19.12.

2008

Revised
Created ― Ｂ Ｄ
Ryoden Dumbwaiter G Series Hashimoto
Technical Information Packet 22.12.2008
Checked Ａ Ｃ Ｅ
Takashima

Commissioning Procedure

1. Test Run..................................................................................................................... 2/10 to 4/10

2. Insulation Resistance Measurement ....................................................................... 5/10 to 6/10
3. Inverter Auto Tuning ................................................................................................. 7/10 to 8/10
4. Voltage Measurement ............................................................................................................9/10
5. Load Test ..............................................................................................................................10/10

Title No. Rev No. Page

Chapter2. Installation and Maintenance Information Packet
G-IM-02 - 1/10
"Commissioning Procedure"
RYODEN ELEVATOR CONSTRUCTION CO. LTD.
 19.12.2008

Revised
Created ― Ｂ Ｄ
Ryoden Dumbwaiter G Series Hashimoto
Technical Information Packet 22.12.2008
Checked Ａ Ｃ Ｅ
Takashima

1. Test Run

Installation work is • Move the car up and down, and check to see that there is nothing
completed. which interferes with its movement. Fully close the respective
hatch door and the car door.
• Put the landing switches at the individual floors into identical
setting, using the maintenance magnet.
Insulation resistance
is checked.

For instructions on taking insulation resistance measurements, see

Customer-furnished power supply is Section 3 of the Commissioning Procedure.
turned on.

For instructions on carrying out inverter auto tuning, see Section 4 of

Inverter auto tuning the Commissioning Procedure.

Voltage check on the Check to see that supply voltage variation stays within the range of
primary side of motor +5% to -10%.
breaker (MB)

If the rotary switch "MODE0" on the main

circuit board of the control panel is set to 2
or 3 (motor-driven auto open), re-set it to 6
(manual). If the switch is set to 0, 1, 4, 5, or * Location of main circuit
6, re-setting is not needed.
board rotary SW
(MODE0)

Turn MB on.

LED PWR lights up on the main IF this LED remains unlighted, perform steps given in
circuit board. Section 1 of the Troubleshooting Procedure.

IF this indicator remains unlighted, perform steps given in

The inverter indicator lights up.
Section 2 of the Troubleshooting Procedure.

LED GS lights up on the main IF this LED remains unlighted, perform steps given in
circuit board. Section 3 of the Troubleshooting Procedure.

IF this LED remains unlighted, perform steps given in

LED 41 lights up on main circuit
Section 3 of the Troubleshooting Procedure.
board.

LED 29 lights up on main circuit IF this LED remains unlighted, perform steps given in
board. Section 4 of the Troubleshooting Procedure.

The "In use" indicator on the IF this indicator remains lit, perform steps in Section 15 of
operating panel goes out. the Troubleshooting Procedure.

To next page

Title No. Rev No. Page

Chapter2. Installation and Maintenance Information Packet
G-IM-02 - 2/10
"Commissioning Procedure"
RYODEN ELEVATOR CONSTRUCTION CO. LTD.
 19.12.2008

Revised
Created ― Ｂ Ｄ
Ryoden Dumbwaiter G Series Hashimoto
Technical Information Packet 22.12.2008
Checked Ａ Ｃ Ｅ
Takashima

From previous
page
If the car remains inoperative when activated by the UP
or the DN switch, perform steps given in Section 5 of the
Troubleshooting Procedure.
Check the operating direction of the
hoist, using the UP and DN switches
located within the control panel. If traction machine is rotating in wrong direction, alter
3-phase wire connections on the motor terminal.

For instructions on adjusting the brake unit, see the

maintenance manual.
Check the hoist for proper braking
action, using the UP and DN switches If the brake does not work properly, perform steps given
located within the control panel. in Section 6 of the Troubleshooting Procedure.

If the car goes up while it is operated in the up

Raise the car to the uppermost movement yet does not stop under the control of
floor, using the UP switch the uppermost floor landing switch, perform steps
located within the control panel. given in Section 8 of the Troubleshooting
Procedure.

