Technical Bid No 2

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TENDER NO: HCC/LPG-02/PT-08/2017-18

ANNEXURE-23

DRAWINGS, SOIL REPORT, DETAIL OF WORKS & ITEM RATES FOR THE
CONSTRUCTION OF MOUNDED VESSELS AT BIKANER LPG BP

Note:
Drawings attached with the tender document are for reference purpose only. Tenderers are advised to
quote by rechecking the quantum of work.

Page 233 of 502


TENDER NO: HCC/LPG-02/PT-08/2017-18

Estimate for construction of 2 x 450 MT capacity Mounded Type Pressure Vessels at LPG
Bottling Plant Project Bikaner (RJ)

SL PART A - Fabrication, erection and testing of 2 x 450 MT Qty Unit Rate in Rs Amount in Rs
No. Mounded type pressure vessels for storage of LPG
Earth work in excavation by mechanical means
(Hydraulic excavator) / manual means over areas of all kind of
soil (average depth 3 M for ground improvement ) including
1 disposal of excavated earth within and outside site to 6,425 m3 146.00 938,050.00
unobjectionable place, disposed earth to be levelled and neatly
dressed.
Earth work in excavation by mechanical means
(Hydraulic excavator) / manual means over areas of all kind of
soil (average excavation 3 M excavation) on account of
2 Retaining Wall) including disposal of excavated earth within 587 m3 146.00 85,702.00
and outside site to unobjectionable place, disposed earth to be
levelled and neatly dressed.
Supply and filling with 75mm thick murrum/gravel in layers not
exceeding 20cm in depth, each deposited layer to be
3 6,425 m3 693.00 4,452,525.00
compacted by ramming,watering and dressing complete(3 M
for Ground Improvement upto FGL)
Providing and laying in position ready mixed concrete
of M30 grade, manufactured in fully automatic batching plant
and transported to site of work in transit mixer for all leads
having continuous agitated mixer, manufactured as per mix
design of specified grade for reinforced cement concrete work
4
including pumping of R.M.C. from transit mixer to site of laying ,
2,368 m3 6,673.00 15,801,664.00
including the cost of centering, shuttering finishing and
reinforcement including cost of admixtures in recommended
proportions as per IS : 9103 to accelerate/ retard setting of
concrete, improve workability without impairing strength and
durability as per direction of the Engineer - in - charge.

Supply of Reinforcement for R.C.C. including straightening,


cutting, bending, placing in position & binding all complete at all
5 238 MT 64,000.00 15,232,000.00
levels Thermo Mechanically Treated (TMT)Bars Fe- 500
grade,Conforming to IS1786
Providing and laying in position cement concrete of specified
grade below Raft excluding cost of centering and shuttering -
6 469 m3 4,549.00 2,133,481.00
All work up to plinth level 1:3:6(1 Cement : 3 Coarse Sand : 6
Graded stone aggregate of 20mm)
Concrete paver block 80 mm thk., of Grade M 40, on top of
7 760 m2 1,314.90 999,324.00
mound & slopes incl. 100 mm thk PCC M10 (1:3:6) (sqm)
Supply and laying of 80 mm thick paver block, of Grade M 40
8 2,676 m2 860.00 2,301,360.00
for pavement
All other civil work for mound including soil investigation, civil
design, sand filling and compaction, terram sheet supply and
laying at top, bottom & sides. PCC below pavement &
pathway(75 mm tck- M7.5), RCC (M15) for drains & underside
of gutter, RCC (M20) for beam on top (250 mm SQ) & stairs,
9
UPVC/RCC pipes, and covering the PVC pipes with Pea
1 LS 6,916,367.15 6,916,367.00
Gravel, PVC sheet supply and laying on top and on
sides,provision of SS railing on top and on ladder, centering
and shuttering, painting, mound cover, stair, railing, pavement,
drain, vapour trap, kerb wall, etc. as per specifications &
drawings, Exterior emulsion painting on retaining walls and
white wash on kerb wall.

Page 234 of 502


TENDER NO: HCC/LPG-02/PT-08/2017-18

Fabrication and erection of Mounded LPG Bullets at site


including Welding, Conducting Radiography, NDT, PWHT,
Hydro Testing including Welding of Domes, Nozzles, Manhole
Bottom pipeline, Bend, Vortex Braker, Internal Ladder, Stiffener
rings etc. as per specifications & drawings. The item includes
supply of nozzle, nozzle pipes/ dip pipes, bends/elbows,
10 1 LS 28,800,890.00 28,800,890.00
flanges/forgings, studs, bolts, gaskets, fasteners, material for
internal stair, manhole davit arrangement, bottom spring
support for liquid LPG inlet/outlet pipe in tunnel, GRE cover for
dome and manhole alongwith insulation and SS strap, lifting
lugs and name plate alongwith bracket required as per
drawings & specifications.
Supply of Tank Protective Coating material and its application
11 1 LS 3,716,760.00 3,716,760.00
as per specifications.
Design, supply of material, installation, testing and
12 commissioning of Corrosion protection (Cathodic Protection) 2 LS 3,953,700.00 7,907,400.00
System as per drawings & specification.
Supply and fixing of level gauges, HLA, Valves, Fittings ,
13 Instrumentation and PRVs of vessels as per the details of 2 EA 8,680,568.00 17,361,136.00
works and specifications for each vessels.
Providing fire screen of approx. 6 m to 12 m height near mound
area for carrying out hot work like gas cutting, grinding,
welding, hammering, PWHT etc. including supply of all material
and labour.
14 1,200 m2 1,767.00 2,120,400.00
(Length and height of fire screen wall to be decided based on
site conditions in consultation with site-in-charge. Payment for
actual work done shall be made proportionately on sq.m.
basis).
TOTAL FOR PART - A 108,767,059.00

PART B - Allied Works


B.1 GAS MONITORING SYSTEM
Supply of FLP FTUs with enclosure, Mouting
1 Accessories,ON/Off Switch, FLP hooter, 4-way junction box, 2 Set 72,244.00 144,488.00
cable glands, accessories etc. complete
Supply and installation of Infra Red Gas Sensors suitable for
LPG detection, Range 0-100% LEL with transmitter, mounting
2 10 Set 93,685.00 936,850.00
arrangement, accessories etc. complete and integration of the
same with existing system.
New Microprocessor Based Mimic Repeater Panel complete,
Computer Interface controller unit suitable for PC
communication, Supply and fitting of Window based GMS
3 Software customised to specifiec requirement , with displ, bar 1 Set 194,800 194,800.00
graph, % LEL leve , Supply of PC, B&W laser jet Printer for
GMS with configuration as specified in data sheet for
instrumentation and gauges in tender
Supply and laying of 3C x 1.5 sq.mm. armoured cables and
other cables as per requirement, GI cable trays 100 mm width,
4 1 LS 398,244.00 398,244.00
GI pipes 50 mm dia for cables under floor, clamping, saddling
etc. all complete as per job requirement.
Testing , Commissioning of GMS system. Integration of new
5 1 LS 501,375.00 501,375.00
GMS sensors to exisitng ILSD system
B.2 ROAD & DRAIN AROUND FACILITY
Construction of RCC road culvert as per drawing and
1 specifications.Necessary excavation,PCC wrok, plaster, 2 No. 230,588.00 461,176.00
Reinforcement etc. Approx. size : 7M x 3 M

Page 235 of 502


TENDER NO: HCC/LPG-02/PT-08/2017-18

Construction of 6 M to 7 M wide road as per specifications and


drawing, around mounded storage vessels and for connection
2 2,400 SqM 1,948.28 4,675,872.00
to existing raods.
Approx. area of road - 1800 SQM
Construction of drain around mounded storage as per drawing
3 by excavation, brick work, PCC,plaster etc complete as per 400 RM 2,440.06 976,024.50
drawing
4 PCC 1:3:6 below pipelines 15.00 m3 4,549.00 68,235.00
B.3 FIRE PROTECTION SYSTEM
Supply, fabrication, erection, testing and commissioning of 250
NB hydrant pipeline including Gate valve, class #150 (2 nos.) ,
seamless elbow 8" 10nos., fittings, flanges, gaskets, studs,
1 1 LS 3,168,575.00 3,168,575.00
washers, nuts, pipe pedestals, supports etc. complete.-Details
of this item are given & to be executed & measured seperately

Supply and erection of double headed hydrant Valves including


2 6 Ea 22,614.00 135,684.00
civil works as per site requirement
Supply and erection of Water Monitors including civil works as
3 6 Ea 22,614.00 135,684.00
per site requirement
Supply and erection of Hose boxes including civil works as per
4 6 Ea 9,072.00 54,432.00
site requirement
Supply , erection testing and commissioning of 25 NB air line
5 200 M 1,540.00 308,000.00
for 200 meter, to be executed & measured seperately
Supply erection testing commissioning of 150 NB DV along
with supply of necessary branch pipes upto mound top and
6 1 LS 620,750.00 620,750.00
ROV coverage, required valves, required nos. of nozzles,
quartzoid blub, SOV, pressure guges, presure switches etc
7 RCC 1:2:4 pedestal at a distance of 6m 60 nos. 1,537.00 92,220.00
Supply & Erection of heavy GI pipe as per IS 129 150 NB size,
8 including all necessary welding, testing, NDT and 300 RM 2,320.00 696,000.00
commissioning
Supply & Erection of heavy GI pipe as per IS 129 of various
9 size, including all necessary welding, testing, NDT and 1 LS 871,600.00 871,600.00
commissioning
MS structure for hose box supports, operating platform, pipe
10 5 MT 69,000.00 345,000.00
supports etc.
Supply and erection of various sizes reducers
11 1 LS 177,375.00 177,375.00

B.4 LPG PIPELINE, VALVES, FITTINGS ETC.


Fabrication, erection, 100% radiography of joints, testing &
commissioning of seamless pipelines with all kind of Valves
including mounded vessels manifold with supply of flanges,
fittings, meatallic gaskets, studs, washers, nuts, copper
jumpers, RCC pedestals, MS structural supports etc. complete.
1 1 LS 8,118,955.50 8,118,955.50
Measurement will be taken for length of pipe as erected at site
and the constructed RCC pedestals supports and the
fabricated structural support.Details of this item are given & to
be executed & measured seperately

Supply of various sizes LPG Pipe line( 10" to 2") , Flanges,


TEE, Ebow, ROV, Gate Valve, EFCV, NRV, TSVs etc as per
site requirement for connecting the bullet to LPG pump house.
2 1 LS 14,059,949.80 14,059,950.00
Detail of item are given in tender document. Details of this item
are given & to be executed & measured seperately

Composite Service tax @ 6%


Total For allied works- Part B 37,141,290.00
TOTAL AMOUNT WITHOUT SERVICE TAX (PART -A & B) 145,908,349.00
COST OF BQ PLATES(FREE ISSUE MATERIAL)FOR SER.TAX PURPOSE 17,790,800.00
COMPOSITE SERVICE TAX ON WORKS CONTRACT (%) 6.000 9,821,949.00

Page 236 of 502


TENDER NO: HCC/LPG-02/PT-08/2017-18

GRAND TOTAL 155,730,298

Total amount in words :


(Rupees Fifteen Crore Fifty Seven Lakh Thirty Thousand Two Hundred Ninty Eight only)

Page 237 of 502


TENDER NO: HCC/LPG-02/PT-08/2017-18

ESTIMATE FOR ALLIED WORKS ASSOCIATED WITH 2 x 450 MT MOUNDED TYPE PRESSURE
VESSELS FOR LPG STORAGE AT LPG BOTTLING PLANT,BIKANER (RJ)

PART B-1 - CIVIL WORKS


A CONSTRUCTION OF ROAD AROUND MOUNDED STORAGE TANKS AT BIKANER BP:
Bullet size: 2 x 450 Mt; Dia 6 Mtr; L 36.71 mtr: mound size 40.71 x 18.8Mtr; 6 mtr wide road at a distance
of 15 M from Mound . Total length: 240 mtr.
Total length of Road 400.0 M
Width of Road 6.0 M
Total Area 2400.0 SqM
Depth Length Width Quantity Unit Rate Amount
Excavation 0.30 400.00 6.00 720.00 CuM 146.00 105120.00
WBM(100mm+75mm+75mm) 0.25 400.00 6.00 2400.00 Sq-M 586.00 1406400.00
Lean Concrete (1:4:8) 0.10 400.00 6.00 240.00 CuM 4047.00 971280.00
Paver Blocks 0.075 400.00 6.00 2400.00 SqM 860.00 2064000.00
Kerb Stone 0.300 800.00 0.10 24.00 CuM 5378.00 129072.00
TOTAL 4675872.00

B CONSTRUCTION OF DRAIN AROUND MOUNDED STORAGE TANKS:


Brick Drain along inside road considered. Initial Depth 300 mm to 600 mm- average depth 500 mm. width
Total length of Drain 400 M
Width of Drain ( AVERAGE) 0.5 M
Depth Length Width Quantity Unit Rate Amount
Excavation 0.70 400.00 1.250 350.00 CuM 146.00 51100.00
PCC 1:2:4 0.08 400.00 1.250 37.50 CuM 5143.00 192862.50
PCC 1:4:8 0.10 400.00 1.250 50.00 CuM 4047.00 202350.00
Brick work 230 mm 0.50 800.00 0.230 92.00 CuM 4628.00 425776.00
Plaster on top 12 mm 800.00 0.230 184.00 SqM 154.00 28336.00
Plaster in bottom(6 mm) 400.00 0.500 200.00 SqM 126.00 25200.00
Plaster in side(6 mm) 0.50 800.00 0.000 400.00 SqM 126.00 50400.00

Page 238 of 502


TENDER NO: HCC/LPG-02/PT-08/2017-18

TOTAL 976025

C CONSTRUCTION OF CULVERT FOR CROSSING OF PIPING BED:


Total length of Culvert 7M Number of Culverts 2
Width of culvert 3M

Depth Length Width Quantity Unit Rate Amount


Excavation 1.00 7.00 4.00 28.00 CuM 146.00 4088.00
PCC 1:4:8 0.10 7.00 3.60 2.52 CuM 4047.00 10198.00
RCC 1:1.5:3 top slab 0.30 7.00 8.40 17.64 CuM 5862.00 103405.68
Reinforcement 1764.00 Kg 64.00 112896.00
TOTAL 461175

D PCC UNDER PIPELINE AREA


PCC 1:3:6
Piping manifold & Piping 0.10 50.00 3.00 15.00 CuM 4549.00 68235.00
bed
TOTAL 68235.00
AMOUNT FOR EXECUTION OF CIVIL WORKS: 6181306.86
TOTAL AMOUNT INCLUDING 6% COMPOSITE SERVICE TAX 6552185

PART B-2 - FIRE FIGHTING NETWORK


Sl.
ITEM QTY UNIT RATE AMOUNT
No.

1 10" ERW Hydrant Line 300 Mtrs 9311 2793300


Double hydrant valve consisting of 2 single hydrants IS:
2 5290 type A 6 Nos. 22614 135684

Page 239 of 502


TENDER NO: HCC/LPG-02/PT-08/2017-18

Water monitor IS: 8442 with 38 mm nozzle, 100 NB


3 Flange and CI isolation valve IS: 14846 PN 1.6 6 Nos. 22614 135684
4 Air Line 25 NB 200 Mtrs 1540 308000
5 Butterfly Valve 250 NB 3 Nos. 33425 100275
6 90D Seamless Elbow 10 Nos. 27500 275000
7 Sprinkler System with DV 1 L/S 620750 620750
8 RCC 1:2:4 Pedestal @ 6mtr(.45 Cum/no) 60 nos. 1537 92220
Supply and erection of Heavy GI Pipes 150 NB as per IS
9 1239 300 Mtrs 2320 696000
Supply and erection of Heavy GI Pipes 100 NB as per IS
10 1239 200 Mtrs 1347 269400
Supply and erection of Heavy GI Pipes 80 NB as per IS
11 1239 200 Mtrs 1165 233000
Supply and erection of Heavy GI Pipes 65 NB as per IS
12 1239 200 Mtrs 878 175600
Supply and erection of Heavy GI Pipes 50 NB as per IS
13 1239 200 Mtrs 773 154600
Supply and erection of Heavy GI Pipes 32 NB as per IS
14 1239 100 Mtrs 390 39000
MS structure for hose box supports, operating
15 platform, pipe supports etc. 5 MT 69000 345000
16 Supply and erection of GI reducers 200*150 NB 15 Nos 3798 56970
17 Supply and erection of GI reducers 150*100 NB 25 Nos 2530 63250
18 Supply and erection of GI reducers 100*80 NB 35 Nos 1633 57155
FRP Hose Box min. 2.5 mm thick suitable to
accommodate two Hoses each of 15m in length with
19 one branch pipe nozzle 6 Nos 9072 54432

TOTAL FOR EXECUTION OF FIRE FIGHTING NETWORK: 6605320


TOTAL AMOUNT INCLUDING 6% COMPOSITE SERVICE TAX 7001639

Page 240 of 502


TENDER NO: HCC/LPG-02/PT-08/2017-18

PART B-3 - GAS MONITORING SYSTEM


Sl.
ITEM UNIT RATE AMOUNT
No.
1 Supply of catalytic Sensors(12 Nos), cable, FTU & other
accessories for providing 10 nos. GMS sensors & integration of the LS
same with existing system 1,479,048 1479048
2 Erection & commissioning of 10 nos. GMS sensors including
LS
integration of the same with existing GMS. 219,209 219209
3 Upgradation of ILSD System with new sensors LS 477,500 477500
TOTAL FOR EXECUTION OF GAS MONITORING SYSTEM: 2175757
TOTAL AMOUNT INCLUDING 6% COMPOSITE SERVICE TAX 2306302

PART B-4 - MECHANICAL PIPING, HOOKING UP


Sl.
No. ITEM SIZE SCH. QTY UNIT RATE AMOUNT
1 Seam less #300 Pipe 10" 40 75 Mtrs 9088 681600
2 Seam less #300 Pipe 8" 40 300 Mtrs 7210.25 2163075.00
3 Seam less #300 Pipe 6" 40 300 Mtrs 4678.55 1403563.50
4 Seam less #300 Pipe 4" 40 300 Mtrs 2504.01 751203.00
5 Seam less #300 Pipe 2" 80 300 Mtrs 1252.01 375601.50
6 CS, WN Flanges #300 10" 40 2 Nos. 12045 24090
7 CS, WN Flanges #300 8" 40 30 Nos. 8595.00 257850.00
8 CS, WN Flanges #300 6" 40 30 Nos. 6303.00 189090.00
9 CS, WN Flanges #300 4" 40 20 Nos. 3915.50 78310.00
10 CS, WN Flanges #300 2" 80 20 Nos. 1375.20 27504.00
11 Blind Flange #300 10" 40 1 Nos. 10950 10950
12 Blind Flange #300 8" 40 8 Nos. 7449.00 59592.00
13 Blind Flange #300 6" 40 8 Nos. 4584.00 36672.00

Page 241 of 502


TENDER NO: HCC/LPG-02/PT-08/2017-18

14 Blind Flange #300 4" 40 10 Nos. 3915.50 39155.00


15 Blind Flange #300 2" 80 10 Nos. 1814.50 18145.00
16 Elbows 90d BW 1.5D 8" 40 4 Nos. 7665 30660
17 Elbows 90d BW 1.5D 6" 40 20 Nos. 3820.00 76400.00
18 Elbows 90d BW 1.5D 4" 40 20 Nos. 1910.00 38200.00
19 Elbows 90d BW 1.5D 2" 80 18 Nos. 811.75 14611.50
20 BW, TEE 10"x10"x8" 40x40 2 Nos. 13687 27374
21 BW, TEE 8"x8"x8" 40x40 10 Nos. 7544.50 75445.00
22 BW, TEE 6"x6"x6" 40x40 10 Nos. 4775.00 47750.00
23 BW, TEE 4"x4"x4" 40x40 10 Nos. 3103.75 31037.50
24 BW, TEE 8"x8"x2" 40x40 14 Nos. 11269.00 157766.00
25 BW, TEE 6"x6"x4" 40x40 14 Nos. 9550.00 133700.00
26 BW, TEE 6"x6"x2" 40x40 10 Nos. 9550.00 95500.00
27 BW, TEE 3"x3"x3" 40x40 14 Nos. 1910.00 26740.00
28 BW, TEE 3"x3"X2" 40x40 12 Nos. 1910.00 22920.00
29 BW, TEE 2"x 2"x2" 80x80 4 Nos. 2190.00 8760
30 ROV liquid line 8" 3 Nos. 396325.00 1188975.00
31 ROV vapour line 6" 3 Nos. 310375.00 931125.00
Gate valve # 300 ( after 8" 4 Nos. 100275.00 401100.00
32 ROV)
33 Ball Valve #300 6" 2 Nos. 179444.50 358889.00
34 Ball Valve #300 4" 2 Nos. 71625.00 143250.00
35 Ball Valve #300 3" 4 Nos. 40110.00 160440.00
36 Ball Valve #300 2" 6 Nos. 31515.00 189090.00
37 3 Way Valve 8" 1 Nos. 260957.00 260957.00
38 3 Way Valve 6" 1 Nos. 228590.00 228590.00
39 3 Way Valve 2" 2 Nos. 163857.00 327714.00
40 NRV # 300 8" 4 Nos. 141340.00 565360.00
41 NRV # 300 6" 4 Nos. 75922.50 303690.00
42 NRV # 300 4" 3 Nos. 63030.00 189090.00
43 NRV # 300 3" 3 Nos. 31515.00 94545.00

Page 242 of 502


TENDER NO: HCC/LPG-02/PT-08/2017-18

44 NRV # 300 2" 3 Nos. 16903.50 50710.50


45 EFCV 10" 3 Nos. 308465.00 925395.00
46 EFCV 8" 3 Nos. 148617.10 445851.30
47 EFCV 2" 2 Nos. 16894 33788
48 TSVs incl valve & fittings 1" 15 Nos 23875.00 358125.00
49 Fabrication & erection of piping works including flanges, elbows, Tee etc complete
50 Seam less #300 Pipe 10" 40 300 Mtrs 6876.00 2062800.00
51 Seam less #300 Pipe 8" 40 10 Mtrs 6022 60220
52 Seam less #300 Pipe 6" 40 500 Mtrs 4488.50 2244250.00
53 Seam less #300 Pipe 4" 40 300 Mtrs 3008.25 902475.00
54 Seam less #300 Pipe 3" 40 300 Mtrs 2292.00 687600.00
55 Seam less #300 Pipe 2" 80 300 Mtrs 1719.00 515700.00
56 Erection of valves including supply of studs & gaskets etc.
57 NRV/l Valve #300 10" 4 Nos. 14325 57300
58 NRV/l Valve #300 8" 6 Nos. 10950.00 65700.00
59 NRV/l Valve #300 6" 4 Nos. 8117.50 32470.00
60 NRV/l Valve #300 4" 6 Nos. 7640.00 45840.00
61 NRV/l Valve #300 3" 4 Nos. 6685.00 26740.00
62 NRV/l Valve #300 2" 8 Nos. 4775.00 38200.00
63 TSVs 1" 15 Nos. 4297.50 64462.50
64 3 Way Valve 8" 1 Nos. 173971.00 173971.00
65 3 Way Valve 6" 1 Nos. 152393.00 152393.00
66 3 Way Valve 2" 2 Nos. 109238.00 218476.00
67 RCC foundation for pipe RCC 70 No. 1862.25 130358.00
68 Structural Work for Catwalk 10 Ton 64000.00 640000.00
TOTAL FOR EXECUTION OF MECHANICAL PIPING, HOOKING UP WORKS 22178905
TOTAL FOR MECHANICAL PIPING, HOOKING UP INCLUDING 6% COMPOSITE SERVICE TAX 23509640
TOTAL FOR ALL ALLIED WORKS WITHOUT SERVICE TAX 37141289
TOTAL FOR ALL ALLIED WORK INCLUDING COMPOSITE TAX 39369767

Page 243 of 502


TENDER NO: HCC/LPG-02/PT-08/2017-18

Name of Work: Supply and Installation of GMS System for proposed 2 x 450 MT Mounded Storage
Bullets including its Integration with the existing system at Bikaner BP (RJ).

SR. DESCRIPTION UNIT QTY. RATE AMOUNT


A. SUPPLY PORTION :
1 GAS SENSORS No. 12 76,400 916,800
Supply of Infra Red Gas Sensors suitable for LPG detection, Range 0-100% LEL with
transmitter, mounting arrangement, accessories etc. complete and integration of the
same with existing system.
For Expansion : 10 Nos.
For Spares : 02 Nos.
2 SENSOR MOUNTING ACCESSORIES SETS Set 10 2,005 20,050
Mounting Stand, FLP Junction Box, FLP Glands, Rain protection canopy, wheather
protection guard & filter
Job includes suuply, erection & installation of sensor mounting accessories sets at
proposed location.
3 FIELD TERMINAL UNIT (FTU), FLAME PROOF Set 2 28,650 57,300
FTC Card sets (CPU, Power Supply, LED card) having
a. Microcontroller Based Operation
b. Suitable for 8 Nos Gas Sensors
c. Power supply for sensor trns.
d.12 Bit ADC Operation
e. 3 Indicators per detector
f. Indications for pitot & Commn.
g. Relay for Audio Alarm
4 DUAL CAMPARTMENT (FLP) ENCLOSURES FOR FTU
Supply and Fitting of Dual Compartment CCOE Approved FLP/WP Enclosures for FTUs Set 2 24,830 49,660
suitable for Hazardous Area, Zone-I, Group IIA/IIB for LPG with Mounting Stand &
Hardware.
FTU mounting accessories comprising of mounting stand, canopy and fixing hardware. Set 2 1,910 3,820

FLP On/Off switch with FLP JB for FTU isolation No. 2 1,814 3,628
5 Supply of FLP Hooter and fittings No. 2 12,892 25,784
FLP Hooter with Intrinsically Safe Output and Auto Reset Timer facility suitable for
above FTUs.
6 FTU MOUNTING ACCESSORIES No. 2 2,148 4,296
FLP 4 Way junction boxes with gland
Job includes erection & installation of FLP/. WP enclosures for FTUs in Hazardous
Area.
7 New Microprocessor Based Intelligent Mimic Repeater Panel complete with No. 1 24,142 24,142
arrangement suitable for mounting in secuirity cabin and having -
Multicoured Plant Mimic & 3 LED indications for each detector
ACC, RES, TEST CONTROLS
Panel Buzzer
Master Indiactions
RS-485 Interface for Main Controller
8 Computer interface controller unit (CIU) suitable for communication with FTUS Set 1 60,356 60,356
and PC and to be installed in safe area and having -
Micro controller based operations
Suitable keyboard & LED display for programming & % LEL
RS-232 interface for PC
RS-232 interface for mimic repeater
Relay OP for external alarms
9 Supply and Fitting of Windows Based GMS Sofware customised to the specific Set 1 50,137 50,137
requirements of LPG Plant and Compatible with software of main GMS controller
with provision for system programming and having following features

Page 244 of 502


TENDER NO: HCC/LPG-02/PT-08/2017-18

Suitable for All CH


Plant Mimic Display
Bar Graph Display for % LEL
Tabular Data Presentation
% LEL Trend Display
Peaklog & CH Alarm History
10 Supply of PC and B&W laserjet printer for Gas monitoring system with configuration Set 1 60,165 60,165
as specified in data sheets for instrumentation & gauges in tender.

