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Pioneer gm-d8400m
Pioneer gm-d8400m
Pioneer gm-d8400m
CRT4058
GM-D8400M/XS/UC
GM-D8400M
GM-D8400M /XS/EW5
/XS/UC
GM-D8400M/XS/ES
SAFETY INFORMATION
CAUTION
A
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you
are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the
repair to a qualified service technician.
WARNING
B This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California
to cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 - Proposition 65
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Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
Please be sure that all screws are fastened, and that there are no loose screws.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc. C
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
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CONTENTS
SAFETY INFORMATION..................................................................................................................................... 2
1. SERVICE PRECAUTIONS ............................................................................................................................... 5
A
1.1 SERVICE PRECAUTIONS ........................................................................................................................ 5
1.2 NOTES ON SOLDERING .......................................................................................................................... 5
2. SPECIFICATIONS ............................................................................................................................................ 6
2.1 SPECIFICATIONS ..................................................................................................................................... 6
2.2 PANEL FACILITIES.................................................................................................................................... 7
2.3 CONNECTION DIAGRAM ......................................................................................................................... 8
3. BASIC ITEMS FOR SERVICE.......................................................................................................................... 9
3.1 CHECK POINTS AFTER SERVICING....................................................................................................... 9
4. BLOCK DIAGRAM.......................................................................................................................................... 10
5. DIAGNOSIS.................................................................................................................................................... 10
5.1 CONNECTOR FUNCTION DESCRIPTION ............................................................................................. 10
6. SERVICE MODE ............................................................................................................................................ 10
B 7. DISASSEMBLY ...............................................................................................................................................11
8. EACH SETTING AND ADJUSTMENT ........................................................................................................... 13
9. EXPLODED VIEWS AND PARTS LIST.......................................................................................................... 14
9.1 PACKING ................................................................................................................................................. 14
9.2 EXTERIOR............................................................................................................................................... 16
10. SCHEMATIC DIAGRAM ............................................................................................................................... 18
10.1 OVERALL CONNECTION DIAGRAM(GUIDE PAGE) ........................................................................... 18
11. PCB CONNECTION DIAGRAM.................................................................................................................... 24
11.1 AMP UNIT .............................................................................................................................................. 24
11.2 REMOTE UNIT ASSY ............................................................................................................................ 28
12. ELECTRICAL PARTS LIST .......................................................................................................................... 29
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1. SERVICE PRECAUTIONS
1.1 SERVICE PRECAUTIONS
A
1. You should conform to the regulations governing the product (safety, radio and noise, and other
regulations), and should keep the safety during servicing by following the safety instructions described in
this manual.
2. Be careful in handling ICs. Some ICs such as MOS type are so fragile that they can be damaged by
electrostatic induction.
3. There is a danger for electrical shock in the periphery of an area where “!” is indicated on the printed circuit
board due to a high voltage being generated daring operation. Therefore, be careful when working around
such areas.
For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs
accompanied by reworking of soldering.
Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 C.
Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 C in general, although
the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of
the soldering iron. D
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting
temperatures (hard to melt/easy to harden).
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2. SPECIFICATIONS
2.1 SPECIFICATIONS
A
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To keep the product quality after servicing, please confirm following check points.
See the table below for the items to be checked regarding audio:
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4. BLOCK DIAGRAM
There is no information to be shown in this chapter.
A
5. DIAGNOSIS
5.1 CONNECTOR FUNCTION DESCRIPTION
SPEAKER TERMINAL
POWER GROUND
SYSTEM REMOTE
CONTROL WIRE
6. SERVICE MODE
There is no information to be shown in this chapter.
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7. DISASSEMBLY
- Removing the Case (Fig.1)
1 A
1
Remove the four screws
1 and then remove the Case.
