Receiving Tank to Equalization Tank

Fluid Waste Water Liquid

Fluid density kg/m³ 996.0
lb/ft³ 62.2
Fluid viscosity cP 0.80
Suction Vessel operating pressure kPa a 101.3
psia 14.7
Operating temp deg C AMB.

Suction :
Suction vessel el. to pump center line (Note 2, 3) m 0.5
Pipe length (Note 7) m 23.5
ft 77.2
Pipe thickness / Pipe spec Sch40
Pipe ID mm 77.9
in 3.07

Pump Operating at:

2 x 100%
Pump flowrate m³/h 10.0
GPD 63401
bpd 1509.7
At operating temp, fluid vapour press kPa a 5.80
psia 0.84

Discharge :

Discharge vessel elevation from pump (Note 3) m 9.70

Discharge Pipe length (equivalent) (Note 7) m 58.8
ft 193.0
Pipe thickness / Pipe spec Sch80
Pipe ID mm 49.3
in 1.94
Pump flowrate (Note 8) bpd 166.1
Destination pressure psia 14.7
kPa a 101.3
psia 14.7

Calculation:
Suction :
Suction static head kPa 4.9
m 0.5
Fluid velocity m/s 0.583
Reynolds number 56525
e/D 0.0006
Churchill Friction factor 0.0225
Moody Friction Factor 0.0225
Frictional loss psi/100 ft 0.22
Frictional loss for pipe length kPa 1.168
Assume Frictional loss (roundup) kPa 10.0
DP across pump suction strainer kPa 20.0
Pump suction pressure kPa a 76
psia 11.0
NPSHA kPaa 70
m of liquid 7.2
Allow margin m of liquid 2.0
NPSHA (input to datasheet) m of liquid 5.2
ft of liquid 17.1

Discharge :
DP across Flow Element (3 Flow Element) kPa 75
DP across Control Valves kPa 100
Elevation loss kPa 94.8
m/s 1.46
89316
e/D 0.0009
Churchill Friction factor 0.0224
Moody Friction Factor 0.0224
Frictional loss psi/100 ft 0.026
Frictional loss for pipe length kPa 0.35
Total pressure loss across discharge line kPa 270.1
Pump discharge pressure required kPa a 371.4
Pump discharge pressure required (roundup) kPa a 380.0

Shuf-off Pressure:
Suction Vessel PSV Set Pressure kPa 101.3
Suction Static Head (Note 6) m 10.7
Suction Static Pressure kPa 104.5
Pump Maximum Differential Pressure kPa 387.5
Pump Shut-Off Pressure kPa a 593.3

Pump DP kPa 303.8

Pump DP (roundup) kPa 310.0
psi 45
Pump Discharge Pressure psig 41.3
Differential Head m of liquid 31
ft of liquid 102
Pump Hydraulic Power kW 0.861
hP 1.15
Estimated Pump Efficiency % 40.0
Brake Power kW 2.153
hP 2.887
Notes:
1) Deleted.
2) It is assumed pump centreline is 0.6m above pump foundation.
3) Based on civil data Pump foundation height is 0.3m above ground.
4) Based on Civil data equalization tank foundation height is 0.6m above ground.
5) At max. ambience temperature (36°C).
6) Based on overflow height of 11m.
7) The piping length is based on the Piping Isometric.
8) In pressure drop calculation pump discharge flowrate considered as 1.1 m3/hr.