Freyssinet Prestressing Bar

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 22

Freyssinet International Manila, Inc.

Unit 5B-6&9, The Pearlbank Centre,


146 Valero Street, Salcedo Village,
Makati City, Philippines 1227
Tel: +63 2 8 832 8243
Fax: +63 2 8 893 1787
e-mail: info@freyssinet.ph
Web: www.freyssinet.ph

Your ref : RFQ received 19th Oct 2021


Our ref : CP N03_PT.Bars_ITD_Rev00
Date : 22th October 2021

COMMERCIAL PROPOSAL

Project: MCRP CP N03


Subject: Supply and Delivery of Prestressing Bars

ATTENTION: Somchai Kijrangsan

Dear Sir,

We have pleasure in submitting our proposal in relation to the above-mentioned subject.

TECHNICAL DESCRIPTION

B40x4.0mL + Accessories (2 End Plate, 2 nuts & 2 washers)


B36x4.0mL + Accessories (2 End Plate, 2 nuts & 2 washers)
B32x3.0mL + Accessories (2 End Plate, 2 nuts & 2 washers)

QUALIFICATIONS

 The post-tensioning bars and the accessories are of South African origin.
 Our price is only for the supply and delivery of quoted bars & accessories.
 Our price considers DDP Baliti Road, San Fernando, Pampanga.
 Quality Documents for the quoted materials are included

EXCLUSIONS

 Anything in relation to the installation of the bar (labour, equipment, etc)


 Unloading and secured storage of quoted materials are under ITD

Freyssinet International Manila, Inc.


www.freyssinet.ph
Page 1 of 2
BILL OF QUANTITY
SN Description Qty Unit Unit Rate (PHP) Amount (PHP)
Supply and Delivery of Post Tensioned Bars
PT Bar dia. 40mm x 4.0m + Accessories
1 60 sets 12,341 740,485.00
(2 plates, 2 nuts & 2 washers)
PT Bar dia. 36mm x 4.0m + Accessories
2 32 sets 10,324 330,383.00
(2 plates, 2 nuts & 2 washers)
PT Bar dia. 32mm x 3.0m + Accessories
3 120 sets 6,523 782,763.00
(2 plates, 2 nuts & 2 washers)
4 PT nut dia. 36mm 2,688 sets 512 1,375,285.00
Shipping Cost (Sea) + Local Transpo DDP Baliti Rd,
5 2 lump 180,955 361,910.00
San Fernando, Pampanga - Jan & April 2022 Delivery
TOTAL (PHP) - EXCLUDING 12% VAT & EWT 3,590,826.00
Note:
1. The current foreign exchange considered is 1 USD = 51.27 Php and 1 EUR = 59.21 Php. Above price is subject for re-evaluation
in the event of significant fluctuation.
2. Our price does not include provision for uncertainties (delays in fabrication and delivery, steep price fluctuations, etc.) that might
be brought about by the COVID-19 pandemic

This offer is valid until 21th November 2021.

PAYMENT
 50% advance payment upon receipt of your Purchase Order
 50% balance, upon delivery at your site

PRODUCTION & DELIVERY


 We can have the material ready for shipment within 2 weeks from date of receiving the order.
 Shipment by Sea, lead time between 1 to 1.5 months.
 Delivery Schedule: 50% of the total quantity to deliver January 2022
50% Balance Quantity to deliver April 2022

Should you require any further information, please do not hesitate to contact us.

