Caja de Valvulas M4-12 y M4-15

M4- valve family
M4 - 15
M4 - 12
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LS Steuerblock M4
LS Control block M4
Nenngröße/ Size:
12
Volumenstrom/
Flow:
100/130 l/min
Nenndruck/
Pressure:
350/420 bar
Anwendung/
Application:
Bohrgeräte, LKW-Krane,
Forstma-schinen, Kom-
munalfahrzeuge,
Hubarbeitsbühnen
Drilling Rigs, Truck Cranes,
Forestry Machines,
Municipal Vehicles, Manlifts
LS Steuerblock M4
LS Control block M4
Design:
Sandwichdesign
Up to 10 directional valve sections
Features:
Pressure: 350 bar (pump side)
420 bar (consumer side)
Max. Flow (consumer side):
Q = 100 L/min Ausführung „S“
(with pressure compensator, with load hold
check)
Q = 130 L/min Ausführung „C“
(without pressure compensator, with load
hold check)
Q = 130 L/min Ausführung „Q“
(without pressure compensator, without
load hold check)
Max. Flow (pump side):
Q = 150 L/min inlet
LS Steuerblock M4
LS Control block M4
Inlet elements
Open Center with primary
pressure relief valve for fixed
pump circuit
Closed Center with primary
pressure relief valve for
variable displacement pump
circuit
Closed Center inlet with
priority valve projected
CC-inlet with primary
pressure relief valve
...each with STV resp. STZ
LS Steuerblock M4
LS Control block M4
Operating method
Hydraulic with adjustable stroke limiter
(TH5/TH6)
Elektrohydraulic proportional, on/off
Elektrohydraulic proportional with
integrated electronics
CAN-Bus connection
Positional feedback
projected
Override hand lever (two variants)
disengaged or engaged
Endcover
Endplate without port type: LA...
Endplate with LS-port type: LZ...
Overall Valve Concept M4-12
Shock / Anti Cavita- Manual Spool

End tion Valves Actuation
Cover
Pilot Cover
Valve (B-Side)
Sections
CC-Inlet Element
Variable Displ. Pumps
OC-Inlet Element for

Pilot Cover &
Fixed Displ. Pumps
Integr. Electronics
El.-Hydr. Pilot
Cover
LS-Pressure
Hydr. Pilot
Relief Valves
Cover
LS-Steuerblock M4-12
LS-Control Valve M4-12
El.-Hydr. Pilot Shock / Anti Cav. Shock / Anti Cav.
Valves Valve (A) Valve (A)
A B
Pilot Cover B
with Stroke Limiter
T T
Y
P Main Spool
Diameter 18
LS-Pressure
MA MB Pressure
Relief Valves (A/B) Compensator
LS-Ports LS-Check Load Check
(A/B) Valve Function
Manual Valve Actuation M4-12 & 15
(2 Versions: Moving & Not Moving)
Spool Adapter
Mech. Stroke Limiter
Stroke Limiter / int. El.
Mech. Carrier
Hand Lever
Feahter Key
Clutch
Assembly
Main Housing
Valve Characteristics M4-12 / Flow-Input-Signal
(Open Loop Barometric Actuation)
Q/
l/min ∆p = 12 bar
(2 Washers)
88 Nominal Flow:
Q=85 l/min
∆p = 10.5 bar
(1 Washer)
66
44
22 ∆p = 9 bar
(Without Washer)
0
0.08 0.24 0.40 0.56 0.70
I/A
Valve Characteristics M4-12
(Pressure Compensator)
Q/
l/min Flow / Pressure Deviation:
δQ/δ
δp = 0.03 l/min / bar
88
66
Flow Setting with Stroke Limiter
44
22
0
22 66 110 154 198
∆p / bar
Cabling at Conventionell Electro-Hydraulic Systems
El. Joystick
Controller / Amplifier
2M4-12 El.-Hydr.
Angle Sensor
Versions of Electro-Hydraulic Pilot Module
M4-12 & M4-15
El. Hydr. Actuation
On/Off 3 Connectors
Proportional 12 V / 24 V
Without Integr. El.
With Integr. El. CAN-Bus
PWM
Voltage
Without Pos. Sensor
With Position Sensor
Closed Loop Control
Position Monitoring
Both in Combination
Electro-Hydraulic Pilot Module M4-12 & 15 (Mid 2002)
Technical Features & Data:
Digital On-Board Electr. Housing Connectors Input Signals:

Electronics with Connectors (AMP Super-Seal)
• CAN Bus (2.0 B, ISO 11898)
• Voltage (0.5 - 4.5 V)
Pilot Cover • PWM (180 - 250 Hz)
(Aluminium)
Programming:
• RS232
• CAN-Bus
Technical Data:
• Supply (9 - 32 V)
• Electrical Protection (IP67)
Cabling (CAN):
Pilot Valves • Daisy Chain (Intersectional)
(El.-Hydr. A/B)
Spool Pos. Signal (Option):

