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A INTERNSHIP REPORT

Submitted by

PREYASH PRASHANTBHAI PATEL

190143119020

In partial fulfillment for the award of the degree of

BACHELOR OF ENGINEERING

In

Mechanical Engineering

Government Engineering College, Bharuch

Gujarat Technological University, Ahemdabad

April, 2022

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Certificate

Government Engineering College, Bharuch

Bholav, opp. Govt. Guest House, Bharuch, Gujarat 392002

CERTIFICATE

This is to certify that the project report submitted along with the internship
has been carried out by Preyash Prashantbhai Patel under my guidance in
partial fulfillment for the degree of Bachelor of Engineering in , 8th Semester
of Gujarat Technological University, Ahmadabad during the academic year
2021-22.

Prof. P. H. Vasava Dr. R.K. Shukla

Internal Guide Head of the Department

External Examiner & Sign

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COMPANY CERTIFICATE

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Abstract

ABSTRACT

The report presents information about the work done during my twelve
weeks of internship. It mainly revolves around the working of various
machines used in company, their specification and usage. This will also cover
the detailed information of different mechanical operations carried out in
the company during the manufacturing of various stainless steel pipes.
Inspection, Clint dealing and supervision of work was also a part of my
internship which is also covered in this.

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List of figures

LIST OF FIGURES

Figure 1-0-1 Round shape ss pipe ...................................................................................... 2

Figure 1-0-2 Square shape ss pipe ..................................................................................... 2
Figure 1-0-3 Rectangular shape ss pipe .............................................................................. 3
Figure 2-0-1 Schematic layout of shop floor ...................................................................... 4
Figure 2-0-2 Inventry area .................................................................................................. 5
Figure 2-0-3 Inventry area .................................................................................................. 5
Figure 2-0-4 Manufacturing department ............................................................................. 6
Figure 5-1 Photograph ..................................................................................................... 17

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List of Tables

LIST OF TABLES

Table 1 Different machines in campany……….………………………………..…...….9

Table 2 Technical specification of different machines………………….……….…..…10
Table 3 Work done in internship……………………………………………………… 16

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Declaration

Government Engineering College, Bharuch

Bholav, opp. Govt. Guest House, Bharuch, Gujarat 392002

DECLARATION

We hereby declare that the Internship report submitted along with the
Internship Manufacturing of various stainless steel pipes entitled submitted
in partial fulfillment for the degree of Bachelor of Engineering in Mechanical
Engineering to Gujarat Technological University, Ahmedabad, is a bonafide
record of original project work carried out by me at Umiya Tubes Ltd. under
the supervision of Prof. P. H. Vasava and that no part of this report has been
directly copied from any student’s reports or taken from any other source,
without providing due reference.

Name of the Student Sign of Student

1. __________________________ ____________________________

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Acknowledgement

ACKNOWLEDGEMENT

I express my deepest thanks to Mr. Piyush Vasava Sir (College internship

mentor), for taking part in useful decision & giving necessary advices. I
would also like to thank Mr. Riken patel (Industry mentor) for his guidance.
I choose this moment to acknowledge their contribution gratefully.

It is my radiant sentiment to place on record my best regards, deepest sense

of gratitude for their careful and precious guidance which were extremely
valuable for my study both theoretically and practically.

I perceive as this opportunity as a big milestone in my career development. I

will strive to use gained skills and knowledge in the best possible way, and I
will continue to work on their improvement, in order to attain desired career
objectives. Hope to continue cooperation with all of you in the future,

Sincerely,

Preyash Patel

GUJARAT TECHNOLOGICAL UNIVERSITY VIII GEC

BHARUCH
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Index

INDEX

CERTIFICATE ................................................................................................................... ii
COMPANY CERTIFICATE ............................................................................................. iii
ABSTRACT ....................................................................................................................... iv
LIST OF FIGURES ............................................................................................................ v
LIST OF TABLES ............................................................................................................. vi
DECLARATION .............................................................................................................. vii
ACKNOWLEDGEMENT ............................................................................................... viii
INDEX ............................................................................................................................... ix
Chapter 1: Overview of the company ................................................................................. 1
1.1 History of the company ........................................................................................ 1
1.2 Different Products ................................................................................................ 2
1. Round shape ss pipe……………………………………………………………..2
2. Square shape ss pipe ............................................................................................. 2
3. Rectangular shape ss pipe .................................................................................... 3
Chapter 2: Overview of shops and process in company ..................................................... 4
2.1 Schematic Layout of shops and sequence of operations ........................................... 4
2.2 Different units in company........................................................................................ 5
1. Inventry area ........................................................................................................ 6
2. Manufacturing department……………………………………………………. .6
3. Inspection and tool department………………………………………………………………………………….6