Yours faithfully,

PREPARED: Ryan FAJARDO ACCEPTED:


(Purchaser)

Approved: By:
(Signature)

Name: Rainneir LOPEZ Name:


(Print or Type)

Title: Commercial Manager Title:

Date: October 22, 2021 Date:

Freyssinet International Manila, Inc.


www.freyssinet.ph
Page 2 of 2
Prestressing bars
Freyssinet Prestressing
Founded over 75 years ago, Freyssinet brings
an unrivalled set of skills to the specialist civil
engineering sector. With expertise in designing
bars
engineered elements and structures, as well as Harnessing its unique expertise in delivering industry-grade
producing and installing materials and equipment
on site, Freyssinet offers an end-to-end array of solutions and drawing strength from its design and construction
hi-tech solutions in two major fields, namely specialists, Freyssinet has been implementing its Freyssibar
construction and structural repair. and Freyssibar+ prestressing bar systems for decades, together
Freyssinet's integrated engineering service and
involvement in numerous major bespoke projects
with the following services:
make it the world leader in its specialist areas of: •  Design studies
Construction – engineered structures, buildings,
stadium roofs, wind turbine towers, and so on: • Manufacture
. Prestressing
 • Installation
. construction methods;

•  Inspection & maintenance
. cable-stayed
 structures;
. structural
 accessories. This unrivalled range of solutions is engineered to meet all the
Repair – engineered structures, buildings, needs and challenges facing the construction industry, from
industrial infrastructures, marine and waterways
structures, and water infrastructures: the most standard cases through to the most demanding
.S trengthening using additional prestressing, applications, including:
carbon fibre composites, and shotcrete or
sprayed UHPFC
•  Multiple bar diameters
.P rotection against the effects of corrosion, •  Different grades of steel
earthquakes, fire, chemical attacks, etc.
. Maintenance

•  Prefabricated solutions
of structural accessories (joints,
bearings, prestressing and stay cables)
Freyssinet is a subsidiary of the Soletanche
Freyssinet Group, the world leader in the soils,
structures and nuclear sectors, which also offers
a range of digital and consulting solutions for
designing, building and operating infrastructures.

Cover photo:
West Gate Tunnel - Australia

CONTENTS
SAFETY
Our top priority: FIRST 3 Services fulfilling all your needs
ensure everyone's safety !
4 Examples of applications
Our “Sustainable Technology” tagline expresses
our determination to offer our customers 7 Freyssibar and Freyssibar + reinforcements
sustainable and environmentally friendly solutions,
while providing our employees with a work 9 Freyssibar and Freyssibar + systems
environment where safety, risk management and
innovation are always foremost in our minds. 11 Protection
Managing safety on our sites is therefore our
primary duty towards our employees worldwide,
13 Installation
whatever the local regulations. We are fully 15 End-to-end expertise
committed to the goal of “Zero Lost Time Injuries”;
our rules, our “non-negotiables” and our in-house 16 Portfolio
tools ensure that this commitment will become
reality.

“Safety is the only option“


2
Services...

MAINTENANCE CONSULTING
Sustainable materials AND STUDIES
Structural rehabilitation Systems integrated into
the project
Enhanced solutions
Structural design and studies

MONITORING IMPLEMENTATION
Instrumentation Specialised teams
Inspection In-house training sessions
Diagnostics delivered worldwide
High-performance
equipment

...fulfilling all your needs


Bonded internal Restressable
Concrete

Unbonded internal Removable

Steel
External Replaceable

DEPENDING ON FOR DIFFERENT TYPES A WEALTH OF


THE STRUCTURE OF PRESTRESSING FUNCTIONALITY

Masonry Temporary Passive anchors

Timber Permanent Active anchors


3
Examples of applications
Prestressing bars are a simple and efficient solution for securing and tying down structural elements
together or transferring compressive forces to generate the necessary friction between the surfaces
in contact. Some examples of typical cases:

Blisters
When fitting additional prestressing tendons to existing structures, attachments
(sheaves) and deviation points need to be created. The anchoring systems for the ends
of the tendons are fitted to the sheaves, while the main runs are guided through the
deviation points. In this case, Freyssibar prestressing bars are used to fix the sheaves to
the existing structure that needs strengthening by generating a transverse nailing force
that creates the necessary friction between each sheaf and the structure.

Frequent applications
Bridge decks | Beams | Slabs

Anchoring structural elements


To create a stable and long-lasting joint between two structural elements, such as
securing steel and concrete components, they can simply be tightened together with
prestressing. The Freyssibar system ensures a long-term compression joint.