11 3C x 1.5 SQMM CABLE


Copper Conductor, PVC insulated Armoured Cables of following Size As per IS-1554, M 1,500 115 172,500
3C x 1.5 Sq.mm.
12 GI Perforated Cable Tray Size 100 mm Width and fixing M 80 207 16,560
13 GI Pipe of Size 50 mm Dia M 50 277 13,850
TOTAL FOR SUPPLY PORTION 1,479,048
B. ERECTION PORTION :
1 Erection & installation of sensors mounting accessories sets at proposed location Set 10 1,432 14,320

2 Erection & installation of FLP/weatherproof enclosures for field mounded FTUs No. 2 2,387 4,774
3 Digging trenches for cable lying and back filling, spreading extra soil, levelling etc. M 350 120 42,000

4 Laying of armored cable under ground in trenches or above ground in tray 3C x 1.5 M 1,500 76 114,000
sq.mm.
5 Fixing of GI tray 100 width M 80 138 11,040
6 Laying of GI pipes 50 mm dia. M 50 184 9,200
7 Testing & commissing of system including loop checking, cable testing, calibration etc. LS 1 23,875 23,875

TOTAL FOR ERECTION PORTION 219,209


C. Upgradtion of Plant ILSD after including new mounded storage facility LS 1 477,500
TOTAL : 2,175,757
Composit rate of serviec tax @6.0% 130,546
GRAND TOTAL : 2,306,303

Page 245 of 502


TENDER NO: HCC/LPG-02/PT-08/2017-18

Page 246 of 502


TENDER NO: HCC/LPG-02/PT-08/2017-18

CENGRS GEOTECHNICA PVT. LTD. Job No. 95354 Sheet No. ii

TABLE OF CONTENTS
Sheet No.

1•0 INTRODUCT ION ••..•••••.•••.•.••.••••• e. ~ • • • • • • • • 1


1.1 P~oject Descpiption...................... 1
1.2 Purposes of Study........... ••••••.•••••• 1
2 .0 FIELD INVESTIGATIONS.......................... 2
2.1 Soil Borings............................. 2
2.2 Groundwater
2.3 Dynamic Cone Penetration Tests...........
'..•......... ¥. 3
3 -
3.0 LABORATORY TESTS.. ......•............•........ 3
4.0 GENERAL SITE CONDITIONS ..........•..•.... ··•·· 4
4.1 Geology ·· ········ 4
4.2 Site Stratigraphy .....••.....•.•...... ·•· 4
4. 3 Groundwater ·· '.0.- . . . •... 5
5.0 FOUNDATION ANALYSIS AND RECOMMENDATIONS....... 6
5.1 General ·. 6
5.2 Foundation Type and Depth...... ........••. 6
5.3 Open Foundations .•.•••.••..•••.•••••• •••• 6
5.4 Definition of Net Bearing Pressure....... 8
6.0 FOUNDATION CONSTRUCTION CONSIDERATIONS........ 8
6.1 Excavations ••.•..•••••••••••.••••••••••• · 8
6.2 Foundation Level Ppeparation............. 9
6.3 Chemical Attack •••.....•.....••••..•.•• ·• 9
6.4 Variability in Subsurface Conditions..... 10
7.0 SUMMARY OF PRINCIPAL FINDINGS AND
RECOMMENDATIONS ..•..••...........••..~.
......•.. 11
8 •0 CLOSURE. • • • • • • • . • • • • • • • • • . • • • . . • • • • • .-,:.. • . • • • • . 12

TABLES
Table No.
Soil Profiles ·············· .-.. 1 & 2
Add! tional Laboratory Tet'ftRe suIts •.••.....•.. 3
Engineering Descpiption of Soils ••••.•...•••.. 4
ILLUSTRATIONS Fig. No.

Plan of Field Investigation................... 1


Dynamic Cone Penetration Test................. 2
Summary of Borehole Profile................... 3
Standard Penetration Test..................... 4
Crain Size Analysis •••....••.•..•••...•••...•. 5 to 7
Drained Direct Shear Test •••••....••••.••..•.• 8 & 9

Page 247 of 502


. •••
------------------_.
TENDER NO: HCC/LPG-02/PT-08/2017-18

Isr CfN~S GEOTECHNICA PVT. LTD. Job No.


95334
l Sheet No.
1

1• a INTRODUCTION
~
~ 1.1 Project Description

r Indian Oil Corporation Limited is currently


'I .i n s t a Ll Ln ; 3. LPG Bottling Plant at Bikaner, Rajasthan.

J The si te is off the Bikaner-Suratgarh highway about 10km

l
from Bikaner city. C.R. Engineering Works Ltd. a re
installing a 14m diameter' Horton Sphere at the project
site.

lI 1.2 Purooses of Study'

The o ve r a I I o l..j c c t l v o i: o L LIIi . .s .study '''01't? to


evaluate the s ub s ur ta ce s t r-ut i g r-nph y at the site so us to
"J develop r'ecommendations for design and construction of the
1 foundations for the proposed horton sphere. To accomplish
j these purposes, the s t u dy was conducted in the following
Ii phases :

) (i ) drilling two boreholes to 10m depth or :--efusal,


\
whichever is earlier' to determine tile soil
I conditions at the site as w e Ll as, to obtair: 3 3r;~;125

.for' laboratory testing;

(ii) conducting two dynamic cone penetration tests to a


depth of 10m or refusal, whichever is earlier;

(iii) conducting laboratory tests on selected soil samples


to determine the index and engineering properties of
the soil recovered from the bOr'eholes; and

(iv) performing enl!ineering analysis to d ev e Lo ; founda-


tion design and construction recommendaticns.

A11 t est 10cat ion s ;'1(' e s h 0'." non t:,i g • No.1 and
given to us by the client.

Page 248 of 502


TENDER NO: HCC/LPG-02/PT-08/2017-18

Sheet No.
CENG~S GEOTECHNICA PVT. LTD. Job No.
95334

2.0 FIELD INVESTIGATIONS

2.1 Soil Borings

The borings ve re progressed manually using a shell


and auger to the specified depth or refusal, whichever is
encountered earl Le r , Where' caving of the borehole
occured, casing used to keep the borehole stable. The
work was in general accordance with IS:1892.

d Standard Penetration' tests (SPT) were conducted in


the borehole at 1.5m intervals by connecting a split spoon

-
sampler to IAI rods and driving it by 45cm using a 65 kg
hammer falling freely from a height of 75cms. The test
was conducted in accordance wi th IS: 2131. The number. of

'I blows for each 15cm of penetration was r e•...


c-r ded , The

-j blows required to penetrate the initial 15cm of the split


spoon sampler is ignored due to the possible presence of

.1
~
loose mater-ials or cuttings from the bor-ing operations .•
The cumulative number of blows r¢quired to penetrate the
balance 30cm of the split spoon sampler is termed the
_: SPT value or the 'N' value. The. IN' values are presented
on the soil profiles for each bore~ole.
1

-I Disturbed samples were coLlected


spoon sampl e r after conducti ng SPT.
from the split
The sampl es were

-I preserved in transparent polythene bags. Undisturbed

-.1
samples were collected by attaching a 75cm diameter thin
walled 'Shelby' tubes and dr-iving the sampler using a 65
kg hammer in accordance wi th IS: 2132. The tubes were
sealed wi th wax at both '..:;ds. All samples were

.1 transported
examination
to our
and testing.
Delhi laboratory for further

l--------------------------------------~ Page 249 of 502


TENDER NO: HCC/LPG-02/PT-08/2017-18

IS : 1498 -1970

!cLAY ~ SILT
FINE
SANO
I MEDIUM IcoARSE
~~o\itJ
90
~t/
~
L,..-- •.... -~-.. ~

V
I-
:r:
80
V V- i••••~.
-,V I.---
I
V ~-
~
~70 -- I 1/ , v .1 t '" ~"I

I I I ,

~~
~V L" ~IT,
~ 60
a: I.•••• ~
n,' V
I I,
~ 50 I I
t....
j
~V v I
40
I-
z V [j' ii-I'
I
I
"
I .
w I ;
u 30
./ v
a: I I 'i I
I
\oJ
o, 20 I •...
i

10
i"""'"' - - ..•.~~
./ ~
,Y

I .-0""'" ..• ;:1.-'


1 •••

001 0·, '·0 10

I PieoRE n.:'~,..n'PTION
PARTICLE

GRAVE SAND
SIZE, mm

~L T
.'

CL AY D60 D,O Cu
I
. . ~f: ~~ ~ l' Z Z
~--~---~----~--------------+-~--~~~~~~--~~----~~
1o o
0.00 FINE SANO(SP_ S ••••
) 95 5 0.16 0.09 1.78

FINE SAND WIIH


1 1.50 3 89 8 0 0.18 0.089 2.02
TRACE S OF G RA \IEU~ )

SILTY FINE SAND WT1'H


i 2.25 0.043 8.60

.-...
GPAVEL (S ••••) 20 62 18 0 0.37
~-.---
SANDY SILT WITH
1 4.50 GRAVEL (twlL) 9 38 41 12 0.18

..
.

GAA1N SiZE ANALYSIS FIG No. 5


IOCL HORTOK SPHERES AT BIKANER. t'!l.
-JC6 No. 95334
PROJECT:
'..
." SHEET No.

Page 250 of 502

t.~t
TENDER NO: HCC/LPG-02/PT-08/2017-18

,~. '~("JU 1<)70

!cLAY SILT
I SAND
~~--J
100
FINE
I MEDIUM !COARSE

. V
90 / ~ .•.• ""'"
....•... ~
~ 80 ~~ 10- l-
X ~ 'J -

o ./" :,.....
w
~ 70
. I~
I}
~ 60 - I
liJ
z 50
W
j I
I,j,.
J I
~ 40
Z I
uJ ·1,
U 30 ,
a:
IoU
o..
20
i /i t-

. r7 I
10
~
1/y
'1,,'
r... J,..ooll
.j I
000 001 0·1 10 10
PARTICLE. SIZE, mm

L)~· ~BORE ~~
!-OLE m
C£ SCRIP T ION I~E4S~
1 z ! Z
SlLT
i'
, CLAY
I ~
0
60
D.,...
IV ..
COo
", I

- 2 10.00
flNf SAND (SP r
0 97 03 0 ~.165 0.099 1.67
---- 2 1.50 FI HE SAND (SP 05"')
8 82 !O 0 ,.
~.21 10.075 2.80
Sil TV FINE SAND WITH
-~-.- 2 2.25 GRAVEL 15M) 18 68 14 0 p.20 10.064 ~.13

..
.
G~ 5aE ANALVSIS
.. 6
FIG NO.

PROJECT: IOCL BORTOW SPBERBS A~ BlKABER. JOe NO. 95334


•.
.
I SHEET No.

Page 251 of 502


TENDER NO: HCC/LPG-02/PT-08/2017-18

IS . ;498 -1970

SAND
1r.D&x.1
CLAY SIL T

.I
FINE MEDIUM fcoAASE

! I ' II II i , I : 1
, I I.
I~
90 ..•
,

~ 80
V
~
I! i<"""
~

/
~ //
UJ
3'70
I / ' ,

~ !

/ ,..~'
lii 60 - I ,,/ -' " I
-.: V I I '
~ 50
/ .~i-'
~ ;
I / .I. 111
I- 40 ~.1
z
~ 30
J i/
, II
I
I'! I,
C!
IfJ
(~,20 _- - _ ..
'-
- I-
I
/ ... -. -
I
----- I ._.,-- >--- ---

- ..•.
•.... I«- / .. -.-- ..
I
"

--
,....- ~ ••.. ,....1-'
~ 11
I-"

j
i ! I
OCQI 001 10 I()
PARTICLE SIZE, mm
"

. -,
#\BOR£
rO...E ~SCR1PTION
GAA.\/E
4
SAND
Z
SILT
Z
CLAY
" 7.
\' . 0
60
010 CI..I

-I 2 3.00
SANOY SILT WITH
GRAVEL (S~) 8 35 44 13 0.088
SANDY SILT WITH
---- 2 5.00 GRAVel (S~) 15 35 41 9 0.19 0.032 59.38

• t',

GRAIN SlZE ANALYSIS .' FIG NO. 7

r t----------~~~
PRO.JEeT' JOCI. IfOR'l'ON SPHERES
---.
-..-.--
....
AT n I ~ANER. JOB No. 95334
-------t-----.--..~--_t
5HEET No.

I
Page 252 of 502
-----------_ TENDER NO: HCC/LPG-02/PT-08/2017-18
.. _._---

§
5 ._

I. aNGRS GEOTE01NICA PVT. LTD. Job No. 95334 Fig. No. 8

I t------L...------------

I-
BOREHOLE NO : 1
I OEPT"
IIUL~ oe-tlsny
: 2.25
: 1.84

,mice
DRY OI[NSITY : 1.67 ,./ee

I MOISTURE CONTENT
TYPE CW SAMPLE
: Satut.te4t

; Ae","'''' -.
_ SILTY FINE SAND
TYPE" SOIL

l
WITH GRAVEL

,
po
2. ..,
I C ; 0 kg/em
2

-
"E2. 0
tJ: 35"

-
~
II)
11).
L.I.I •.
a:
5
I
II i

/.
.> I
•••
II)

~
V
-:
V
o. 5
V ';

-:
..
o 0.5 1.0 1.5
".•
2.0 .2~5 3.0 3.5
NORMAL STRESS (kg/em! )
,- ,

...'
,

'.
DAAIN£D DIRECT SHEAR TEST'
I 0 CL H 0 r ~0 n 5 ph ere at 8 ik a n e r
I,

- , Page 253 of 502


, TENDER NO: HCC/LPG-02/PT-08/2017-18

,
•t;
M
I '

~--~~------~~----------
BOA£HOl~ 2 NO
DEPTH 2.25
BULK DEMSIIY i ou
DRY D~N5ITY 1. &1.
• I
MOISTURE CONTENT., ': ~tura'CII
~ <

TY~ Of' SANPlE ': R.",ouldM


f' SILTY FINE SAND
TYPE 0# SOil : WITH GRAVEL

e:

I
2.
..
J '\
~~
~
c: 0 kg/cm
2 "r ,

I
-
~
0
~: JJO
':

-:
i

5
'1
"::d -:

V
V i

o. 5
V
/ -- ~.---
i
V
0 0.5 1.0 1.5 2.0 2.5
I
3.0 3.5
I

NORMAL ~STRESS ( kgj:cmJ )


..
~
~..
' ..

I
DRAINED DIRECT SHEAR TEST'
JOel Horton Sphere at Bikaner I
\.

1
Page 254 of 502

-------------------------------~~---~--~'~~,.--------------------
-.- ..- .-.. ---
TENDER NO: HCC/LPG-02/PT-08/2017-18

CENGRS GEOTE01NICA PVT. LTD. Job No.


95334
Sheet No.
12

8.0 CLOSURE

. We appreciate the opportunity to perform this


investigation for you and have pleasure in submittin~ this
report. Please contact us when we can be of further
serv Lee to y ou ,

for CENGRS GEOTECHNICA PRIVATE LIMITED.


.. f? _ . 'Co. _1 ~
K.O-<-~- , •......•
~~
L _,
~\
• -.
L~
• 0
~'-<..'--I
In
--:.

(RAVI SUNDARAM) (SANJAY GUPTA)


DIRECTOR~ MANAGING DIRECTOR

mIl

'..

i.-

.; .

. . '

,.

Page 255 of 502


__•• -- a' --II

l
TENDER NO: HCC/LPG-02/PT-08/2017-18 .-.... l<,~d J~'"'
____-,,-.....
.........•
~ ~ ..-~---.- . -.-~-~
-- --
v 16cL Horton Sphere B.H ,No.1 Tabl. No. 1
PH t : a t B i k a ne r •
~---- -
SOIL PROFII.E Cool(1inales I Terlflil1l1lionDt'plh Waler TeW. Job No. 95334
-95, E-3l5.5 5.17m Not met.
I ------ -- - ------ ------- .--_._- _ .. ----- -
u
C
C j 0
:::
--,~-----I --I- Grain Size Anlll~sis _--'=..i!n~

,.., .,
__ ~
••
·u
c (.)
,0
.,e' 01
Triak4'

~;
T.!:S_t__
,I
C
.2
co
-
l
s:
!
c
C. SOIL DESCRIPTIGN e.-:-
4>
>
'~'
< v e
I.
I
I ~ ~
,0

u
-;:
0-

50
'"
';iE ;c
.. -
-cu
.~ ~t"'I
.s ~ E u"::
E ,
~ °iiic
•...-
-Ceo
-",u
:;-
z
--.,
e
C i
E

II)
§round Elevation : _226.~_J
~
~
"tI
;
Vl
e >,
~
II) L
~
U
>- :>
a
:J
•••
IQ
ii: •
z
- c
00
~u
I
cw--
0 •• 01
UCL:w:
:31
:..: i Ollil-
c-o
011(._c·-
.:

0.0
I

i OSl Medium dense to' dense light I I I i I


I
I
I
1.C brown calcareous fine sand 0 95 5 I 0
(SP-SM) I I i
I
,
medium dense, to 1.Om
35 \1.52 SPTI - dense, below l~Om I 89 8 o I I i
1. 95 -
-
weakly cemented, below 1.5ml
with traces of gravel, 1.0
3
I I
to 2.0m
350
I

- silty fine sand with gravell 20 o 1. 84 110.2 0.5,1.0 ! 0


2.25 uoSl 62 18
:2.5~ (SM), below 2.0m (3.0m) 1.5 (OS) i
en SPT2 I I
42 \3 .'~ Dense to very ~?nse light 28.3 19.5
!
3.45 brown calcareous sandy silt
I
with calcareous nodules low I
plastic, weakly cemented(ML) ,

SO/ 4.52 - dense, to 4.0m


C?T3 9 38 41 12 27.4 19.1
2cm 4. 73 ~- - very dense, below 4.0m ... ,- ,I
25/ 5.00 c::pT4 28.5 19.7
2cm
.
5 ~1 -/ ~
(5. 7m
I

I -
Refusal to auger penetrati n.
I
!
oS 'Drai~d Di ~ect hear Test.
, ,
i ,

I! i
I
j
I
: ..
I I
i \ .
I
j I
I !
d
Page 256 of 502
IoeL Horton Sphere
-
p- 'i.ct : ' B. H. No. 1 r.bl. No.2
1 at Blkaner.
-
J T,,~i""ion0••"
- -,
.'-I'''
~r SOIL PROFILE
TENDER NO: HCC/LPG-02/PT-08/2017-18
-;,•• ,d'n.... Wlter rlbl. JJb No. 9533"
~ N-97, E-309. 5.20m. Not met.
- Grain Sizl Anll)'sis __ limit. > TriL'l',J T.!!L-
l.'! - ,..,

.'•... .E
·u .c..
I
II
Ii e
. I
! ,. c U
c. '. , 0
...•
.- . .~ ~,...
C>
~

HI
;;: '
e
..-05
II·'
•.•.. ,

,.. e '" '0


~
>,

e .s ;: E•... u..!:!
ii s: SOIL DES'.:RIPTIJN III
'
v'
0

c' ••
~ '0 ,~
50 -"' • ~
.., ,2
>
Z
. E.
0
III
E

to . 22·6.5m o -
>

"0
C
•••
tn to
I
i
I
U
>
.s ::J
,g-
..J

~
•••
:F.u
;
Z
Ce>-
o ~ 01
ua..~
01
~ '0 _u
c:
~ £.E
Ground Elevation i .
-- I I
0.00 Medium dense light gray I
1.00
Dsl
calcareous fine sand (SP)
0 97 3 ;
0
I I I I
Om) n. ! I

I
I I I
I
1. 50 Dense light brown calcareous a
31 SPTl 8 82 10 1
1. 95 fine sand with gravel, weakl I
I
cemented (SP-SM) 0
- silty fine sand (SM) , below - 33
2.25 UDSI 18 68 14 0 11. ec i 9. 7 0.5,LO ,

2.55 2.0m . 1.5(OS)


(.3. Om) ! I
i
I

I
3.00 Dense to very dense light 8 35 44 i 13 30.2121. 7 ! !
37 SPT2 I
, I
3.4S b r own ce Lc a ro o us sandy silt
I I I ,
II
with calcareous nodules low
plas tic, weakly cemented (ML
I
I I ;

I ! I,
I 40/
4.50 SP!3I-
- dense, to 4.0m
very dense, below 4. Om i 29.5 20.7 I
4..
4.69 I
i
4cm

.•..
~
50/
5.0..0
,5.,20
SPT, :
I

"

'
•.

," 15 35 41 '
, 9
i
28.8 19.8 I i
;
5crn ;". .
.,' I

I - (5.2rn) i
Refusal to auger penetration. I
DS . oraJed 0 rect Shea) Test,

I \
I j
I
I

I
I

I I
I I -

Page 257 of 502


TENDER NO: HCC/LPG-02/PT-08/2017-18

.~
CENGRS GEOTECHNICA PVT. LTD. Job No. 95334 Table No. J

--
f

.
,.-

Borehole Depth, Specific Sulphate Chloride pH carbonate . -


No. m Gravity Content% Content% Value Content%
••
1 1.50 19.0
I 23.5
I
2.25 2.67 0.216 0.080 8.8
3.00 30.0
4.50 0.257 0.100 9.0 35.0

1.50 2.68 0.185 0.070 8.6 22.5


2
0.206 0.090 8.5 27.5
3.00
4.50
,

_. J

ADDITIC&L .I.l\fOWl'ORY TEST RESULTS.


PROJECT : IOCL HORTON SPHERE AT BIKANER

:t.,

Page 258 of 502


TENDER NO: HCC/LPG-02/PT-08/2017-18

~ i
~~ ~ CENGRS GEOTECHNICA PVT. LTD. Job He: 95334 Tablc He: I,

"7

I ,
CONSISTENCY OF COHESIVE SOILS BASED ON UNDRAINED
SHEAR STRENGTH TESTS
CONSISTENGY UNDRAINED SHEAR STRENGTH
KG/CM2
Very Soft Less than 0.1
Soft 0.1 to 0.L5
Firm/Medium o • 25 to O. 5 •.'!'
Stiff 0.5 to 1.0 ..
Very'·Stiff 1.0 to 2.0
Hard > 2.0

PLASTICITY OF CLAY EXPANSIVENESS OF CLAY


PLASTICITY LIQUID LIMIT DEGREE OF EXPAN- DIFFERENTIAL
SIVENESS FHr.;C; SWELL,"
Lo" Plastic Less than 35
Lov Less than 20
Medium Plastic 35 to 50
Moderate 20 to 25
High Plastic > 50
High 35 to 50
Very high > 50

-PfII- ••. .,.,..-- . _. ""

DENSITY .CONDITION OF GRANULAR SOILS BASED ON N-VALUE


DENSITY DESCRIPTOR SPT (N) VALUE
Very Loose o to 4
Loose 5 to j10
Medium Dense 11 to 30
Dense 31 to 50
Very Dense > 50 t
'f

ENGINEERING DESCRIPTION OF SOILS

Page 259 of 502 s.


r
..•..., .... :
TENDER NO: HCC/LPG-02/PT-08/2017-18

:~I ------.. 'O~H~~L:~=-\:=~


I ----.-.---- !
CENG~S GEOTECHNICA PVT. LTD. lob No. 95334 "" .. _ .....

\l:.-.-.-.~.
I ~.
I (
I I
I L. C. ~~=======::::

I
I
EXISTING WALL
---',
I
I
-. I
I
I
I 5 P HERE
I
I '0_ 60 M BHI "
60 30 M j
!
I COLD
o 5
REPAIR:»
• I
I I
SHED

I I
SYMBOL o ESCRI PT ION
I •
6
BO REH OLE
OYNAIo4IC CON f PENETR
ATION TEST

I PLAN OF FIELD INVESTIGATIO N


10CL HORTON 5 P HE RE AT BIKANER
I Page 260 of 502
I,Om 0
TENDER NO: HCC/LPG-02/PT-08/2017-18
..
95334 Fig. No. 2
'~~h~ CENGRS GEOTECHNICA PVT. LTD. Job No.

NUMBER OF '8 LOWS PEA 30 em PENETRATION


o 10 20 30 40 50 60 70 80

~~
,
1 '- - --- --- -- '- -- I

i
I

I
2
I ~
,

'-
~ ....••.....

..•')
J
~ ,
....
,~
~ . .I

4 - - --.
'-r~~--------~
I • r--...
,
I

E
r--;
."

I
~

. '"

x
~ I
~ 6

'c"
~
7 .
-1
8 .l•••;:...
.~)

. ~.
.

'

-;

i
e~::
.... ;.

9
.:

..•~',.
~" LEGEND
SYMOOL TEST NO
DCPT 1
10 ----- DCPT 2

DYNAMIC CONE pENETRATION TEST r


loel Horton Sphere at B)kanef"
"'
_____
------------J Page 261 of 502
"
---_ _-- ..
... .... ' ---_.-.•_------ ------._---_._--

TENDER NO: HCC/LPG-02/PT-08/2017-18

-<&> I aNG~S GEOTE01NICA PVT. LT_D


__..L-~_~,._,N_O,_9_5
_33_4~F_il,_N_O, __ 3~

BH.l BH 2
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5012 em 40/4em

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-
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Q
Sandy Silt

,.'::.~.~ ').'.Y:' S i ltV fin e sand


B "',.'.,:i. :.::~ & Fine Sand

.' .

.

~.

SUMMARY OF BOREHOLE PROFILE


I 0 CC H 0 r to n 5 p h e nz at B i k a ner
...
Page 262 of 502
II TENDER NO: HCC/LPG-02/PT-08/2017-18

~ CENGRS GfOTfG1NICA PVT. LTD. Job No. 95334 F;a· No.

CORRECTED 'N' VALUE


!
10 20 30 40 50 60 70
o
c,

2
,
I

3
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,
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'~ -.. ....
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LEGENG
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JO ---- ., -_BH - 2

STANDARD PENETRATION TEST


loe l Horton Sphe re at B ik a n e r
Page 263 of 502
-.-~
:...:~~
..•...
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CfNGRS GEOTECHNICA PVT. LTD. lob No. 95334 \ Sheet No. 3


_________________________ J

2.2 Groundwater

Groundwater level was measured in the o o r-eho Le 24


hours after d r i 11 ing and sampl ing was comp 1eted. The
measured water levels are recorded on the individual soil
profiles.

