6/3/9
SALES OFFICES
Alliance Optotek’s LED street light design technology SALES MANAGER Mary Donnelly
www.ledsmagazine.com/features/6/3/1 (USA) maryd@pennwell.com
Tel. +1 603 891 9398
SALES MANAGER Joanna Hook
Featured Companies & Profiles (EUROPE) joannah@pennwell.com
Tel. +44(0)117 946 7262
The following have recently been added to the LEDs Magazine website as SALES MANAGER Manami Konishi
Featured Companies (see www.ledsmagazine.com/buyers/featured): (JAPAN) manami.konishi@ex-press.jp
Tel: +81 3 5645 1271
American Bright Optoelectronics Corp. • Endicott Research Group
SALES MANAGER Mark Mak
(ERG), Inc. • Helio Optoelectronics Corp. • Opto Diode Corp. • RECOM (CHINA & HONG KONG) markm@actintl.com.hk
Power, Inc. • Signcomplex Ltd. • Vossloh-Schwabe Optoelectronic Tel: +852 2838 6298
Company Profiles have also been added for the following (see ____
www. SALES MANAGER Alice Chen
(TAIWAN) alice@arco.com.tw
ledsmagazine.com/Profi
__________________ les): SALES ADMIN Cindy Yang
Endicott Research Group (ERG), Inc. • RECOM Power, Inc. • Signcomplex Ltd. (TAIWAN) cindy@arco.com.tw
CORPORATE OFFICERS
CHAIRMAN Frank T. Lauinger
PRESIDENT AND CEO Robert F. Biolchini
TECHNOLOGY GROUP
SENIOR VICE PRESIDENT Christine A. Shaw
Aristo Engineering PTE Ltd. 2 Kingbright Electronic 24 Quasar Light Co Ltd. 10 SENOIR VP OF AUDIENCE Gloria S. Adams
Carclo Technical Plastics 50 Europe GmbH Recom Power 1 DEVELOPMENT
Citizen Electronics Ltd. 5 Kingsun 22, 50 SeesmartLED 11 VP INTERNET SERVICES Tom Cintorino
______________
www.osram-os.com
______________________________________
_________________
________________________________
programs
START DATE: 9 February 2009
DURATION: 3 years
MORE DETAILS: ledsmagazine.com/news/6/2/14
CITADEL consortium
The CITADEL consortium is formed by
French CITADEL project looks at several public research laboratories, pub-
lic institutions and a major lighting com-
LED lighting in buildings pany. The partners have complementary
skills and each specializes in a key aspect
of LED lighting and building integration:
The research will help French laboratories to qualify commercially CSTB: Centre Scientifique et Technique
available LED lighting products, writes CHRISTOPHE MARTINSONS. du Bâtiment (Centre for Building Science
and Technology), Grenoble, France. Proj-
ect leader. In charge of photometry of
Currently the field of lighting is in the midst lighting standards such as EN 12464-1 for luminaires, building integration, aging
of a technological revolution, unique in its indoor lighting of work places. For instance, protocols, risk analyses and effective life
history, with the advent of new generations LEDs should provide the required “quality expectancy, life cycle analysis.
of systems based on LEDs. Significant prog- of light” that is associated with a minimum L ASH: Laboratoire des Sciences de
ress achieved by semiconductor specialists color rendering index and a range of color l’Habitat (ENTPE and CNRS), Lyon. Build-
has led to robust and compact light sources, temperature. ing integration (visual aspects), light qual-
offering attractive control capabilities. In Glare is a critical phenomenon often asso- ity indices, photo-realistic simulations,
laboratory conditions, white LEDs reach ciated with the use of LEDs. Satisfying con- experiments on subjects, total cost of
luminous efficacies greater than those of ditions of visual comfort cannot be reached ownership.
most lamps used in lighting, and, above all, when sources of very high luminance are in CEA-LETI: Grenoble. Microelectronics
they exhibit far greater life expectancy. LEDs the field of view. This is the case for “naked” expertise on LEDs, degradation and break-
are therefore considered, as they well should high power LEDs with luminance levels mea- downs mechanisms of chips/packaging.
be, as a major component in future solutions sured in millions of cd/m2 (nit). Naked LEDs LNE: Laboratoire National de Métrologie
for interior and exterior lighting. or LED arrays (products with insufficient et d’Essais, Trappes. Traceability of mea-
Despite all these advantages enthusias- optical design) may present visual risks. surements, design and construction of high
tically put forward by the semiconductor Safer products with better optical designs power LED standard devices.
industry, it is commonly reported that the can still exhibit discomfort glare, which is LAPLACE: University of Toulouse and
use of LEDs in buildings is slowed down by a not very well characterized by the standard CNRS, Toulouse. Expertise on electronics
certain number of complicated problems. The UGR (unified glare ratio). Its calculation aspects of LED lighting products (power
requirements for successful building integra- method fails when applied to a multitude of supply and controls). Accelerated aging of
tion are very specific and often unrecognized source points such as an LED array. LEDs and LED modules.
by LED makers. Several constraints occur in LED products are very thermally sensitive. Philips Lighting, Luminaire division, Miri-
building applications: visual comfort, per- LED junction temperature critically affects bel: Philips Lighting is committed to pro-
formance sustainability over time, real-life light output and color, as well as life expec- viding the CITADEL partners with the
expectancy, total cost assessment, and com- tancy. Many LED products are designed to required product data (bill of materials,
pliance with building standards and codes. be integrated in walls, ceilings or floors, and industrial processes, etc.) necessary to per-
LED lighting products should be able these elements are often very well insulated form life-cycle analyses and environmental
to fulfill the fundamental requirements (acoustically and thermally). This means impact studies. ◀
described in well-established European that heat generated by LED products might
not properly dissipate. Generated heat can Footnote: CSTB, LNE, LAPLACE and Philips are
actively involved in national and international nor-
CHRISTOPHE MARTINSONS is head of the even endanger the integrity of building ele- malization activities (AFNOR in France, CEN in
Lighting, Electricity and Electromagnetism ments, causing for example cracking of Europe, CEI and CIE worldwide)
Division of CSTB, St Martin d’Hères, France. materials or deterioration of sealants, allow-
Email: christophe.martinsons@cstb.fr. ing migration of humidity.
T
he mood was buoyant at Strategies 2009, won a Recognized award in
in Light 2009 despite predictions the Next Generation Luminaires
that the overall LEDs market could competition (see p26) for Xoolux.
fall by 5% in 2009. While some applica- This low-profile (0.94 x 1.49-inch
tions for LEDs, such as automotive light- cross section) IP54-protected
ing and mobile phones, have been badly hit LED luminaire can be used
by the current recession, the lighting sec- for undercabinet, task and
tor is in good health. LEDs continue to pen- display case lighting, and has
etrate an increasing range of lighting appli- a simple connection and rail-
cations, with greater use of white LEDs in mounting system for easy
areas such as street lighting and even indoor installation.
illumination.