4. Electricity control room………………………………………………………………………………………………7

5. Finishing/packing department…………………………………………………………………………………….7

2.3 Details of work carried out in each shop ................................................................... 8

3.4 Different machines in company …………………………………………………………………………………. 9

Chapter 3: Technical specification of different machines ................................................ 10

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Index

3.1 Rolling mill: ............................................................................................................ 11

3.2 Tig welding: ............................................................................................................ 11
3.3 Types of grade: ........................................................................................................ 11
3.4 Straightening machine: ............................................................................................ 12
Chapter 4: Introduction of Internship ............................................................................... 13
4.1 Internship Summary ................................................................................................ 13
4.2 Purpose of Internship .............................................................................................. 14
4.3 Objective ................................................................................................................. 14
4.4 Work Plan for Internship ......................................................................................... 15
4.5 Work done in Internship.......................................................................................... 16
Chapter 5 : Conclusion...................................................................................................... 17
5.1 Photographs : ........................................................................................................... 17
5.2 Dates of Contionous evaluation CE-1 and CE-2 ..................................................... 20
5.3 Conclusion............................................................................................................... 20
References: ........................................................................................................................ 21

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Overview of the company

Chapter 1: Overview of the company

1.1 History of the company

Umiya Tubes Private Limited was incorporated in Gujarat on May 7 2013 under the
provisions of the companies Act 1956 with the Registrar of Companies. Pursuant to
shareholders resolution passed at the annual general meeting held on September 24 2015
the company was converted into a Public Limited Company and the name of the company
was changed to 'Umiya Tubes Limited' vide a fresh certificate of incorporation dated
October 1 2015 issued by the Registrar of Companies.The company is engaged in the
business of manufacturing of stainless steel pipes and tubes through the state of art
production units situated at Gujarat with total installed production capacity of 2040 MTPA
as on March 31 2015 and the company has also started with a production capacity of 2040
MTPA in the year 2014-15 and also increased its capacity to 2585 MTPA in the year 2015-
16.Today the company is manufacturing stainless steel decorative tubes and industrial
pipes which relies heavily on impeccable engineering and precision based
manufacturing.At Umiya Tubes the company aspires to design and manufacture of such
pipes and tubes that find applications in varied industries. The meticulously engineered and
quality checked products could serve such business and applications as chemical plants
dairy plants LPG products and also Electrical appliance instrumentation food & beverages
railways etc.

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Overview of the company

1.2 Different Products

1. Round shaped stainless steel tubes and pipes

Rounded steel tubes and pipes are used in Automobile Industries, Food and Dairy
Industries, Sugar Industries , Chemical process Industries, Furniture etc.

Figure 1-0-1 Round shape ss pipe

2. Square shaped stainless steel tubes and pipes

Square tubes and pipes is ideal for all applications where greater strength and superior
corrosion resistance is required. It is widely used throughout the fabrication industry:
frame work, braces, trim, shafts, axles, fittings, instruments, gym equipment, awnings,
structures, and more

Figure 1-0-2 Square shape ss pipe

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Overview of the company

3. Rectangular shaped stainless steel tubes and pipes

Rectangular steel tubes and pipes are used in frame work, support columns, gates and
fencing, handrails, protective barriers, roll cages, truck racks, and more

Figure 1-0-3 Rectangular shape ss pip

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Introduction of Internship

Chapter 2: Overview of shops and process in company

2.1 Schematic Layout of shops and sequence of operations

Figure 2- 0- 1 Schematic layout of shop floor

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Overview of shops and process in company

2.2 Different units in company:

1. Inventory Area:

Inventory area is used for storage of raw material, finished products, different accessories,
tools, etc.

Figure 2-0-2

Figure 2-0-3

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Overview of shops and process in company

2. Manufacturing Department:

The manufacturing Department includes 8 rolling mill, 2 straightening machines, 6

automatic buffing machine, 2 manual buffing machine, cutting machine. In rolling mill the
product passes through different rollers and welded with tig welding.

In manufacturing department raw material convert in to semi final product then it goes with
some process and convert in final product.

Figure 2-0-4

3. Inspection and tool Department:

Inspection Department checks the product manufacturing on various machines as per the
protocol. Some products are inspected after every single operation and at each
developmental stage and some are inspected after certain processes are carried on it. The
products found incorrect with the standards are send to rework or sometimes the whole
product goes in scrap.

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Overview of shops and process in company

4. Electricity control room :

Figure 2-0-5

5. Finishing / packing department:

In this department the final finishing doing on steel pipe . packing of steel pipes in
bundles.

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Overview of shops and process in company

2.3Details of work carried out in each shop

Step-1 Raw material inspection:
In this process raw material is checked for the manufacturing process. Inspection of raw
material is very important part of manufacturing.