1 1
B
Fig.1
Case
2 2 2
2 Remove the six screws C
and then remove the AMP Unit. 2
2
2 1
1 1 Fig.2
1 Cable
AMP Unit
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Bonding Position
A
D Press 2 pts
T601, L301
TH603, 604
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B
(2) CONTRAST TABLE
GM-D8400M/XS/UC, GM-D8400M/XS/EW5 and GM-D8400M/XS/ES are constructed the same except for the fol-
lowing:
Mark No. Description GM-D8400M/XS/UC GM-D8400M/XS/EW5 GM-D8400M/XS/ES
10 Polyethylene Bag YEG5004 YEG5003 YEG5003
11 Unit Box YHG5168 YHG5167 YHG5166
12 Contain Box YHL5170 YHL5169 YHL5168
16-1 Owner's Manual YRD5156 YRD5155 YRD5153
16-2 Owner's Manual Not used Not used YRD5154
C
* 16-3 Card ARY1048 Not used Not used
* 16-4 Warranty Card Not used CRY1265 Not used
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9.2 EXTERIOR
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A-a A-b
Large size
SCH diagram
A-a
20K(C)
-24.1
dBs
-11.8
A-a A-b Detailed page dBs
10K(A)
C
-19.86
dBs
REMOTE
B UNIT ASSY
10K(OB)
10k(B)
220μH
220μH
A B
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A-b
NOTE :
Symbol indicates a resistor. For resistors and capacitors in the circuit diagrams, their resistance values or
capacitance values are expressed in codes:
No differentiation is made between chip resistors and
discrete resistors. Ex. *Resistors *Capacitors
Symbol indicates a capacitor. Code Practical value Code Practical value
123 12k ohms 103 0.01μF
No differentiation is made between chip capacitors and 101/10 100μF/10V
103 10k ohms
discrete capacitors.
A AMP UNIT
±VH : ±84V
10K(A)
16.54
dBs
593.75μH
-19.86
dBs
10K(OB)
ES,EW5
>
E
>
30A
50μH
F
The > mark found on some component parts indicates
the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of
identical designation.
A
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F
E
B
A
D
C
20
A-a A-b
A-b
1
1
NOTE :
Symbol indicates a resistor. For resistors and capacitors in the circuit diagrams, their resistance values or
capacitance values are expressed in codes:
No differentiation is made between chip resistors and
discrete resistors. Ex. *Resistors *Capacitors
Symbol indicates a capacitor. Code Practical value Code Practical value
123 12k ohms 103 0.01μF
No differentiation is made between chip capacitors and 101/10 100μF/10V
103 10k ohms
discrete capacitors.
A AMP UNIT
2
2
±VH : ±84V
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3
1
16.54
dBs
593.75μH
4
4
)
(
)
(
5
5
2
3
ES,EW5
6
6
> >
30A
GM-D8400M/XS/UC
50μH
7
7
4
8
8
The > mark found on some component parts indicates
the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of
A-a A-b identical designation.
A-b
21
E
A
D
C
F
B
F
E
B
A
D
C
22
A-a A-b
A-b
1
1
A-a B
20K(C)
-24.1
dBs
-11.8
dBs
2
2
10K(A)
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3
-19.86
dBs
REMOTE
4
4
B UNIT ASSY
10K(OB)
10k(B)
5 6 7 8
E
A
10K(OB)
2 3 4
A-b
220μH
220μH
A-a A-b
D
10k(B)
B
A-a
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C
B
CN401
D
1 2
3 4
A
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SIDE A
A
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A AMP UNIT
A
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SIDE B
C
1
D
1
A
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A
B REMOTE UNIT ASSY SIDE A
A CN501
B
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PC board.
IC 301 (A, 91, 111) IC NJM2068V
Circuit Symbol and No. Part No. Circuit Symbol and No. Part No.