2.3 Dynamic Cone Penetration Tests

The dy n ami c cone p e ne t r a tion t e s ts wer~ conducted


using a 50mm diameter cone in general accordance v i th
IS:4968 Part-I. The cone is attached to 'A' rods and
dri ven by means of 65 kg hammer fall i ng freely from a
he ight of 75cm. The number of blows r e qu i red fQ,!, e a ch
30cm penetration of the cone is recorded. In order .t o
limit the friction between the rods and the soil, the rods
are rotated after every 1 to -1.5m of cone penetration.
Resul ts are presented as blows for 30cr:; versus depth on
) Fig. No.2.
i

lj . 3.0 LAHOHATOHY TESTS

laboratory testing programme was aimed at


The

l
verifying the field classificat~on and developing
parameters for engineering analysis. All testing was
,'r- fo r med in accordance wi th the Current applicable IS
t

specifications. The following tests ve r e conducted on


selected soil samples recovered fro~ the boreholes -

i) Bulk density and natural mois~~r-e content;


ii) Grain size analysis including - sieve analysis and
hydrometer tests;
iii) Liquid and Plastic limit;
iv) Specific Gravity;

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I
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~--------~-----------------------------~----------~----
~

~4P CENGRS GEOTECHNICA PVT. LTD. Job No. 95334


Sheet No.
4

v) Drained direct shear test;


vi) Chemical analysis of soil-water extract to determine
sulphate, chlorides and pH value; and
vI i ) Chemical analysis of soil to determine carbonate
content (calcium carbonate).

All test results are presented either on the tables


of soil profiles or in the illustrations section of this
report.

4.0 GENERAL SITE CONDITIONS

4.1 Geology

Deposi ts of th'e Terti ary (Eocene) Sy stern(1) occur in


connection with the Jurassic and Cretaceous Ln lLners of
Bikaner, Jodhpur and Jaisalmer regions in the desert tract
of Rajasthan, we::~ of the Aravalis. These d epo s f t s now
lie underneath the sands of the Thar desert in most areas
and are exposed only III some patches. Nummul itic
limestone, a fossilified formation is underlain by shale
beds and seams of bituminous coal and lignite. Gypsum is
interbeded wi th these deposi t s , Some beds of y elLov and
brown earthy shale belonging to this series are quarried
fdr use as fuller's earth. The Rajasthan Tertiaries were
laid down in a northward extension of the Kutch Eocene
sea, which was probably a branch of the main Sindh Gulf.

4.2 Site Str~tigr~phy

Based on the resultG of our investigation, the


deposits at site to the depths investigated may be divided

(1) v/adia, D.N. (197<), of India", Tata l-lc Gr av


"r-polo[,",Y
Hill Publishing Co. [.tel., New Delhi, 20urth Editions.

'.
Page 265 of 502
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$-- --~"~.w.------------~

»:
"!Y
CENGRS GEOTECHNICA PVT. LTD. ;)1)5541
I 5
\-_ .•....

into two generalized strata. The surficial soils are


aeolian sands underlain by calcareous sandy silt.
Detal'led descriptions of the materials encountered at the
borehole locations are given on the individual soil
profi 1es on Tabl es 1 and 2. Engineering terms used for-
soil classification are explained on Table 4. Fig.3
presents a pictorial ~ummary of borehole profiles.
. . .•...
The surficial soils at site consist of calcareous
fine sand and sil ty s a nd , it extends to about 3m depth
below the ground surface. These sands are probably a
Pliestocene to Holocene deposi t of aeolian origin. The
sand is calcareous and contains about 19 to 23 percent
calcium carbonate. Carbonate cementation is apparent in
the sand, however, it is fr-iable and may be weakly to
very weakly cemented. SPT values in the sand r-ange from
31 to 35.

The under-lying sandy silt· below 3m depth is a weakly


cemented calcareous d~ricrust(2). The 's o i Is contain about 27
~
to 35 Pi" ,ent calcium carbonate. The sandy silt exhibits
J
j, low plasticity and has a liquid limit of 27 to 30 and a
I

i plastic limit of 19 to 20. S?T values ~ange [~lom 37 to


i

42 to about 4m depth below which SPT values exceed 50


indicating refusal strata. The borehol~s were ter-minated
on this refusal strata at about 5.2m dlpth.

4.3 Groundwater

Based on the two borehole drilled, groundwater was


not encountered to the final eXPIOre~j,ePth of 5.2m at the
.•.~

(2) Hardingham,A.H. (1994), "Development of an Engineering


description of cemented Arid Soils and Calcareous duri-
crusts",Englneering Characteristics of Arid Soils, Fookes
and Parry, eds, Balkema, Rotterdam, Proc; First Inter-
national Symposium on Engineering Char~cteristics of Arid
SOils, 1993, London.

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~ I CEN~S GEOTECHNICAPVT. l TO. Job No.


95334
Sheet No.
6

time of field investigation. We expect that groundwater


may be fairly deep.

5.0 FOUNDATION ANALYSIS AND RECOMMENDATIONS

5.1 General

A suitable foundation for any structure should have


an adequate safety .fa c t or against exceeding the bearing
capacity of supporting soils. Also the vertical movements
due to compression of the soils should be within tolerable
limi ts for the structure. We consider the foundation
designed in accordance with the recommendations herein all
satisfy these criteria.

5.2 Foundation Type and Depth

In general, our investigation reveals that t he soils


at 31 t e are in a medium-dense state. Open sp read
foundations and strip footings are feasible foundation
schemes. We recommend a minimum foundation embed~ent·
depth at 1.5m below the existing ground surface.
Re~ommendations are given herein for foundations at 1.5m
depth and 3.0m depth.

5.3 Open Foundations

Bearing capaci ty analysis for' open foundations has


been perform~d i..
general accordance wi th IS 6403-1ge1.
For foundations at 1. 5m depth, a ·tohesion intercept, 'c'
of zero and an angle of internal frictionof 30 degrees has
been used in the analysis. The ¢ value has been reduced
to account- for the carbonate nature of the soil. For
foundations bearing on the calcareous sandy silt at 3.0m
depth, analysis has been done, treating it as a cohesive
:~011 w I Lh ;..1 c 0 h f.!:"; ion 1n tee ce p t 0 f 2 kg /c III ~ • A 1 t hou t:. h
.,
Fe

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·....<i9-} QNGRS GEOTECHNICA PVT. LTD. Job No.953~1 " Sheet No.7

gr oundva tel' was not encountered to 5. 2m depth, a water


table correction factor of 0.8 has been applied to cater
for potential for saturation of soils and consequent
reduction in shear s t.re ng t.h , A safety factor of 2.5 has
been applied on the computed va l ue s of u l timate bearing
capacity.

Settlement anaiysis is based on N val ues "and has


.. ,."
been computed in accordance wi th IS: 8009 Pact-I. The
design N value is taken as the weighted average of the
corrected N-values to depth equal to "1.0B" below the
foundation. A tolerable total settlement of 50mm has been
considered in our analysis. The analysis indicates that
[;fd;t:lf:ment is not likely to be Cl governing factor.

We recommend that open spread foundations and strip


footingc 1 to 3m wide, bearing at 1.5m be designed for a
net a Ll cwa t.Le bearing pr e s s u r-e of l';'l'/IlI;!. 1.',)lllhlutil)I1:3

Lar ge r to 3m may be designed for a net;,:"allowable bearing


fJ r e : .:;!j r (: (J f 1 H T / I!I? •

For foundations at 3.0m depth, we recommend that


open -sp r e ad footings not exceeding 3m width be designed
for a net allowable bearing pr e s s ur e of 25T/mz. Larger foun-
da t i ors may be designed for a net bearing pressure of m/m2•

The above recommended values of net allowable


." ':"flg pressure include a bearing capac! ty safety factor
of 2.5. Total settlement of foundations designed for the
above recommended values of net bearing pressure is less
~
than 50mm, and is expected to be onv-t he order of 20 to
35u;,,,.

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CfNGRS GEOTECHNICA PVT. LTD.

5.4 Definition of Net Bearing Pressure

~or the purposes of this report, the net allowable


bearing pressure should be calculated as the difference
between total load on the foundation and the weight of the
soil overlying the foundation. The following equation may
be used -

Where:

qnet = net allowable bearing pressure

1.1 • :l 11pe r 1/11P 0 l.l tJ t..1 l.l t u L 1 c 1 0 u dOli t U u II d u L 1 u II


B

Wf = weight of foundation

W ~ weight of soil oveplying foundation


B

Af = area of foundation

Sv = overburden pressure at foundation level prior to


excavation for foundation construction.

6.0 FOUNDATION CONSTRUCTION CONSIDERATIONS


.. - . __ .

6.1 Excavations

Temporary open cut excavations'through the soil to


about 1.5 to 2.5m depth may be performed using side slopes
of 1-vertlcal on 0.1 to 0.3-horizontal. During dry season
with no surficial flow of water, even steeper slopes may
be feasible In case excessive sloughing or caving
occurs, the slopes may be fl attened further to ensure
stability.

I,~------------------------~
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»:
"':Y 9

6.2 Foundation Level Preparation

The exposed foundation bearing surface for open


foundations should be watered and compacted properly using
1ight manual ramme rs , The surface should then be
protected from disturbances due to construction activities
so that the foundations may bear on the natual
undisturbed ground. For ease of construction, we
recommend the placement of a 75 to 100mm thick "blinding
layer" of lean concrete to facilitate placement of
reinforcing steel and to protect the soils from
disturbance.

6.3 Chemical Attack

Chemical test results on soil and groundwater


samples are presented on Table 3. The results indicate
that the soils contain about 0.19 to 0.26 percent
sulphates and about 0.07 to 0.10 percent ·chlorides.
Groundwater was not encountered to the final investigated
de p t h o r ::..
2 rn• 'l'i 1(: ~ II '/ a I ue s 0 f ~0 11 r u nb C s b to? t •.•.
l! 81\ ~3.5
and 9.0 indicating somewhat alkaline condition.

18:456-1978 recommends that Rrecautions should be


taken against chemical degradation- of concrete if the
sulphates content of the sol 1 exceeds 0.2 percent or if
the groundwater contains more than 300 mg per 1itre of .
sulphates. Comparing the test. resu Its wi th these
specified limits, the sulphate dontent of the soils
.e
exceeds the specified limit. Also; the chloride content
of the soil is about 0.1% Lnd Lcat Lrig a mild to moderate
corrosion potential.
,. "':

Therefore, the soils at the site may be treated as


slightly aggressi ve. Tne re is a moderate potential for
chemical d~gradat0n of concret~. We recommend the

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95334 Sheet No. 10


CENGRS GEOTECHNICA PVT. LTD. Job No.

following measures as a good practice to limit the


~otential for chemical attack :

(1 ) For shallow foundations, a •.minimum cement content of


330 kg/m3 should be used. 'Ordinary Portland cement
may be used for concrete.

(2) Water-cement ratio in foundation concrete should not


exceed 0.50. Admixture may,be used, if r-e
qui red,to
improve work,ability.

(3) A clear concrete cover of at. least 50mm should be


provided for all foundations.' It should be ensured
that no reinforcement bar is either exposed or has
inadequate cover.

(4) Foundation concrete should be densified adequately


using a vibrator so as to form a dense impervious
mass. Adequate quality control should be exercised
so as to avo i d honey ccmb i nLng or 0the!' d~fectsl
flaws in concrete.

(5) The pee layer (lean concrete) below foundation


should be at least 75mm thick.

(6) The mixing water and curing water for foundation


concrete should be t est'ed and suitable water
conforming to IS:456 should be used for concreting
and curing.

6.4 Variability in Subsurface Conditions

Subsurface condi tions encountered during construc-


,:..
tion may vary somewhat from the;~conditions encountered
during our site investigation.:. In case significant
variations are encountdred during construction, we request
to be notified so that our engineers may review the
recommendations in this report in light of these
variations.

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___
l CENG~S GEOTEOiNICA PVT. LTD.j Job N'95334
L
I Sheet No. 11

_
SUMMARY OF PRINCIPAL FINDINGS AND RECOMMENDATIONS

,/ " Cengrs Geotechnica Private Limited conducted a


geotechnical investigation for a proposed Horton Sphere at
rOeL's LPG Bottling Plant at Bikaner. The scope of work
included two boreholes and two dynamic cone penetration
tests.

Our investiga~ion revealed that ~he surficial soils


at the site are a dense compact aeolian calcareous sand
formation that extends to about 3m depth. The underlying
depositis a calcareous weakly cemented sandy sil t stratum
that extends to the final investigated depth of 5.2m.
Groundwater ws not encountered at the borehole locations
to the depths investigated.

We recommend the following bearing pressure for open


foundations :

At 1.5m depth 15T/m2 for 1 to 3m wide foundation

18T/m2 for foundation larger than


3m

_At 3m depth 25T/m2 for 1 to 3m wide foundation

30T/m2 for foundation larger than


3m.

The chemical analysis of ;.;oils'-indicates over 0.2


percent sulphates and pH value of more-than 8.5. Adequate
precautions as recommended in this report should be taken in
order to limit the potential for corrosion of foundHtion
concrete and reinforcing steel bars. I-

, Page 272 of 502

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Details of drawing for Vessel Fabrication of Mounded LPG Storage Vessels

1. All dimensions are in mm unless otherwise specified.


2. All flange bolt holes to straddle main center lines of equipment. Except the bolt
hole orientation shall be checked with the instrument manufacturer of the
gauge (LG1).
3. All pressure bearing butt welds shall be full penetration, double welded joints.
Nozzles, man ways & domes shall be attached to the vessel with full penetration
weld.
4. Unless otherwise specified nozzle flanges shall conform to ASME B16.5 standard.
5. I/D of weld neck flanges shall match with corresponding I/D of nozzle pipes.
6. The gasket seating surface of all man way/ nozzle flanges shall have 125 RMS
finish.
7. Vessel shall have a slope of 1:200 between the tan lines towards outlet as shown.
However man way & nozzle flange facings shall be parallel to horizontal except
flange face of nozzle marked ‘F/P’ & settling bench mark, which shall be
perpendicular to the horizontal.
8. Projection of nozzles on dome shall be measured from tan line of dome to gasket
seating face of flange. For man way the projection shall be measured from
vessel O/D to gasket seating face of flange.
9. All nozzles of size 50NB & below shall be provided with 2 nos. 40x6 THK stiffeners.
10. Man ways, domes & nozzle ‘F/P’ shall be provided with reinforcing pads as per
fabrication code. Each reinforcing pad shall have 1 no. 1/8” NPT T/T hole, pads
shall be pneumatically tested at 1.05 kg/cm2 (g) & checked with soap solution.
T/T holes shall not be plugged & shall be filled with hard grease only.
11. All sharp corners shall be rounded off to min. 3 mm radius.
12. Plates having thickness of 20 mm & above shall be examined ultrasonically as
per SA: 578 level 1.
13. Circumferential & long weld shall clear all nozzles. In case of reinforcing pad
overlapping the seams, the seams shall ground flush, D.P. tested & radiographed
before welding reinforcing pad.
14. FW are indicative proposed in-site field weld. Site joints will be decided as per site
conditions.
15. Heads shall be hemispherical type with crown & petal construction. The petals &
crown plates shall be cold pressed & subsequently normalized only if significant
changes in impact properties are observed after forming.
16. All nozzles/ domes/ man ways with or without reinforcing pad lifting lugs, name
plate bracket etc.
Shall be fabricated & welded before post weld heat treatment of each section
of vessel.
17. Post weld heat treatment cycle shall be as under:
A) Holding temperature range: 6000C +/-200C
B) Holding time: 60 minutes
C) Rate of heating above temperature of 3000C: 900C per hour +/-100C max.
D) Rate of cooling up to temperature of 3000C: 900C per hour +/-100max.

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E) Cooling below temperature of 3000C in still air.


18. Prior to hydro test, all weld splatter, weld studs, scale, dirt etc. shall be removed
from the vessel. The vessel is to be supported while hydro testing on sand bed,
which is to be laid & compacted up to a level of 1200 taken from the center of
vessel to the edge of vessel.
19. 100% Radiography to be done for all weld joints. After fabrication/ welding, NDT
& PWHT, hydro testing shall be conducted at a pressure mentioned in design
data. The temperature of testing medium (i.e. water) shall not be less than 150C.
20. Surface preparation & protective coating shall be as per specifications of order/
approved procedure.
21. Ovality of shell shall not exceed 0.5% of radius. (Refer note under clause 3.6.2 of
design code) i.e. the inside diameter measured from the true center shall be
maximum 6030 mm and minimum 5970 mm.
22. B1 to B4 settling bench marks should be properly painted as per specification on
vessel.
23. The sleeve for domes shall be made in two halves cylindrical to enable
installation & easy removal for inspection.
24. The PH of fresh water used for hydro test shall be between 6 & 7. The vessel shall
be completely drained, cleaned & dried with hot air.
25. During hydro test, settlement monitoring of equipment supported on its
foundation should be performed. The settlement should be monitored at 0, 25,
50, 75 & 100% filling & after 48 hours with the vessel completely filled. The
settlement rate during this testing period must diminish with time, otherwise the
vessel must be partly emptied & corrective action on the foundation shall be
taken.
26. Instruments given in tender shall be mounted on specified nozzles as per
manufacturer’s standards.
27. All exposed surfaces of vessel/ dome/ nozzle shall be provided with fire proof
material approved by TPIA/ IOC.
28. All pressure part & directly welded attachment materials shall be impact tested
as per code (PD 5500) & shall met the average values as per table 0.2
29. For production test coupon requirement refer tender specification.
30. Dome head shall be normalized after forming.
31. The differential settlement due to longitudinal bending at bullet shall not exceed
50 mm measured between central and end bench marks.

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DRAWINGS, SOIL REPORT, DETAIL OF WORKS & ITEM RATES FOR THE
CONSTRUCTION OF MOUNDED VESSELS AT UNA LPG BP

Note:
Drawings attached with the tender document are for reference purpose only. Tenderers are advised to
quote by rechecking the quantum of work.

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Estimate for construction of 2 x 600 MT capacity Mounded Type Pressure Vessels at LPG
Bottling Plant Project UNA (HP)

SL PART A - Fabrication, erection and testing of 2 x 600 MT Qty Unit Rate in Rs Amount in Rs
No. Mounded type pressure vessels for storage of LPG
Earth work in excavation by mechanical means
(Hydraulic excavator) / manual means over areas of all kind of
soil (average depth 3 M for ground improvement ) including
1 7,211 m3 183.00 1,319,613.00
disposal of excavated earth within and outside site to
unobjectionable place, disposed earth to be levelled and neatly
dressed.
Earth work in excavation by mechanical means
(Hydraulic excavator) / manual means over areas of all kind of
soil (average excavation 3 M excavation) on account of
2 1,380 m3 183.00 252,540.00
Retaining Wall) including disposal of excavated earth within and
outside site to unobjectionable place, disposed earth to be
levelled and neatly dressed.
Supply and filling with 75mm thick murrum/gravel in layers not
exceeding 20cm in depth, each deposited layer to be compacted
3 7,211 m3 867.00 6,251,937.00
by ramming,watering and dressing complete(3 m for Ground
Improvement upto FGL)
Providing and laying in position ready mixed concrete
of M30 grade, manufactured in fully automatic batching plant
and transported to site of work in transit mixer for all leads
having continuous agitated mixer, manufactured as per mix
design of specified grade for reinforced cement concrete work
4 including pumping of R.M.C. from transit mixer to site of laying , 2,828 m3 8,358.00 23,636,424.00
including the cost of centering, shuttering finishing and
reinforcement including cost of admixtures in recommended
proportions as per IS : 9103 to accelerate/ retard setting of
concrete, improve workability without impairing strength and
durability as per direction of the Engineer - in - charge.
Supply of Reinforcement for R.C.C. including straightening,
cutting, bending, placing in position & binding all complete at all
5 285 MT 80,000.00 22,800,000.00
levels Thermo Mechanically Treated (TMT)Bars Fe- 500
grade,Conforming to IS1786
Providing and laying in position cement concrete of specified
grade below Raft excluding cost of centering and shuttering - All
6 552 m3 5,698.00 3,145,296.00
work up to plinth level 1:3:6(1 Cement : 3 Coarse Sand : 6
Graded stone aggregate of 20mm)
Concrete paver block 80 mm thk., of Grade M 40, on top of
7 973 m2 1,646.80 1,602,336.00
mound & slopes incl. 100 mm thk PCC M10 (1:3:6) (sqm)
Supply and laying of 80 mm thick paver block of Grade M 40 for
8 3,021 m2 1,077.00 3,253,617.00
pavement
All other civil work for mound including soil investigation, civil
design, sand filling and compaction, terram sheet supply and
laying at top, bottom & sides. PCC below pavement &
pathway(75 mm tck- M7.5), RCC (M15) for drains & underside
of gutter, RCC (M20) for beam on top (250 mm SQ) & stairs,
9 UPVC/RCC pipes and covering the PVC pipes with Pea Gravel, 1 LS 10,059,935.08 10,059,935.00
PVC sheet supply and laying on top and on sides,provision of
SS railing on top and on ladder, centering and shuttering,
painting, mound cover, stair, railing, pavement, drain, vapour
trap, kerb wall, etc. as per specifications & drawings, Snowcem
painting on retaining walls.

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Fabrication and erection of Mounded LPG Bullets at site


including Welding, Conducting Radiography, NDT, PWHT,
Hydro Testing including Welding of Domes, Nozzles, Manhole
Bottom pipeline, Bend, Vortex Braker, Internal Ladder, Stiffener
rings etc. as per specifications & drawings. The item includes
supply of nozzle, nozzle pipes/ dip pipes, bends/elbows,
10 flanges/forgings, studs, bolts, gaskets, fasteners, material for 1 LS 40,574,130.00 40,574,130.00
internal stair, manhole davit arrangement, bottom spring support
for liquid LPG inlet/outlet pipe in tunnel, GRE cover for dome ,
manhole alongwith insulation and SS strap, lifting lugs and
name plate alongwith bracket required as per drawings &
specifications.

Supply of Tank Protective Coating material and its application


11 1 LS 4,881,872.00 4,881,872.00
as per specifications.
Design, supply of material, installation, testing and
12 commissioning of Corrosion protection (Cathodic Protection) 2 LS 3,953,700.00 7,907,400.00
System as per drawings & specification.
Supply and fixing of level gauges, HLA, Valves, Fittings ,
13 Instrumentation and PRVs of vessels as per the details of works 2 EA 8,680,568.00 17,361,136.00
and specifications for each vessels.
Providing fire screen of approx. 6 m to 12 m height near mound
area for carrying out hot work like gas cutting, grinding, welding,
hammering, PWHT etc. including supply of all material and
labour.
14 1,200 m2 1,767.00 2,120,400.00
(Length and height of fire screen wall to be decided based on
site conditions in consultation with site-in-charge. Payment for
actual work done shall be made proportionately on sq.m. basis).

TOTAL FOR PART - A 145,166,636.00

PART B - Allied Works


B.1 GAS MONITORING SYSTEM
Supply of FLP FTUs with enclosure, Mouting
1 Accessories,ON/Off Switch, FLP hooter, 4-way junction box, 2 Set 72,244.00 144,488.00
cable glands, accessories etc. complete
Supply and installation of Infra Red Gas Sensors suitable for
LPG detection, Range 0-100% LEL with transmitter, mounting
2 10 Set 93,685.00 936,850.00
arrangement, accessories etc. complete and integration of the
same with existing system.
New Microprocessor Based Mimic Repeater Panel complete,
Computer Interface controller unit suitable for PC
communication, Supply and fitting of Window based GMS
3 Software customised to specifiec requirement , with displ, bar 1 Set 194,800 194,800.00
graph, % LEL leve , Supply of PC, B&W laser jet Printer for
GMS with configuration as specified in data sheet for
instrumentation and gauges in tender
Supply and laying of 3C x 1.5 sq.mm. armoured cables and
other cables as per requirement, GI cable trays 100 mm width,
4 GI pipes 50 mm dia for cables under floor, clamping, saddling 1 LS 493,454.00 493,454.00
etc. all complete as per job requirement.

Testing , Commissioning of GMS system. Integration of new


5 1 LS 501,375.00 501,375.00
GMS sensors to exisitng ILSD system
B.2 ROAD & DRAIN AROUND FACILITY

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TENDER NO: HCC/LPG-02/PT-08/2017-18

Construction of RCC road culvert as per drawing and


1 specifications.Necessary excavation,PCC wrok, plaster, 2 No. 288,548.40 577,097.00
Reinforcement etc. Approx. size : 7M x 3 M
Construction of 6 M to 7 M wide road as per specifications and
drawing, around mounded storage vessels and for connection to
2 2,400 SqM 2,441.17 5,858,808.00
existing raods.
Approx. area of road - 1800 SQM
Construction of drain around mounded storage as per drawing
3 by excavation, brick work, PCC,plaster etc complete as per 400 RM 3,057.10 1,222,841.00
drawing
4 PCC 1:3:6 below pipelines 15.00 m3 5,698.00 85,470.00
B.3 FIRE PROTECTION SYSTEM

Supply, fabrication, erection, testing and commissioning of 250


NB hydrant pipeline including Gate valve, class #150 (2 nos.) ,
seamless elbow 8" 10nos., fittings, flanges, gaskets, studs,
1 washers, nuts, pipe pedestals, supports etc. complete.-Details 1 LS 3,168,575.00 3,168,575.00
of this item are given & to be executed & measured seperately

Supply and erection of double headed hydrant Valves including


2 civil works as per site requirement 6 Ea 22,614.00 135,684.00

Supply and erection of Water Monitors including civil works as


3 per site requirement 6 Ea 22,614.00 135,684.00

Supply and erection of Hose boxes including civil works as per


4 site requirement 6 Ea 9,072.00 54,432.00

Supply , erection testing and commissioning of 25 NB air line for


5 200 meter, to be executed & measured seperately 200 M 1,540.00 308,000.00

Supply erection testing commissioning of 150 NB DV along with


supply of necessary branch pipes upto mound top and ROV
6 coverage, required valves, required nos. of nozzles, quartzoid 1 LS 620,750.00 620,750.00
blub, SOV, pressure guges, presure switches etc

7 RCC 1:2:4 pedestal at a distance of 6m 60 nos. 1,537.00 92,220.00


Supply & Erection of heavy GI pipe as per IS 129 150 NB size,
8 including all necessary welding, testing, NDT and 300 RM 2,320.00 696,000.00
commissioning
Supply & Erection of heavy GI pipe as per IS 129 of various
9 size, including all necessary welding, testing, NDT and 1 LS 871,600.00 871,600.00
commissioning
MS structure for hose box supports, operating platform, pipe
10 supports etc. 5 MT 87,000.00 435,000.00

Supply and erection of various sizes reducers


11 1 LS 177,375.00 177,375.00

B.4 LPG PIPELINE, VALVES, FITTINGS ETC.