If the cab goes down while it is operated in the

Lower the car to the lowermost down movement yet does not stop under the
floor, using the DN switch control of the lowermost floor landing switch,
located within the control panel. perform steps given in Section 8 of the
Troubleshooting Procedure.

Adjust the door switch at For instructions on adjusting the door switch, see the
the individual floor. installation standard provided for each equipment type.

For instructions on adjusting the gate switch, see the

Adjust the car gate switch. installation standard provided for each equipment type.

Adjust the car landing switch on the For instructions on adjusting the landing switch, see
individual floor, the slowdown switch the installation standard provided for each equipment
and the uppermost/lowermost end type.
limit switches.

If the setting of the rotary switch "MODE0" was

changed on the circuit board of the control
panel, put it back to its original setting (2 or 3).

After the car has been brought to the individual For instructions on adjusting the hatch door, see the
floor landing, check the hatch door for proper installation standard provided for each equipment type.
operation.

Turning on or off hatch door close LS by the maintenance

magnet causes the car door to open or close.
Check the car door for proper For instructions on adjusting the operation of the car
operation. door, see the installation standard.

To next page

Title No. Rev No. Page

Chapter2. Installation and Maintenance Information Packet
G-IM-02 - 3/10
"Commissioning Procedure"
RYODEN ELEVATOR CONSTRUCTION CO. LTD.
 19.12.2008

Revised
Created ― Ｂ Ｄ
Ryoden Dumbwaiter G Series Hashimoto
Technical Information Packet 22.12.2008
Checked Ａ Ｃ Ｅ
Takashima

From previous
page

For instructions on making checkups on the operation

Check the operation of the of the dumbwaiter, see Section 2 (Description of
dumbwaiter by manipulating Operating Panel) of the Operating Instructions and
the control panel on each floor. Setups.

For instructions on making checkups on interphone

Check interphone communications, see the interphone operating
communications from and to instructions given in the Operating Instructions and
the control panel on each Setups.
floor.

* Method for moving the car with the hatch door left open
To raise or lower the car by the maintenance magnet with the hatch door left open, use the
following steps:
[1] Turn the close limit switch on by passing the maintenance magnet from below
upward through the close limit switch.
[2] Then, turn the door switch on by applying the maintenance switch to the door switch,
which is integrally built with the door lock.
[3] Check to see that the door lock indicator is lit on the operating panel.
[4] Pressing the destination button causes the car to move up or down to given
destination floor after the closure of its door.
[5] To call a car from any other floor, perform the necessary steps after ensuring that the
"in use" indicator on the operating panel is unlighted.

Title No. Rev No. Page

Chapter2. Installation and Maintenance Information Packet
G-IM-02 - 4/10
"Commissioning Procedure"
RYODEN ELEVATOR CONSTRUCTION CO. LTD.
 19.12.2008

Revised
Created ― Ｂ Ｄ
Ryoden Dumbwaiter G Series Hashimoto
Technical Information Packet 22.12.2008
Checked Ａ Ｃ Ｅ
Takashima

2. Insulation Resistance Measurement

1) Insulation Resistance across Main Circuit

(1) Measuring instrument used ∙∙∙ 500V/100MΩ resistance meter

(2) Procedure

[1] Check to see that the motor breaker is off.

[2] Remove the [DC12] connector (CN1) being inserted in the main circuit board.
[3] Remove the [AC200V] connector (CN4) being inserted in the main circuit board.
[4] Establish a short circuit among the inverter terminals R, S, T, U, V, and W.
[5] Use a 500V/100MΩ resistance meter to measure insulation resistance between:
• The EARTH terminal within the control panel and the secondary terminal of the
motor breaker,
• The EARTH terminal within the control panel and the inverter terminals R, S, T, U,
V, and W.
[6] Verify that insulation resistance is greater than 5MΩ.
[7] Put the entire wiring back to its original state.

