Download as pdf or txt
Download as pdf or txt
You are on page 1of 2

Component Locations M0116295

March 2020
Schematic Machine
Description
Location Location
24 34 33 29 1 Accumulator Gp - SAHR / Brake F-13 1
4 Accumulator Gp (Ride Control ) D-14 2
Breather B-7 3
38 Control Gp - Service Brake F-9 13
Cooler Gp (Hydraulic) D-7 5
15 Cylinder Gp - Boom J-11 6

(Dimensions: 56 inches x 35 inches)


Cylinder Gp - Bucket J-9 7
Cylinder Gp - Coupler B-16 8
Cylinder Gp - Coupler (HOE) H-2 9
Cylinder Gp - E-Stick J-6 10
Cylinder Gp - Lift (Left) B-14 11

M0116295
Cylinder Gp - Lift (Right) C-14 12
Cylinder Gp - Stabilizer (Left) J-13 14
Cylinder Gp - Stabilizer (Right) J-14 15

SOS 2
Cylinder Gp - Steering B-16 16 Tap Locations 420 and 430 Backhoe Loader
Pressure, Sampling, and Sensor
Hydraulic System
Cylinder Gp - Stick J-9 17
Cylinder Gp - Swing (Left) J-10 18 Tap Schematic
Cylinder Gp - Swing (Right) J-11 19
Description
Number Location N2X1-UP
Cylinder Gp - Tilt B-15 20 L9T1-UP
SOS 1 Scheduled Oil Sampling Port (Filter Group) D-4
L8T1-UP
Filter Gp (Hydraulic) D-3 21 SOS 2 Scheduled Oil Sampling Port (Control Valve) I-15 H8T1-UP
9 31 Pump Gp - Piston D-8 22 LS Load Sense Pressure Port D-8 L8W1-UP
H8W1-UP
Pump Gp (HMU) C-16 23
Sensor Gp - Pressure (Ride Control) D-14 24
Tank & MTG Gp - Hydraulic A-7 25

42 Page,
Tank Gp - Cap Filler B-11 26
Tank Gp - Diffuser A-8 27
Tank Gp - Strainer A-9 28
Valve Gp - Backhoe I-16 29
Valve Gp - Bank (Loader) A-12 30
Valve Gp - Coupler (HOE) E-2 31
Valve Gp - Coupler (Loader) A-14 32
Valve Gp - Cushion (Swing Control) J-10 33
Valve Gp - Flow Control (Pattern Changer) E-5 34
Valve Gp - Hose Burst Check (Boom) I-12 35
Valve Gp - Hose Burst Check (Stick Load Control) J-8 36 Mechanical / Pilot System
2 Valve Gp - Manual (1 Way / 2 Way) F-3 37
BACKHOE COUPLER Valve Gp - Ride Control D-14 38

MAIN CONTROL VIEW Valve Gp - Solenoid Pressure Reducing (SAHR / Powershift Only) F-14 4

FLUID POWER SYMBOLS


BASIC COMPONENT SYMBOLS

MAIN AUX

36 20 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE

26 3
COMPENSATED)

17
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

25 VALVE ENVELOPES VALVES VALVE PORTS

35 23
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES CHECK VALVES

7 27 AB A B

12
P T P T

6
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

11
10 28 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

13 32 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

22 COMBINATION CONTROLS

37 SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT


OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS


30
21 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

LS
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS


5
SOS 1 SPRING LOADED

HYDRAULIC PUMPS
GAS CHARGED LINES CROSSING

HYDRAULIC MOTORS
LINES JOINING SINGLE ACTING

INTERNAL PASSAGEWAYS
DOUBLE ACTING

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE


DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

14 18 19 16 8 UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN


BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

COUPLER VIEW © 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”

BACKHOE ARRANGEMENT and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without

CHASSIS VIEW
permission.

ELECTRICAL SYMBOLS TABLE


HYDRAULIC SYMBOLS (ELECTRICAL)

G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE


(ADJUSTABLE) SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE


CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE


INDICATES WIRE 135 IN HARNESS “AG”
WIRE WIRE
COLOR
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE GAUGE*


IDENTIFICATION *Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE* (EXAMPLE VALVE)


IDENTIFICATION *Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

(7) CYLINDER GP - BUCKET


510-7950 (36) VALVE GP - HOSE BURST CHECK
(19) CYLINDER GP - SWING (RIGHT) (10) CYLINDER GP - E-STICK
(15) CYLINDER GP - STABILIZER (RIGHT) (14) CYLINDER GP - STABILIZER (LEFT) (STICK LOAD CONTROL) 510-7948
381-8054 (18) CYLINDER GP - SWING (LEFT)
510-7949 510-7949 421-5432
381-8055
BOOM LCV (33) VALVE GP - CUSHION
(SWING CONTROL)
J 206-3685 J
(Dimensions: 56 inches x 35 inches)