At Strategies in Light, held February 18-20,
2009 in Santa Clara, California, attendees
and exhibitors were optimistic about the
potential for growth in the lighting market. Track ,
The 2009 event, in its 10th year, is organized was pa r-
by market research fi rm Strategies Unlim- ticu larly wel l
ited and supported by LEDs Magazine as the attended, drawing in architects
fl agship media sponsor. There were more and lighting designers to con-
than 2000 registrants this year, up by more tribute to the discussion. “If
than 33% over 2008. there is one thing to take away
A new parallel session, the LED Lighting from this track, it’s that LED light-
ing is about
Fixture function much more
Technical features
(Task light, decorative, (Color, light output...) than just LEDs,”
outdoor, wet environment...)
said Vrinda Bhan-
Regulatory Optics darkar, senior analyst
requirements at Strategies Unlimited
(UL, IES, ANSI, LED light engine
Energy Star,
Drivers and the opening speaker erties are not matched to the LED design, the
Title 24...) of the track (see “Analyz- light fi xture won’t deliver the efficiency and
Strategies Unlimited
Thermal
management ing the LED lighting fi x- lifetime promised.” (See Fig. 1.)
Fixture design
Aesthetics tures market” sidebar).
“If the LED isn’t designed Market forecast
Decision flow Testing well into the fixture The main conference was opened by Robert
to properly throw the Steele of Strategies Unlimited, who pre-
FIG. 1. LED lighting is about much more than just LEDs, and light, if the drivers aren’t sented his annual high-brightness (HB) LED
designing a successful LED fi xture involves a series of key designed to be efficient, market review and forecast. Steele said the
decisions. and if the thermal prop- market for packaged HB-LED devices grew
by 11% in 2008, but is likely to contract by 5%
HASSAUN JONES-BEY is a contributing editor and TIM WHITAKER is editor of LEDs Magazine. in 2009. If this happens, it will mark the first
2008 HB-LED market Replacement lighting Not ever yone ag reed w ith
Total market: $5.1 billion A key factor for LEDs in McClear’s conclusions about thermo-
replacing conventional dynamic limits to LED bulb bright-
Other light bulbs is the ongoing ness. Densen Cao, president of CAO
15% transition from LED bulbs Group, described 3-D LED-based
Signals
1%
Mobile
(standard LED components light sources for direct replacement
Lighting
ghting arranged to mimic conven- of traditional incandescent lamps in
appliances
Courtesy of Strategies Unlimited
9%
43% tional bulb shapes) to SSL standard sockets, such as candelabra,
Automotive sources (lighting fixtures S14, 1156 and others (Fig. 3). The 3-D
15%
designed specifically for LED and driver element essentially
Signs/ displays LEDs), according to Mark takes the place of the fi lament in a
17%
McClear, business develop- standard bulb structure. Ten and 25
ment director with Cree. “A W replacements are currently avail-
bulb is an adaptor, a bridge able and the company expects to have
FIG. 2. Mobile appliances remained the largest HB-LED to the real LED fi xtures,” he direct replacements for the majority
application in 2008, although Lighting showed the most said. “But we’re stuck with it of bulbs (40 and 60 W) within the next
rapid growth. for now.” LED bulbs poten- two years. “The key is not the LED but
tially provide longer life and heat management,” said Cao.
Woodbury, director of energy services with much better efficacy than their conventional
Republic ITS, provided the perspective of a counterparts, but thermal limitations inher- Commercial and industrial lighting
former public works director turned con- ent to the form factor will eventually drive a Currently, LED bulbs can use inherent
sultant who has completed conversions of transition to SSL sources. directionality to improve their perfor-
over 45,000 street lights. He warned of the For instance, in attempting to simulate mance with respect to conventional light-
bad taste that can be left in the mouth of an MR16 using an LED bulb, McClear and ing sources, said McClear. LED bulbs are
a municipality that invests in LED street colleagues at Cree realized that since they highly suited for refrigerated high-bay
lights and gets stuck with disappointing could only drive the LED device at 5 or 6 W, applications because they have already
performance. the performance was only equivalent to a achieved energy parity with the most effi-
“In terms of reliability, we have to get the 20 W MR16 at an industry-standard 3000K cient alternative — T8 fluorescents — but
bad product out of there, and get reputable do not suffer from cold temperature sen-
companies in there with good products,” sitivity, as fluorescents do. Initial cost
Woodbury said. He talked about the a)
importance of avoiding “LED hype” FIG. 3. CAO Group’s a)
when promising energy savings, Dynasty S14 and b) 1156
maintenance savings and even LED bulbs are designed
life cycle costs, which for vari- as direct replacements
ous practical reasons can turn for incandescents, and
out to be disappointing once contain a replaceable LED
lighting is installed. source with a 360-degree
All of that said, LED street beam pattern.
lights can be quite successful and
are becoming more so with time.
Currently, LEDs are bright enough for
street light applications, but are still on the b)
expensive side both initially and in terms of
actual energy savings, he said. In addition, color temperature. “35
LED performance data needs standardiza- W might be available
tion, and lighting industry guidelines need later,” he said. “But 50
to be developed to account for factors such W does not look pos-
as light measurement under mesopic con- sible using standard
ditions. However, Woodbury expects the components.” They
current rapid pace of technology change to found similar limi-
address such issues significantly in the next tations in attempts to
couple of years, saying, “LEDs are getting simulate both A19 and
there.” PAR 38 bulb designs.
Strategies Unlimited
2
white LEDs; and competing lighting
technologies. 1
Through 2007, LED lighting
applications included niche markets 0
2007 2008 2009 2010 2011 2012
such as exit signs, architectural
FIG. 4. Using LED task lighting for
lighting, accent and decorative lighting LED lighting market will grow at a CAGR of
workstations combined with individual 28% between 2008 and 2012.
and entertainment lighting, many of
controls, the California Department of
which used red, green, and blue LEDs.
Motor Vehicles in Sacramento was able
However, white LED fixtures have begun to capture a strong market position in selected
to lower the ambient lighting levels and
applications such as consumer portable lighting (e.g. flashlights, headlamps) and
also save energy. See ____________
www.finelite.com/
solar landscape lighting, and more recently have begun to be used on a limited basis
about-us/success-stories.