• Closed Loop Control (CLC)
Pilot Housing Position Sensor • Spool Actuation Monitoring
(Inj. Moulded Plastic) (LVDT / Option) (SAM)
Date, Department, Filing References: These are entered by selecting <View>, <Header and Footer> and typing in the <Footer>•field
Both (CLC & SAM)
CAN-Bus Concept with „Daisy-Chain“
5M4-12 with int. El. Joystick

CAN-Electronics M-Control
Da
is y
-C
ha
in
CAN-Bus including Power Supply
Adjust possibilities M4-12
4. LS pressure relief valve
LS pressure relief valve for

two Druckstufen:
50 to 149 bar
150 to 350 bar
LS-DB for side A
LS-DB for side B
4. Hubanschläge für Qmax-Einstellungen
Control side A Control side B

(operation sets: H.../W2.../W4...) (lever side)
Stroke limiter
for port A
Stroke limiter
for port B
Stroke limiter
for port A
4. Einstellung der Sektionsdruckwaage
DW ρp-Werte
0 washer: 6 to 9 bar Look prefered
1 washers: 7,5 to 10,5 bar (Standard) spool types
2 washers: 9 to 12 bar
(washer part-No. 889 721 12,5x17,0x2,25)
5. Spool variants / preferred types
a. Symmetrical spools
Spool type Pressure Flow in L/min
comp. (set deviating flows via the stroke limiter)
100-100 073-073 052-052 034-034 023-023 014-014
E, J, Q S 085-085 065-065 045-045 030-030 020-020 012-012
070-070 057-057 038-038 026-026 017-017 010-010
Volumenstrom bei 0 Unterlegscheibe DW ? p = 6 bis 9 bar

Volumenstrom bei 1 Unterlegscheibe DW ? p = 7,5 bis 10,5 bar
Volumenstrom bei 2 Unterlegscheibe DW ? p = 9 bis 12 bar)
b. Asymmetrical spools
Spool type Pressure Flow in L/min
comp. (set deviating flows via the stroke limiter)
100-073 100-052 052-034 034-023 023-014
E, J S 085-065 085-045 045-030 030-020 020-012
070-057 070-038 038-026 026-017 017-010
Example:
requested QVerbraucher = 90 L/min : 85L spool + 2 washers = 100 L/min
+ flow limited with stroke limiter to 90L
Nennauslegung
M4-12
operating sequence
Spool stroke in [mm]

T A B T
LS P
1 4 2 3
0,5 mm: 1. LS-discharge close
0,75 mm: 2. Load signal of the actuator LS line
1,2 mm: 3. Tank connection open
1,3 mm: 4. P actuator open
7 mm: 5. End of stroke
6. Pressure relief and anticavitation valve
Secondary relief valve

(prefered settings
look ordering code)*
part-Nr.
Pressure relief and Plug 50 bar 701 507
anticavitation valve „Q“ 63 bar 710 629
80 bar 710 630
100 bar 701 508
125 bar 710 631
140 bar 701 509
150 bar 710 632
160 bar 338 345
175 bar 710 633
190 bar 710 634
210 bar 710 635
230 bar 710 636
240 bar 332 508
250 bar 710 637
280 bar 701 510
300 bar 333 143
320 bar 710 638
*andere Druckstufen auf Anfrage 350 bar 710 639
plug „Q“ 891 032
7. Emercency operation with special connector
Engagement for
emercency operation
FTDRE2 or FTWE2
for B-side
(emercency)
FTDRE2 or FTWE2
for A-side
(emercency)
8. M4-12/15 integrated electronics (EPM1)
concept
Specifical for valve type
DRE
DRE
Electronics
Valve M4-12/15 Control Adapter
cover housing
DRE
DRE
9. FTDRE2 with filter
Previous version New standard version

without filter with filter
9. FTDRE2 with filter
Previous version New standard version

without filter with filter

Caja de Valvulas M4-12 y M4-15

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Caja de Valvulas M4-12 y M4-15

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Copyright:

Available Formats

M4- valve family

Shock / Anti Cavita- Manual Spool

OC-Inlet Element for

Stroke Limiter / int. El.

Without Integr. El.

With Integr. El. CAN-Bus

Without Pos. Sensor

With Position Sensor

Closed Loop Control

Digital On-Board Electr. Housing Connectors Input Signals:

Spool Pos. Signal (Option):

5M4-12 with int. El. Joystick

CAN-Bus including Power Supply

LS pressure relief valve for

LS-DB for side A

LS-DB for side B

Control side A Control side B

Volumenstrom bei 0 Unterlegscheibe DW ? p = 6 bis 9 bar

Spool stroke in [mm]

Secondary relief valve

Previous version New standard version

Previous version New standard version

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