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TENDER NO: HCC/LPG-02/PT-08/2017-18

Fabrication, erection, 100% radiography of joints, testing &


commissioning of seamless pipelines along with all kinds of
valves, including mounded vessels manifold with supply of
flanges, fittings, meatallic gaskets, studs, washers, nuts, copper
jumpers, RCC pedestals, MS structural supports etc. complete.
1 1 LS 8,278,955.50 8,278,956.00
Measurement will be taken for length of pipe as erected at site
and the constructed RCC pedestals supports and the fabricated
structural support.Details of this item are given & to be executed
& measured seperately

Supply of various sizes LPG Pipe line( 10" to 2") , Flanges, TEE,
Ebow, ROV, Gate Valve, Three Way Valves, EFCV, NRV, TSVs
etc as per site requirement for connecting the bullet to LPG
2 1 LS 14,059,950.50 14,059,951.00
pump house. Detail of item are given in tender document.
Details of this item are given & to be executed & measured
seperately
Composite Service tax @ 6%
Total For allied works- Part B 39,049,410.00
TOTAL AMOUNT WITHOUT SERVICE TAX (PART -A & B) 184,216,046.00
COST OF BQ PLATES(FREE ISSUE MATERIAL)FOR SER.TAX PURPOSE 25,335,000.00
COMPOSITE SERVICE TAX ON WORKS CONTRACT (%) 6.000 12,573,063.00
GRAND TOTAL 196,789,109

Total amount in words :


(Rupees Ninteen Crore Sixty Seven Lakh Eighty Nine Thousand One Hundred Nine Only)

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TENDER NO: HCC/LPG-02/PT-08/2017-18

ESTIMATE FOR ALLIED WORKS ASSOCIATED WITH 2 x 600 MT MOUNDED TYPE PRESSURE
VESSELS FOR LPG STORAGE AT LPG BOTTLING PLANT,UNA (HP).

PART B-1 - CIVIL WORKS


A CONSTRUCTION OF ROAD AROUND MOUNDED STORAGE TANKS AT UNA BP:
Bullet size: 2 x 600 Mt; Dia 6 Mtr; L 48.21 mtr: mound size 52.21 x 18.48Mtr; 6 mtr wide road at a
distance of 15 M . Total length: 260 mtr.
Total length of Road 400.0 M
Width of Road 6.0 M
Total Area 2400.0 SqM
Depth Length Width Quantity Unit Rate Amount
Excavation 0.30 400.00 6.00 720.00 CuM 183.00 131760.00
WBM(100mm+75mm+75mm) 0.25 400.00 6.00 2400.00 Sq-M 735.00 1764000.00
Lean Concrete (1:4:8) 0.10 400.00 6.00 240.00 CuM 5069.00 1216560.00
Paver Blocks 0.075 400.00 6.00 2400.00 SqM 1077.00 2584800.00
Kerb Stone 0.300 800.00 0.10 24.00 CuM 6737.00 161688.00
TOTAL 5858808.00

B CONSTRUCTION OF DRAIN AROUND MOUNDED STORAGE TANKS:


Brick Drain along inside road considered. Initial Depth 300 mm to 600 mm- average depth 500 mm. width
Total length of Drain 400 M
Width of Drain ( AVERAGE) 0.5 M
Depth Length Width Quantity Unit Rate Amount
Excavation 0.70 400.00 1.250 350.00 CuM 183.00 64050.00
PCC 1:2:4 0.08 400.00 1.250 37.50 CuM 6443.00 241613.00
PCC 1:4:8 0.10 400.00 1.250 50.00 CuM 5069.00 253450.00
Brick work 230 mm 0.50 800.00 0.230 92.00 CuM 5798.00 533416.00
Plaster on top 12 mm 800.00 0.230 184.00 SqM 193.00 35512.00
Plaster in bottom(6 mm) 400.00 0.500 200.00 SqM 158.00 31600.00

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Plaster in side(6 mm) 0.50 800.00 0.000 400.00 SqM 158.00 63200.00
TOTAL 1222841

C CONSTRUCTION OF CULVERT FOR CROSSING OF PIPING BED:


Total length of Culvert 7M Number of Culverts 2
Width of culvert 3M

Depth Length Width Quantity Unit Rate Amount


Excavation 1.00 7.00 4.00 28.00 CuM 183.00 5124.00
PCC 1:4:8 0.10 7.00 3.60 2.52 CuM 5069.00 12773.88
RCC 1:1.5:3 top slab 0.30 7.00 8.40 17.64 CuM 7343.00 129531.00
Reinforcement 1764.00 Kg 80.00 141120.00
TOTAL 577098

D PCC UNDER PIPELINE AREA


PCC 1:3:6
Piping manifold & Piping 0.10 50.00 3.00 15.00 CuM 5698.00 85470.00
bed
TOTAL 85470.00
AMOUNT FOR EXECUTION OF CIVIL WORKS: 7744216.76
TOTAL AMOUNT INCLUDING 6% COMPOSITE SERVICE TAX 8208870

PART B-2 - FIRE FIGHTING NETWORK


Sl.
ITEM QTY UNIT RATE AMOUNT
No.

1 10" ERW Hydrant Line 300 Mtrs 9311 2793300


Double hydrant valve consisting of 2 single hydrants IS:
2 5290 type A 6 Nos. 22614 135684

Page 292 of 502


TENDER NO: HCC/LPG-02/PT-08/2017-18

Water monitor IS: 8442 with 38 mm nozzle, 100 NB


3 Flange and CI isolation valve IS: 14846 PN 1.6 6 Nos. 22614 135684
4 Air Line 25 NB 200 Mtrs 1540 308000
5 Butterfly Valve 250 NB 3 Nos. 33425 100275
6 90D Seamless Elbow 10 Nos. 27500 275000
7 Sprinkler System with DV 1 L/S 620750 620750
8 RCC 1:2:4 Pedestal @ 6mtr(.45 Cum/no) 60 nos. 1537 92220
Supply and erection of Heavy GI Pipes 150 NB as per IS
9 1239 300 Mtrs 2320 696000
Supply and erection of Heavy GI Pipes 100 NB as per IS
10 1239 200 Mtrs 1347 269400
Supply and erection of Heavy GI Pipes 80 NB as per IS
11 1239 200 Mtrs 1165 233000
Supply and erection of Heavy GI Pipes 65 NB as per IS
12 1239 200 Mtrs 878 175600
Supply and erection of Heavy GI Pipes 50 NB as per IS
13 1239 200 Mtrs 773 154600
Supply and erection of Heavy GI Pipes 32 NB as per IS
14 1239 100 Mtrs 390 39000
MS structure for hose box supports, operating
15 platform, pipe supports etc. 5 MT 87000 435000
16 Supply and erection of GI reducers 200*150 NB 15 Nos 3798 56970
17 Supply and erection of GI reducers 150*100 NB 25 Nos 2530 63250
18 Supply and erection of GI reducers 100*80 NB 35 Nos 1633 57155
FRP Hose Box min. 2.5 mm thick suitable to
accommodate two Hoses each of 15m in length with
19 one branch pipe nozzle 6 Nos 9072 54432

TOTAL FOR EXECUTION OF FIRE FIGHTING NETWORK: 6695320


TOTAL AMOUNT INCLUDING 6% COMPOSITE SERVICE TAX 7097039

Page 293 of 502


TENDER NO: HCC/LPG-02/PT-08/2017-18

PART B-3 - GAS MONITORING SYSTEM


Sl.
ITEM UNIT RATE AMOUNT
No.
1 Supply of catalytic Sensors(12 Nos), cable, FTU & other
accessories for providing 10 nos. GMS sensors & integration of the LS
same with existing system 1,528,658 1528658
2 Erection & commissioning of 10 nos. GMS sensors including
LS
integration of the same with existing GMS. 264,809 264809
3 Upgradation of ILSD System with new sensors LS 477,500 477500
TOTAL FOR EXECUTION OF GAS MONITORING SYSTEM: 2270967
TOTAL AMOUNT INCLUDING 6% COMPOSITE SERVICE TAX 2407225

PART B-4 - MECHANICAL PIPING, HOOKING UP


Sl.
No. ITEM SIZE SCH. QTY UNIT RATE AMOUNT
1 Seam less #300 Pipe 10" 40 75 Mtrs 9088 681600.00
2 Seam less #300 Pipe 8" 40 300 Mtrs 7210.25 2163075.00
3 Seam less #300 Pipe 6" 40 300 Mtrs 4678.55 1403563.50
4 Seam less #300 Pipe 4" 40 300 Mtrs 2504.01 751203.00
5 Seam less #300 Pipe 2" 80 300 Mtrs 1252.01 375601.50
6 CS, WN Flanges #300 10" 40 2 Nos. 12045 24090.00
7 CS, WN Flanges #300 8" 40 30 Nos. 8595.00 257850.00
8 CS, WN Flanges #300 6" 40 30 Nos. 6303.00 189090.00
9 CS, WN Flanges #300 4" 40 20 Nos. 3915.50 78310.00
10 CS, WN Flanges #300 2" 80 20 Nos. 1375.20 27504.00
11 Blind Flange #300 10" 40 1 Nos. 10950 10950.00
12 Blind Flange #300 8" 40 8 Nos. 7449.00 59592.00
13 Blind Flange #300 6" 40 8 Nos. 4584.00 36672.00
14 Blind Flange #300 4" 40 10 Nos. 3915.50 39155.00

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15 Blind Flange #300 2" 80 10 Nos. 1814.50 18145.00


16 Elbows 90d BW 1.5D 8" 40 4 Nos. 7665 30660.00
17 Elbows 90d BW 1.5D 6" 40 20 Nos. 3820.00 76400.00
18 Elbows 90d BW 1.5D 4" 40 20 Nos. 1910.00 38200.00
19 Elbows 90d BW 1.5D 2" 80 18 Nos. 811.75 14611.50
20 BW, TEE 10"x10"x8" 40x40 2 Nos. 13687 27374.00
21 BW, TEE 8"x8"x8" 40x40 10 Nos. 7544.50 75445.00
22 BW, TEE 6"x6"x6" 40x40 10 Nos. 4775.00 47750.00
23 BW, TEE 4"x4"x4" 40x40 10 Nos. 3103.75 31037.50
24 BW, TEE 8"x8"x2" 40x40 14 Nos. 11269.00 157766.00
25 BW, TEE 6"x6"x4" 40x40 14 Nos. 9550.00 133700.00
26 BW, TEE 6"x6"x2" 40x40 10 Nos. 9550.00 95500.00
27 BW, TEE 3"x3"x3" 40x40 14 Nos. 1910.00 26740.00
28 BW, TEE 3"x3"X2" 40x40 12 Nos. 1910.00 22920.00
29 BW, TEE 2"x 2"x2" 80x80 4 Nos. 2190.00 8760.00
30 ROV liquid line 8" 3 Nos. 396325.00 1188975.00
31 ROV vapour line 6" 3 Nos. 310375.00 931125.00
Gate valve # 300 ( after 8" 4 Nos. 100275.00 401100.00
32 ROV)
33 Ball Valve #300 6" 2 Nos. 179444.50 358889.00
34 Ball Valve #300 4" 2 Nos. 71625.00 143250.00
35 Ball Valve #300 3" 4 Nos. 40110.00 160440.00
36 Ball Valve #300 2" 6 Nos. 31515.00 189090.00
37 3 Way Valve 8" 1 Nos. 260957.00 260957.00
38 3 Way Valve 6" 1 Nos. 228590.00 228590.00
39 3 Way Valve 2" 2 Nos. 163857.00 327714.00
40 NRV # 300 8" 4 Nos. 141340.00 565360.00
41 NRV # 300 6" 4 Nos. 75922.50 303690.00
42 NRV # 300 4" 3 Nos. 63030.00 189090.00
43 NRV # 300 3" 3 Nos. 31515.00 94545.00
44 NRV # 300 2" 3 Nos. 16903.50 50710.50

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45 EFCV 10" 3 Nos. 308465.00 925395.00


46 EFCV 8" 3 Nos. 148617.10 445852.00
47 EFCV 2" 2 Nos. 16894 33788.00
48 TSVs incl valve & fittings 1" 15 Nos 23875.00 358125.00
49 Fabrication & erection of piping works including flanges, elbows, Tee etc complete
50 Seam less #300 Pipe 10" 40 300 Mtrs 6876.00 2062800.00

51 Seam less #300 Pipe 8" 40 10 Mtrs 6022 60220.00


52 Seam less #300 Pipe 6" 40 500 Mtrs 4488.50 2244250.00
53 Seam less #300 Pipe 4" 40 300 Mtrs 3008.25 902475.00
54 Seam less #300 Pipe 3" 40 300 Mtrs 2292.00 687600.00
55 Seam less #300 Pipe 2" 80 300 Mtrs 1719.00 515700.00
56 Erection of valves including supply of studs & gaskets etc.
57 NRV/l Valve #300 10" 4 Nos. 14325 57300.00
58 NRV/l Valve #300 8" 6 Nos. 10950.00 65700.00
59 NRV/l Valve #300 6" 4 Nos. 8117.50 32470.00
60 NRV/l Valve #300 4" 6 Nos. 7640.00 45840.00
61 NRV/l Valve #300 3" 4 Nos. 6685.00 26740.00
62 NRV/l Valve #300 2" 8 Nos. 4775.00 38200.00
63 TSVs 1" 15 Nos. 4297.50 64462.50
64 3 Way Valve 8" 1 Nos. 173971.00 173971.00
65 3 Way Valve 6" 1 Nos. 152393.00 152393.00
66 3 Way Valve 2" 2 Nos. 109238.00 218476.00
RCC foundation for pipe RCC 70 No. 1862.25 130358.00
67
68 Structural Work for Catwalk 10 Ton 80000.00 800000.00
TOTAL FOR EXECUTION OF MECHANICAL PIPING, HOOKIN UP WORKS 22338906
TOTAL FOR MECHANICAL PIPING, HOOKING UP INCLUDING 6% COMPOSITE SERVICE TAX 23679241
TOTAL FOR ALL ALLIED WORKS WITHOUT SERVICE TAX 39049410
TOTAL FOR ALL ALLIED WORK INCLUDING COMPOSITE TAX 41392375

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TENDER NO: HCC/LPG-02/PT-08/2017-18

Supply and Installation of GMS System for proposed 2 x 600 MT Mounded Storage Bullets including its
Integration with the existing system at UNA BP (HP).

SR. DESCRIPTION UNIT QTY. RATE AMOUNT


A. SUPPLY PORTION :
1 GAS SENSORS No. 12 76,400 916,800
Supply of Infra Red Gas Sensors suitable for LPG detection, Range 0-100% LEL with
transmitter, mounting arrangement, accessories etc. complete and integration of the
same with existing system.
For Expansion : 10 Nos.
For Spares : 02 Nos.
2 SENSOR MOUNTING ACCESSORIES SETS Set 10 2,005 20,050
Mounting Stand, FLP Junction Box, FLP Glands, Rain protection canopy, wheather
protection guard & filter
Job includes suuply, erection & installation of sensor mounting accessories sets at
proposed location.
3 FIELD TERMINAL UNIT (FTU), FLAME PROOF Set 2 28,650 57,300
FTC Card sets (CPU, Power Supply, LED card) having
a. Microcontroller Based Operation
b. Suitable for 8 Nos Gas Sensors
c. Power supply for sensor trns.
d.12 Bit ADC Operation
e. 3 Indicators per detector
f. Indications for pitot & Commn.
g. Relay for Audio Alarm
4 DUAL CAMPARTMENT (FLP) ENCLOSURES FOR FTU
Supply and Fitting of Dual Compartment CCOE Approved FLP/WP Enclosures for Set 2 24,830 49,660
FTUs suitablefor Hazardous Area, Zone-I, Group IIA/IIB for LPG with Mounting Stand &
Hardware.
FTU mounting accessories comprising of mounting stand, canopy and fixing hardware. Set 2 1,910 3,820

FLP On/Off switch with FLP JB for FTU isolation No. 2 1,814 3,628
5 Supply of FLP Hooter and fittings No. 2 12,892 25,784
FLP Hooter with Intrinsically Safe Output and Auto Reset Timer facility suitable for
above FTUs.
6 FTU MOUNTING ACCESSORIES No. 2 2,148 4,296
FLP 4 Way junction boxes with gland
Job includes erection & installation of FLP/. WP enclosures for FTUs in Hazardous
Area.
7 New Microprocessor Based Intelligent Mimic Repeater Panel complete with No. 1 24,142 24,142
arrangement suitable for mounting in secuirity cabin and having -
Multicoured Plant Mimic & 3 LED indications for each detector
ACC, RES, TEST CONTROLS
Panel Buzzer
Master Indiactions
RS-485 Interface for Main Controller
8 Computer interface controller unit (CIU) suitable for communication with FTUS Set 1 60,356 60,356
and PC and to be installed in safe area and having -
Micro controller based operations
Suitable keyboard & LED display for programming & % LEL
RS-232 interface for PC
RS-232 interface for mimic repeater
Relay OP for external alarms

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9 Supply and Fitting of Windows Based GMS Sofware customised to the specifice Set 1 50,137 50,137
requirements of LPG Plant and Compatible with software of main GMS controller
with provision for system programming and having following features

Suitable for All CH


Plant Mimic Display
Bar Graph Display for % LEL
Tabular Data Presentation
% LEL Trend Display
Peaklog & CH Alarm History
10 Supply of PC and B&W laserjet printer for Gas monitoring system with configuration Set 1 60,165 60,165
as specified in data sheets for instrumentation & gauges in tender.

11 3C x 1.5 SQMM CABLE


Copper Conductor, PVC insulated Armoured Cables of following Size As per IS-1554, M 1,500 143 214,500
3C x 1.5 Sq.mm.
12 GI Perforated Cable Tray Size 100 mm Width and fixing M 80 259 20,720
13 GI Pipe of Size 50 mm Dia M 50 346 17,300
TOTAL FOR SUPPLY PORTION 1,528,658
B. ERECTION PORTION :
1 Erection & installation of sensors mounting accessories sets at proposed location Set 10 1,432 14,320

2 Erection & installation of FLP/weatherproof enclosures for field mounded FTUs No. 2 2,387 4,774
3 Digging trenches for cable lying and back filling, spreading extra soil, levelling etc. M 350 150 52,500

4 Laying of armored cable under ground in trenches or above ground in tray 3C x 1.5 M 1,500 96 144,000
sq.mm.
5 Fixing of GI tray 100 width M 80 173 13,840
6 Laying of GI pipes 50 mm dia. M 50 230 11,500
7 Testing & commissing of system including loop checking, cable testing, calibration etc. LS 1 23,875 23,875

TOTAL FOR ERECTION PORTION 264,809


C. Upgradtion of Plant ILSD after including new mounded storage facility LS 1 477,500
TOTAL : 2,270,967
Composit rate of serviec tax @6.0% 136,259
GRAND TOTAL : 2,407,226

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FW

`B'
'
`Y
'
`Y

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`X' `X'

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`X' `X'

D1

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TO DRAIN

VAPOUR TRAP WITH WATER CONNECTION AND FLOAT

300 MM HIGH CONCRETE WALL (100 mm THK.)

REV DATE REVISION NOTE BY CHKD APPD

INDIANOIL CORPORATION LIMITED


(Marketing Division)

Indian Oil
PROJECT

BY INITIALS WORK

DSGN

CHKD

APPD TITLE

SCALE
NUMBER REV SHEET

ALL DIMENSIONS IN MM
UNLESS MENTIONED OTHERWISE
LPG/ENG/STD/KERB WALL 0
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DRAWINGS, SOIL REPORT, DETAIL OF WORKS & ITEM RATES FOR THE
CONSTRUCTION OF MOUNDED VESSELS AT RAIPUR LPG BP

Note:
Drawings attached with the tender document are for reference purpose only. Tenderers are advised to
quote by rechecking the quantum of work.

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Estimate for construction of 2 x 600 MT capacity Mounded Type Pressure Vessels at LPG
Bottling Plant Project Raipur

SL PART A - Fabrication, erection and testing of 2 x 600 MT Qty Unit Rate in Rs Amount in Rs
No. Mounded type pressure vessels for storage of LPG
Earth work in excavation by mechanical means
(Hydraulic excavator) / manual means over areas of all kind of
soil (average depth 2 M for ground improvement and
1 3,189 m3 156.00 497,484.00
excavation on account of retaining wall) including disposal of
excavated earth within and outside site to unobjectionable
place, disposed earth to be levelled and neatly dressed.
Earth work in excavation by mechanical means /
manual means over areas of rock (average depth 1 M for
ground improvement and excavation on account of Retaining
2 1,594 m3 244.00 388,936.00
Wall) including disposal of excavated earth within and outside
site to unobjectionable place, disposed earth to be levelled and
neatly dressed.
Supply and filling with 75mm thick murrum/gravel in layers not
exceeding 20cm in depth, each deposited layer to be
3 4,783 m3 746.00 3,568,118.00
compacted by ramming,watering and dressing complete(3 m
for Ground Improvement upto FGL)
Providing and laying in position ready mixed concrete
of M30 grade, manufactured in fully automatic batching plant
and transported to site of work in transit mixer for all leads
having continuous agitated mixer, manufactured as per mix
design of specified grade for reinforced cement concrete work
4 including pumping of R.M.C. from transit mixer to site of laying , 2,828 m3 7,443.00 21,048,804.00
including the cost of centering, shuttering finishing and
reinforcement including cost of admixtures in recommended
proportions as per IS : 9103 to accelerate/ retard setting of
concrete, improve workability without impairing strength and
durability as per direction of the Engineer - in - charge.
Supply of Reinforcement for R.C.C. including straightening,
cutting, bending, placing in position & binding all complete at all
5 285 MT 68,000.00 19,380,000.00
levels Thermo Mechanically Treated (TMT)Bars Fe- 500
grade,Conforming to IS1786
Providing and laying in position cement concrete of specified
grade below Raft excluding cost of centering and shuttering -
6 690 m3 4,836.00 3,336,840.00
All work up to plinth level 1:3:6(1 Cement : 3 Coarse Sand : 6
Graded stone aggregate of 20mm)
Concrete paver block 80 mm thk. Of Grade M 40 on top of
7 973 m2 1,397.60 1,359,865.00
mound & slopes incl. 100 mm thk PCC M10 (1:3:6) (sqm)
Supply and laying of 80 mm thick paver block of Grade M 40
8 949 m2 914.00 867,386.00
for pavement
All other civil work for mound including soil investigation, civil
design, sand filling and compaction, terram sheet supply and
laying at top, bottom & sides. PCC below pavement &
pathway(75 mm tck- M7.5), RCC (M15) for drains & underside
of gutter, RCC (M20) for beam on top (250 mm SQ) & stairs,
UPVC/RCC pipes and covering the PVC pipes with Pea
9 1 LS 8,639,890.05 8,639,890.00
Gravels, PVC sheet supply and laying on top and on
sides,provision of SS railing on top and on ladder, centering
and shuttering, painting, mound cover, stair, railing, pavement,
drain, vapour trap, kerb wall, etc. as per specifications &
drawings, Exterior emulsion painting on retaining walls and
white wash on kerb wall.

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TENDER NO: HCC/LPG-02/PT-08/2017-18

Fabrication and erection of Mounded LPG Bullets at site


including Welding, Conducting Radiography, NDT, PWHT,
Hydro Testing including Welding of Domes, Nozzles, Manhole
Bottom pipeline, Bend, Vortex Braker, Internal Ladder etc. as
per specifications & drawings. The item includes supply of
nozzle, nozzle pipes/ dip pipes, bends/elbows, flanges/forgings,
10 1 LS 47,380,000.00 47,380,000.00
studs, bolts, gaskets, fasteners, material for internal stair,
manhole davit arrangement, bottom spring support for liquid
LPG inlet/outlet pipe in tunnel, GRE cover for dome and
manhole alongwith insulation and SS strap, lifting lugs and
name plate alongwith bracket required as per drawings &
specifications.
Supply of Tank Protective Coating material and its application
11 1 LS 5,685,640.00 5,685,640.00
as per specifications.
Design, supply of material, installation, testing and
12 commissioning of Corrosion protection (Cathodic Protection) 1 LS 9,234,000.00 9,234,000.00
System as per drawings & specification.
Supply and fixing of level gauges, HLA, Valves, Fittings ,
13 Instrumentation and PRVs of vessels as per the details of 2 EA 10,145,430.00 20,290,860.00
works and specifications for each vessels.
Providing fire screen of approx. 6 m to 12 m height near mound
area for carrying out hot work like gas cutting, grinding,
welding, hammering, PWHT etc. including supply of all material
and labour.
14 2,400 m2 1,850.00 4,440,000.00
(Length and height of fire screen wall to be decided based on
site conditions in consultation with site-in-charge. Payment for
actual work done shall be made proportionately on sq.m.
basis).
TOTAL FOR PART - A 146,117,823.00

PART B - Allied Works


B.1 GAS MONITORING SYSTEM
Supply of FLP FTUs with enclosure, Mouting
1 Accessories,ON/Off Switch, FLP hooter, 4-way junction box, 2 Set 75,650.00 151,300.00
cable glands, accessories etc. complete
Supply and installation of Infra Red Gas Sensors suitable for
LPG detection, Range 0-100% LEL with transmitter, mounting
2 12 Set 81,750.00 981,000.00
arrangement, accessories etc. complete and integration of the
same with existing system.
New Microprocessor Based Mimic Repeater Panel complete,
Computer Interface controller unit suitable for PC
communication, Supply and fitting of Window based GMS
3 Software customised to specifiec requirement , with displ, bar 1 Set 203,980 203,980.00
graph, % LEL leve , Supply of PC, B&W laser jet Printer for
GMS with configuration as specified in data sheet for
instrumentation and gauges in tender
Supply and laying of 3C x 1.5 sq.mm. armoured cables and
other cables as per requirement, GI cable trays 100 mm width,
4 1 LS 424,980.00 424,980.00
GI pipes 50 mm dia for cables under floor, clamping, saddling
etc. all complete as per job requirement.
Testing , Commissioning of GMS system. Integration of new
5 1 LS 525,000.00 525,000.00
GMS sensors to exisitng ILSD system
B.2 ROAD & DRAIN AROUND FACILITY
Construction of RCC road culvert as per drawing and
1 specifications.Necessary excavation,PCC wrok, plaster, 2 No. 245,113.68 490,228.00
Reinforcement etc. Approx. size : 7M x 3 M
Construction of 6 M to 7 M wide road as per specifications and
drawing, around mounded storage vessels and for connection
2 1,800 SqM 1,972.28 3,550,104.00
to existing raods.
Approx. area of road - 1800 SQM

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Construction of drain around mounded storage as per drawing


3 by excavation, brick work, PCC,plaster etc complete as per 300 RM 2,595.27 778,581.00
drawing
4 PCC 1:3:6 below pipelines 15 m3 4,836.00 72,540.00
B.3 FIRE PROTECTION SYSTEM
Supply, fabrication, erection, testing and commissioning of 250
NB hydrant pipeline including butterfly valve, class #150 (2
nos.) , seamless elbow 8" 10nos., fittings, flanges, gaskets,
1 1 LS 3,245,000.00 3,245,000.00
studs, washers, nuts, pipe pedestals, supports etc. complete.-
Details of this item are given & to be executed & measured
seperately
Supply and erection of double headed hydrant Valves including
2 6 Ea 12,000.00 72,000.00
civil wroks as per site requirement
Supply and erection of Water Monitors including civil works as
3 6 Ea 25,740.00 154,440.00
per site requirement
Supply and erection of Hose boxes including civil wroks as per
4 6 Ea 9,500.00 57,000.00
site requirement
Sypply , erection testing and commissioning of 25 NB air line
for 200 meter, suuply of branch pipe and nozzles and hose
5 1 LS 466,000.00 466,000.00
pipe each 12 nos.- Details of this item are given & to be
executed & measured seperately
Supply erection testing commissioning of 150 NB DV along
with supply of required Valves,necessary branch pipes, upto
6 1 LS 650,000.00 650,000.00
mound top and ROV coverage, required nos. of nozzles,
quartzoid blub, SOV, pressure guges, presure switches etc
7 RCC 1:2:4 pedestal at a distance of 6m 60 nos. 2,041.00 122,460.00
B.4 LPG PIPELINE, VALVES, FITTINGS ETC.
Fabrication, erection, 100% radiography of joints, testing &
commissioning of seamless pipelines including mounded
vessels manifold with supply of flanges, fittings, meatallic
gaskets, studs, washers, nuts, copper jumpers, RCC pedestals,
1 MS structural supports etc. complete. 1 LS 4,149,800.00 4,149,800.00
Measurement will be taken for length of pipe as erected at site
and the and constructed RCC pedestals supports and the
fabricated structural support.Details of this item are given & to
be executed & measured seperately
Supply of various sizes LPG Pipe line( 10" to 2") , Flanges,
TEE, Ebow, ROV, Gate Valve, EFCV, NRV etc as per site
2 requirement for connecting the bullet to LPG pump house. 1 LS 6,816,448.00 6,816,448.00
Detail of item are given in tender document. Details of this item
are given & to be executed & measured seperately
COST OF BQ PLATES (FREE ISSUE MATERIAL) FOR
1.00 LS 23,391,000.00 23,391,000.00
SERVICE TAX PURPOSE
Composite Service tax @ 6%
Total For allied works- Part B 22,910,861.00
TOTAL AMOUNT WITHOUT SERVICE TAX (PART -A & B) 169,028,684.00
COST OF BQ PLATES (FREE ISSUE MATERIAL) FOR SER. TAX PURPOSE 23,391,000.00
COMPOSITE SERVICE TAX ON WORKS CONTRACT INCL. THAT ON COST OF STEEL PLATES (%) 6.000 11,545,181.00
GRAND TOTAL 180,573,865
Total amount in words :
(Rupees Eighteen Crores Five lakh Seventy ThreeThousand Eight Hundred Sixty Five only)

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TENDER NO: HCC/LPG-02/PT-08/2017-18

ESTIMATE FOR ALLIED WORKS ASSOCIATED WITH 2 x 600 MT MOUNDED TYPE PRESSURE
VESSELS FOR LPG STORAGE AT LPG BOTTLING PLANT, RAIPUR (CG).