(6) CYLINDER GP - BOOM


527-6077 (17) CYLINDER GP - STICK
210-7082 STICK LCV
M0116295

(29) VALVE GP - BACKHOE


7 BANK: 561-8045
SOS 2 (35) VALVE GP - HOSE BURST
CHECK (BOOM)
8 BANK: 561-8047 421-5433
BA R2 T1
PILOT L3 SA
I 1B 1A 2B 2A 3B 3A 4B 4A 5B 5A 6B 6A 7B 7A I
OUT 8B 8A

PILOT
OUT
T
PILOT
OUT
LS
42 Page,

BRAKE
CHARGE (9) CYLINDER GP - COUPLER (HOE)
485-5289

BACKHOE COUPLER

H H
T

P1

PILOT
G G
OUT

STAB STAB E-STICK AUX


SAHR AXLE BOOM SWING R4 BUCKET STICK
SB
(SPRING APPLIED BB L1
HYDRAULICALLY RELEASED)
T P
BRAKE VALVE RH JOYSTICK
LH JOYSTICK (34) VALVE GP - FLOW CONTROL
(BOOM/SWING) (STICK/BUCKET)
(PATTERN CHANGER)
(1) ACCUMULATOR GP 372-9898
(SAHR/BRAKE) BB SA BA SB
F F
353-1375
(4) VALVE GP L4 L2 R1 R3
SOLENOID PRESSURE REDUCING (37) VALVE GP - MANUAL
SV2
(POWER SHIFT ONLY / SAHR)
(13) CONTROL GP - SERVICE (1 WAY/2WAY)
553-5968 BRAKE PEDAL 365-2875
SB 549-4209

SV1
R1 L4 R3 L2
L3 L1 R4 R2
PATTERN CHANGER
EH DRAIN

E E
T1 P1

(31) VALVE GP - COUPLER (HOE)


586-3548

STEER SUPPLY

STEER LS
(24) SENSOR
GP - RIDE
(38) VALVE GP T CONTROL
RIDE CONTROL 344-7391 LS
D 518-5019 D
P T T LS P
R (5) COOLER GP (HYDRAULIC)
INLET

HMU 550-1321
(2) ACCUMULATOR GP (22) PUMP GP - PISTON 548-1832 SOS 1
(RIDE CONTROL) (21) FILTER GP (HYDRAULIC)
541-1195
382-8033 359-7232

(12) CYLINDER GP - LIFT


(RIGHT)
LIFT

510-7945
1A

C C
1B

(23) PUMP GP
(HMU)
449-1647
TILT

(11) CYLINDER GP - LIFT


(LEFT)
2B 2A

510-7944

(20) CYLINDER GP - TILT


(16) CYLINDER GP - STEERING 510-7946 (3) BREATHER
B 4WD: 578-0055 9R-9925 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS B
2WD: 214-5097 PILOT PUMP OUTPUT
MAIN PUMP OUTPUT
(26) TANK CAP LINE PATTERNS TILT CONTROL CIRCUIT
SWING CONTROL CIRCUIT
FILLER Pressure Line LOAD SENSE CONTROL CIRCUIT

578-2395 SERVICE BRAKE CONTROL CIRCUIT


AUX

Pilot / Load Sensing Pressure SUPPLY LINE


(8) CYLINDER GP - COUPLER AUXILIARY CONTROL CIRCUIT
3A

508-3948 Drain / Return Lines STICK CONTROL CIRCUIT


LIFT CONTROL CIRCUIT
DIVERTER VALVE Air Line COUPLER CONTROL CIRCUIT
DRAIN / RETURN LINE
3B

Component Group STABILIZER CONTROL CIRCUIT


EXTENDABLE STICK CONTROL CIRCUIT
CALLOUTS BUCKET CONTROL CIRCUIT
C1 BACKHOE COUPLER CONTROL CIRCUIT
YY Taps (Pressure, Sampling, Sensor - by letter) BOOM CONTROL CIRCUIT
HMU PUMP CONTROL CIRCUIT
(28) TANK STRAINER DL DL D Connectors (By letter)
C4 P1 LOADER 479-0602 Callout Number Component
NOTE: MECHANICAL / PILOT SYSTEM
(52) VALVE GP - CONTROL
P2
(Machine Location from Name
(30) VALVE GP - BANK (27) TANK DIFFUSER (25) TANK & MTG GP - HYDRAULIC Component LocationsTable)
138-1234 Part Number

A (LOADER) 380-5076 524-5424 A


2 BANK : 561-8145 THIS SCHEMATIC IS FOR THE 420 AND 430 BACKHOE LOADER HYDRAULIC SYSTEM
C3 C2 (32) VALVE GP - COUPLER 3 BANK : 561-8147 MECHANICAL / PILOT SYSTEM
(LOADER) MEDIA NUMBER : M0116295
Do not operate or work on this product unless you have
359-7228 read and understood the instruction and warnings in the SCHEMATIC PART NUMBER: 584-3396, CHANGE: 00, VERSION: S
relevant Operation and Maintenance Manuals and Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
relevant service literature. Failure to follow the instruc- in neutral and with parking brake set.
tions or heed the warnings could result in injury or
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
death. Proper care is your responsibility.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

You might also like