Stellar Machinery - Maintenance Report

Service Print ID: AV4201291

Service Print Date: 3/05/22 1:31:23PM
Employee: Avinesh Kumar
For: Boman Fresh
Machine No: M336
Machine Make: Maximal
Machine Model: FGL18T - M2WB3
Machine Serial No: 1901802289

Checklist
Check Item Check Value
Inform contact person on arrival at site YES
Record what time and materials used YES
Get customer signature at completion YES

General Operational Checks

Check Item Check Value
Ignition YES
Neutral starting switch YES
Instruments YES
Hourmeter YES
Lights YES
Foot brake YES
Parking brake YES
Inching / declutch control YES
Transmission controls YES
Hydraulic controls YES
Exhaust smoke YES
Unusual noise YES

General Operational Check Notes

Travel to site and carried out a scheduled service on your Maximal LPG Forklift; 
Replaced engine oil & filter, replaced air filter, check and top up all fluid levels as required, checked oil level in
differential, checked over brakes, air dust out radiator core, greased & lube machine, lubricated lift chains, replaced
spark plugs, cleaned distributor cap & ignition rotor, tuned machine as required.
Run engine and test machine operation - All ok.

Engine Checks
Check Item Check Value
Aircleaner connection YES
Aircleaner clean/renew element YES
Check PVC value YES
Fuel and oil lines YES
Fanbelt condition YES
Fanbelt adjustment YES
Cooling system level / Antifreeze YES
Cooling system radiator and cap YES
Cooling system hoses YES
Cooling system connections YES
Throttle linkage secure YES
Throttle adjustment YES
Battery level YES
Battery connections YES
Wiring condition YES
Wiring connection YES
Starter operation YES
Exhaust operations YES
Sparkplugs condition YES
Breaker points condition YES
LPG system hoses YES
LPG system controls YES

Engine Check Notes

All ok

General Checks
Check Item Check Value
Drivers overhead guard YES
Counterweight secure YES
Panels / floorplate YES
Drivers seat YES
Tyre condition YES
Tyre pressure YES
Wheels and nuts YES
Structural welds YES
Load plate details YES
Load plate legible YES

General Check Notes

All ok

Upright Checks
Check Item Check Value
Liftchains wear / damage YES
Liftchains anchors YES
Rollers wear / damage YES
Carriage adjustment YES
Forks and latches YES
Load backrest YES
Upright mountings YES
Attachments operation YES
Attachments condition YES
Attachments hoses YES

Upright Check Notes

All ok

Steering Checks
Check Item Check Value
Steer wheel bolts YES
Balljoints YES
Kingpins and spider YES
Wheelbearings YES
Linkage YES
Power steering hoses YES
Power steering cyclinder YES
Power steering mountings YES
Steering box mountings YES
Steering adjustment YES

Steering Check Notes

All ok

Hydraulic System Checks

Check Item Check Value
Values YES
Hoses and pipes YES
Cylinders wear YES
Cylinders leaks YES
Cylinders mountings YES
Sump tank breather YES

Hydraulic System Check Notes

All ok

Transmission Checks
Check Item Check Value
Mounting bolts YES
Drivewheel bolts YES
Wheel bearings YES
Hoses YES
Drive shafts YES

Transmission Check Notes

All ok

Performance Checks
Check Item Check Value
Hydraulics YES
Steering YES
Transmission YES
Engine compression YES
Engine idle RPM YES
Engine stall RPM YES
Engine high free idle RPM YES
Brake inspection YES

Performance Check Notes

All ok

Lubrication Checks
Check Item Check Value
Engine oil level YES
Engine change oil YES
Engine change filter YES
Hydraulic oil level YES
Hydraulic change oil
Hydraulic change filter
Transmission oil level YES
Transmission change oil
Transmission change filter
Differential oil level YES
Differential change oil
Clean fuel sediment bowl NO
Renew fuel filter (diesel) NO
Renew fuel filter (petrol) NO
Air clearer (element) YES
Steering box YES
Brake fluid level YES
Front axle bearings YES
Rear axle bearings YES
Grease / lube machine YES

Lubrication Check Notes

All ok

Attachment Checks
Check Item Check Value
Attachment checked YES

Attachment Check Notes

All ok

Customer Signature