Frequent applications
Wind turbines | Towers | Antennas

Assembling precast elements


Whether for temporary or permanent applications, the Freyssibar system offers a simple
and effective solution for assembling precast concrete elements with prestressing bars.

Frequent applications
Viaducts built with launching gantries | Bridge piers | Silos | Floating
caissons | 3D-printed buildings

Moving heavy loads


The Freyssibar system and its accessories are easy to use and deliver superior
strength and reliability, meaning that they are ideally suited to moving heavy
loads. This system transfers the force that is required to move the structure
using extremely light equipment.

Frequent applications
4 Sliding | Pushing | Hoisting | Driving
Connection with a foundation
Micropiles and prestressing bars can be combined to create a simple and effective
foundation for an existing or prefabricated structure.
The prestressing bars create a friction joint between the structure and the sole
plate, which is built on micropiles, without any need for a complex and dense rebar
arrangement.

Frequent applications
Bridge piers | Columns

Fixing launching noses


Fixing a nose to a deck requires the use of high prestressing forces in a confined space.
Designers are often faced with the problem of how to arrange the bars in the available
space. The wide range of possibilities offered by the Freyssibar and Freyssibar+ systems
makes this process much easier, since they improve the forces applied to each assembly
while reducing the number of bars.

Frequent applications
Incrementally launched bridges | De-launching

CARRIAGE form travellers and launching gantries


When it comes to temporarily fixing a carriage form traveller or launching gantry,
a quick, easy and reliable solution is needed that can be used over and over again.
The Freyssibar system ticks all the boxes, which explains why it has entered widespread
use.

Frequent applications
Construction of bridge decks

Fixing brackets
The principle for transferring the load from a bracket to a structure through friction can
be achieved with the Freyssibar or Freyssibar+ system. During this process, controlling
the applied forces is essential for the joint's performance and safety of the structure.

Frequent applications
Jacking structures | Widening pier caps and decks | Balconies

Prestressed structures
The Freyssibar and Freyssibar+ systems are widely used to create prestressed structures,
especially for repairs and strengthening.

Frequent applications
Bridges | Dams | Buildings | Civil engineering structures 5
KHERRATA GORGE
ALGERIA
Anchoring the beams to the foundation blocks

6
Freyssibar and Freyssibar+
reinforcements
Freyssinet has developed the Freyssibar range to meet most standard needs,
while the specifications of the Freyssibar+ range open up the realm of
applications even further.

Freyssibar Freyssibar+
During production, these bars are hot-rolled from Freyssibar+ prestressing bars are produced using a specific
high-strength alloy steel. They are cold worked by stretching heat treatment manufacturing process that delivers
and then threaded over their entire length by cold rolling. enhanced mechanical performance. They combine the
The standard range includes nominal diameters of 26.5, 32, mechanical strength of a prestressing bar with a high degree
36, 40 and 50 mm. of ductility.
The manufacturing process produces a high-quality thread Freyssibar+ prestressing bars generally feature threaded
delivering greater fatigue resistance and low susceptibility ends. They are especially suited to prestressing, strapping
to stress corrosion. The fabrication method also means that and lifting operations.
every bar is stress-tested to 85% of its guaranteed ultimate
These bars are the ideal solution for structures subject
tensile strength.
to seismic forces and in areas prone to extremely low
The geometric shape of the thread is specifically designed for temperatures.
quick, accurate and easy assembly on site. Bars are available
Bars with specific resilience specifications can be produced
in maximum lengths of 11.8 m. For longer lengths, bars can
according to requirements.
be connected together using extension sleeves.
Diameters and grades of steel other than those presented
in the table below can be designed on request.