_________________
in applications such as retail display lighting, commercial and industrial lighting, and
outdoor area lighting. In 2008, white LED fixtures accounted for just over 50% of the
is still the major hurdle for LEDs in unre-
total LED lighting fixture market, said Bhandarkar. The penetration of white LED lighting
frigerated high-bay lighting, McClear said.
fixtures into general illumination applications will accelerate when such fixtures offer
But improvements in efficiency through
quantifiable energy and cost savings relative to the use of conventional light sources.
factors such as optical directionality con-
Bhandarkar described a series of assumptions built into the market forecast. These
trol may make LEDs a compelling choice
include continuous improvement in the efficacy of LEDs and LED fixtures; price erosion;
for hi-bay applications in general in the
and incorporation of standards into codes and practices in 2009 and beyond. Also
next 3 years.
assumed is a continuing focus on energy efficiency, including fiscal stimulus by various
Citing 10 billion square feet of commercial
governments to provide investment in infrastructure. ◀
office space in the US alone, Terry Clarke,
CEO of Finelite, described his company’s
successful approach to reducing lighting said. Fluorescent task luminaires produce so However, warns Clark, “the changeover
power density by 50% and achieving over- much excess light and glare that 80% of peo- is extraordinarily difficult. You need to get
whelming customer acceptance, while keep- ple working in office situations simply turn everyone on board: building owners, design
ing installed costs the same as with con- them off. So LED task lighting reduces the professionals and contractors.” Evidently,
ventional light sources. The fi rst step energy budget, not just for task lighting but as is still true with cell phones, the ultimate
in Clarke’s process is to design for the entire lighting design, because ambi- success of LED technology in general illu-
the task lighting, which is ent lighting no longer has to be bright enough mination applications will depend on a lot
currently the last step to also provide task lighting (Fig. 4). of talk.
in most office lighting
design situations. LINKS AND DATES
LED task luminaires
already have conven- Strategies in Light: www.strategiesinlight.com
tional fluorescent task LED Japan/SIL Japan 2009: September 16-17, Yokohama
luminaires beaten, SIL 2010: February 10-12, 2010, Santa Clara, California
not only in energy effi- Video clips from SIL 2009: www.ledsmagazine.com/video
ciency but also in con-
News from SIL 2009: www.ledsmagazine.com/features/6/1/1
sumer acceptance, he
T
he US Census Bureau estimated that a) building or space is occupied, which makes
there are over 75 million owner-occu- the ability to dim an equally important
pied homes (2007) and almost 5 mil- energy-saving technique.
lion commercial buildings (2003) in the United Dimming can be a manual choice by a
States. Many of these buildings, both commer- user, a tuning decision by a building owner,
cial and residential, already have dimmers or an automatic change due to the amount
b)
installed. These existing dimmers are control- of sunlight. However, no matter which dim-
ling a multitude of light sources, from incan- ming technique is used, it will save energy.
descent to fluorescent and now LEDs, which While additional energy savings for an
is why the capacity to dim must be designed LED (which already save energy by replac-
into an LED product from the beginning. ing a 100-W incandescent with a 25-W LED
Consumers, professionals, teachers and occu- FIG. 1. a) Forward phase control and b) array) may seem less important, consumers
pants expect to have control of their lights, reverse phase control. Light blue shows do not agree. They are looking for every pos-
and LEDs must meet this expectation if LED when the control is open (off) and dark sible way to save energy, and dimming will
lighting solutions are going to succeed. blue shows when the control is closed (on). save an additional 20%-30% on average with-
out sacrificing comfort.
Why dim? So what are those expectations? In addition to energy savings, the occu-
The story of why to dim your lights has been In the home, consumers expect their light pants of these buildings are the same people
around for a long time, and many people source to act like the incandescent lamp that who expect control in their homes, so why
know that lighting controls can improve they have lived under for 100 years, meaning should they sacrifice this control at work?
personal comfort, increase occupant pro- that they want two things — color, and ambi- Dimming allows for increased productivity,
ductivity, extend luminaire lifetime and ance created with dimming. The screw-in CFL which is paramount in a working environ-
save energy. However, with the introduc- lamp continues to fall short of expectations ment. Everyone has different visual abilities
tion of new lighting technologies it seems because it has failed to meet either of these cri- and comfort levels, and being able to opti-
that this story is often forgotten, at least teria. Some LED makers understand the desire mize your environment goes a long way.
until the market is full of disgruntled con- for the perfect color temperature and are cre- Now that you understand why dimming is
sumers and building occupants. atively using technology to provide the exact important, you should also know that sim-
The LED industry is heading toward the color of light that a consumer wants. However, ply being “able to dim” is not good enough.
same negative experiences as the screw-in these same manufacturers do not understand Dimming is a quantifiable term and it should
CFL industry and needs to correct its course that dimming is equally as important as color always be associated with a dimming range,
now, before consumers become averse to — consumers want just the right amount of such as 100% to 1% of light output, as well
LEDs. LEDs are a promising new technol- light for whatever they are doing. as other terms that describe that range (e.g.
ogy that will eventually influence, and even Commercially, the lights are on in a build- smooth and continuous). An LED array man-
change, the lighting industry. However, they ing to allow people to be productive. Too ufacturer would never merely state that their
will not reach that point as quickly as their often we think of energy-saving techniques product “provides light” because that doesn’t
potential suggests unless the industry begins that are only about turning the lights off . tell the user anything, and the same goes for
to pay attention to consumer expectations. However, this tactic does not apply when a saying a fi xture is simply “dimmable.”
AMANDA BEEBE is LED product manager and CHRIS SALVESTRINI is a senior design and LED control types
development engineer with Lutron Electronics (www.lutron.com). Once you have accepted that high-quality
dimming is an essential part of any good inductive loads, and as a result forward c) 0-10V control
lighting solution, and understood some of phase control is required to control mag- 0-10V control is an analog control that sets
the critical terms (see p. 22), the next step is netic low-voltage lighting transformers. It the voltage to the light source between 0V
to gain awareness of what types of dimming is also the dominant method used to con- (minimum light output) and 10V (maximum
controls currently exist. Selecting the appro- trol incandescent lights. light output). IEC standard 60929 specifies
priate control depends on the light source, ii) Reverse phase control: Also called trail- exactly what control requirements exist for
the degree of flexibility needed in the space, ing-edge control, it is used to control elec- this control type.
and whether an interface (ballast, driver, or tronic low-voltage light sources. As shown in
transformer) is needed. Below is an overview Fig. 1b, this is the exact opposite of forward d) Digital control
of each of the main control types that exist phase control. While this control type can be i) DALI: This Digital Addressable Lighting
today, indicating where they are most com- used on incandescent lights it typically pro- Interface control standard, which emerged
monly used: vides the ideal control signal for capacitive from Europe, allows for digital control of
loads, such as many LED drivers. separate fixtures. This added level of con-
a) Two-wire control trol provides increased space flexibility,
Two-wire control is the most commonly b) Three-wire controls especially in commercial spaces.
used control method today, and simply indi- Th ree-wire controls are primarily used to ii) DMX: Th is digital control type came
cates that there is a single wire between the control fluorescent light sources because from theater lighting control, and allows
device and the light source. It is the control the power requirements of the ballast will for multiple channels of light (both color
type of a standard light switch, where power not impact the dimming performance of and intensity) to be controlled. It is typi-
comes into the switch through one wire the light source. One of the wires provides cally used when trying to achieve compli-
and leaves through another. Within two- power to the light source whenever it is on, cated lighting eff ects such as LED color
wire control there are two different control regardless of the light level, while the other mixing.
methodologies: wire provides the control signal that sets
i) Forward phase control: The more promi- the light level at which the fi xture should be Conclusion
nent of the two, it is also called leading-edge operating. LEDs are a promising new light source for
control. In this control scheme the control general illumination, but they will never
begins each half-cycle in the open position In all of the following approaches (0-10V, excel unless manufacturers understand
and then turns on and remains on for the DALI, and DMX), the control exists on an iso- consumer expectations. Having control is a
remainder of the half-cycle. Th is is illus- lated low voltage link from the power to the basic human desire, and lighting is no excep-
trated in Fig. 1a, where the light blue shows light source. One of the benefits of this is that tion. Stereos would be limited without vol-
when the control is open (off ) and the dark the system can be interfaced with a variety ume controls; ovens would be dysfunctional
blue shows when the control is closed (on). of other devices such as occupancy sensors, without temperature controls, so why should
This method works well for controlling daylight sensors, and infrared receivers. lights be used without controls?