PART B-1 - CIVIL WORKS


A CONSTRUCTION OF ROAD AROUND MOUNDED STORAGE TANKS AT RAIPUR BP:
Bullet size: 2 x 600 Mt; Dia 6 Mtr; L 48.21 mtr: mound size 64.2 x 42 Mtr; 6 mtr wide road in three side
Total length of Road 300.0 M Two side= 2*(90+60)=300 Mtr
Width of Road 6.0 M
Total Area 1800.0 SqM
Depth Length Width Quantity Unit Rate Amount
Excavation 0.30 300.00 6.00 540.00 CuM 156.00 84240.00
WBM(100mm+75mm+75mm) 0.25 300.00 6.00 1800.00 Sq-M 524.00 943200.00
Lean Concrete (1:4:8) 0.10 300.00 6.00 180.00 CuM 4303.00 774540.00
Paver Blocks 0.075 300.00 6.00 1800.00 SqM 914.00 1645200.00
Kerb Stone 0.300 600.00 0.10 18.00 CuM 5718.00 102924.00
TOTAL 3550104.00

B CONSTRUCTION OF DRAIN AROUND MOUNDED STORAGE TANKS:


Brick Drain along inside road considered. Initial Depth 300 mm to 600 mm- average depth 500 mm.
Total length of Drain 300 M
Width of Drain ( AVERAGE) 0.5 M
Depth Length Width Quantity Unit Rate Amount
Excavation 0.70 300.00 1.250 262.50 CuM 156.00 40950.00
PCC 1:2:4 0.08 300.00 1.250 28.13 CuM 5468.00 153787.50
PCC 1:4:8 0.10 300.00 1.250 37.50 CuM 4303.00 161362.50
Brick work 230 mm 0.50 600.00 0.230 69.00 CuM 4921.00 339549.00
Plaster on top 12 mm 600.00 0.230 138.00 SqM 164.00 22632.00
Plaster in bottom(6 mm) 300.00 0.500 150.00 SqM 134.00 20100.00
Plaster in side(6 mm) 0.50 600.00 0.000 300.00 SqM 134.00 40200.00
TOTAL 778581.00

C CONSTRUCTION OF CULVERT FOR CROSSING OF PIPING BED:


Total length of Culvert 7M Number of Culverts 2
Width of culvert 3M

Depth Length Width Quantity Unit Rate Amount


Excavation 1.00 7.00 4.00 28.00 CuM 156.00 4368.00
PCC 1:4:8 0.10 7.00 3.60 2.52 CuM 4303.00 10843.56
RCC 1:1.5:3 top slab 0.30 7.00 8.40 17.64 CuM 6233.00 109950.12
Reinforcement 1764.00 Kg 68.00 119952.00
TOTAL 490227.36

D PCC UNDER PIPELINE AREA


PCC 1:3:6
Piping manifold & Piping 0.10 50.00 3.00 15.00 CuM 4836.00 72540.00
bed
TOTAL 72540.00
AMOUNT FOR EXECUTION OF CIVIL WORKS: 4891452.36
TOTAL AMOUNT INCLUDING 6% COMPOSITE SERVICE TAX 5184940.00

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PART B-2 - FIRE FIGHTING NETWORK


1 10" ERW Hydrant Line 300 Mtrs 9750 2925000
2 Hydrant Points 6 Nos. 12000 72000
3 Water Monitors 6 Nos. 25740 154440
4 Hose Pipe 12 Nos. 11500 138000
5 Hose Box 6 Nos. 9500 57000
6 Branch Pipe & Nozzle 12 Nos. 4000 48000
7 Air Line 25 NB 200 Mtrs 1400 280000
8 Butterfly Valve 250 NB 2 Nos. 35000 70000
9 90D Seamless Elbow 10 Nos. 25000 250000
10 Sprinkler System with DV 1 L/S 650000 650000
11 RCC 1:2:4 Pedestal @ 6mtr(.45 Cum/no) 60 nos. 2041 122460
TOTAL FOR EXECUTION OF FIRE FIGHTING NETWORK: 4766900
TOTAL AMOUNT INCLUDING 6% COMPOSITE SERVICE TAX 5052914

PART B-3 - GAS MONITORING SYSTEM


1 Supply of catalytic Sensors(12 Nos), cable, FTU & other accessories
for providing 10 nos. GMS sensors & integration of the same with LS IR 1559880
existing system sensors
2 Erection & commissioning of 10 nos. GMS sensors including LS 226380
3 Upgradation of ILSD System with new sensors LS 500000
TOTAL FOR EXECUTION OF GAS MONITORING SYSTEM: 2286260
TOTAL AMOUNT INCLUDING 6% COMPOSITE SERVICE TAX 2423436
PART B-4 - MECHANICAL PIPING, HOOKING UP
Size Sch.
1 Seam less #300 Pipe 10" 40 75 Mtrs 8300 622500
2 Seam less #300 Pipe 8" 40 10 Mtrs 7550 75500
2 Seam less #300 Pipe 6" 40 170 Mtrs 4899 832830
3 Seam less #300 Pipe 4" 40 75 Mtrs 2622 196650
4 Seam less #300 Pipe 2" 80 170 Mtrs 1311 222870
5 CS, WN Flanges #300 10" 40 2 Nos. 11000 22000
6 CS, WN Flanges #300 8" 40 8 Nos. 9000 72000
7 CS, WN Flanges #300 6" 40 14 Nos. 6600 92400
8 CS, WN Flanges #300 4" 40 6 Nos. 4100 24600
9 CS, WN Flanges #300 2" 80 20 Nos. 1440 28800
10 Blind Flange #300 10" 40 1 Nos. 10000 10000
11 Blind Flange #301 8" 40 2 Nos. 7800 15600
12 Blind Flange #300 6" 40 2 Nos. 4800 9600
13 Blind Flange #300 4" 40 2 Nos. 4100 8200
14 Blind Flange #300 2" 80 6 Nos. 1900 11400
15 Elbows 90d BW 1.5D 8" 40 4 Nos. 7000 28000
16 Elbows 90d BW 1.5D 6" 40 12 Nos. 4000 48000
17 Elbows 90d BW 1.5D 4" 40 6 Nos. 2000 12000
18 Elbows 90d BW 1.5D 2" 80 18 Nos. 850 15300
19 BW, TEE 10"x10"x8" 40x40 2 Nos. 12500 25000
20 BW, TEE 8"x8"x8" 40x40 2 Nos 7900 15800
21 BW, TEE 8"x8"x2" 40x40 6 Nos. 11800 70800
22 BW, TEE 8"x8"x6" 40x40 2 Nos. 15000 30000

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23 BW, TEE 6"x6"x6" 40x40 4 Nos. 5000 20000


24 BW, TEE 6"x6"x4" 40x40 2 Nos. 10000 20000
25 BW, TEE 4"x4"x4" 40x40 2 Nos. 3250 6500
26 BW, TEE 2"x 2"x2" 80x80 4 Nos. 2000 8000
27 ROV liquid line 8" 2 Nos. 415000 830000
28 ROV vapour line 6" 2 Nos. 325000 650000
Gate valve # 300 ( after
29 ROV) 8" 2 Nos. 105000 210000
30 Ball Valve #300 8" 2 Nos. 215000 430000
31 Ball Valve #300 6" 4 Nos. 187900 751600
32 Ball Valve #300 4" 2 Nos. 75000 150000
33 Ball Valve #300 2" 12 Nos. 33000 396000
34 NRV # 300 6" 2 Nos. 68700 137400
35 EFCV 8" 2 Nos. 155620 311240
36 EFCV 2" 2 Nos. 15429 30858
37 TSVs incl valve & fittings 1" 15 Nos 25000 375000

Fabrication & erection of piping works including flanges, elbows, Tee etc complete with NDT & painting:
38 Seam less #300 Pipe 10" 40 75 Mtrs 7200 540000
39 Seam less #300 Pipe 8" 40 10 Mtrs 5500 55000
40 Seam less #300 Pipe 6" 40 170 Mtrs 4700 799000
41 Seam less #300 Pipe 4" 40 75 Mtrs 3150 236250
42 Seam less #300 Pipe 2" 80 170 Mtrs 1800 306000
Erection of valves including supply of studs & gaskets etc.
43 NRV/l Valve #300 8" 6 Nos. 10000 60000
44 NRV/l Valve #300 6" 8 Nos. 8500 68000
45 NRV/l Valve #300 4" 2 Nos. 8000 16000
46 NRV/l Valve #300 2" 12 Nos. 5000 60000
47 TSVs 1" 15 Nos. 4500 67500
48 RCC foundation for pipe RCC 50 Nos. 2041 102050
49 Structural Work For Catwalks cross overs 20 Tonne 92000 1840000
TOTAL FOR EXECUTION OF MECHANICAL PIPING WORKS: 10966248
TOTAL AMOUNT INCLUDING 6% COMPOSITE SERVICE TAX 11624222.9
TOTAL FOR ALL ALLIED WORKS WITHOUT SERVICE TAX 22910860
TOTAL FOR ALL ALLIED WORK INCLUDING COMPOSITE TAX 24285512

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Supply and Installation of GMS System for proposed 2 x 600 MT Mounded Storage Bullets including its
Integration with the existing system at Raipur LPG BP (CG)

SR. DESCRIPTION UNIT QTY. RATE AMOUNT


A. SUPPLY PORTION :
1 GAS SENSORS No. 12 80,000 960,000
Supply of Infra Red Gas Sensors suitable for LPG detection, Range 0-100% LEL with
transmitter, mounting arrangement, accessories etc. complete and integration of the
same with existing system.
For Expansion : 10 Nos.
For Spares : 02 Nos.
2 SENSOR MOUNTING ACCESSORIES SETS Set 10 2,100 21,000
Mounting Stand, FLP Junction Box, FLP Glands, Rain protection canopy, wheather
protection guard & filter
Job includes suuply, erection & installation of sensor mounting accessories sets at
proposed location.
3 FIELD TERMINAL UNIT (FTU), FLAME PROOF Set 2 30,000 60,000
FTC Card sets (CPU, Power Supply, LED card) having
a. Microcontroller Based Operation
b. Suitable for 8 Nos Gas Sensors
c. Power supply for sensor trns.
d.12 Bit ADC Operation
e. 3 Indicators per detector
f. Indications for pitot & Commn.
g. Relay for Audio Alarm
4 DUAL CAMPARTMENT (FLP) ENCLOSURES FOR FTU
Supply and Fitting of Dual Compartment CCOE Approved FLP/WP Enclosures for FTUs Set 2 26,000 52,000
suitablefor Hazardous Area, Zone-I, Group IIA/IIB for LPG with Mounting Stand &
Hardware.
FTU mounting accessories comprising of mounting stand, canopy and fixing hardware. Set 2 2,000 4,000

FLP On/Off switch with FLP JB for FTU isolation No. 2 1,900 3,800
5 Supply of FLP Hooter and fittings No. 2 13,500 27,000
FLP Hooter with Intrinsically Safe Output and Auto Reset Timer facility suitable for
above FTUs.
6 FTU MOUNTING ACCESSORIES No. 2 2,250 4,500
FLP 4 Way junction boxes with gland
Job includes erection & installation of FLP/. WP enclosures for FTUs in Hazardous
Area.
7 New Microprocessor Based Intelligent Mimic Repeater Panel complete with No. 1 25,280 25,280
arrangement suitable for mounting in secuirity cabin and having -
Multicoured Plant Mimic & 3 LED indications for each detector
ACC, RES, TEST CONTROLS
Panel Buzzer
Master Indiactions
RS-485 Interface for Main Controller
8 Computer interface controller unit (CIU) suitable for communication with FTUS Set 1 63,200 63,200
and PC and to be installed in safe area and having -
Micro controller based operations
Suitable keyboard & LED display for programming & % LEL
RS-232 interface for PC
RS-232 interface for mimic repeater
Relay OP for external alarms

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9 Supply and Fitting of Windows Based GMS Sofware customised to the specifice Set 1 52,500 52,500
requirements of LPG Plant and Compatible with software of main GMS controller
with provision for system programming and having following features

Suitable for All CH


Plant Mimic Display
Bar Graph Display for % LEL
Tabular Data Presentation
% LEL Trend Display
Peaklog & CH Alarm History
10 Supply of PC and B&W laserjet printer for Gas monitoring system with configuration Set 1 63,000 63,000
as specified in data sheets for instrumentation & gauges in tender.

11 3C x 1.5 SQMM CABLE M 1,500 121 181,500


Copper Conductor, PVC insulated Armoured Cables of following Size As per IS-1554,
3C x 1.5 Sq.mm.
12 GI Perforated Cable Tray Size 100 mm Width and fixing M 80 220 17,600
13 GI Pipe of Size 50 mm Dia and laying M 50 490 24,500
TOTAL FOR SUPPLY PORTION 1,559,880
B. ERECTION PORTION :
1 Erection & installation of sensors mounting accessories sets at proposed location Set 10 1,500 15,000

2 Erection & installation of FLP/weatherproof enclosures for field mounded FTUs No. 2 2,500 5,000
3 Digging trenches for cable lying and back filling, spreading extra soil, levelling etc. M 350 127 44,450

4 Laying of armored cable under ground in trenches or above ground in tray 3C x 1.5 M 1,500 81 121,500
sq.mm.
5 Fixing of GI tray 100 width M 80 146 11,680
6 Laying of GI pipes 50 mm dia. M 50 75 3,750
7 Testing & commissing of system including loop checking, cable testing, calibration etc. LS 1 25,000 25,000

TOTAL FOR ERECTION PORTION 226,380


C. Upgradtion of Plant ILSD after including new mounded storage facility LS 1 500,000
TOTAL : 2,286,260
Composit rate of serviec tax @6.0% 137,176
GRAND TOTAL : 2,423,436

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FW

`B'
'
`Y
'
`Y

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`X' `X'

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`X' `X'

D1

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TO DRAIN

VAPOUR TRAP WITH WATER CONNECTION AND FLOAT

300 MM HIGH CONCRETE WALL (100 mm THK.)

REV DATE REVISION NOTE BY CHKD APPD

INDIANOIL CORPORATION LIMITED


(Marketing Division)

Indian Oil
PROJECT

BY INITIALS WORK

DSGN

CHKD

APPD TITLE

SCALE
NUMBER REV SHEET

ALL DIMENSIONS IN MM
UNLESS MENTIONED OTHERWISE
LPG/ENG/STD/KERB WALL 0
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DRAWINGS, SOIL REPORT, DETAIL OF WORKS & ITEM RATES FOR THE
CONSTRUCTION OF MOUNDED VESSELS AT BUDGE BUDGE LPG BP

Note:
Drawings attached with the tender document are for reference purpose only. Tenderers are advised to
quote by rechecking the quantum of work.

Page 418 of 502


TENDER NO: HCC/LPG-02/PT-08/2017-18

Estimate for construction of 2 x 900 MT capacity Mounded Type Pressure Vessels at LPG
Bottling Plant Project Budge Budge

SL PART A - Fabrication, erection and testing of 2 x 900 MT Qty Unit Rate in Rs Amount in Rs
No. Mounded type pressure vessels for storage of LPG
Earth work in excavation by mechanical means (Hydraulic
excavator) / manual means over areas (average depth 3 M on
1 account of Retaining Wall) including disposal of excavated earth 1,524 Cum 176.00 268,224.00
within and outside site to unobjectionable place, disposed earth to be
levelled and neatly dressed.
Mobilization and demobilization of all necessary plant, personnel,
equipment, tools and ancillaries, handling, assembling, erecting,
2 dismantling & removal off the site on completion of ground 1 LS 2,064,825.00 2,064,825.00
improvement works and soil investigation works.
Carry out pre-treatment & post tretment Soil Investigation Works
(Including Boreholes, electric Cone penetrometer tests (eCPT's) and
3 laboratory testing :

a) Electric cone penetration tests 6 No. 41,297.00 247,782.00


4 b) Boreholes 2 No. 35,397.00 70,794.00
Carrying out trial works, installation of trial vibro stone columns,
conducting initial load test, submission of reports, HSE etc. and
5 Design of Ground Improvement works using Vibro Stone Columns 1 LS 3,244,725.00 3,244,725.00
as per the technical specifications and submission of the same for
approval for TPIA / IIT / Engineer-in-Charge.
Carrying out Ground improvement work using vibro stone columns,
as per the technical specifications at a specified design grid and of
required diameter up to the design depth from the working platform
level. This includes setting up of columns, Installation of vibro stone
6 columns, supply of crushed stone aggregates, feeding of the stone 4,880 SqM 9,439.00 46,062,320.00
from the stone stack, real time monitoring of depth and compaction
effort for every stone column, preparation of records, submission &
preparation of as-built drawings, etc.

Laying of minimum of 500 mm thick granular sand blanket layer


over stone columns cut-off level in two layers of 250 mm each.
7 2,440 CuM 4,012.00 9,789,280.00
Construction of the blanket shall be according to the technical
specifications
Carrying out Routine single column & group column load tests to
evaluate the behaviour of soil column system as indicated in IS:
8 15284 (Part 1) - 2003 :

a) Routine single column load test 4 No. 235,980.00 943,920.00


9 b) Routine Group column load test 2 No. 412,965.00 825,930.00
Settlement monitoring during Hydro testing and long term after
Per
10 completion of Mound /other area, taking readings of settlement & 20 23,598.00 471,960.00
submission of report till completion of defect liability period. Visit
Providing and laying in position ready mixed concrete of M30
grade, manufactured in fully automatic batching plant and transported
to site of work in transit mixer for all leads having continuous agitated
mixer, manufactured as per mix design of specified grade for
reinforced cement concrete work including pumping of R.M.C. from
11 transit mixer to site of laying , including the cost of centering, 3,775 m3 8,008.00 30,230,200.00
shuttering finishing and reinforcement including cost of admixtures
in recommended proportions as per IS : 9103 to accelerate/ retard
setting of concrete, improve workability without impairing strength
and durability as per direction of the Engineer - in - charge.

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TENDER NO: HCC/LPG-02/PT-08/2017-18

Supply of Reinforcement for R.C.C. including straightening, cutting,


bending, placing in position & binding all complete at all levels Thermo
12 381 MT 76,000.00 28,956,000.00
Mechanically Treated (TMT)Bars Fe- 500 grade,Conforming to
IS1786
Providing and laying in position cement concrete of specified grade
below raft excluding cost of centering and shuttering - All work up to
13 762 m3 4,968.00 3,785,616.00
plinth level 1:3:6(1 Cement : 3 Coarse Sand : 6 Graded stone
aggregate of 20mm)
Concrete paver block of M 40 Grade, 80 mm thk. on top of mound &
14 1,200 m2 1,595.80 1,914,960.00
slopes incl. 100 mm thk PCC M10 (1:3:6) (sqm)
Supply and laying of 80 mm thick paver block of M 40 Grade for
15 3,260 m2 1,099.00 3,582,740.00
pavement
All other civil work for mound including soil investigation, civil design,
sand filling and compaction, terram sheet supply and laying at
top, bottom & sides. PCC below pavement & pathway(75 mm
tck- M7.5), RCC (M15) for drains & underside of gutter, RCC
(M20) for beam on top (250 mm SQ) & stairs, UPVC/RCC pipes
and covering the PVC pipes with Pea Gravel, PVC sheet supply
16 1 LS 11,957,830.00 11,957,830.00
and laying on top and on sides,provision of SS railing on top
and on ladder, centering and shuttering, painting, mound cover,
stair, railing, pavement, drain, vapour trap, kerb wall, etc. as per
specifications & drawings, Exterior emulsion painting on
retaining walls and white wash on kerb wall.

Fabrication and erection of Mounded LPG Bullets at site including


Welding, Conducting Radiography, NDT, PWHT, Hydro Testing
including Welding of Domes, Nozzles, Manhole Bottom pipeline,
Bend, Vortex Braker, Internal Ladder, Stifferner rings etc. as per
specifications & drawings. The item includes supply of nozzle, nozzle
17 pipes/ dip pipes, bends/elbows, flanges/forgings, studs, bolts, 1 LS 59,119,602.00 59,119,602.00
gaskets, fasteners, material for internal stair, manhole davit
arrangement, bottom spring support for liquid LPG inlet/outlet pipe in
tunnel, GRE cover for dome and manhole alongwith insulation and SS
strap, lifting lugs and name plate alongwith bracket required as per
drawings & specifications.
Supply of Tank Protective Coating material and its application as per
18 1 LS 6,394,936.00 6,394,936.00
specifications.
Design, supply of material, installation, testing and commissioning of
19 Corrosion protection (Cathodic Protection) System as per drawings & 1 LS 7,907,400.00 7,907,400.00
specification.
Supply and fixing of level gauges, HLA, Valves, Fittings ,
20 Instrumentation and PRVs of vessels as per the details of works and 2 EA 8,680,568.00 17,361,136.00
specifications for each vessels.
Providing fire screen of approx. 6 m to 12 m height near mound area
for carrying out hot work like gas cutting, grinding, welding,
hammering, PWHT etc. including supply of all material and labour.
21 1,200 m2 1,767.00 2,120,400.00
(Length and height of fire screen wall to be decided based on site
conditions in consultation with site-in-charge. Payment for actual work
done shall be made proportionately on sq.m. basis).
TOTAL FOR PART - A 237,320,580.00

PART B - Allied Works


B.1 GAS MONITORING SYSTEM
Supply of FLP FTUs with enclosure, Mouting
1 Accessories,ON/Off Switch, FLP hooter, 4-way junction box, 2 Set 72,244.00 144,488.00
cable glands, accessories etc. complete
Supply and installation of Infra Red Gas Sensors suitable for
LPG detection, Range 0-100% LEL with transmitter, mounting
2 10 Set 93,685.00 936,850.00
arrangement, accessories etc. complete and integration of the
same with existing system.

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TENDER NO: HCC/LPG-02/PT-08/2017-18

New Microprocessor Based Mimic Repeater Panel complete,


Computer Interface controller unit suitable for PC
communication, Supply and fitting of Window based GMS
3 Software customised to specifiec requirement , with displ, bar 1 Set 194,800 194,800.00
graph, % LEL leve , Supply of PC, B&W laser jet Printer for
GMS with configuration as specified in data sheet for
instrumentation and gauges in tender
Supply and laying of 3C x 1.5 sq.mm. armoured cables and
other cables as per requirement, GI cable trays 100 mm width,
4 1 LS 472,984.00 472,984.00
GI pipes 50 mm dia for cables under floor, clamping, saddling
etc. all complete as per job requirement.
Testing , Commissioning of GMS system. Integration of new
5 1 LS 501,375.00 501,375.00
GMS sensors to exisitng ILSD system
B.2 ROAD & DRAIN AROUND FACILITY
Construction of RCC road culvert as per drawing and
1 specifications.Necessary excavation,PCC wrok, plaster, 2 No. 275,326.52 550,653.04
Reinforcement etc. Approx. size : 7M x 3 M
Construction of 6 M to 7 M wide road as per specifications and
drawing, around mounded storage vessels and for connection
2 2,400 SqM 2,339.94 5,615,856.00
to existing raods.
Approx. area of road - 2400 SQM
Construction of drain around mounded storage as per drawing
3 by excavation, brick work, PCC,plaster etc complete as per 400 RM 2,930.15 1,172,058.00
drawing
4 PCC 1:3:6 below pipelines 15.00 m3 5,458.00 81,870.00
B.3 FIRE PROTECTION SYSTEM
Supply, fabrication, erection, testing and commissioning of 250 NB
hydrant pipeline including Gate valve, class #150 (2 nos.) ,
seamless elbow 8" 10nos., fittings, flanges, gaskets, studs,
1 1 LS 3,168,575.00 3,168,575.00
washers, nuts, pipe pedestals, supports etc. complete.-Details
of this item are given & to be executed & measured seperately

Supply and erection of double headed hydrant Valves including civil


2 6 Ea 22,614.00 135,684.00
works as per site requirement
Supply and erection of Water Monitors including civil works as per
3 6 Ea 22,614.00 135,684.00
site requirement
Supply and erection of Hose boxes including civil works as per site
4 6 Ea 9,072.00 54,432.00
requirement
Supply , erection testing and commissioning of 25 NB air line for 200
5 200 M 1,540.00 308,000.00
meter, to be executed & measured seperately
Supply erection testing commissioning of 150 NB DV along with
supply of necessary branch pipes upto mound top and ROV
6 1 LS 620,750.00 620,750.00
coverage, required valves, required nos. of nozzles, quartzoid blub,
SOV, pressure guges, presure switches etc
7 RCC 1:2:4 pedestal at a distance of 6m 60 nos. 1,537.00 92,220.00
Supply & Erection of heavy GI pipe as per IS 129 150 NB size,
8 including all necessary welding, testing, NDT and commissioning 300 RM 2,320.00 696,000.00

Supply & Erection of heavy GI pipe as per IS 129 of various size,


9 including all necessary welding, testing, NDT and commissioning 1 LS 871,600.00 871,600.00

MS structure for hose box supports, operating platform, pipe supports


10 5 MT 83,000.00 415,000.00
etc.
Supply and erection of various sizes reducers
11 1 LS 177,375.00 177,375.00

B.4 LPG PIPELINE, VALVES, FITTINGS ETC.