Step-2 raw material enter in rolling mill:

Firstly, the stainless steel strips are fed to the rolling mill. The strips pass through the
number of rollers as per the required size. In the rolling-mill, the strip is gradually
converted into the tubular shape. The fitted welding machine is then used to weld trim
edges of the strip using TIG welding process. The scraps and inside weld bead are
removed instantaneously by the Tibo machine. In this way, rolled pipes are formed.
Tig welding is use for wled the ss pipe in the manufacturing process.
In tig welding argone and helium gases are riqured. This company by this gases from out
side.
After this pipe is get their size and shape with thw help of rollers. Three types of shape
round, sqear and rectangular.
Step-3 The cleaning and water cooling:

The rolled stainless steel pipes thus manufactured are cut to the required lengths
depending upon the industrial demand. These stainless pipes and tubes are then subjected
to cleaning to remove the dirt.
Pipe coming from the rolling mill is very hot with the help of water cooling system this
pipe is cold out in this system. And going for the further process.

Step-4 straightening :

There are 6 straightening machines are in this company.in this machin helps to straight
the pipe properly. This is very important for finishing of pipes.

Step-5 buffing and polishing :

Buffing is use for finishing of outer surfaces of pipe. It is help full for shine finish on ss
pipe. Polishing is doing for mirror finishing.

Step-6 final inspection:

In this step the inspectin is doing on the pipe for required size and shape. Then it is go
for final process.

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Overview of shops and process in company

Step-7 Final process:

The drawn out tube or Stainless Steel pipe is then subjected to cleaning. The
computerized ink jet marking is used to do the marking on the finished pipe or tubes. The
pipe or tubes is marked with grade of materials, size, heat number, and the stamp of third
party inspection before passing on to stainless steel pipe further process. The stainless
tubes or pipes thus produced will undergo certain testing and quality checks. This process
is followed by proper packing and dispatch. There are numerous applications of Stainless
steel pipe for which they are put to use.

2.4 Different machines in company:

Name of Machines Number of Machines

Rolling mill 8

Straightening machine 2

Automatic buffing machine 6

Manual buffing machine 2

Cutting machine 6

Air presser machine 1

Grinding machine 3

Table 1

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Introduction of Internship

Chapter 3: Technical Specifications of different machines

3.1 Rolling mill:
Different types of ss pipe is manufacture on the rolling mills. There two type of mills are
available small and big. Some size of pipes are manufacture on the small mill and some of
on big mill. Which is shown in below table.

Capacity
Round Corresponding Corresponding Corresponding of
Sr. Machine
Pipe Square Pipe Rectangle Pipe Oval Pipe Machine
No. Required
(mm) (mm) (mm) (mm) Per Day
In MT

1 9.52 -- -- -- Small 1

2 12.70 -- -- Small 1

3 15.87 12.70 x 12.70 15 x 10 19 x 11 Small 1

4 19.05 15 x 15 -- 23 x 12 Small 1

5 25.40 20 x 20 25 x 15 23 x 13 Small 1

6 31.75 25 x 25 30 x 20 -- Small 1

7 38.10 30 x 30 40 x 20 -- Big 3

8 50.80 40 x 40 -- -- Big 3

9 63.50 50 x 50 75 x 25 -- Big 3
Table 2

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Technical Specifications of different machines

3.2 Tig welding

Offering high quality, versatility and longevity, TIG is the most commonly used stainless
steel welding process. This welding process creates a low heat input, which makes it
perfect for thin material. The argon gas is often mixed with other gases, depending on the
needs of the specific project, including helium, hydrogen and nitrogen. To prevent
oxidation and increase resistance to corrosion, a single-sided welding process can be used
creating inert backing gas protection between the interior and exterior welds.

3.3 Types of grade

 There are two types of gread use in ss pipe manufacturing :

 1). 304 grade

 2). 202 grade

 This grade is check by the liqid which is called ss grade tester liqid. When we apply this
liqid on ss surface the color changes in to black is call 202, & color is green it call 304.

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Technical Specifications of different machines

Difference between grade 304 and grade 202 stainless steel

Grade 304 and 202 are austenitic non-magnetic stainless steel. Both are containing nickel,
but the concentration of nickel is not the same. Grade 304 contains 8% nickel, whereas
202 SS has around 4-6% nickel.

3.4 Straightening machine

The rolls hold and rotate the tube while feeding it through the machine. This is carried
out until the entire or the desire length of the tube has been straightened. When the tube
passes through the machine, it is exposed to two straightening forces, namely, bend (or
offset) straightening, and pressure straightening.

Figure 3

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Introduction of Internship

Chapter 4: Introduction of Internship

4.1 Internship Summary

I began my internship with Umiya tubes ltd. on 10th January 2022 and had an absolute
pleasure to be included as a intern in their company upto April 2022. Working directly on-
field on manufacturing domain was very motivating for me. I use ro commute to internship
where I was working from 9 am to 5 pm. The employees there were immensely friendly,
supporting hard working and honest with work.