Material Reinforcement

Ultimate Elongation Unthreaded


Elongation at Young elastic Nominal Outer thread Ultimate
tensile Elastic limit at maximum section Mass per lm Elastic limit
break (A%) modulus diameter (D) diameter (ϕ) strength
strength force (Agt) diameter (d)

MPa MPa % % MPa mm mm mm kg kN kN


26.5 30 - 4.56 568 461
32 36 - 6.66 828 672
Freyssibar

1,030 835 3.5 6 170,000 36 40 - 8.45 1,048 850


40 45 - 10.41 1,295 1,049
50 55 - 16.02 2,022 1,640
55 60 57 20.03 2,551 2,197
62 68 65 26.05 3,300 2,841
Freyssibar +

72 78 75 34.68 4,443 3,826


1,080 930 6 10 200,000
82* 88 85 44.54 5,755* 4,956*
92* 98 95 55.63 7,237* 6,232*
97* 103 100 61.65 8,042* 6,925*

* To be confirmed through testing

7
DRA
BANGKOK METRO
THAILAND
Blue Line

8
AFT

Freyssibar & Freyssibar+ systems


The anchoring and coupling systems pioneered by Freyssinet are engineered
to satisfy a wide range of applications.

Anchors
Flat anchors
These anchors are comprised of a straight nut, washer and
anchor plate. They are used in most cases. When injecting
the bar duct, a groove in the anchor plate allows the injection
product to circulate between the duct and the cap.

Type 1 spherical anchor Type 2 spherical anchor


This anchor comprises a nut with a spherical seat. The nut is This anchor comprises a nut with a spherical seat that fits into
supported in a tapered hole machined into the anchor plate. a washer machined with the same geometric shape, which is
This design compensates for perpendicular alignment issues supported on the anchor plate. This design compensates for
up to 3° between the bar axis and the bearing surface when certain perpendicular alignment issues between the bar axis
used on existing structures. It is available for Freyssibar bars and the bearing surface when used on existing structures.
in diameters from 26.5 to 50. When injecting the bar duct, a groove in the anchor plate
allows the injection product to circulate between the duct
and the cap.

Couplers

Mobile coupler Fixed coupler


Mobile couplers are used to connect two bars together on A fixed coupler is used to extend a prestressing unit already
their main run. The duct is adapted by the coupler to provide under tension by screwing a coupler to the end of a bar
unhindered movement during tensioning. protruding from the anchor. In this case, the coupler barely
moves during tensioning. A special cap is used to ensure
a continuous duct.

9
HAMMERSMITH FLYOVER
UNITED KINGDOM
Fixing prefabricated sheaves for additional prestressing

10
PROTECTION
Freyssinet guides its customers towards the best-fit anti-corrosion solutions,
thereby futureproofing the Freyssibar and Freyssibar+ systems.

By cement grout injection By wax injection


The alkaline nature of the grout renders the steel into a Petroleum wax is injected into the prestressing duct to
passive state, forming a protective layer against corrosion. protect the bar against corrosion.
This is the most widespread form of protection for
The wax can be injected on site after tensioning or during
prestressing applications.
prefabrication in the factory.
Advantages and specific features
Advantages and specific features
Injecting cement grout after tensioning the bars produces
bonded prestressing. This solution can be used for unbonded prestressing, so
that the residual prestressing force can be checked over
time. The bar can be re-tensioned or replaced if necessary.

By heat-shrink sleeve during prefabrication By wax tape during prefabrication


A heat-shrink sleeve whose internal surface is coated The bar is covered with a strip of tape impregnated with
with anticorrosion mastic is hot-fitted to the bar requiring petroleum-based anticorrosion mastic. The tape is also
protection. covered with a polyethylene strip.
Advantages and specific features Advantages and specific features
The protected bar is positioned directly in the rebar
This type of protection can be used for external
arrangement and equipped with its embedded anchor,
prestressing elements. Its extremely compact design
meaning that it can be used for unbonded prestressing
means that bars can be passed through smaller holes
applications.
(such as through a metal plate or core).
It is often used to anchor a metal structure to a solid
concrete foundation (metal shaft, bracket, etc.). Its
compact design allows for easier fitting into a dense
rebar arrangement.

Other types of protection can be designed on request.