Q 604 (B,108,58) Chip Transistor DTC114TUA
Unit Number : YWH5027(UC) Q 605 (A,91,62) Transistor 2SB1243
Unit Number : YWH5025(ES,EW5) Q 606 (B,124,50) Transistor 2SC4081
Q 607 (B,127,50) Chip Transistor DTC114TUA
Unit Name : Amp Unit Q 608 (B,129,36) Transistor 2SD1766
A
Unit Number : YWH5027(UC)
Q
Q
613
614
(A,174,6) Transistor
(A,213,6) Transistor
FKV550N
FKV550N
Unit Number : YWH5025(ES,EW5) Q 615 (A,161,6) Transistor FKV550N
Q 616 (A,200,6) Transistor FKV550N
Unit Name : Amp Unit Q 617 (A,149,6) Transistor FKV550N
Q 618 (A,187,6) Transistor FKV550N
MISCELLANEOUS
Q 619 (A,136,6) Transistor FKV550N
IC 101 (B,48,60) IC NJM2068MD Q 620 (A,49,6) Transistor 2SD2395
D
IC 102 (B,35,60) IC NJM2068MD Q 621 (A,61,6) Transistor 2SB1566
IC 103 (B,25,84) IC NJM4558MD Q 622 (A,74,6) Transistor 2SC5511
IC 105 (B,41,107) IC NJM4558MD Q 691 (B,98,53) Chip Transistor DTC124EUA
IC 301 (B,38,92) IC NJM311M
Q 901 (B,39,168) Transistor 2SA1579
IC 302 (B,52,90) IC NJM311M Q 902 (B,38,159) Transistor 2SC4102
IC 303 (B,62,78) IC TC74AC14F Q 903 (B,39,154) Transistor 2SC4102
IC 305 (B,82,102) IC TND505MD Q 904 (B,36,153) Transistor 2SA1579
IC 501 (B,29,152) IC NJM4558MD Q 905 (B,38,149) Transistor 2SA1579
IC 502 (B,28,131) IC NJM2172V
Q 911 (B,9,162) Transistor 2SC4102
IC 601 (A,105,73) IC PA2027A Q 912 (B,15,159) Chip Transistor 2SA1576A
IC 602 (B,117,43) IC UPC494GS Q 921 (B,258,161) Transistor 2SC4081 E
IC 603 (A,57,40) IC TA78L005AP Q 922 (B,253,158) Transistor 2SC4081
Q 301 (B,62,93) Transistor IMT4 Q 923 (B,254,162) Chip Transistor 2SA1576A
Q 302 (B,55,153) Transistor 2SC5565
Q 931 (B,75,86) Transistor 2SA1579
Q 303 (B,55,164) Transistor 2SA2012 Q 932 (B,76,93) Transistor 2SC4081
Q 304 (B,47,154) Transistor 2SC5565 Q 933 (B,72,84) Chip Transistor DTC114YUA
Q 305 (B,47,165) Transistor 2SA2012 Q 941 (B,92,48) Transistor 2SC4081
Q 306 (A,127,188) FET FKP250A Q 942 (B,91,52) Chip Digital Transistor DTA124EUA
Q 307 (A,107,188) FET FKP250A
D 101 (B,12,68) Diode 1SR154-400
Q 308 (A,87,188) FET FKP250A D 102 (B,20,69) Diode 1SR154-400
Q 309 (A,67,188) FET FKP250A D 301 (B,32,102) Diode MA111
Q 601 (B,118,72) Transistor 2SC4081 D 302 (B,46,118) Diode MA111 F
Q 602 (B,115,70) Chip Transistor 2SA1576A D 303 (B,60,70) Diode MA111
Q 603 (B,111,62) Chip Transistor DTA114EUA
D 304 (B,64,70) Diode MA111
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Circuit Symbol and No. Part No. Circuit Symbol and No. Part No.
D 305 (B,70,78) Diode MA111 R 118 (B,16,101) RS1/16S272J
D 309 (B,93,95) Diode RF101L2S R 119 (B,26,101) RS1/16S272J
D 601 (A,216,40) Diode RM4Z-LFJ4 R 120 (B,16,153) RS1/16S182J
D 602 (B,117,78) Diode UDZS7R5(B) R 122 (B,20,153) RS1/16S470J
A
C
615
616
(B,87,69)
(A,83,62)
CKSRYB102K50
CEAT220M50
B
Unit Number : YWM5247
C 617 (B,105,62) CKSRYB103K50
C 618 (A,98,62) CEAT220M25
Unit Name : Remote Unit Assy
C 619 (A,85,78) CEAT471M16
C 620 (B,135,97) CKSRYB104K50 MISCELLANEOUS
F
C 621 (B,117,50) CKSRYB102K50 VR401 (A,8,20) Variable Resistor 10 kohm(B) YCS5004
C 622 (B,116,50) CKSRYB472K50 R 401 (B,18,12) RS1/16S622J
C 623 (A,107,46) CEANP221M10 R 402 (B,18,22) RS1/16S821J
C 624 (B,120,58) CKSRYB104K50
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