(Note) Never attempt to use the 500V/100MΩ resistance meter in any other locations than
those stated above for resistance measurement purpose.

Title No. Rev No. Page

Chapter2. Installation and Maintenance Information Packet
G-IM-02 - 5/10
"Commissioning Procedure"
RYODEN ELEVATOR CONSTRUCTION CO. LTD.
 19.12.2008

Revised
Created ― Ｂ Ｄ
Ryoden Dumbwaiter G Series Hashimoto
Technical Information Packet 22.12.2008
Checked Ａ Ｃ Ｅ
Takashima

2) Insulation Resistance across Control Circuit and Signal Circuit

(1) Measuring instrument used ∙∙∙ Digital multi-tester

(2) Procedure

[1] Check to see that the motor breaker is off.

[2] Use a digital multi-tester, which is set to read resistance, to measure insulation
resistance between:
• The EARTH terminal (on the right side of the breaker) within the control panel and
the DC12 connector (CN1) + (white wire) and - (blue wire) on the main circuit
board,
• The EARTH terminal within the control panel and the individual connectors on the
main circuit board.
[3] Verify that insulation resistance is greater than 5MΩ.

(Note) Never attempt to use a 500V/100MΩ resistance meter in any of the locations stated
above for resistance measurement purpose.

Title No. Rev No. Page

Chapter2. Installation and Maintenance Information Packet
G-IM-02 - 6/10
"Commissioning Procedure"
RYODEN ELEVATOR CONSTRUCTION CO. LTD.
 19.12.2008

Revised
Created ― Ｂ Ｄ
Ryoden Dumbwaiter G Series Hashimoto
Technical Information Packet 22.12.2008
Checked Ａ Ｃ Ｅ
Takashima

3. Inverter Auto Tuning

1) Check to see that MB (motor breaker) is off.

2) Remove the connector now placed on the "inverter" connector (CN6) on the main circuit
board.
3) Remove the connector now placed on the "power supply SW" connector (CN8) on the main
circuit board.
4) Turn MB (motor breaker) on.
5) Check to see that the inverter indicator is lit.
6) Settings for inverter offline tuning (setting Pr. 96 to "1")
[1] Check to see that the status indicator indicators "MON" and "EXT" are lit on the
inverter operating panel.
[2] Press "MODE" on the inverter operating panel two times. The status indicator "EXT"
will light up with "E..." appearing on the panel's display.
[3] Press "PU" on the inverter operating panel once. The status indicator "EXT" will light
up with "..." appearing on the display.
[4] Press "MODE" on the inverter operating panel two times. The status indicators "PU"
and "PRM" will light up with "P. 0" appearing on the display.
[5] Turn the dial on the inverter operating panel until "P. 96" appears on the display.
[6] Press "SET" on the inverter operating panel. "0" will appear on the display.
[7] Turn the dial on the inverter operating panel until "1" appears on the display.
[8] Press "SET" on the inverter operating panel. "P. 96" and "1" will flash on/off
alternately on the display.
7) Switching to monitor mode
[1] Press "MODE" on the inverter operating panel two times. (The status indicators
"MON" and "PU" light up with "1" appearing on the display.)
8) Starting offline tuning
[1] Press "RUN" on the inverter operating panel. ("RUN" lights up.) (For information: This
indicates that auto tuning is enabled.)
"1", "2" and "3" will appear in this order on the display. (When "3" shows up, "RUN"
will flash on/off.)
This step completes in about 25 seconds.
2. Tuning (When the process
1. Setting 3. Completed
underway ends abnormally)
Value
1 2 3 9
displayed
* A sound of excitation will be heard during the performance of the tuning.