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TENDER NO: HCC/LPG-02/PT-08/2017-18

Fabrication, erection, 100% radiography of joints, testing &


commissioning of seamless pipelines along with all kind of Valves
including mounded vessels manifold with supply of flanges,
fittings, meatallic gaskets, studs, washers, nuts, copper
jumpers, RCC pedestals, MS structural supports etc. complete.
1 1 LS 8,238,956.00 8,238,956.00
Measurement will be taken for length of pipe as erected at site
and the constructed RCC pedestals supports and the
fabricated structural support.Details of this item are given & to
be executed & measured seperately

Supply of various sizes LPG Pipe line( 10" to 2") , Flanges, TEE,
Ebow, ROV, Gate Valve, Three Way Valves, EFCV, NRV, TSVs etc
as per site requirement for connecting the bullet to LPG pump house.
2 1 LS 14,059,950 14,059,950.00
Detail of item are given in tender document. Details of this item are
given & to be executed & measured seperately

Composite Service tax @ 6%


Total For allied works- Part B 38,645,160.00
TOTAL AMOUNT WITHOUT SERVICE TAX (PART -A & B) 275,965,740.00
COST OF BQ PLATES(FREE ISSUE MATERIAL)FOR SER.TAX PURPOSE 37,158,000.00
COMPOSITE SERVICE TAX ON WORKS CONTRACT (%) 6.000 18,787,424.00
GRAND TOTAL 294,753,164

Total amount in words :


(Rupees Twenty Nine Crore Forty Seven Lakh Fifty Three Thousand One Hundred Sixty Four Only)

Page 422 of 502


TENDER NO: HCC/LPG-02/PT-08/2017-18

ESTIMATE FOR ALLIED WORKS ASSOCIATED FOR FOR 2 x 900 MT MOUNDED TYPE PRESSURE
VESSELS FOR LPG STORAGE AT LPG BOTTLING PLANT, BUDGE BUDGE (WB)

PART B-1 - CIVIL WORKS


A CONSTRUCTION OF ROAD AROUND MOUNDED STORAGE TANKS AT BUDGE BUDGE BP:
Bullet size: 2 x 900 Mt; Dia 7 Mtr; L 54.17 mtr: mound size 58.17 x 20.8 Mtr; 6 mtr wide road at a distance
of 15 meters in three side considered. Total length: 280 mtr.
Total length of Road 400.0 M
Width of Road 6.0 M
Total Area 2400.0 SqM
Depth Length Width Quantity Unit Rate Amount
Excavation 0.30 400.00 6.00 720.00 CuM 176.00 126720.00
WBM(100mm+75mm+75mm) 0.25 400.00 6.00 2400.00 Sq-M 705.00 1692000.00
Lean Concrete (1:4:8) 0.10 400.00 6.00 240.00 CuM 4856.00 1165440.00
Paver Blocks 0.075 400.00 6.00 2400.00 SqM 1032.00 2476800.00
Kerb Stone 0.300 800.00 0.10 24.00 CuM 6454.00 154896.00
TOTAL 5615856.00
B CONSTRUCTION OF DRAIN AROUND MOUNDED STORAGE TANKS:
Brick Drain along inside road considered. Initial Depth 300 mm to 600 mm- average depth 500 mm. width
Total length of Drain 400 M
Width of Drain ( AVERAGE) 0.5 M
Depth Length Width Quantity Unit Rate Amount
Excavation 0.70 400.00 1.250 350.00 CuM 176.00 61600.00
PCC 1:2:4 0.08 400.00 1.250 37.50 CuM 6172.00 231450.00
PCC 1:4:8 0.10 400.00 1.250 50.00 CuM 4856.00 242800.00
Brick work 230 mm 0.50 800.00 0.230 92.00 CuM 5554.00 510968.00
Plaster on top 12 mm 800.00 0.230 184.00 SqM 185.00 34040.00
Plaster in bottom(6 mm) 400.00 0.500 200.00 SqM 152.00 30400.00
Plaster in side(6 mm) 0.50 800.00 0.000 400.00 SqM 152.00 60800.00

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TENDER NO: HCC/LPG-02/PT-08/2017-18

TOTAL 1172058.00
C CONSTRUCTION OF CULVERT FOR CROSSING OF PIPING BED:
Total length of Culvert 7M Number of Culverts 2
Width of culvert 3M

Depth Length Width Quantity Unit Rate Amount


Excavation 1.00 7.00 4.00 28.00 CuM 176.00 4928.00
PCC 1:4:8 0.10 7.00 3.60 2.52 CuM 4856.00 12237.12
RCC 1:1.5:3 top slab 0.30 7.00 8.40 17.64 CuM 7035.00 124097.40
Reinforcement 1764.00 Kg 76.00 134064.00
TOTAL 550653.04

D PCC UNDER PIPELINE AREA


PCC 1:3:6
Piping manifold & Piping 0.10 50.00 3.00 15.00 CuM 5458.00 81870.00
bed
TOTAL 81870.00
AMOUNT FOR EXECUTION OF CIVIL WORKS: 7420437.04
TOTAL AMOUNT INCLUDING 6% COMPOSITE SERVICE TAX 7865663.26

PART B-2 - FIRE FIGHTING NETWORK


Sl.
ITEM QTY UNIT RATE AMOUNT
No.

1 10" ERW Hydrant Line 300 Mtrs 9311 2793300


Double hydrant valve consisting of 2 single hydrants IS:
2 5290 type A 6 Nos. 22614 135684
Water monitor IS: 8442 with 38 mm nozzle, 100 NB
3 Flange and CI isolation valve IS: 14846 PN 1.6 6 Nos. 22614 135684

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4 Air Line 25 NB 200 Mtrs 1540 308000


5 Butterfly Valve 250 NB 3 Nos. 33425 100275
6 90D Seamless Elbow 10 Nos. 27500 275000
7 Sprinkler System with DV 1 L/S 620750 620750
8 RCC 1:2:4 Pedestal @ 6mtr(.45 Cum/no) 60 nos. 1537 92220
Supply and erection of Heavy GI Pipes 150 NB as per IS
9 1239 300 Mtrs 2320 696000
Supply and erection of Heavy GI Pipes 100 NB as per IS
10 1239 200 Mtrs 1347 269400
Supply and erection of Heavy GI Pipes 80 NB as per IS
11 1239 200 Mtrs 1165 233000
Supply and erection of Heavy GI Pipes 65 NB as per IS
12 1239 200 Mtrs 878 175600
Supply and erection of Heavy GI Pipes 50 NB as per IS
13 1239 200 Mtrs 773 154600
Supply and erection of Heavy GI Pipes 32 NB as per IS
14 1239 100 Mtrs 390 39000
MS structure for hose box supports, operating
15 platform, pipe supports etc. 5 MT 83000 415000

16 Supply and erection of GI reducers 200*150 NB 15 Nos 3798 56970

17 Supply and erection of GI reducers 150*100 NB 25 Nos 2530 63250

18 Supply and erection of GI reducers 100*80 NB 35 Nos 1633 57155


FRP Hose Box min. 2.5 mm thick suitable to
accommodate two Hoses each of 15m in length with
19 one branch pipe nozzle 6 Nos 9072 54432

TOTAL FOR EXECUTION OF FIRE FIGHTING NETWORK: 6675320


TOTAL AMOUNT INCLUDING 6% COMPOSITE SERVICE TAX 7075839.2

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TENDER NO: HCC/LPG-02/PT-08/2017-18

PART B-3 - GAS MONITORING SYSTEM


Sl.
ITEM UNIT RATE AMOUNT
No.
1 Supply of catalytic Sensors(12 Nos), cable, FTU & other
accessories for providing 10 nos. GMS sensors & integration of the LS
same with existing system 1518078 1518078
2 Erection & commissioning of 10 nos. GMS sensors including
LS
integration of the same with existing GMS. 254919 254919
3 Upgradation of ILSD System with new sensors LS 477500 477500
TOTAL FOR EXECUTION OF GAS MONITORING SYSTEM: 2250497
TOTAL AMOUNT INCLUDING 6% COMPOSITE SERVICE TAX 2385527

PART B-4 - MECHANICAL PIPING, HOOKING UP


Sl.
No. ITEM SIZE SCH. QTY UNIT RATE AMOUNT
1 Seam less #300 Pipe 10" 40 75 Mtrs 9088 681600
2 Seam less #300 Pipe 8" 40 300 Mtrs 7210.25 2163075.00
3 Seam less #300 Pipe 6" 40 300 Mtrs 4678.55 1403563.50
4 Seam less #300 Pipe 4" 40 300 Mtrs 2504.01 751203.00
5 Seam less #300 Pipe 2" 80 300 Mtrs 1252.01 375601.50
6 CS, WN Flanges #300 10" 40 2 Nos. 12045 24090
7 CS, WN Flanges #300 8" 40 30 Nos. 8595.00 257850.00
8 CS, WN Flanges #300 6" 40 30 Nos. 6303.00 189090.00
9 CS, WN Flanges #300 4" 40 20 Nos. 3915.50 78310.00
10 CS, WN Flanges #300 2" 80 20 Nos. 1375.20 27504.00
11 Blind Flange #300 10" 40 1 Nos. 10950 10950
12 Blind Flange #300 8" 40 8 Nos. 7449.00 59592.00
13 Blind Flange #300 6" 40 8 Nos. 4584.00 36672.00

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14 Blind Flange #300 4" 40 10 Nos. 3915.50 39155.00


15 Blind Flange #300 2" 80 10 Nos. 1814.50 18145.00
16 Elbows 90d BW 1.5D 8" 40 4 Nos. 7665 30660
17 Elbows 90d BW 1.5D 6" 40 20 Nos. 3820.00 76400.00
18 Elbows 90d BW 1.5D 4" 40 20 Nos. 1910.00 38200.00
19 Elbows 90d BW 1.5D 2" 80 18 Nos. 811.75 14611.50
20 BW, TEE 10"x10"x8" 40x40 2 Nos. 13687 27374
21 BW, TEE 8"x8"x8" 40x40 10 Nos. 7544.50 75445.00
22 BW, TEE 6"x6"x6" 40x40 10 Nos. 4775.00 47750.00
23 BW, TEE 4"x4"x4" 40x40 10 Nos. 3103.75 31037.50
24 BW, TEE 8"x8"x2" 40x40 14 Nos. 11269.00 157766.00
25 BW, TEE 6"x6"x4" 40x40 14 Nos. 9550.00 133700.00
26 BW, TEE 6"x6"x2" 40x40 10 Nos. 9550.00 95500.00
27 BW, TEE 3"x3"x3" 40x40 14 Nos. 1910.00 26740.00
28 BW, TEE 3"x3"X2" 40x40 12 Nos. 1910.00 22920.00
29 BW, TEE 2"x 2"x2" 80x80 4 Nos. 2190.00 8760
30 ROV liquid line 8" 3 Nos. 396325.00 1188975.00
31 ROV vapour line 6" 3 Nos. 310375.00 931125.00
Gate valve # 300 ( after 8" 4 Nos. 100275.00 401100.00
32 ROV)
33 Ball Valve #300 6" 2 Nos. 179444.50 358889.00
34 Ball Valve #300 4" 2 Nos. 71625.00 143250.00
35 Ball Valve #300 3" 4 Nos. 40110.00 160440.00
36 Ball Valve #300 2" 6 Nos. 31515.00 189090.00
37 3 Way Valve 8" 1 Nos. 260957.00 260957.00
38 3 Way Valve 6" 1 Nos. 228590.00 228590.00
39 3 Way Valve 2" 2 Nos. 163857.00 327714.00
40 NRV # 300 8" 4 Nos. 141340.00 565360.00
41 NRV # 300 6" 4 Nos. 75922.50 303690.00
42 NRV # 300 4" 3 Nos. 63030.00 189090.00
43 NRV # 300 3" 3 Nos. 31515.00 94545.00

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44 NRV # 300 2" 3 Nos. 16903.50 50710.50


45 EFCV 10" 3 Nos. 308465.00 925395.00
46 EFCV 8" 3 Nos. 148617.10 445851.00
47 EFCV 2" 2 Nos. 16894 33788
48 TSVs incl valve & fittings 1" 15 Nos 23875.00 358125.00
49 Fabrication & erection of piping works including flanges, elbows, Tee etc complete
50 Seam less #300 Pipe 10" 40 300 Mtrs 6876.00 2062800.00
51 Seam less #300 Pipe 8" 40 10 Mtrs 6022 60220
52 Seam less #300 Pipe 6" 40 500 Mtrs 4488.50 2244250.00
53 Seam less #300 Pipe 4" 40 300 Mtrs 3008.25 902475.00
54 Seam less #300 Pipe 3" 40 300 Mtrs 2292.00 687600.00
55 Seam less #300 Pipe 2" 80 300 Mtrs 1719.00 515700.00
56 Erection of valves including supply of studs & gaskets etc.
57 NRV/l Valve #300 10" 4 Nos. 14325 57300
58 NRV/l Valve #300 8" 6 Nos. 10950.00 65700.00
59 NRV/l Valve #300 6" 4 Nos. 8117.50 32470.00
60 NRV/l Valve #300 4" 6 Nos. 7640.00 45840.00
61 NRV/l Valve #300 3" 4 Nos. 6685.00 26740.00
62 NRV/l Valve #300 2" 8 Nos. 4775.00 38200.00
63 TSVs 1" 15 Nos. 4297.50 64463.00
64 3 Way Valve 8" 1 Nos. 173971.00 173971.00
65 3 Way Valve 6" 1 Nos. 152393.00 152393.00
66 3 Way Valve 2" 2 Nos. 109238.00 218476.00
67 RCC foundation for pipe RCC 70 No. 1862.25 130358.00
68 Structural Work for Catwalk 10 Ton 76000.00 760000.00

TOTAL FOR EXECUTION OF MECHANICAL PIPING, HOOKIN UP WORKS 22298906


TOTAL FOR MECHANICAL PIPING, HOOKING UP INCLUDING 6% COMPOSITE SERVICE TAX 23636840
TOTAL FOR ALL ALLIED WORKS WITHOUT SERVICE TAX 38645160
TOTAL FOR ALL ALLIED WORK INCLUDING COMPOSITE TAX 40963869

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TENDER NO: HCC/LPG-02/PT-08/2017-18

Supply and Installation of GMS System for proposed 2 x 900 MT Mounded Storage Bullets including its
Integration with the existing system at Budge Budge LPG BP (WB)

SR. DESCRIPTION UNIT QTY. RATE AMOUNT


A. SUPPLY PORTION :
1 GAS SENSORS No. 12 76,400 916,800
Supply of Infra Red Gas Sensors suitable for LPG detection, Range 0-100% LEL with
transmitter, mounting arrangement, accessories etc. complete and integration of the
same with existing system.
For Expansion : 10 Nos.
For Spares : 02 Nos.
2 SENSOR MOUNTING ACCESSORIES SETS Set 10 2,005 20,050
Mounting Stand, FLP Junction Box, FLP Glands, Rain protection canopy, wheather
protection guard & filter
Job includes supply, erection & installation of sensor mounting accessories sets at
proposed location.
3 FIELD TERMINAL UNIT (FTU), FLAME PROOF Set 2 28,650 57,300
FTC Card sets (CPU, Power Supply, LED card) having
a. Microcontroller Based Operation
b. Suitable for 8 Nos Gas Sensors
c. Power supply for sensor trns.
d.12 Bit ADC Operation
e. 3 Indicators per detector
f. Indications for pitot & Commn.
g. Relay for Audio Alarm
4 DUAL CAMPARTMENT (FLP) ENCLOSURES FOR FTU
Supply and Fitting of Dual Compartment CCOE Approved FLP/WP Enclosures for Set 2 24,830 49,660
FTUs suitablefor Hazardous Area, Zone-I, Group IIA/IIB for LPG with Mounting Stand &
Hardware.
FTU mounting accessories comprising of mounting stand, canopy and fixing hardware. Set 2 1,910 3,820

FLP On/Off switch with FLP JB for FTU isolation No. 2 1,814 3,628
5 Supply of FLP Hooter and fittings No. 2 12,892 25,784
FLP Hooter with Intrinsically Safe Output and Auto Reset Timer facility suitable for
above FTUs.
6 FTU MOUNTING ACCESSORIES No. 2 2,148 4,296
FLP 4 Way junction boxes with gland
Job includes erection & installation of FLP/. WP enclosures for FTUs in Hazardous
Area.
7 New Microprocessor Based Intelligent Mimic Repeater Panel complete with No. 1 24,142 24,142
arrangement suitable for mounting in secuirity cabin and having -
Multicoured Plant Mimic & 3 LED indications for each detector
ACC, RES, TEST CONTROLS
Panel Buzzer
Master Indiactions
RS-485 Interface for Main Controller
8 Computer interface controller unit (CIU) suitable for communication with FTUS Set 1 60,356 60,356
and PC and to be installed in safe area and having -
Micro controller based operations
Suitable keyboard & LED display for programming & % LEL
RS-232 interface for PC
RS-232 interface for mimic repeater
Relay OP for external alarms

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9 Supply and Fitting of Windows Based GMS Sofware customised to the specifice Set 1 50,137 50,137
requirements of LPG Plant and Compatible with software of main GMS controller
with provision for system programming and having following features

Suitable for All CH


Plant Mimic Display
Bar Graph Display for % LEL
Tabular Data Presentation
% LEL Trend Display
Peaklog & CH Alarm History
10 Supply of PC and B&W laserjet printer for Gas monitoring system with configuration Set 1 60,165 60,165
as specified in data sheets for instrumentation & gauges in tender.

11 3C x 1.5 SQMM CABLE


Copper Conductor, PVC insulated Armoured Cables of following Size As per IS-1554, M 1,500 137 205,500
3C x 1.5 Sq.mm.
12 GI Perforated Cable Tray Size 100 mm Width and fixing M 80 248 19,840
13 GI Pipe of Size 50 mm Dia M 50 332 16,600
TOTAL FOR SUPPLY PORTION 1,518,078
B. ERECTION PORTION :
1 Erection & installation of sensors mounting accessories sets at proposed location Set 10 1,432 14,320

2 Erection & installation of FLP/weatherproof enclosures for field mounded FTUs No. 2 2,387 4,774
3 Digging trenches for cable lying and back filling, spreading extra soil, levelling etc. M 350 142 49,700

4 Laying of armored cable under ground in trenches or above ground in tray 3C x 1.5 M 1,500 92 138,000
sq.mm.
5 Fixing of GI tray 100 width M 80 165 13,200
6 Laying of GI pipes 50 mm dia. M 50 221 11,050
7 Testing & commissing of system including loop checking, cable testing, calibration etc. LS 1 23,875 23,875

TOTAL FOR ERECTION PORTION 254,919


C. Upgradtion of Plant ILSD after including new mounded storage facility LS 1 477,500
TOTAL : 2,250,497
Composit rate of serviec tax @6.0% 135,030
GRAND TOTAL : 2,385,527

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TENDER NO: HCC/LPG-02/PT-08/2017-18

Ref.: 1591-R0-BP IOCL KOLKATA March. 21st; 2016

GEO TECHNICAL INVESTIGATION


REPORT

AT THE SITE FOR

PROPOSED CONSTRUCTION OF
BOTTLING PLANT AT BUDGE-BUDGE,
KOLKATA, WEST BENGAL

SUBMITTED TO

INDIAN OIL CORPORATION LIMITED (MD),


LPG DEPARTMENT, KOLKATA,
WEST BENGAL

TECHPRO ENGINEERS PVT. LTD.


131, 1st Floor, Patparganj Industrial Area,
Delhi-110 092,
Ph.: 011-22159098
e-mail: info@techproindia.com

Page 431 of 502


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CONTENTS

1.INTRODUCTION: ...................................................................................................................................................................... 1

2.SCOPE OF WORK: ..................................................................................................................................................................... 1

3.PROJECT LOCATION: .............................................................................................................................................................. 2

4.OBSERVATIONS AT SITE:....................................................................................................................................................... 2

5.FIELD INVESTIGATION:.......................................................................................................................................................... 3

6.LABORATORY & FIELD TESTS: ............................................................................................................................................ 7

7.WATER TABLE:....................................................................................................................................................................... 10

8.DETAILS OF SOIL STRATA: .................................................................................................................................................. 10

9.CALCULATIONS AND RESULTS: ........................................................................................................................................ 11

10.RECOMMENDATIONS: ........................................................................................................................................................ 13

APPENDICES

APPENDIX A: BOREHOLES & CBR LOCATION PLAN.......................................................................................................................14

APPENDIX B: TABLE 1: SUMMARY OF TEST RESULTS (BH-1)..............................................................................................15

TABLE 2: SUMMARY OF TEST RESULTS (BH-2)..............................................................................................18

TABLE 3: SUMMARY OF TEST RESULTS (BH-3)..............................................................................................21

TABLE 4: SUMMARY OF TEST RESULTS (BH-4)..............................................................................................23

TABLE 5: SUMMARY OF TEST RESULTS (BH-4)..............................................................................................24

APPENDIX B: TABLE 5: ELECTRICAL RESISTIVITY TESTS.....................................................................................................25

APPENDIX B: TABLE 6: LAB PERMEABILTY TESTS RESULTS............................................................................................30

APPENDIX B: TABLE 7: CHEMICAL TESTS ON WATER SAMPLES........................................................................................31

APPENDIX B: TABLE 8: CALIFORNIA BEARING RATIO TEST................................................................................................32

APPENDIX C: CHART 1: FIELD BORE LOG CHART (BH-1).......................................................................................................33

CHART 3: FIELD BORE LOG CHART (BH-2).......................................................................................................35

CHART 4: FIELD BORE LOG CHART (BH-3).......................................................................................................37

CHART 5: FIELD BORE LOG CHART (BH-4).......................................................................................................39

APPENDIX D: GRAPH 1: PARTICLE GRADATION CURVE (BH-1)...........................................................................................41

GRAPH 3: PARTICLE GRADATION CURVE (BH-2)...........................................................................................43

GRAPH 5: PARTICLE GRADATION CURVE (BH-3)...........................................................................................45

GRAPH 7: PARTICLE GRADATION CURVE (BH-4)...........................................................................................47

APPENDIX E: TABLE 1: COMPUTATION OF 300 Φ PILE LOAD CAPACITY FOR BORE HOLE (BH-01).................49

TABLE 2: COMPUTATION OF 300 Φ PILE LOAD CAPACITY FOR BORE HOLE (BH-02)...................50

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TABLE 3: COMPUTATION OF 300 Φ PILE LOAD CAPACITY FOR BORE HOLE (BH-03)...................51

TABLE 4: COMPUTATION OF 300 Φ PILE LOAD CAPACITY FOR BORE HOLE (BH-04)..................52

TABLE 5: COMPUTATION OF 450 Φ PILE LOAD CAPACITY FOR BORE HOLE (BH-01).................53

TABLE 6: COMPUTATION OF 450 Φ PILE LOAD CAPACITY FOR BORE HOLE (BH-02).................54

TABLE 7: COMPUTATION OF 450 Φ PILE LOAD CAPACITY FOR BORE HOLE (BH-03)...................55

TABLE 8: COMPUTATION OF 450 Φ PILE LOAD CAPACITY FOR BORE HOLE (BH-04)..................56

TABLE 9: COMPUTATION OF 600 Φ PILE LOAD CAPACITY FOR BORE HOLE (BH-01)...................57

TABLE 10: COMPUTATION OF 600 Φ PILE LOAD CAPACITY FOR BORE HOLE (BH-02)...................58

TABLE 11: COMPUTATION OF 600 Φ PILE LOAD CAPACITY FOR BORE HOLE (BH-03)...................59

TABLE 12: COMPUTATION OF 600 Φ PILE LOAD CAPACITY FOR BORE HOLE (BH-04)..................60

APPENDIX F PHOTOS- SITE PHOTOGRAPHS .....................................................................................................................61

Page 433 of 502


TECHPRO ENGINEERS PVT. LTD.
TENDER NO: HCC/LPG-02/PT-08/2017-18

(AN ISO 9001: 2008 Certified Company)


131, 1st Floor, Patparganj Industrial Area,
Delhi-110092
Tel.: 011-22159098,+91-9793209918
e-mail: info@techproindia.com
Web site: www.techproindia.com

March 21st, 2016

ACKNOWLEDGEMENTS

We feel pleasure to submit the report of Sub soil investigation conducted at site for

proposed construction of Bottling Plant, at Budge-Budge, Kolkata, West Bengal.

We are thankful to Mr. Rajib Barai, Manager (LPG-Engg.) I/C, Indian Oil Corporation

Limited for the trust shown by awarding the work of Geotechnical investigation to us. We are

also grateful to Mr. Chaina, Site Engineer for the help and cooperation rendered during and

prior to the investigation works.

We are also thankful to our staff members for conducting field and laboratory test,

preparing the sketches and typing the report

for Techpro Engineers Pvt Ltd for Techpro EngineersPvt Ltd

(Arvind K. Garg) (Saurabh Agarwal)


B.Tech (Civil) B.Tech (Civil) IIT K
M.Tech. (Structures) M.Tech. (Geo Tech) IIT D
Managing Director Executive Director &
& Principal Consultant Consultant

____________________________________________________________________________________________
Page 434 of 502
___
Branch Office: 103 Ratandham, 12/483 McRoberts Ganj, Kanpur-208001. TEL 0512-2525759
TENDER NO: HCC/LPG-02/PT-08/2017-18

1 1591-R0-BP IOCL KOLKATA

1. INTRODUCTION:
This report deals with Geo-soil Investigation at the proposed site

for construction of foundation for Bottling plant at Budge-Budge, Kolkata, West Bengal.

The work has been awarded to us, wide Tender No. WBSO/LPGE/PT-18/15-16 Dated 03-

02-2016 from the Indian Oil Corporation Limited (MD), LPG Department, Kolkata. The

report includes the recommendations on type, depth and safe allowable bearing capacity for

the safe and strong foundation for the proposed structure. The work of project promotion

has been taken up by Indian Oil Corporation Limited (MD), LPG Department, Kolkata,

West Bengal.

2. SCOPE OF WORK:
For the proposed structures, it is required to determine the safe allowable bearing capacity

together with necessary engineering characteristics of underlying soil strata as per IS 2911

(part-1, section-2)-2010, hence the scope of work is as follows:

2.1 Mobilisation of all the drilling and testing equipments and testing personals to the

site and back to us.

2.2 Boring four numbers of boreholes of 150 mm diameter within the proposed area of

construction.

2.3 Conducting the Standard Penetration Test (SPT) at every 1.50 metre interval or at

change of strata in all the boreholes.

2.4 Collecting disturbed soil samples at every 1.50 metre interval or at change of strata

from the boreholes.

2.5 Conducting field density test and collecting Disturbed soil samples for conducting

CBR tests.

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2.6 Collecting undisturbed soil samples from the boreholes at 2.50 metre interval or

change of strata.

2.7 Transporting all the disturbed and undisturbed soil samples collected during the field

investigation to our soil mechanics laboratory at Delhi.