My 12 weeks internship at Umiya tubes ltd. was more than a simple internship. It was an
opportunity for me to learn and prove myself as motivated student who is curious and eager
to learn anything in the company. It was also an opportunity to experience the working
industrial environment and different machine shops which really helped me to adapt
working conditions in the company.

One of the most valuable skills I developed was my versatility. In small companies, it is
common to work across various departments and that was exactly what I did over duration
of my internship. I had worked on all machine shops, designing work, supervision work,
maintenance of machines and production work.

I attended several meetings with clients during the inspection along with my industrial
mentor and other supervisors working there. As a mechanical engineering student, I was
told to first see all mechanical operations performed in the company and understand in
detail. I was open to ask any question to be asked to any worker or employee in case of
doubt.

I earned an increasing amount of responsibility as I accomplished more tasks and was

always happy to receive work. The support and direct feedback that I received was more

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Introduction of Internship

than enough to make me feel comfortable with managing my work for some time when
supervisors were out of office. But I did more than just understanding mechanical processes
in company. I also learned drafting of different equipment on AutoCAD. My industrial
mentor taught me as much I could in the company and was very helpful.

The empowerment I received in my internship was one of the most rewarding aspect. The
supervisors and mentors trusted me and relied on me to et work done. So, it felt like I was
a truly valued work as a co-worker and not mere intern.

I am greatly humbled and thankful for all my co-workers and mentors at Umiya tubes ltd.
for providing me with the ability to develop personally and professionally.

4.2 Purpose of Internship

The purpose of the internship are listed below:

 To get real world industrial experience

 To enhance skills for better employability
 To figure out career domain to work in future
 To bridge the gap between practical and theoretical knowledge.
 To adapt with company environment and culture

4.3 Objective

 The application of theoretical knowledge of various processes such as welding,

turning and others in industrial setup. This helps to understand how the things work
out differently in the real world.
 Internship had helped me to gain the industrial experience during my years of study.
It helped to get familiar with how the work is done in the industries.
 To understand the technicalities of processes and machine in the industry

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Introduction of Internship

 It helped me built connections with people which I could not have made. Contacts
with wholesalers, vendors and clients definitely helped me to expand my network.
 It taught me to learn me the mentality of workers and how they work. Also how to
handle them. Thus, it has developed the supervision sills in me.
 To develop better understanding of the theories and strategies you have been
reading about, cementing the learning process and giving you greater focus.
 Develop communication, interpersonal and other critical skills.

4.4 Work Plan for Internship

 DEPARTMENT OF INTERNSHIP : Production Department

 DURATION : 12 Weeks

 Internship Details:

In early stage of internship intern would understand and learn about the basic of
umiya tubes products which are manufactured in the company. Intern will come
to know about the different processes used to manufacture a ss pipe and different
parameters of it.

 Skills to be developed by the student during the internship:

Team Work

Communication skills

Prioritizing/Time Management skills

Problem Solving

Technical skills

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Introduction of Internship

4.5 Work done in Internship

Expected Duration Goals/Objectives Activity

1 Week Introduction of Industry. Visit of the Plant &

Orientation in Different
Intern should learn about
departments.
the products, and it’s
application, different
departments in the plant,
safety rules of company etc.

5 Week Intern should learn about: Get Knowledge of different

Process/Operation ,
different Process and its
Machines, etc.
parameters, different
machines, design of the pipe
,

6 Week Intern should apply their Complete Tasks/Project

knowledge gained during given by Industrial Mentor.
training. They can Relate
theoretical concepts to
practical situation and
identify the problems in
current process(if any).

Table 3

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Conclusion

Chapter 5 : Conclusion

5.1 Photographs

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Conclusion

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Conclusion

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Conclusion

5.2 Dates of Contionous evaluation CE-1 and CE-2

Contionous evaluation – 1 : 14/03/2022

Contionous evaluation – 2 : 19/04/2022

5.3 Conclusion

This internship has been an excellent and rewarding experience. I can conclude that there
have been a lot I’ve learnt from my work at Umiya tubes ltd. Needless to say, the technical
aspects of the work I’ve done are not flawless and could be improved provided enough
time. As someone with no prior experience in manufacturing whatsoever I believe my time
spent in developing my skills in manufacturing, it was well worth it.Two main things that
I’ve learned apart from the technical aspects are manpower handling and supervising skills.

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References

References:

1. https://onlinelibrary.wiley.com/
2. https://www.tradeindia.com/Seller-18350098-PRS-Engineering/
3. https://www.twi-global.com/technical-knowledge/
4. https://www.vishwakarmamachinetools.com/medium-duty-lathe-machine.html
5. https://www.inspection-for-industry.com/

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