______________
focus on Luminaires
The winners of the 2008 LED Next Generation
Luminaires design competition were announced at
Strategies in Light in mid February.
February Th
Thee competition is
Best in Class
sponsored by the US Department of Energy (DOE), the
Illuminating Engineering Society of North America
(IESNA), and the International Association of Lighting “I
“Immersion”
i ” bby
Designers (IALD). Of the 68 entries submitted, three
GE Lighting ▶
were chosen as “Best in Class” in the market-ready GE says that its Immersion
LED jewelr y display
category and a further 19 were “Recognized.” Five
case lighting brings out
other products were selected as “Noteworthy” in the more sparkle than com-
emerging products category. peting fluorescent sys-
MORE WINNERS: www.ngldc.org tems. Light output:
1494 lm. Power: 42.5 W.
Efficacy: 35.1 lm/W. CCT:
Photometric testing was carried 3515K. CRI: 72. Lengths:
out by independent testing f rom 24–72 inches.
laboratories using IESNA test www.gelighting.com
method LM-79-08. Where this
data was lacking, luminaires
were tested through DOE's
CALiPER testing program.
“LED Pendant” by
Tech Lighting ▶
Recognized
Tech Lighting has intro-
duced over 40 decora- “Calculite LED downlight”
by Lightolier
▶
◀ “LED72” by MP Lighting
The 12 x 1.2 W LED72 works well for
accent lighting and general directional
illumination and mounts to a stan-
dard j-box or MP Lighting rail sys-
tem with a remote driver. Light out-
put: 373 lm. Power: 18.3 W. Efficacy:
20.4 lm/W. CCT: 2953. CRI: 96.
www.mplighting.com
I
n an era of rapid performance improve- in-advertising” issue with regards to
ment, 2008 is likely to be remembered published specifications versus actual
as the Year of LED Standards, which are testing laboratory measurements. Some Standards finalized in 2008
a critical ingredient in the market use and use the performance of an independent Chromaticity: ANSI C78.377-2008
adoption of LED lighting technology. Last device (i.e. the LED itself) as a proxy for “Specifications for the Chromaticity of Solid
year saw the publication of several perfor- the performance of the fi xture. Unsur- State Lighting Products”
mance standards as well as guidelines that prisingly, the real performance does
Luminous Flux: IESNA LM-79
required the use of these standards — in not live up to advertised claims. With-
“Electrical and Photometric Measurements of
effect, standards based upon standards. It is out dwelling on all the reasons why, it is
Solid-State Lighting Products”
a good start, but only a start. However, many clear that the numbers are determined
other standards are in process, and remark- through means that are both inconsis- Lumen Maintenance: IESNA LM-80
able progress has been made. tent and even irrelevant. It comes down “Measuring Lumen Maintenance of LED Light
to trusting the numbers; consistent and Sources”
Importance of standards practical testing methods are needed. Definitions: IESNA RP-16 Addendum A
Standards are very important for several “Nomenclature and Definitions for Illuminating
reasons. Without standards, comparison is Standards emerge in 2008 Engineering” ◀
difficult or impossible. In many cases prod- So what happened in 2008 to improve
uct specifications are not traceable to an this situation? Through the solid-
authoritative reference, making all such data state lighting (SSL) committees within by 7-step MacAdam ellipses. One additional
suspect at best, and disingenuous at worst. the National Electrical Manufacturers region, 5700K, was added for LEDs to provide
Furthermore, some manufacturers play Association (NEM A), the American a continuum of color temperature ranges.
specification games; this is unacceptable. National Standards Institute (ANSI) and the The use of these defi nitions for LED color
Without standards, customers and specifiers Illuminating Engineering Society of North temperature regions is a good beginning,
are uneasy about specifying and purchasing America (IESNA), we crafted three important and LED manufacturers are already provid-
LED-based products. Emplacing standards standards milestones — ANSI C77.78, IESNA ing LED binning that is ANSI-compliant for
lessens this issue and, as this community LM-79 and IESNA LM-80 — see “Standards their customers.
grows comfortable with the standards-based finalized in 2008”. Additionally, the IES
approach, they will specify more, not less. Testing Procedures Committee worked on IESNA LM-79: Luminous flux
The market grows; adoption increases and definitions around LED systems to provide LM-79 provides methods of determining
the results benefit both users and manufac- a consistent vocabulary around this technol- the lumen output of LED luminaires and
turers. Subsequently, LEDs can also provide ogy (IESNA RP-16 Addendum A). integrated LED lamps. The products must
societal benefits in terms of energy saved require only line voltage or a DC power sup-
and carbon footprints reduced. This chain of ANSI C78.377-2008: Chromaticity ply to operate. LM-79 does not cover SSL
reasoning is not to be taken lightly. Without This standard defines eight bounded regions products requiring external operating cir-
standards, LED lighting will become a “Wild that identify particular color temperature cuits or external heat sinks, such as LED
West” of disorder and confusion. values for white LED sources. These regions chips, packages, and modules. It also does
The US Department of Energy’s CALi- were chosen, after much discussion, to be not cover fi xtures designed for SSL products
PER program reveals that many LED light- based upon similar regions used for compact that are sold without a light source.
ing products already suffer from a “truth- fluorescent lamps (CFLs), which are defined Traditionally, photometric measurements
are made separately for lamps and lumi-
KEVIN DOWLING is the VP of innovation at Philips Color Kinetics (www.colorkinetics.com) and naires using different test methods. How-
has been active in SSL for over 10 years. He founded and chairs the IES SSL Committee and the ever, for many SSL products, LED lamps can-
NEMA SSL Committee, and is a past Chairman of the Next Generation Lighting Industry Alliance. not be separated from luminaires, and none
of the testing regime. LM-80 does not pre- include 55°C, 85°C and a third temperature
dict lumen maintenance beyond the testing selected by the manufacturer. During test- Coming in part 2
period. In the process of creating LM-80, fur- ing the airflow in the region must be mini-
ther discussion around the extrapolation mized, and any specifications for operating The next part of this article will cover
model was necessary, but it was important orientation and spacing can be provided by further details on LM-80 as well as
to get the testing method out so that test- the manufacturer. looking at the various Guidelines (e.g.
ing could begun immediately across a wide LM-80 currently requires 6000 hours of Title 24, Energy Star) that call on the
range of devices. The more data we have, testing time, which is a long time. Some have Standards described above. The article
the more likely it is that we can develop a argued that this is too long, but unless a bet- will also look at the impressive array of
good prediction model. Another committee, ter way comes along to predict lumen main- standards that are currently in process,
TM-21, is in the process of developing such tenance from a relatively short testing time and the need for harmonization on a
a model now. then there is no means with strong confi- global basis. ◀
LM-80 measures lumen maintenance dence that provides an accurate measure of
of LED light sources including LED pack- lumen maintenance. It is very likely, without
ages, arrays and modules only. It does not a lot of supporting data, that any prediction
include luminaires. LM-80 specifies a num- method will be limited to some multiplier of 1000 hours, so that sufficient data points can
ber of electrical and thermal measurements the testing period. The testing interval for the be collected for a good sequence from which
such as voltage and current (AC or DC levels), photometric measurements is a minimum of trends can be calculated.
voltage waveshape, etc.