2.8 Conducting Electric Resistivity Test at one location within the proposed site.

2.9 Conducting the laboratory test on all the soil samples collected during field

investigation for determination of their engineering characteristics.

2.10 Compilation of field and laboratory test results, working out the safe allowable

bearing capacity and preparing the report including detailed recommendations and

necessary precautions.

3. PROJECT LOCATION:
The proposed site for construction of Bottling Plant is at

located at Post Buita, near BBIT, Budge-Budge, Kolkata, West Bengal.

4. OBSERVATIONS AT SITE:

The following observations have been made at the site:-

4.1 Effect of saltpetre and termites has not been observed at the site.

4.2 The site is almost level from the adjoining road.

4.3 Coconut trees are found at the site.

4.4 A Rain water drain is flowing 20 metre away from the site.

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5. FIELD INVESTIGATION:
The field investigation work at this site was carried out

from February 23th; 2016 to March 02nd; 2016. The following investigation work was

done:

5.1. Four numbers of boreholes of diameter 150 mm were made within the proposed

layout of the plant structure. The boreholes were progressed using machinery

operated augers and further advanced by use of machinery operated shell casing to

the desired depth. Where caving of the borehole occurred, casing was used to keep

the borehole stable. All bore hole (marked as BH-1, BH-2, BH-3 & BH-4) was

made up to the depth of 30.00 metre. The locations of boreholes have been

reported in “BOREHOLES LOCATION PLAN” in Appendix A.

5.2. Standard Penetration Tests were conducted at 1.50 metre as per the procedure

in IS 2131-1981 in all the bore holes. For conducting the test, the bottom of the

borehole was properly cleaned and split spoon sampler was properly seated in

position in the borehole. The split spoon sampler resting on the bottom of

borehole was allowed to sink under its own weight; then the sampler was allowed

to penetrate 15 cm with the blows of the hammer 63.50 kg weight falling free

through 75cm, thereafter the split spoon sampler was further driven by another 15

cm. For the 3rd and final drive, the sampler was further allowed to penetrate 15

cm. The number of blows required to affect each 15 cm of penetration was

recorded. The first 15 cm of drive is considered to be seating drive.

The total blows of penetration for the second and third 15 cm of penetration is

termed the penetration resistance N. The N’ values are indicative of the

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compactness/ relative density of cohesion less soils and consistency of cohesive

soils.

In case the blows count of SPT in soil (including the number of blows of seating)

exceeds 100, the corresponding penetration was recorded and this particular test at

that depth stopped. If the total penetration is more than the seating penetration of

15 cm, then breakup of blows count for 15 cm seating penetration and for

remaining portion of penetration is also given.

SPT ‘N’ values are correlated with relative of non-cohesive stratum as per BS:

5930 (1999) - for sandy strata and with consistency of cohesive stratum.

CORRELATION FOR CORRELATION FOR SAND/NON-


CLAY/PLASTIC SILT PLASTIC SILT
Consistency Penetration Relative Penetration Value
of clays Value Density of
sand
Very Soft 0 to 2 Blows Very loose 0 to 4 Blows
Soft 3 to 4 Blows Loose 5 to 10 Blows
Medium Stiff 5 to 8 Blows Medium 11 to 30 Blows
Stiff 9 to 16 Blows Dense 31 to 50 Blows
Very Stiff 17 to 32 Blows Very Dense Above 50
Hard Above 32

In this method, the sampler acts as a probe and the driving energy is supplied by

the fall of the drop weight. The values of ‘N’ depend on the compactness or

relative density of the materiel. In hard formations, the testing is discontinued if

‘N’ value is found to be more than 100. It is termed as refusal.

‘N’ value depends upon degree of saturation and over burden pressure of the

formation. Silty fine sand and fine sand below the water table develop pore water

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pressure depending on the in-situ void ratio which in turn affects the effective

stress. This change in effective stress influences the ‘N’ value considerably.

Terzaghi and peck have recommended a correction for ‘N’ values in case of

saturated silty and fine sand when the ‘N’ observed in the field is higher than 15.

Modified value ‘N’= 15+ (N-15)/2.

Soil sample obtained from standard spoon sampler for all above standard

penetration tests were collected in the polythene bags of suitable size. These

samples were property seal, labelled, record and carefully transported to the

laboratory for testing. The results have been reported in Table 1 to 4 of Appendix

B under the title “SUMMARY OF TEST RESULTS”

5.3. Disturbed soil samples were taken at every 1.50 metre interval and at significant

change of stratum. Soil from cutting edge of SPT samplers and retained in split

spoon sampler, used for Standard Penetration Tests was taken as disturbed

samples. These samples were placed without delay in adequately sealed polythene

bags. The laboratory test results have been reported in Table 1 to 4 of Appendix B

under the title “SUMMARY OF TEST RESULTS”.

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5.4. Undisturbed soil samples were tried to be collected in accordance with IS: 2132-

1986. Undisturbed soil samples (UDS) was obtained at every 3.00 metre interval.

Undisturbed samples were collected using 100mm dia. and 450mm long MS tubes

provided with sampler head with ball check arrangement. Collection of

Undisturbed samples in very hard cohesive soils/ dense granular soils/gravels/

cobbles/ pebbles/ boulders, refusal strata is practically not possible and such

collected samples will not truly represent the undisturbed conditions.

Immediately after taking and undisturbed sample in a tube, the adopter head was

removed along with the disturbed material. The visible ends of the samples shall

each be trimmed off any wet disturbed soil. The ends will then be coated

alternately with four layers of just molten wax. More molten wax will then be

added to give a total thickness of not less than 25mm. The laboratory test results

have been reported in Table 1 to 4 of Appendix B under the title “SUMMARY OF

TEST RESULTS”.

5.5. The depth at which ground water is struck during boring was carefully noted and

the depth of water table was ascertained subsequently in the completed borehole

by one of the following methods using electrical dip metre.

The water table in the borehole was allowed to stabilize after depressing

the water level adequately by bailing. Stability of the borehole sides and bottom

was be ensured at all times.

The borehole was filled with water and then bailed out to various depths.

Observations were made at each depth to see if the water level is rising or falling.

The depth at which neither a fall nor rise is observed reading of water level taken

at intervals of 2 hour in non-cohesive soil and for 24 hrs in cohesive soils.

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5.6. Water samples has been collected from the bore holes (BH-1 & BH-4) on stable

water table. The results have been reported in Table7 “CHEMICAL TEST

RESULTS ON WATER SAMPLES” of Appendix B.

5.7. Electrical Resistivity Tests (ERT) has been conducted as per IS: 3043-1987 at

one location. The location have been marked in Appendix-A. The results have

been reported in Table 5: “ELECTRICAL RESISTIVITY TEST” of Appendix B.

5.8. Four numbers of undisturbed soil samples have been collected using Shelby tubes

at the depth of 0.50 meter from the proposed locations of California Bearing Ratio

tests. The field density have been recorded and the disturbed soil samples have

been retained for testing in laboratory for CBR test in accordance with IS 2720

(part-16)-1987. The locations have been marked in Appendix-A Bore hole

location plan.

6. LABORATORY TESTS:
The following laboratory tests were
conducted to determine the engineering characteristics of sub-soils:

6.1. Field moisture contents were determined by oven drying method as per IS 2720

(part II)-1973. The results have been reported in Table 1 to Table 4 “SUMMARY

OF TEST RESULTS” of Appendix B.

6.2. Field density of soil strata were obtained using Shelby tubes in accordance with

IS 2720 (part XXIX)-1975. The results have been reported in Table 1 to Table 4:

“SUMMARY OF TEST RESULTS” of Appendix B.

6.3. Mechanical sieve analysis test were performed in accordance with IS 2720 (Part

IV) - 1985, for the purpose of identification by grain size analysis, on coarse part

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of the soil samples and the results have been reported in Table 1 to Table 4

“SUMMARY OF TEST RESULTS” of Appendix B.

6.4. Particle size analysis test by hydrometer method were performed in accordance

with IS 2720 (Part IV) - 1965 on the part of soil samples obtained after the sieve

analysis. The results have been reported in Table 1 to Table 4 “SUMMARY OF

TEST RESULTS” of Appendix B.

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6.5. Atterbergs’ limits tests were performed in accordance with IS 2720 (part V)-

1985 and results have been reported in Table 1 to Table 4 “SUMMARY OF TEST

RESULTS” of Appendix B.

6.6. Specific gravity tests were performed in accordance with IS 2720 (part III-sec. 1)

-1980 and the results have been reported in Table 1 to Table 4 “SUMMARY OF

TEST RESULTS” of Appendix B.

6.7. Direct shear tests were performed as per IS 2720 (part XI)-1971, on the

undisturbed soil samples obtained during the field investigation. Some of the tests

were conducted on remoulded samples as undisturbed samples could not be

collected. The results and the density of samples have been reported in Table 1 to

Table 4 “SUMMARY OF TEST RESULTS” of Appendix B.

6.8. Triaxial Compression Test for two different test conditions namely

Consolidated Undrained (CU) and Unconsolidated Undrained (UU) were

performed as per IS 2720 (part X & XI)-1997, on the undisturbed soil samples

obtained during the field investigation. The results have been reported in Table 1

to Table 4 “SUMMARY OF TEST RESULTS” of Appendix B.

6.9. Permeability test were performed in accordance with IS 2720 (part-17)-1986 on

the undisturbed soil sample collected from the bore hole and results have been

reported in Table 6 “LAB PERMEABILITY TEST RESULTS” of Appendix B.

6.10. Unconfined Compressive Strength tests were performed on the undisturbed soil

samples in accordance with IS 2720 (part 10)-1991 and results have been reported

in Table 1 to Table 4 “SUMMARY OF TEST RESULTS” of Appendix B.

6.11. California Bearing Ratio tests were performed on disturbed soil samples

collected from the field after remoulding in CBR moulds at field density and

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natural moisture content in accordance with IS 2720 (part-16)-1987 marked as

CBR-1 to CBR-4 and results have been reported in Table 8 “CBR TEST

RESULTS” of Appendix B.

6.12. Consolidation tests were performed on cohesive soil samples in accordance with

IS: 2720 (part XV)-1997. The results have been reported Table 1 to Table 4:

SUMMARY OF TEST RESULTS of Appendix B.

7. WATER TABLE:

The water table at this site was encountered during the boring operation. The depth

of water table was measured as per IS 6935-1973. The depth of water table at this site

varies from 1.70 meter to 2.00 meter. The records of measurements of depth of water table

have been reported in BORE LOG CHART No.1 to 4 of Appendix C.

Bore hole No Depth of Water Table (m)


BH 1 1.80
BH 2 1.70
BH 3 2.05
BH 4 1.90

8. DETAILS OF SOIL STRATA:


The classification of soil strata have been done with

the help of soil characteristics obtained in laboratory tests as per IS 1498-1978. The

detailed nature of the soil strata have been reported in Table 1 to Table 4: “SUMMARY

OF TEST RESULTS” of Appendix B.

Kolkatta is situated on the alluvial plains of southern Bengal, India formed by Ganga-

Brahmaputra river system. The soil formation in this region consists of a thin fibrous soft

and highly compressible peat layer at mean sea level followed by a soft and highly

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compressible grey silty clay state. In general all boreholes have soil strata which are,

highly compressible soils consisting of organic clays with decayed woods till a depth of

9.00 metres, inorganic silts of low plasticity from 9.00 metre to 20.00 metres followed by

silty sands till the depth of investigation.

9. COMPUTATION OF BEARING CAPACITY:

Kolkata falls under typically deltaic region. At this site, highly compressible soils

consisting of organic clays with decayed woods are found till a depth of 9.00 metres.

Organic soils which pose significant problems in design with its poor compressibility

associated with significantly different properties compared to inorganic soils. Considering

the nature of soil, type of proposed structure, expected loads on foundation, calculations

have been made for pile foundation for the proposed structures.

9.1. Pile Foundation

Calculations have been made for cast-in-situ bored RCC piles

as per IS 2911 (part-1, section -2)-2010. Load bearing capacities of RCC piles of

diameter 300 mm, 450 mm and 600 mm and length 12.00 m, 15.00 m and 18.00

meter has been adopted for calculations. The cut-off level has been considered as

2.0 metre depth below the existing ground level.

Design Consideration:

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Sr.
Parameter Value
No.
1 K (Coefficient of earth 1.00
pressure)

2 Overburden pressure to Maximum overburden pressure for


calculate the shaft calculation of shaft resistance and
resistance and end bearing resistance at pile toe is limited to
bearing resistance of overburden pressure at depth equal to 15
piles times diameter of pile considered from
existing ground level.

3 Depth of Water table Ground water table is considered at


ground level.

4 Vertical capacity in While calculating the pile load capacity


seismic condition in seismic condition, over burden
pressure friction due to liquefiable strata
have been ignored

5 Other parameters As per IS: 2911 (Part-1/Sec 2) or as per


latest version of IRC: 78

The detailed calculations of pile load carrying capacity in compression and uplift

have been reported in Table 1 to 12 of Appendix-E.

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10. RECOMMENDATIONS:

Keeping in mind, the field test results, laboratory test results and IS codes of

practice; the following recommendations are hereby made:

10.1 Kolkata falls under typically deltaic region. At this site, highly compressible

soils consisting of organic clays with decayed woods are found till a depth

of 9.00 metres. Since the compressible soils are liable to large settlement

therefore open foundation is not recommended.

10.2 Pile Foundation: RCC pile footings shall be provided for the foundation of

various buildings and plant foundations of LPG bottling plant. Pile

Capacity in compression and in Uplift for different pile lengths of piles

shall be taken from the following table.

Pile Diameter Pile Diameter Pile Diameter


300 mm 450 mm 600 mm
Pile
Length Safe Load Safe Load Safe Load Safe Load Safe Load Safe Load
(meter) Capacity in Capacity Capacity in Capacity Capacity in Capacity
Compression in Uplift Compression in Uplift Compression in Uplift
(kN) (kN) (kN) (kN) (kN) (kN)

12.00 56.00 52.00 100.00 95.00 190.00 151.00

15.00 106.00 94.00 168.00 179.00 340.00 277.00

18.00 169.00 133.00 277.00 243.00 614.00 381.00

10.3 The recommended load capacities of piles given in the above table are a

guide only, final design load capacities shall be based on the pile load test

conducted on the test pile as per IS:2911 (part IV)-1986.

Page 447 of 502


TECHPRO
ENGINEERS PVT. LTD.
TENDER NO: HCC/LPG-02/PT-08/2017-18 14 1591-R0-BP IOCL KOLKATA

for Techpro Engineers Pvt Ltd for Techpro EngineersPvt Ltd

(Arvind K. Garg) (Saurabh Agarwal)


B.Tech (Civil) B.Tech (Civil)
M.Tech. (Structures) M.Tech. (Geo Tech)
Managing Director Consultant

Page 448 of 502


TECHPRO
ENGINEERS PVT. LTD.
TENDER NO: HCC/LPG-02/PT-08/2017-18 15 1591-R0-BP IOCL KOLKATA

APPENDIX – A
PLAN-1-BORE HOLES & CBR LOCATION PLAN

21.10
CBR-03
CBR-04

12
.0 0
Bituminous Road

To LPG Pump House


BH-04
.8 0
30

12.45
BH-03 Bitum inous Road
37
.5 3

ERT-01

7.37
4 0.
09

68.28

CBR-02

BH-02
Bituminous Road

B i t u m i n o u s R o a d
6 1.8 4

2.86
BH-01
Bituminous Road
34
.2
3

18.50 CBR-01
Nallah

Gate No.2

Gate Cylinder
Bituminous Road
Counting
Platform
Shed
Boundary Wall
Contractor's Rest Room 9.64 46.80
202.09
IOCL Petrol Pump
Febricator Shed
Guard
Room
Truck Parking Area

Page 449 of 502


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ENGINEERS PVT. LTD.
TENDER NO: HCC/LPG-02/PT-08/2017-18

16 1591-R0-BP IOCL KOLKATA


APPENDIX ‘B’
TABLE 01 : SUMMARY OF TEST RESULTS

Bore No.: 01 Ground Elevation: Method of drilling: Percussion drilling


Diameter of Bore hole: 150 mm Bore Retained using: Casing Starting Date: 23-02-2016
Water Lavel:- 1.80 metre Casing Lowered: 30.00 metre Ending Date: 25-02-2016
FIELD TEST RESULT LABORATORY TEST RESULT Consoli
dation
SPT Test Result Charac
Grain Size Analysis Index Property Shear Strength Parameters teristic

Description of soil
DST UU UC CU
Depth Below NGL (Meter)

Moisture Content (%)


Sample Reference No.

Bulk Density (gm/cc)

Cohesion C ( kN/m2)

Cohesion C ( kN/m2)

Cohesion C ( kN/m2)

Cohesion C ( kN/m2)

Void Ratio,
Dry Density (gm/cc)

Specific Gravity Gs
N1 (Seating Drive)

N3 (Second Drive)

Medium Sand (%)

Free Swell Index


Soil Classification
Nature of Sample

Plastic Index (%)


Plastic Limit (%)
Liquid Limit (%)
Coarse Sand (%)

Angle of Friction

Angle of Friction

Cc
N2 (First Drive)

Fine Sand (%)


Observed SPT
RL in Meter

(Degree) Φ

(Degree) Φ
N (N2+N3)

Gravel (%)
Mapping

Clay (%)
Silt (%)
Clays of low
1.00 U 1 - - - - - CL 0 2 1 1 89 7 34.18 1.945 1.450 29 21 8 2.66 0 2 - - - 0.11 -

-
Plasticity
1.50 D 2 1 2 2 4 - - - - - - - - 26.36 - - - - - - - - - - - - - - -

2.50 U 3 - - - - - CI 0 1 4 5 38 52 32.70 1.897 1.430 40 22 18 2.68 0 1 - - - - - 0.48 -

3.00 D 4 1 1 1 2 - - - - - - - - 30.50 - - - - - - - - - - - - - - -
Clays of
4.50 D 5 1 1 1 2 - intermediate - - - - - - - 25.57 - - - - - - - - - - - - - - -
plasticity with
5.00 U 6 - - - - - appreciable amount CI 2 11 6 3 23 55 28.30 1.841 1.435 43 23 20 2.68 - - 0 0 0 1 - - -
of compressible
6.00 D 7 1 1 1 2 - material - - - - - - - 38.34 - - 41 22 19 - - - - - - - - - -

7.50 D 8 1 1 2 3 - - - - - - - - 30.28 - - - - - - - - - - - - - - -

8.00 U 9 - - - - - CI 5 2 1 1 31 60 31.79 1.911 1.45 47 25 22 2.68 - - 0 0 0 1 - - -

9.00 D 10 3 3 6 9 - CL 2 1 2 2 72 21 37.79 - - 46 26 20 - - - - - - - - - -

10.50 D 11 3 4 8 12 - - - - - - - - 31.27 - - 47 22 25 - - - - - - - - - -

TECHPRO
ENGINEERS PVT. LTD.
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TENDER NO: HCC/LPG-02/PT-08/2017-18

17 1591-R0-BP IOCL KOLKATA


APPENDIX ‘B’
TABLE 01 : SUMMARY OF TEST RESULTS

Bore No.: 01 Ground Elevation: Method of drilling: Percussion drilling


Diameter of Bore hole: 150 mm Bore Retained using: Casing Starting Date: 23-02-2016
Water Lavel:- 1.80 metre Casing Lowered: 30.00 metre Ending Date: 25-02-2016
FIELD TEST RESULT LABORATORY TEST RESULT Consoli
dation
SPT Test Result Charac
Grain Size Analysis Index Property Shear Strength Parameters teristic

Description of soil
DST UU UC CU
Depth Below NGL (Meter)

Moisture Content (%)


Sample Reference No.

Bulk Density (gm/cc)

Cohesion C ( kN/m2)

Cohesion C ( kN/m2)

Cohesion C ( kN/m2)

Cohesion C ( kN/m2)

Void Ratio,
Dry Density (gm/cc)

Specific Gravity Gs
N1 (Seating Drive)

N3 (Second Drive)

Medium Sand (%)

Free Swell Index


Soil Classification
Nature of Sample

Plastic Index (%)


Plastic Limit (%)
Liquid Limit (%)
Coarse Sand (%)

Angle of Friction

Angle of Friction

Cc
N2 (First Drive)

Fine Sand (%)


Observed SPT
RL in Meter

(Degree) Φ

(Degree) Φ
N (N2+N3)

Gravel (%)
Mapping

Clay (%)
Silt (%)
12.00 D 13 3 5 8 13 - CL 0 1 2 2 80 15 26.62 1.937 1.53 45 25 20 2.66 - - 32 33 34 16 - - -

13.50 D 14 4 6 9 15 - - - - - - - - 25.22 - - - - - - - - - - - - - - -

14.00 U 15 - - - - - CL 0 2 4 4 76 14 28.27 2.106 1.559 45 27 18 - - - 35 36 37 18 - - -


Inorganic clay of low
15.00 D 16 6 7 10 17 - compressibility - - - - - - - 35.06 - - - - - - - - - - - - - - -

16.50 D 17 7 9 11 20 - - - - - - - - 30.53 - - 45 27 18 - - - 38 39 40 20 - - -

18.00 D 19 4 7 11 18 - CL 0 2 1 0 82 15 32.72 2.109 1.59 41 22 19 40 38 39 22

19.50 D 20 6 10 13 23 - - - - - - - - 24.61 - - 30 23 7 - - - - - - - - - -

21.00 D 22 9 12 13 25 - SM 0 1 3 62 34 0 30.91 - - Non-Plastic - 0 35 - - - - - - -

22.50 D 23 8 13 15 28 - - - - - - - - 30.55 - - - - - - - - - - - - - - -
Silty Sands
24.00 D 25 9 10 16 26 - SM 2 3 2 62 31 0 27.80 - - Non-Plastic - - - - - - - - - -

25.50 D 26 14 16 23 39 - - - - - - - - 25.65 - - - - - - - - - - - - - - -

TECHPRO
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18 1591-R0-BP IOCL KOLKATA


APPENDIX ‘B’
TABLE 01 : SUMMARY OF TEST RESULTS

Bore No.: 01 Ground Elevation: Method of drilling: Percussion drilling


Diameter of Bore hole: 150 mm Bore Retained using: Casing Starting Date: 23-02-2016
Water Lavel:- 1.80 metre Casing Lowered: 30.00 metre Ending Date: 25-02-2016
FIELD TEST RESULT LABORATORY TEST RESULT Consoli
dation
SPT Test Result Charac
Grain Size Analysis Index Property Shear Strength Parameters teristic

Description of soil
DST UU UC CU
Depth Below NGL (Meter)

Moisture Content (%)


Sample Reference No.

Bulk Density (gm/cc)

Cohesion C ( kN/m2)

Cohesion C ( kN/m2)

Cohesion C ( kN/m2)

Cohesion C ( kN/m2)

Void Ratio,
Dry Density (gm/cc)

Specific Gravity Gs
N1 (Seating Drive)

N3 (Second Drive)

Medium Sand (%)

Free Swell Index


Soil Classification
Nature of Sample

Plastic Index (%)


Plastic Limit (%)
Liquid Limit (%)
Coarse Sand (%)

Angle of Friction

Angle of Friction

Cc
N2 (First Drive)

Fine Sand (%)


Observed SPT
RL in Meter

(Degree) Φ

(Degree) Φ
N (N2+N3)

Gravel (%)
Mapping

Clay (%)
Silt (%)
27.00 D 28 12 18 24 42 - ML 0 0 0 44 56 0 29.24 - - Non-Plastic - - - - - - - - - -
Inorganic Silts of Low
28.50 D 29 12 24 27 51 - Plasticity - - - - - - - 23.93 - - - - - - - - - - - - - - -

30.00 D 31 18 26 32 58 - ML 0 0 0 41 59 0 26.10 - - Non-Plastic - - - - - - - - - -

TECHPRO
ENGINEERS PVT. LTD.
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TENDER NO: HCC/LPG-02/PT-08/2017-18

19 1591-R0-BP IOCL KOLKATA

APPENDIX ‘B’
TABLE 02 : SUMMARY OF TEST RESULTS

Bore No.: 02 Ground Elevation: Method of drilling: Percussion drilling


Diameter of Bore hole: 150 mm Bore Retained using: Casing Starting Date: 01-03-2016
Water Lavel:- 1.70 metre Casing Lowered: 30.00 metre Ending Date: 02-03-2016
FIELD TEST RESULT LABORATORY TEST RESULT Consoli
dation
SPT Test Result Charac
Grain Size Analysis Index Property Shear Strength Parameters teristic

Description of soil
DST UU UC CU
Depth Below NGL (Meter)

Moisture Content (%)


Sample Reference No.

Bulk Density (gm/cc)

Cohesion C ( kN/m2)

Cohesion C ( kN/m2)

Cohesion C ( kN/m2)

Cohesion C ( kN/m2)

Void Ratio,
Dry Density (gm/cc)

Specific Gravity Gs
N1 (Seating Drive)

N3 (Second Drive)

Medium Sand (%)

Free Swell Index


Soil Classification
Nature of Sample

Plastic Index (%)


Plastic Limit (%)
Liquid Limit (%)
Coarse Sand (%)

Angle of Friction

Angle of Friction

Cc
N2 (First Drive)

Fine Sand (%)


Observed SPT
RL in Meter

(Degree) Φ

(Degree) Φ
N (N2+N3)

Gravel (%)
Mapping

Clay (%)
Silt (%)
Clays of low
1.00 U 1 - - - - - CL 0 1 1 0 96 2 14.46 2.013 1.758 30 22 8 2.66 0 3 - - - 0.12 -

-
Plasticity
1.50 D 2 2 2 3 5 - - - - - - - - 24.96 - - - - - - - - - - - - - - -

2.50 U 3 - - - - - CI 0 1 1 0 45 53 32.97 1.977 1.486 41 22 19 2.68 0 2 - - - - - 0.47 -

3.00 D 4 1 2 2 4 - - - - - - - - 37.31 - - - - - - - - - - - - - - -
Clays of intermediate
4.50 D 5 0 1 1 2 - plasticity with - - - - - - - 34.85 - - - - - - - - - - - - - - -
appreciable amount of
6.00 D 7 0 0 1 1 - compressible material CI 0 0 0 3 40 57 25.39 1.888 1.505 42 23 19 2.68 - - 0 0 0 1 - - -

7.50 D 8 0 1 1 2 - - - - - - - - 24.29 - - 44 24 20 - - - - - - - - - -

8.00 U 9 - - - - - CI 0 0 0 1 38 61 25.31 1.817 1.45 49 25 24 2.68 - - 0 0 0 2 - - -

9.00 D 10 0 1 1 2 - CL 0 1 3 2 69 25 30.97 - - 47 25 22 - - - - - - - - - -
Inorganic clay of low
compressibility
10.50 D 11 3 3 4 7 - - - - - - - - 31.66 - - 45 24 21 - - - - - - - - - -

TECHPRO
ENGINEERS PVT. LTD.
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TENDER NO: HCC/LPG-02/PT-08/2017-18

20 1591-R0-BP IOCL KOLKATA

APPENDIX ‘B’
TABLE 02 : SUMMARY OF TEST RESULTS

Bore No.: 02 Ground Elevation: Method of drilling: Percussion drilling


Diameter of Bore hole: 150 mm Bore Retained using: Casing Starting Date: 01-03-2016
Water Lavel:- 1.70 metre Casing Lowered: 30.00 metre Ending Date: 02-03-2016
FIELD TEST RESULT LABORATORY TEST RESULT Consoli
dation
SPT Test Result Charac
Grain Size Analysis Index Property Shear Strength Parameters teristic

Description of soil
DST UU UC CU
Depth Below NGL (Meter)

Moisture Content (%)


Sample Reference No.