Title No. Rev No. Page

Chapter2. Installation and Maintenance Information Packet
G-IM-02 - 7/10
"Commissioning Procedure"
RYODEN ELEVATOR CONSTRUCTION CO. LTD.
 19.12.2008

Revised
Created ― Ｂ Ｄ
Ryoden Dumbwaiter G Series Hashimoto
Technical Information Packet 22.12.2008
Checked Ａ Ｃ Ｅ
Takashima

9) At the completion of the auto tuning, press the "STOP" key on the inverter operating panel.
If "3" shows up as listed in step 8, this indicates the completion of the auto tuning.
* If "9" shows up, the tuning operation has not been successfully completed. Repeat the
procedure staring from step 3 (inclusive).
10) Returning the inverter operating panel to its initial state
[1] Press "PU" on the inverter operating panel two times. The status indicators "MON"
and "EXT" will light up with "0.00" appearing on the display.
11) Turning MB (motor breaker) off, followed by the reinstallation of the connectors removed in
steps 2 and 3, completes the auto tuning operation.

Caution If offline auto tuning is forcefully terminated by pressing the "STOP" key while it goes
on, it will not complete normally. Go through the above steps again after turning MB
(motor breaker) off once.

Title No. Rev No. Page

Chapter2. Installation and Maintenance Information Packet
G-IM-02 - 8/10
"Commissioning Procedure"
RYODEN ELEVATOR CONSTRUCTION CO. LTD.
 19.12.2008

Revised
Created ― Ｂ Ｄ
Ryoden Dumbwaiter G Series Hashimoto
Technical Information Packet 22.12.2008
Checked Ａ Ｃ Ｅ
Takashima

4. Voltage Measurement

Turn MB on and take measurements of voltage in the following locations:

[1] Supply voltage

Verify that supply voltage as measured between R, S, and T terminals on the secondary side
of the motor breaker is within the range of +5% to -10%.
[2] Control circuit voltage
Verify that voltage in the range of 11.5 to 12.5VDC is present between No. 1 pin (-) and No. 4
pin (+) of the connector CN2 (in the case of capacity being 50W).
* Take voltage measurements between No. 1 pin (-) and No. 6 pin (+) for a supply
capacity of 75W and between No. 1 pin (-) and No. 8 pin (+), for 100W.
[3] Signal circuit voltage
Verify that voltage in the range of11.5 to 12.5VDC is present between No. 2 pin (-) and No. 1
pin (+) of the "interphone" connector (CN2) on the main circuit board.

* Power supply
connector "CN2"

Title No. Rev No. Page

Chapter2. Installation and Maintenance Information Packet
G-IM-02 - 9/10
"Commissioning Procedure"
RYODEN ELEVATOR CONSTRUCTION CO. LTD.
 19.12.2008

Revised
Created ― Ｂ Ｄ
Ryoden Dumbwaiter G Series Hashimoto
Technical Information Packet 22.12.2008
Checked Ａ Ｃ Ｅ
Takashima

5. Load Test

(1) Measuring Instruments

Because voltage or current present on the output side of the inverter contains harmonics, the
following instruments should be used:

a. Output-side voltage ∙∙∙ Rectifier-type AC voltmeter (not moving-iron type)

* It should be noted that the tester has too large a tolerance rating to achieve a reliable
measurement.
b. Approximate RMS ammeter

(2) Procedure

Measurements should be taken to determine voltage, current and speed as the car moves up
or down while carrying 0% (NL), 50%L, 100%L, or 110%L of its rated load.

(3) Measurement

[1] Criteria

Item When the car carries no load or When the car carries 100% of its
110% of its rated load rated load
Speed Less than 125% of rated speed 90% to 100% of rated speed
during upward movement
Current Less than 120% of motor's rated Less than 100% of motor's rated
current current

[2] Point to be noted

During the occurrence of regenerative current (NL, UP/FL, DN, etc.), output voltage
may be somewhat higher than customer-furnished input voltage (10% or so). Such
voltage reading is valid as a measured value because it is associated with an
increase in bus voltage which is caused by the regenerative current.

Title No. Rev No. Page

Chapter2. Installation and Maintenance Information Packet
G-IM-02 - 10/10
"Commissioning Procedure"
RYODEN ELEVATOR CONSTRUCTION CO. LTD.