11
OFFICE OF THE FUTURE
DUBAI

Prestressed assembly of 3D-printed


elements

12
Implementation
For many years, Freyssinet has been offering a training and qualification
programme for technicians and engineers working on prestressing projects,
called the “PT Academy“.

Dedicated training rooms and regular mentoring for


graduates guarantee high-level skills and expertise.
Freyssibar and Freyssibar+ systems can only be installed
under the guidance of a specialised technician to ensure
the highest quality and safety. Freyssinet can fulfil a broad
array of project briefs, including:
• The installation of extremely short bars, requiring a
suitable tensioning protocol and the increased ability
to withstand the forces involved.
• The short lead-times that may be required between
tensioning and providing permanent corrosion protection.
It is vitally important to have detailed insights into the
behaviour of the systems used and how to ensure effective
protection during this period.
• Changes to the design during installation, which
Freyssinet's employees can accommodate by instantly
drawing on their in-depth knowledge.

Freyssinet is capable of delivering end-to-end services or


simple technical support, while adapting to specific project
requirements and its customers' needs.

Installation equipment
Freyssinet has created Freyssimat, an entity that focuses specifically on maintaining and servicing
the company's installation equipment (jacks, hydraulic pumps, mixers, etc.). Customers can rest
assured that the equipment provided is always compliant with standards and calibrated according
to applicable regulations.

13
NORTH WEST RAIL LINK
AUSTRALIA
Fixing the strapping and lifting spreader
beams for the segments

14
End-to-end expertise

Design Expertise and industrial skills


We offer all our customers around the world the same level Based in France, our industrial division FPC
of excellence in the quality of our products and services (Freyssinet Products Company) acts as a focal point for
by incorporating our industrial expertise during the design all of Freyssinet's expertise in materials, manufacturing,
stage. This complete control over our products and systems production engineering, inspection and logistics.
means that we can tailor our solutions to a wide range It coordinates all the production sites worldwide.
of applications and extreme operating conditions.
A large contingent of quality control experts and specialists
Freyssinet has an in-house consulting team capable of in production processes, including smelting, plastic
designing all types of prestressing systems. Coordination injection moulding and mechanical engineering, travels
between the design, manufacturing solutions and choice the length and breadth of the five continents in a bid to
of materials is essential to optimise our solutions and guarantee the same level of quality in our manufactured
provide reliable, durable products. products, irrespective of the production site's location.

Testing Quality assurance


Freyssinet has an in-house testing centre featuring The network of FPC-managed production sites requires
specialist equipment for carrying out testing on most daily involvement from the quality control department,
products during both the product development and which guarantees the conformity of the products supplied.
approval phases. FPC checks and inspects all products using cutting-edge
measuring instruments.
All checkpoints are defined internally, and FPC issues
a certificate of conformity for each product supplied.
Products are checked for conformity with the
different applicable standards. The Freyssibar and
Freyssibar+ systems have received the European Technical
Assessment and CE marking, as well as RMS certification
in Australia.

15
Portfolio
Motorway interchange, Tuen Mun-Chek Lap Kok - HONG KONG

Freyssinet dynamic test


laboratory, Isolab - ITALY

Raymond Barre Bridge - FRANCE

RER station, CNIT Paris La Défense - FRANCE

16 Orly Airport, bridge 2 - FRANCE


Arch bridge, Ischigualasto - ARGENTINA

Tangier-Kenitra high-speed railway line, Lahlou viaduct - MOROCCO

17
Portfolio

18
Hebron oil platform - CANADA19
www.freyssinet.com

© 2021 Soletanche Freyssinet - The text, photos and other information contained in this catalogue are the property of the Soletanche Freyssinet Group.
Any reproduction, representation or other use without the prior consent of Soletanche Freyssinet is prohibited.
Soletanche Freyssinet promotes the use of paper pulp from sustainably managed forests. The paper used in this catalogue is certified in accordance with the stringent rules of the PEFC (Program for the Endorsement of Forest
Certification). Publication: 01/2021 - C III 3 - Printed in France

You might also like