The case temperature is obtained from a test LINKS
measurement point designated by the manu-
Webcast on photometry and standards: www.ledsmagazine.com/features/6/2/15
facturer. A key aspect of LM-80 is the value of
the temperature measurement levels. They More information and images: www.ledsmagazine.com/features/6/4/1
_____________
Corporate Headquarters: 3280 East Foothill Boulevard, Pasadena, CA 91107-3103 (626) 795-9101
Fax (626) 795-0184 E-mail: info@opticalres.com Web: www.opticalres.com
Offices: Tucson, AZ | Westborough, MA
©2008 Optical Research Associates. LightTools is a registered trademark of Optical Research Associates. SolidWorks is a registered trademark of SolidWorks Corporation.
design forum | DRIVING STRINGS
A
n increasingly common method of RCD-24-0.70
+Vin +Vout 700mA
increasing the light output from a 347mA 350mA
Ana
high power LED cluster is to run Vin = 16~36VDC
PWM
parallel strings of LEDs from a single con- -Vout LED1 LED6
-Vin
stant current source. But this option is not
without its hazards. A typical high-power String1 String2
350 mA white LED has a forward voltage
LED5 LED10
(Vf) of about 3.3 V, so if a cluster of 10 LEDs
were required in an application, connect-
ing all of the LEDs in series would require a the forward voltages, the currents flowing 680R 680R
Over-current protection
However, the circuit still requires over-cur-
rent protection. The diagram (p.33) shows
the fi nal version of the current balancing
circuit. The addition of 1.5 Ω resistors in the
emitter paths makes the circuit less sensitive
to small V be changes and balances the cur-
rents in the two strings to 99% accuracy.
The addition of a small-signal transis-
tor as a current monitor protects the LEDs
from being overdriven in the case of any
LED failures. If any LEDs in string 1 (LED1 -
LED5) fail open-circuit, then the current in
string 2 falls to zero. However, if any LEDs
in string 2 (LED6 - LED10) fail, then the cur-
rent increases in string 1 until the voltage
developed across the 1.5 Ω emitter resistor
________________________ reaches around 0.7 V, thus turning on the
BC337 transistor and pulling the base volt-
age of the power transistor to ground and
limiting the current. With the component
values given in the circuit, the measured
current limit was 445 mA with string 2 open
circuit.
The circuit shown can theoretically be
extended to any number of LED strings by
adding an NPN transistor and emitter resis-
tor to each additional string and tying the
transistor bases together. The current flow-
ing through the reference transistor will
be faithfully mirrored by all of the other
transistors.
However, considering that LEDs are high-
reliability illumination sources, and the
driver and associated components need to
be equally reliable to get the maximum life-
time out of the system, it is recommended
that the circuitry be kept as simple as possi-
ble and restricted to only one or two strings
per driver.
Further reading
A more detailed version of this article with addi-
_____________
tional circuit diagrams can be viewed online:
www.ledsmagazine.com/features/6/2/2.
L
EDs are known for their poten-
tial energy savings and long
service life, and LED lighting
is often touted for its luminous effi-
cacy as measured in lumens per watt
(lm/W). However, lm/W is not the best
performance measure for directional
lighting applications (Fig. 1) such as
spot, accent and task lighting. In these
applications, manufacturers need to
design lamps and modules that max-
imize the delivered light or “usable
lumens” rather than the lm/W value.
9 – 12 June 2009
China Import and Export Fair Pazhou Complex
Guangzhou, China
Show highlights:
• Asia’s largest lighting exhibition and the 2nd largest
in the world
• Over 1,500 exhibitors and 48,000 expected visitors
• Over 100,000 gross sqm exhibition space
• Dozens of symposiums featuring global speakers
LED products must maintain a power fac- Thermal considerations: LED products
a)
tor > 0.9 to be acceptable in commercial are more efficient than their incandescent
installations. counterparts and require a unique approach
Dimming capabilities: Individual LEDs to thermal management. Rather than the
are capable of dimming ranges from 100% radiated heat from the infrared energy that
to 0% through the traditional use of pulse- incandescent sources emit, most of the LED
width modulation (PWM). However, for gen- heat is generated from the LED die and must
eral lighting, it is best to work with commer- be conducted away. LED packaging tech-
cially-available offl ine wall dimmers. Wall nology is becoming a key part of the over-
dimmers adjust power to the lighting sys- all thermal solution. Designs that manage
tem and have been designed for halogen the heat most efficiently can extend the lim-
b)
loads >20 W. LED MR16 solutions typically its of the system and increase the light out-
run in the 6–7 W range. This can lead to lim- put without sacrificing long-term reliabil-
ited dimming capabilities, fl ickering at low ity. Depending on the size or power of the
dimming levels and non-start of the trans- lamp, there will either be passive or active
former. Wall dimmers have a turn-on thresh- cooling. Passive cooling is simply a rela-
old around 3 W, so a 20 W halogen lamp can tively large metal heat sink, usually with
be dimmed down to about 15%. With LED fi ns to increase the metal surface area for
lamps, this threshold translates dimming better heat dissipation. Active cooling solu-
to 30–40%. This is true for single LED lamps tions can be fans or a diaphragm. Passively
FIG. 3. Typical beam patterns from (a) a on a dimmer, but multiple lamps on a single cooled solutions are quiet but somewhat
multi-emitter vs. (b) a single emitter. transformer/dimmer will reach lower dim- bulky, while active cooling systems allow
ming levels as the load increases. for a more compact stylish light module.
Both require some installation consider- edge and is preferable to LED solutions that form to existing MR16 fixtures and PAR
ation for proper airflow around the fi xture must align multiple beams into a single radi- fixtures.
to dissipate the heat. ation pattern.
High quality color rendering: Taking Momentum builds for LED lighting
LED advantages incorporated in products advantage of high performance LED chips LedEngin has coined the phrase “Lux on
Similar design considerations apply to many and unique phosphor recipes, LedEngin Target” to reinforce the importance of deliv-
LED-based directional lighting solutions. products have CRI values >80 across all ering true quality light when implementing
As examples, we will look at two products color temperatures, with a CRI of 90 avail- directional lighting solutions. "We achieve
designed and manufactured by LedEngin, able in warm white. Designers will not con- Lux on Target by integrating a small, pow-
namely MR16 halogen lamp replacements sider lamps with CRIs less than 80, and 90 erful LED with optimized optics, heatsinks
(the LuxDot brand) and integrated MR16 is better. However, CRI does not provide a and driver for an overall reliable, compact
fi xtures (LuxSpot brand) — see Fig. 2. complete gauge of true color rendering; the system," said Uwe Thomas, director of tech-
High flux density: Inside the LedEngin quality of light in the warmer red and flesh- nical marketing.
modules, a single, multi-chip emitter is tone regions is also important. Improvements in LED lighting perfor-
coupled with a secondary lens that controls Thermal management: Proprietary mance and the development of complemen-
and shapes the emitted light into a high-lux, packaging produces a very low thermal tary technologies make solid-state lighting
high-quality beam for the most efficient use resistance emitter, and in turn this allows an increasingly attractive option, particu-
of lumens. Th is results in a well-controlled the LED to be driven harder to provide a larly for the many directional lighting appli-
light gradient, a smooth transition at the greater amount of directed light in the cations that play so well to LED strengths.
beam edge and uniform color over the beam beam without sacrificing the long service Add the steadily increasing demand for
angle. This provides better light quality than life and while still maintaining a small sustainable design, and LEDs will become
most halogen lamps that have hot spots, form factor. Compact packaging allows the fi rst choice for more and more lighting
dark rings and fringe patterns around the LedEngin modules and lamps to con- applications.
FOR ACCELERATING
YOUR BRILLIANT
D E S I G N S.
Leading source of market The leading information resource for the global LED community,
information for photonics serving thousands of readers that specify, design and manufacture
components and HB LEDs LED-based products for a wide range of end-use applications.
lighting | HEAT REMOVAL
T
emperature has a direct impact on the tic, reliability, form fac-
optical and electrical performance of tor, and cosmetic con-
LEDs, as well as the overall quality siderations. “Telecom
and reliability of LED-based products. In a has learned to adjust to
typical LED-based lighting fi xture, thermal the inadequacies of fans,”
energy is generated within the LED chip, trav- said Mick Wilcox, director of
els through the LED package, over the inter- marketing for Nuventix, a ther-
Cool Innovations
connect path and into a metal-core PCB, mal management company based
where it must have some means of escape. in Austin, Texas. He explained that
From a thermal management perspective, the they’ve learned to compensate by
biggest challenge in designing LED-based fix- building in redundancies and can
tures is maintaining the LEDs at a specified swap out fans when they fail. This is not a
operating temperature. LED chips are highly good solution for LED lighting, which needs
temperature-sensitive; as the temperature devices that have a similar lifetime to the FIG. 1. Flared-pin fin heatsink.
increases, the lifetime of the LED is reduced, emitters.
and at higher temperatures the overall light Liquid cooling has not been read- factor and “almost limitless” shaping possibil-
emitted from the LED is reduced. ily adopted by LED fi xture makers either, ities, but is poor at conducting heat. “Normal
Additionally, LED lighting fi xtures often because a leak in the pipe can wreak havoc die casting alloys have a heat dispersing coef-
contain multiple LEDs, which can result in on the fi xture. Luckily, as the LED industry ficient of about 120 W/mK,” said Lindström.
very high levels of dissipated power. Stan- matures, solutions more suited to its par- “If you use extruded aluminum instead, the
dard light fi xtures with well-defined form- ticular concerns are being addressed. Two same coefficient can be as high as 210 W/mK.”
factors tend to be restricted by size, which emerging technologies available to enhance Also, the height-to-width ratio, and therefore
reduces the cooling capacity and necessi- traditional LED cooling designs include syn- the efficiency, of die-cast heatsinks is limited
tates innovative cooling solutions. thetic jet coolers and copper heat pipes that by the release angle needed to get the finished
use phase-change processes in lieu of liquid part out of the die.
Designing for LEDs to move heat away from the source. The extruded aluminum heatsinks devel-
Effective cooling of LED fixtures begins oped by Sapa have a high fi n ratio, and are
with a good design that generally includes Heatsinks: the thermal workhorse adaptable to the particular design of the LED
some form of heatsink to remove the ther- Since the LED industry – especially the high- fi xture. Lindström notes that for industrial
mal energy from the fi xture body. In many brightness sector – is relatively young, there use, the surface finish of a product is proba-
fi xtures, the heatsink is an integral part of are a multitude of possibilities for both new bly not the highest priority, compared with
the housing design. and old companies that manufacture heat- functionality and cost efficiency. “However,
For electronic devices in general, a pas- sinks, notes Lars-Erik Lindström, market for home use and architectural solutions, we
sive heatsink that relies on cooling by air development manager with Sapa Thermal can add high surface finish and design pos-
flow over a large-surface-area structure is Management, a Swedish manufacturer of sibilities to the equation,” he said.
often assisted by active cooling using fans extruded aluminum heatsinks. A line of heatsinks featuring a flared pin
or liquid cooling via a coldplate with liquid What makes a good heatsink? Factors design has been introduced by Cool Inno-
loops. However, LED system designers tend to take into consideration are their shape, vations, an Ontario-based heatsink man-
to shy away from traditional active devices, design, and material properties. Die-cast ufacturer (Fig. 1). According to CTO Barry
due to a number of concerns such as acous- aluminum provides benefits including form Dagan, these fl ared-pin fi n heatsinks are
suitable for LED assemblies because they're
FRANÇOISE VON TRAPP is a contributing editor of LEDs Magazine. designed to provide optimal performance
hearing levels, while fans run at a higher Synergies exist between different tech- if possible, to keep the cost down.
RPM right in prime hearing frequency, nologies, and several can be included in the
explained Wilcox. The form-factor advan- design of one LED cooling solution. Accord- Conclusion
tage is that it cuts the size of the heatsink ing to Wilcox, one scenario might involve As the LED market matures, so do the solu-
by 2 or 3×, including the SynJet module. attaching the heat source to a heat sink with tions to thermal management limitations.
Wilcox said this allows system integrators an integrated heatpipe and then attaching Advancements in heatsink technologies,
to design much more compact lighting fix- the synthetic jet module to the heatsink. He copper heat pipes and synthetic jet modules
tures, and allows them to shrink or mold added this solution would be proposed in a are paving the way for aesthetically pleasing,
the heatsink to suit the aesthetic appeal “very thermally challenging situation” due to efficient, acoustically tolerable, reliable LED
of the fixture. its cost. The heat pipe would be eliminated, fi xtures that light our way.
_________
KEEPINGLEDs
COOL IS HOT STUFF.
18930 West 78th Street Chanhassen, MN 55317 • (952) 835- 2322 Fax (952) 835-0430 • www.bergquistcompany.com
Thermal Products • Membrane Switches • Touch Screens • Electronic Components
thermal | SYSTEM DESIGN
𰁴𰀁𰀧𰁐𰁓𰁘𰁂𰁓𰁅𰀁𰁗𰁐𰁍𰁕𰁂𰁈𰁆𰀁𰁅𰁆𰁄𰁓𰁆𰁂𰁔𰁆𰁔
Short-term
T
o understand the role of thermal values can cause significant current behavior
𰁴𰀁𰀭𰁊𰁈𰁉𰁕𰀁𰁐𰁖𰁕𰁑𰁖𰁕𰀁𰁅𰁆𰁄𰁓𰁆𰁂𰁔𰁆𰁔
design in LEDs, it’s important to mismatch between parallel paths, 𰁴𰀁𰀸𰁂𰁗𰁆𰁍𰁆𰁏𰁈𰁕𰁉𰀁𰁐𰁓𰀁𰁔𰁑𰁆𰁄𰁕𰁓𰁖𰁎𰀁𰁔𰁉𰁊𰁇𰁕𰁔
review how system and electronic resulting in different light outputs Behavior as
drive conditions influence light output per- from LED to LED. junction temperature
increases
formance and long term behavior of high- 𰁴𰀁𰀭𰁖𰁎𰁆𰁏𰀁𰁎𰁂𰁊𰁏𰁕𰁆𰁏𰁂𰁏𰁄𰁆𰀁𰀉𰁍𰁊𰁈𰁉𰁕𰀁𰁐𰁖𰁕𰁑𰁖𰁕
𰀁 𰁐𰁗𰁆𰁓𰀁𰁕𰁊𰁎𰁆𰀊𰀁𰁅𰁆𰁑𰁓𰁆𰁄𰁊𰁂𰁕𰁆𰁔
power LEDs. The parameters shown in Fig. SSL thermal systems Long-term 𰁴𰀁𰀤𰁐𰁍𰁐𰁓𰀁𰁔𰁉𰁊𰁇𰁕𰁔𰀁𰁂𰁔𰀁𰁂𰀁𰁇𰁖𰁏𰁄𰁕𰁊𰁐𰁏𰀁𰁐𰁇
1 are all influenced by the junction tempera- A typical thermal system is shown behavior operating time
ture of the LEDs, demonstrating the impor- schematically in Fig. 2. The ther- 𰁴𰀁𰀭𰁐𰁏𰁈𰀎𰁕𰁆𰁓𰁎𰀁𰁓𰁆𰁍𰁊𰁂𰁃𰁊𰁍𰁊𰁕𰁚𰀁𰁂𰁏𰁅
tance of this subject. mal energy generated in the LED 𰀁 𰁍𰁊𰁇𰁆𰁕𰁊𰁎𰁆𰀁𰁅𰁆𰁄𰁓𰁆𰁂𰁔𰁆𰁔
Temperature has a direct impact on opti- junction ‘travels’ through the LED
cal and electrical performance as well as on package, over the interconnect FIG. 1. A number of LED operating parameters
the overall quality and reliability of an LED- thermal path and into the PCB. The are affected by an increase in the LED junction
based product. Therefore, it is critical that PCB conducts the heat through the temperature.
engineering teams understand the system’s thermal interface material (TIM)
thermal parameters, and focus on thermo- and into the heat sink, which increases the engineer will need to weigh the trade-off s
dynamic competencies. surface area for ambient air exposure. between performance, cost and industrial
These parameters are all interconnected. When evaluating the system for possi- design to achieve the desired results for the
For example, a higher drive current should ble performance improvement, we find that specific application.
increase the light output of the LED. How- multiple factors contribute to the system’s To optimize the entire system for thermal
ever, the higher current increases the dis- total thermal path. To reduce thermal resis- performance, a good understanding of the
sipated power, causing heating within the tance, there are several routes that may be actual operating environment is a require-
LED, which has a negative impact on light used individually or in combination: ment. Factors that need to be considered
output. Also, conversely, a higher junction 1. Optimize the entire system for thermal include airflow, as well as regulatory param-
temperature (caused for example by a higher performance: For example, when design- eters such as UL or CE certifications that
ambient temperature) causes a reduction in ing the physical system of a luminaire, limit the maximum temperature of the sys-
the LED’s forward voltage, reducing the dissi- shorten the thermal paths to the best of tem. Without even touching on the choice of
pated power for a constant-current source. your ability, while still meeting the design LED, three factors come to mind as vital to
The parameter dV/dT (the change in for- specification. the optimization of a circuit for thermal per-
ward voltage as a function of temperature) 2. Optimize each thermal path component formance. As discussed below, these factors
is not constant from LED to LED, unlike in to improve performance: For example, use are heat sinks, choice of PCB, and testing.
a standard silicon CMOS diode. For this rea- copper vs. aluminum.
son, we do not suggest using multiple high- 3. Remove components to eliminate their Heat sinks
power LEDs in parallel, even when forward- resistances: For example, eliminate ther- Heat sinks or heat spreaders are the part of
voltage bins are selected very carefully at mal interfaces by mounting the LED the thermal system that distributes the heat
room temperature. When the system reaches directly onto the heat sink. energy to the ambient air. Active airflow dra-
its operating temperature, the different dV/dT Selecting from these options, the design matically increases the effectiveness, but in
most SSL applications this is not an option
RUDI HECHFELLNER is technical marketing manager with Philips Lumileds Lighting Company because of lifetime, form factor and noise
(www.philipslumileds.com), San Jose, California, USA. limitations. Therefore, surface area is of the
LED chip
Interconnect of today’s SSL applications are ing the junction temperature the same. In
LED to substrate
Thermal
convection-limited rather than such a case the use of advanced materials
Substrate or PCB interface conduction-limited. Therefore at and methods can become the main enabler
material
less than 300 linear foot/minute in meeting a specification like Energy Star®
Heatsink
(1.52 m/s) of air, a 20 W/mK ther- or reducing the component count for a more
mal plastic heat sink can work cost-effective solution.
as well as a 180 W/mK alumi-
FIG. 2. Schematic showing main elements of an LED
num heat sink. Th is is because Thermal materials
thermal system.
the system is not constrained by The thermal characteristics of power-LED-
essence and often the limitation of the entire how quickly the heat can move through the based systems have caused engineers to
thermal system. Even though a heat sink thermal system, but rather constrained by adopt the metal-clad PCB (MCPCB) as a pri-
seems to be the most straightforward com- how effectively it can convect the heat of the mary material instead of FR4 boards. The
ponent, it also has the highest potential for surface into the ambient air.” MCPCB “Star” board is a commonly-used
optimization. Engineers are on the look out The most efficient way to improve the format, but it raises system cost, result-
for new and advanced materials and meth- resistance in the thermal path is to elimi- ing in ongoing work to reduce it without
ods to differentiate their heat sink design. nate certain thermal interfaces. Th is can be sacrificing performance. As shown in the
For example, the introduction of ther- achieved, for example, by completely remov- table on p.48, using MCPCB as the index
mally-conductive plastics opens a new ing the PCB and soldering the LED directly reference for star board designs, there are
dimension of lighting solutions. Thermal onto the heat sink. Of course, this creates the now several alternatives that offer similar
systems can now be integrated into the problem of connecting the LED to the power or even improved thermal performance at
enclosure of products manufactured in supply in the absence of a PCB. One solution lower cost ratios.
high volumes by injection molding with is a molded interconnect device (MID) that Thermal interface materials (TIMs) are
the added benefit of less weight. According enables higher currents and higher light out- used to connect a solid-state lighting assem-
to Jeff Panek, GM of Cool Shield Inc., “Most put with increased drive current while keep- bly to an external heat sink. Depending on
_______________
webcasts
May 2009 Sponsorship Opportunity
Challenges and Opportunities for the LED Lighting Fixture Market
SPEAKER: Vrinda Bhandarkar, Senior Market Research Analyst
Strategies Unlimited, World’s Leader in Photonics Market Research
In recent years, LED technology has made impressive performance gains, which in turn have improved the efficacy
of LED lighting fixtures. The adoption of LED lighting fixtures in the general lighting market will require a new way
of looking at lighting, and the value of lighting. The webcast will discuss the drivers and challenges that affect the
emerging LED lighting fixture industry.
www.ledsmagazine.com/webcasts
thermal | SYSTEM DESIGN
the application, different Material performance and cost comparison of PCB alternatives power LEDs is not well doc-
types of TIMs are available PCB material Average thermal Relative cost per “Star” umented. However, the man-
on the market. In general, resistance (K/W)* board tra “Think thermal first” is
this layer should be very Metal-core (MC) PCB 20 100% becoming more embedded
thin but able to increase the in the SSL engineering com-
High performance MCPCB 15 150-200%
conducting surface areas by munity. Pushing product
eliminating air gaps that FR4 open vias 17 18-60% performance and lifetime
would otherwise add to the FR4 filled and capped vias 13 25-85% by optimizing the drive cur-
thermal resistance. Ceramic (AlN) 11 200-300% rent and emitter count is
Ceramic (Al2O3) 16 60-70% resulting in new materials
Virtual testing * Junction to bottom of board
and implementation meth-
Testing for thermal perfor- ods. Companies that histor-
mance is an expensive and time-consum- different case studies. Such an approach is ically focused on electro-mechanics (i.e. con-
ing process that requires prototypes to be also very useful in applications with pulsed nector companies) now seem to be shifting to
built and that uses various measurement operating conditions, for example, automo- thermo-electric systems to meet the SSL indus-
technologies such as infrared cameras. tive turn indicators or cell phone camera try’s needs. Materials and methods primarily
Evaluation programs specifically devel- flashes. used in very advanced, high-volume products
oped for solid-state lighting, such as QLED® are now becoming available to the SSL engi-
from Future Lighting Solutions, provide Summary neer and designer. In the end, “Think thermal
engineers with thermal simulation tools, The solid-state lighting industry recognizes first” may not be just an engineering motto, it
which can deliver results based on custom the importance of thermal systems, but the possibly could be a key differentiator that will
conditions within minutes. Changes can complexity of these systems is often underes- trigger development of a successful product in
be implemented and analyzed to execute timated, and the impact on the performance of the emerging SSL industry.
______________
___________________
__________
K I N G S U N O P TO E L E C T R O N I C C O. , LT D. LEDENGIN, INC.
Tel: 408-492-0620
Fax: 408-492-0640 Tel: (610) 282-6341
Email: sales@ledengin.com Email: HiLumeLED@lutron.com
Web: www.luxspot.net Web: www.lutron.com/HilumeLED
Tel: 866-498-1564
Tel: +1 727-733-2447 Fax: 866-919-2515
Email: info@oceanoptics.com Email: CKalin@TerraLUXcorp.com
Web: www.oceanoptics.com Web: www.TerraLUXCorp.com
U P E C E L E C T R O N I C S C O R P. VOSSLOH-SCHWABE
VOSSLOH
V SCHWABE
F more information
For
please visit
p
Email: ledsmg@u-pec.com www.vs-optoelectronic.com
w
Web: www.u-pec.com
W
ithin the general illumination well as much better color rendering, which don’t harvest the full potential of LED capa-
market for LED lighting, Osram is very important in emergency situations. bilities and performance. Current LED ret-
Opto Semiconductors sees three For example, after an accident, it would be rofits struggle with price and performance
main areas for growth in the shorter term. very important to tell whether a spilt liquid issues; it’s possible to have good performance
The first of these is outdoor lighting, includ- was blood or fuel. or low cost, but usually you can’t find both
ing streets, roadways, parking lots and tun- For professional lighting, a major factor is together.
nels; the second is professional indoor light- directionality — the ability to put the light In terms of performance, color quality is
ing, including offices and retail; and the where it is required, for example to illumi- a top priority for our company, and we are
third is LED retrofits. nate a desk or work surface. LEDs eliminate working on areas such as color-conversion
Looking further ahead, residential light- reflector designs, and office (phosphor) technology and
ing will clearly become a major market. This lighting power densities can tailoring the spectral out-
is connected to building and design cycles, be cut in half. Success requires put, as well as binning and
and the buying decision is based much more professional fi xtures that are consistency. As a semicon-
on an emotional response, providing what built from scratch, in order to ductor manufacturer, our
the customer actually likes, for example take advantage of the prop- company benefits from econ-
sparkling light and vivid colors. Th is con- erties of LEDs. It’s possible to omies of scale, so that as the
trasts with the current growth markets, achieve 60 lm/W at the system volume grows there is scope
where there is usually some form of mile- level, and this compares very for price reduction. Higher
stone or performance criteria that need to well to existing technologies. volume also makes it eas-
be met, for example energy-efficiency targets Studies need to be made ier for us to deal with cus-
or specific light distribution patterns. into human acceptance of tom requirements, for exam-
For outdoor applications, the ability LED lighting in professional ple specific binning requests.
to provide cool white LEDs with a per- environments — looking for example at the These issues currently add a burden to our
formance level of ~100 lm/W has created effect of different illuminance levels in dif- overall costs.
a sweet spot that is now being exploited. ferent areas — and results need to be incor- LED lighting is characterized by low life-
There is a great deal of momentum, partic- porated into standards. In modern building, cycle costs, and the potential for significant
ularly in Asia, where a huge amount of new LED lighting is likely to be part of an overall energy savings, but with higher initial costs.
infrastructure is being installed. Another solution that includes adaptive lighting and One of our jobs is to convince stakeholders,
factor is that many Asian countries are daylight control. such as politicians, architects, light plan-
comfortable with cool-white light, where ners, and municipalities, of the value of LED
efficiency is best. We have been involved in Project and customer feedback illumination. They are definitely becoming
a number of trial street-lighting installa- We are at the stage where LEDs have been more receptive, but they need to see refer-
tions, perhaps 20 to 30 poles at a time. Now incorporated into fi xtures that have been ence projects.
this is becoming a volume business. Lifecy- deployed in reference projects, and we are Some street lighting projects have been in
cle cost calculations are the overriding fac- now receiving feedback from these projects. place for two or three years, so these are pro-
tor, and the total cost of ownership must be With each project, the argument for LEDs viding results and data, but when these were
below five years. becomes stronger. installed, the efficiency of the LEDs was typ-
In tunnel lighting applications, LEDs pro- The LED retrofit market is clearly very ically half of the values today.
vide long lifetime and low maintenance, as important, although such applications LED technology continues to » page 49
THAT’S LIGHTING-CLASS.
Built to deliver energy-efficient beautiful light, Cree XLamp LEDs outperform all
others in brightness and efficacy. And they prove it daily at thousands of
commercial, architectural and residential installations worldwide.