Bulk Density (gm/cc)

Cohesion C ( kN/m2)

Cohesion C ( kN/m2)

Cohesion C ( kN/m2)

Cohesion C ( kN/m2)

Void Ratio,
Dry Density (gm/cc)

Specific Gravity Gs
N1 (Seating Drive)

N3 (Second Drive)

Medium Sand (%)

Free Swell Index


Soil Classification
Nature of Sample

Plastic Index (%)


Plastic Limit (%)
Liquid Limit (%)
Coarse Sand (%)

Angle of Friction

Angle of Friction

Cc
N2 (First Drive)

Fine Sand (%)


Observed SPT
RL in Meter

(Degree) Φ

(Degree) Φ
N (N2+N3)

Gravel (%)
Mapping

Clay (%)
Silt (%)
11.00 U 12 - - - - - CL 0 0 1 2 92 5 35.14 2.08 1.54 30 21 9 2.65 - - 29 30 31 14 - - -

12.00 D 13 3 4 5 9 - - - - - - - - 33.18 - - - - - - - - - - - - - - -

13.50 D 14 3 4 4 8 - - - - - - - - 30.79 - - - - - - - - - - - - - - -

15.00 D 16 4 5 6 11 - CL 0 3 3 3 78 13 30.43 2.034 1.56 44 26 18 2.65 - - 31 31 32 15 - - -


Inorganic clay of low
16.50 D 17 4 5 8 13 - - - - - - - - 32.12 - - 42 29 17 - - - - - - - - - -
compressibility
Inorganic clay of low
18.00 D 19 10 12 14 26 - CL 0 4 3 4 77 16 21.85 1.962 1.610 40 22 18 2.66 - - 8 10 9 24 - - -
compressibility
19.50 D 20 11 16 19 35 - - - - - - - - 21.10 - - - - - - - - - - - - - - -

21.00 D 22 13 15 24 39 - SM 0 1 2 60 37 0 30.91 - - Non-Plastic - 0 35 - - - - - - -


Silty Sands
22.50 D 23 14 18 27 45 - - - - - - - - 21.85 - - - - - - - - - - - - - - -

24.00 D 25 13 21 32 53 - SM 1 4 2 59 33 0 23.51 - - Non-Plastic - - - - - - - - - -

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21 1591-R0-BP IOCL KOLKATA

APPENDIX ‘B’
TABLE 02 : SUMMARY OF TEST RESULTS

Bore No.: 02 Ground Elevation: Method of drilling: Percussion drilling


Diameter of Bore hole: 150 mm Bore Retained using: Casing Starting Date: 01-03-2016
Water Lavel:- 1.70 metre Casing Lowered: 30.00 metre Ending Date: 02-03-2016
FIELD TEST RESULT LABORATORY TEST RESULT Consoli
dation
SPT Test Result Charac
Grain Size Analysis Index Property Shear Strength Parameters teristic

Description of soil
DST UU UC CU
Depth Below NGL (Meter)

Moisture Content (%)


Sample Reference No.

Bulk Density (gm/cc)

Cohesion C ( kN/m2)

Cohesion C ( kN/m2)

Cohesion C ( kN/m2)

Cohesion C ( kN/m2)

Void Ratio,
Dry Density (gm/cc)

Specific Gravity Gs
N1 (Seating Drive)

N3 (Second Drive)

Medium Sand (%)

Free Swell Index


Soil Classification
Nature of Sample

Plastic Index (%)


Plastic Limit (%)
Liquid Limit (%)
Coarse Sand (%)

Angle of Friction

Angle of Friction

Cc
N2 (First Drive)

Fine Sand (%)


Observed SPT
RL in Meter

(Degree) Φ

(Degree) Φ
N (N2+N3)

Gravel (%)
Mapping

Clay (%)
Silt (%)
25.50 D 26 16 19 30 49 - - - - - - - - 21.90 - - - - - - - - - - - - - - -

27.00 D 28 15 21 31 52 - ML 0 0 2 39 59 0 22.77 - - Non-Plastic - - - - - - - - - -


Inorganic Silts of Low
28.50 D 29 19 26 34 60 - Plasticity - - - - - - - 24.26 - - - - - - - - - - - - - - -

30.00 D 31 20 25 33 58 - ML 0 0 0 38 62 0 23.64 - - Non-Plastic - - - - - - - - - -

TECHPRO
ENGINEERS PVT. LTD.
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TENDER NO: HCC/LPG-02/PT-08/2017-18

22 1591-R0-BP IOCL KOLKATA


APPENDIX ‘B’
TABLE 03 : SUMMARY OF TEST RESULTS

Bore No.: 03 Ground Elevation: Method of drilling: Percussion drilling


Diameter of Bore hole: 150 mm Bore Retained using: Casing Starting Date: 26-02-2016
Water Lavel:- 2.05 metre Casing Lowered: 30.00 metre Ending Date: 27-02-2016
FIELD TEST RESULT LABORATORY TEST RESULT Consoli
dation
SPT Test Result Charac
Grain Size Analysis Index Property Shear Strength Parameters teristic

Description of soil
DST UU UC CU
Depth Below NGL (Meter)

Moisture Content (%)


Sample Reference No.

Bulk Density (gm/cc)

Cohesion C ( kN/m2)

Cohesion C ( kN/m2)

Cohesion C ( kN/m2)

Cohesion C ( kN/m2)

Void Ratio,
Dry Density (gm/cc)

Specific Gravity Gs
N1 (Seating Drive)

N3 (Second Drive)

Medium Sand (%)

Free Swell Index


Soil Classification
Nature of Sample

Plastic Index (%)


Plastic Limit (%)
Liquid Limit (%)
Coarse Sand (%)

Angle of Friction

Angle of Friction

Cc
N2 (First Drive)

Fine Sand (%)


N' (Correct N)
Observed SPT
RL in Meter

(Degree) Φ

(Degree) Φ
N (N2+N3)

Gravel (%)
Mapping

Clay (%)
Silt (%)
Clays of low
1.00 U 1 - - - - - CL 0 0 0 1 97 2 24.97 2.106 1.685 28 21 7 2.65 0 2 - - - 0.12 -

-
Plasticity
1.50 D 2 1 1 2 3 - - - - - - - - 33.86 - - - - - - - - - - - - - - -

2.50 U 3 - - - - - CI 0 1 2 2 42 53 35.98 1.808 1.42 45 28 17 2.68 0 1 - - - - - 0.49 -

3.00 D 4 0 1 1 2 - Clays of - - - - - - - 27.32 - - 43 25 18 - - - - - - - - - -


intermediate
4.50 D 5 0 0 1 1 - plasticity with - - - - - - - 27.59 - - 45 22 23 - - - - - - - - - -
appreciable amount
6.00 D 7 1 1 2 3 - of compressible CI 0 0 0 1 42 57 26.98 1.873 1.475 41 21 20 2.68 - - 0 0 0 1 - - -
material
7.50 D 8 0 1 1 2 - - - - - - - - 33.54 - - - - - - - - - - - - - - -

8.00 U 9 - - - - - CI 0 0 0 1 37 62 35.84 1.956 1.44 42 19 23 2.68 - - 0 0 0 2 - - -

9.00 D 10 1 2 2 4 - CL 0 2 4 2 71 21 30.06 - - - - - - - - - - - - - - -

10.50 D 11 2 4 5 9 - Inorganic clay of low - - - - - - - 28.28 - - 42 24 18 - - - - - - - - - -


compressibility
11.00 U 12 - - - - - CL 0 1 3 3 91 2 31.67 2.054 1.56 43 24 19 2.66 - - 32 33 34 16 - - -

TECHPRO
ENGINEERS PVT. LTD.
Page 456 of 502
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23 1591-R0-BP IOCL KOLKATA


APPENDIX ‘B’
TABLE 03 : SUMMARY OF TEST RESULTS

Bore No.: 03 Ground Elevation: Method of drilling: Percussion drilling


Diameter of Bore hole: 150 mm Bore Retained using: Casing Starting Date: 26-02-2016
Water Lavel:- 2.05 metre Casing Lowered: 30.00 metre Ending Date: 27-02-2016
FIELD TEST RESULT LABORATORY TEST RESULT Consoli
dation
SPT Test Result Charac
Grain Size Analysis Index Property Shear Strength Parameters teristic

Description of soil
DST UU UC CU
Depth Below NGL (Meter)

Moisture Content (%)


Sample Reference No.

Bulk Density (gm/cc)

Cohesion C ( kN/m2)

Cohesion C ( kN/m2)

Cohesion C ( kN/m2)

Cohesion C ( kN/m2)

Void Ratio,
Dry Density (gm/cc)

Specific Gravity Gs
N1 (Seating Drive)

N3 (Second Drive)

Medium Sand (%)

Free Swell Index


Soil Classification
Nature of Sample

Plastic Index (%)


Plastic Limit (%)
Liquid Limit (%)
Coarse Sand (%)

Angle of Friction

Angle of Friction

Cc
N2 (First Drive)

Fine Sand (%)


N' (Correct N)
Observed SPT
RL in Meter

(Degree) Φ

(Degree) Φ
N (N2+N3)

Gravel (%)
Mapping

Clay (%)
Silt (%)
12.00 D 13 5 6 8 14 - - - - - - - - 31.75 - - - - - - - - - - - - - - -

13.50 D 14 5 7 9 16 - - - - - - - - 31.77 - - 45 29 16 - - - - - - - - - -
Inorganic clay of low
15.00 D 16 2 3 8 11 - compressibility CL 0 0 2 2 91 5 30.33 2.046 1.57 47 29 18 2.65 30 30 32 15

16.50 D 17 6 7 12 19 - - - - - - - - 35.62 - - - - - - - - - - - - - - -

18.00 D 19 15 20 25 45 - CL 0 3 1 9 87 0 29.90 2.117 1.63 44 27 5 2.65 - - 10 11 12 26 - - -

19.50 D 20 18 22 26 48 - - - - - - - - 27.27 - - - - - - - - - - - - - - -

21.00 D 22 14 23 29 52 - SM 0 1 3 58 38 0 22.02 - - Non-Plastic - 0 35 - - - - - - -

22.50 D 23 16 25 29 54 - - - - - - - - 22.80 - - - - - - - - - - - - - - -
Silty Sands
24.00 D 25 17 26 31 57 - SM 0 5 12 61 22 0 21.65 - - Non-Plastic - - - - - - - - - -

25.50 D 26 15 23 28 51 - - - - - - - - 21.94 - - - - - - - - - - - - - - -

27.00 D 28 18 21 27 48 - ML 0 0 0 41 59 0 26.29 - - Non-Plastic - - - - - - - - - -

TECHPRO
ENGINEERS PVT. LTD.
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24 1591-R0-BP IOCL KOLKATA


APPENDIX ‘B’
TABLE 03 : SUMMARY OF TEST RESULTS

Bore No.: 03 Ground Elevation: Method of drilling: Percussion drilling


Diameter of Bore hole: 150 mm Bore Retained using: Casing Starting Date: 26-02-2016
Water Lavel:- 2.05 metre Casing Lowered: 30.00 metre Ending Date: 27-02-2016
FIELD TEST RESULT LABORATORY TEST RESULT Consoli
dation
SPT Test Result Charac
Grain Size Analysis Index Property Shear Strength Parameters teristic

Description of soil
DST UU UC CU
Depth Below NGL (Meter)

Moisture Content (%)


Sample Reference No.

Bulk Density (gm/cc)

Cohesion C ( kN/m2)

Cohesion C ( kN/m2)

Cohesion C ( kN/m2)

Cohesion C ( kN/m2)

Void Ratio,
Dry Density (gm/cc)

Specific Gravity Gs
N1 (Seating Drive)

N3 (Second Drive)

Medium Sand (%)

Free Swell Index


Soil Classification
Nature of Sample

Plastic Index (%)


Plastic Limit (%)
Liquid Limit (%)
Coarse Sand (%)

Angle of Friction

Angle of Friction

Cc
N2 (First Drive)

Fine Sand (%)


N' (Correct N)
Observed SPT
RL in Meter

(Degree) Φ

(Degree) Φ
N (N2+N3)

Gravel (%)
Mapping

Clay (%)
Silt (%)
Inorganic Silts of Low
28.50 D 29 16 23 26 49 - - - - - - - - 19.19 - - - - - - - - - - - - - - -
Plasticity
30.00 D 31 17 24 27 51 - ML 0 1 2 39 58 0 17.43 - - Non-Plastic - - - - - - - - - -

TECHPRO
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25 1591-R0-BP IOCL KOLKATA


APPENDIX ‘B’
TABLE 04 : SUMMARY OF TEST RESULTS

Bore No.: 04 Ground Elevation: Method of drilling: Percussion drilling


Diameter of Bore hole: 150 mm Bore Retained using: Casing Starting Date: 28-02-2016
Water Lavel:- 1.90 metre Casing Lowered: 30.00 metre Ending Date: 29-02-2016
FIELD TEST RESULT LABORATORY TEST RESULT Consoli
dation
SPT Test Result Charac
Grain Size Analysis Index Property Shear Strength Parameters teristic

Description of soil
DST UU UC CU
Depth Below NGL (Meter)

Moisture Content (%)


Sample Reference No.

Bulk Density (gm/cc)

Cohesion C ( kN/m2)

Cohesion C ( kN/m2)

Cohesion C ( kN/m2)

Cohesion C ( kN/m2)

Void Ratio,
Dry Density (gm/cc)

Specific Gravity Gs
N1 (Seating Drive)

N3 (Second Drive)

Medium Sand (%)

Free Swell Index


Soil Classification
Nature of Sample

Plastic Index (%)


Plastic Limit (%)
Liquid Limit (%)
Coarse Sand (%)

Angle of Friction

Angle of Friction

Cc
N2 (First Drive)

Fine Sand (%)


N' (Correct N)
Observed SPT
RL in Meter

(Degree) Φ

(Degree) Φ
N (N2+N3)

Gravel (%)
Mapping

Clay (%)
Silt (%)
Clays of low
1.00 U 1 - - - - - CL 0 0 1 1 97 1 36.67 1.987 1.453 27 19 8 2.68 0 2 0.10
Plasticity
1.50 D 2 1 2 2 4 - - - - - - - - 31.63 - - - - - - - - - - - - - - -

2.50 U 3 - - - - - CI 1 2 3 5 36 53 36.76 1.739 1.271 41 22 19 2.68 0 1 - - - - - 0.50 -


Clays of
3.00 D 4 1 1 1 2 - intermediate - - - - - - - 21.66 - - 45 23 22 - - - - - - - - - -
plasticity with
4.50 D 5 0 1 1 2 - appreciable amount - - -- - - - - 21.47 - - - - - - - --- - - - - - - -
of compressible
6.00 D 7 0 1 1 2 - material CI 0 1 1 0 41 57 39.44 2.007 1.440 44 24 20 2.68 - - 0 0 0 1 - - -

7.50 D 8 0 1 1 2 - - - - - - - - 33.71 - - 41 20 21 - - - - - - - - - -

9.00 D 10 1 1 2 3 - CI 1 1 2 0 37 59 35.73 1.925 1.418 45 25 20 2.68 - - 0 0 0 2 - - -

10.50 D 11 1 2 2 4 - - - - - - - - 38.23 - - - - - - - - - - - - - - -
Inorganic clay of low
12.00 D 13 1 2 4 6 - compressibility CL 0 1 3 3 92 1 31.53 2.052 1.560 45 25 20 2.67 - - 26 27 27 11 - - -

13.50 D 14 2 2 5 7 - - - - - - - - 36.69 - - - - - - - - - - - - - - -

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26 1591-R0-BP IOCL KOLKATA


APPENDIX ‘B’
TABLE 04 : SUMMARY OF TEST RESULTS

Bore No.: 04 Ground Elevation: Method of drilling: Percussion drilling


Diameter of Bore hole: 150 mm Bore Retained using: Casing Starting Date: 28-02-2016
Water Lavel:- 1.90 metre Casing Lowered: 30.00 metre Ending Date: 29-02-2016
FIELD TEST RESULT LABORATORY TEST RESULT Consoli
dation
SPT Test Result Charac
Grain Size Analysis Index Property Shear Strength Parameters teristic

Description of soil
DST UU UC CU
Depth Below NGL (Meter)

Moisture Content (%)


Sample Reference No.

Bulk Density (gm/cc)

Cohesion C ( kN/m2)

Cohesion C ( kN/m2)

Cohesion C ( kN/m2)

Cohesion C ( kN/m2)

Void Ratio,
Dry Density (gm/cc)

Specific Gravity Gs
N1 (Seating Drive)

N3 (Second Drive)

Medium Sand (%)

Free Swell Index


Soil Classification
Nature of Sample

Plastic Index (%)


Plastic Limit (%)
Liquid Limit (%)
Coarse Sand (%)

Angle of Friction

Angle of Friction

Cc
N2 (First Drive)

Fine Sand (%)


N' (Correct N)
Observed SPT
RL in Meter

(Degree) Φ

(Degree) Φ
N (N2+N3)

Gravel (%)
Mapping

Clay (%)
Silt (%)
15.00 D 16 2 3 6 9 - CL 0 0 2 2 92 4 29.88 2.065 1.59 44 26 18 2.67 27 27 29 11

16.50 D 17 2 4 6 10 - Inorganic clay of low - - - - - - - 29.08 - - 45 28 17 - - - - - - - - -


compressibility
18.00 D 19 5 6 12 18 - CL 0 3 5 7 85 0 31.34 1.95 1.484 47 26 21 - - - 38 39 39 22 - - -

19.50 D 20 5 8 13 21 - - - - - - - - 18.93 - - - - - - - - - - - - - - -

21.00 D 22 7 10 14 24 - SM 0 1 3 88 8 0 18.91 1.95 1.639 Non-Plastic 0 30 - - - - - - -

22.50 D 23 11 14 15 29 - - - - - - - - 20.14 - - - - - - - - - - - - -
Silty Sands
24.00 D 25 10 12 16 28 - SM 0 0 3 52 35 0 19.79 - - Non-Plastic - - - - - - - -

25.50 D 26 12 15 18 33 - - - - - - - - 19.81 - - - - - - - - - - - - -

27.00 D 28 12 18 24 42 - ML 0 1 1 44 54 0 18.89 - - Non-Plastic - - - - - - - -


Inorganic Silts of Low
28.50 D 29 12 24 27 51 - Plasticity - - - - - - - 18.43 - - - - - - - - - - - - -

30.00 D 31 18 26 32 58 - ML 1 2 2 39 56 0 19.50 - - Non-Plastic - - - - - - - -

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27 1591-R0-Bottling Plant, Kolkata

APPENDIX-B
TABLE-5: ELECTRICAL RESISTIVITY TESTS

1. Test Procedure

Electrical resistivity of the soil at the site was determined at the location specified by the

client. The earth resistivity test is used for shallow subsurface exploration by means of

electrical measures made at the ground surface. Resistivity measurements are made by driving

four electrodes about 10 to 15 cm into the ground at pre-selected electrode spacing. Wenner

electrode configuration was used for this study.

The four electrodes were spaced at equal distance along different locations. The

average of the resistivity values for each direction was taken as the mean resistivity for that

spacing. The test procedure is in accordance with IS: 3043:1987. The test results are

presented graphically in this report. Conin Electronic Digital Earth Resistance Tester was

used for conducting this test.

Measurements are made by causing a current ‘I’ to pass through the earth and distribute

within a relatively large hemispherical earth mass. The portion of the current that flows along

the surface produces a voltage drop ‘V’.

The resistance ‘R’ is the ratio of voltage drop ‘V’ to current ‘I’ and is directly measured by

digital earth resistance tester. The resistivity is determined from the following equation -

ρ= 2 πaR

where :

ρ=apparent resistivity, ohm-m.

a=spacing between the electrodes (Metres)

R=Resistance (ohms)

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2. Interpretation of tests

Forty Electrical resistivity tests were conducted at the site as per IS: 3043-1987. The tests

were conducted using the Wenner configuration along different directions at various electrode

spacing’s ranging from 1 to 10 m.

The average apparent resistivity values are presented graphically and also tabulated. The test

results are also tabulated below:

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Resistance, Resistance, Resistance,


Electrode Resistivity,
Ohm. Ohm. Ohm.
Spacing,M Ohm-M
(N/S) (E/W) (Average)

0.5 4.02 4.44 4.23 13.28


1 2.09 2.59 2.34 14.70
2 0.75 2.47 1.61 20.22
6 0.83 0.9 0.87 32.59
8 0.76 0.38 0.57 28.64
10 0.81 0.62 0.72 44.90

1000.00

100.00
Resisitivity, ohm-m

10.00

1.00
0 2 4 6 8 10 12

Electrode Spacing, m

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APPENDIX ‘B’
TABLE-6: LAB PERMEABILITY TEST RESULTS

Type of Permeability Test: FALLING HEAD METHOD

Diameter of specimen (D): 100 mm

Length of specimen of specimen (L): 127 mm

Area of specimen of specimen (A): 7850 mm2

Area of stand pipe (a) : 78.5 mm2

Calculations:

k= 2.303 x a x L log10(h1/h2)/ (A x t )

Bore Depth Final Time Initial Final k=C x log10 h1/h2


SL. Initial Time
Hole (m) (seconds) Head h1 Head h2
No. (seconds) Ti
No. Tf (cm) (cm) t= (Tf-Ti)
1 BH-1 12.00 11.51 11.52 93.3 91.5 0.412x10-4 cm/sec

2 BH-1 14.00 12.43 12.44 89.3 87.5 0.431x10-4 cm/sec

3 BH-2 12.00 11.66 11.67 71.2 69.6 0.480x10-4 cm/sec

4 BH-2 13.50 11.75 12.76 68.2 66.6 0.502 x10-4 cm/sec

5 BH-3 12.00 11.11 11.12 73.5 71.5 0.583x10-4 cm/sec

6 BH-3 13.50 11.11 11.12 75.9 73.7 0.622 x10-4 cm/sec

7 BH-4 12.00 12.21 12.22 65.5 62.5 0.991x10-4 cm/sec

8 BH-4 13.50 12.41 12.43 69.3 66.1 0.999x10-4 cm/sec

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31 1591-R0-Bottling Plant, Kolkata

APPENDIX-B
TABLE-7 : CHEMICAL TEST RESULTS ON WATER SAMPLES
Bore Depth of Salt (mg/litre)
No. Sample H
p
(m) Sulphates Chlorides Hardness Iron

BH-1 1.80 7.60 225 265 125 1.2

BH-2 1.70 7.50 235 270 130 1.1

BH-3 2.05 7.40 240 275 132 1.3

BH-4 1.90 7.70 230 280 130 1.1

Permisssible limits in water to be used for construction purposes


Salt (mg/litre)
pH
Sulphates Chlorides Hardness TDS
5.5 to 9.0 400 1000 120 to 180 1200

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32 1591-R0-Bottling Plant, Kolkata

Appendix B
California Bearing Ratio test
TABLE 8: SUMMARY OF TEST RESULTS

Grain Size Analysis MDD and OMC Atterberg Limits

Field Bulk Density


Soil classification
Soil Description

Field moisture
Sample Type

Content (%)
CBR Value
CBR NO

(gm/cc)
Fine Sand (%)
Medium Sand

Plastic Index
Liquid Limit

Plastic Limit
Course Sand

Content (%)

Dry Density
Gravel (%)
Location

Maximum
Optimum
Clay (%)

moisture

(gm/ cc)
Silt (%)
(%)

(%)

(%)

(%)

(%)
Soaked 4.22
1 Near BH 1 6.19 ML 0 0 0 2 95 3 24.32 1.725 14.16 1.680 34 27 7
Unsoaked
Soaked 2.97
Inorgani
2 Near BH 4 4.71 ML 0 1 4 9 84 2 25.64 1.720 21.40 1.579 32 26 6
Unsoaked c Silts of
Low
Soaked 4.10 Plasticit
3 Near BH 2 6.08 y ML 0 0 0 1 96 3 25.78 1.619 17.74 1.618 33 26 7
Unsoaked
Soaked 4.35
4 Near BH4 ML 0 1 3 6 88 2 25.71 1.695 19.80 1.572 31 25 6
Unsoaked 6.22

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APPENDIX-C
CHART-1: FIELD BORE LOG CHART (BH-01)

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APPENDIX-C
CHART-2: FIELD BORE LOG CHART (BH-01)

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APPENDIX-C
CHART-3: FIELD BORE LOG CHART (BH-02)

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APPENDIX-C
CHART-4: FIELD BORE LOG CHART (BH-02)

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APPENDIX-C
CHART-5: FIELD BORE LOG CHART (BH-03)

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APPENDIX-C
CHART-6: FIELD BORE LOG CHART (BH-03)

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APPENDIX-C
CHART-7: FIELD BORE LOG CHART (BH-04)

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APPENDIX-C
CHART-8: FIELD BORE LOG CHART (BH-04)

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APPENDIX-D
GRAPH-1: PARTICLE GRADATION CURVE (BH-01)

Clay Silt Fine Sand Med. Sand C.Sand Gravel

100.0
1.50 Metre
90.0
2.50 Metre
80.0
5.00 Metre
70.0
Percentage Finer

60.0
50.0
40.0
30.0
20.0
10.0
0.0
0.001 0.010 0.100 1.000 10.000

Particle size (mm)

Clay Silt Fine Sand Med. Sand C.Sand Gravel

100.0
8.00 Metre
90.0
11.00 Metre
80.0
14.00 Metre
70.0
Percentage Finer

60.0
50.0
40.0
30.0
20.0
10.0
0.0
0.001 0.010 0.100 1.000 10.000

Particle size (mm)

Gravel : Particle Size >4.75 mm Fine Sand: 0.075mm< Particle Size ≤0.425 mm
Coarse Sand : 2.00mm< Particle Size ≤4.75 mm Silt : 0.002mm< Particle Size ≤0.075 mm
Medium Sand : 0.425mm< Particle Size ≤2.00 mm Clay : <0.002 mm

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APPENDIX-D
GRAPH-2: PARTICLE GRADATION CURVE (BH-01)

Clay Silt Fine Sand Med. Sand C.Sand Gravel

100.0
17.00 Metre
90.0
20.00 Metre
80.0
70.0
Percentage Finer

60.0
50.0
40.0
30.0
20.0
10.0
0.0
0.001 0.010 0.100 1.000 10.000

Particle size (mm)

Gravel : Particle Size >4.75 mm Fine Sand: 0.075mm< Particle Size ≤0.425 mm
Coarse Sand : 2.00mm< Particle Size ≤4.75 mm Silt : 0.002mm< Particle Size ≤0.075 mm
Medium Sand : 0.425mm< Particle Size ≤2.00 mm Clay : <0.002 mm

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APPENDIX-D
GRAPH-3: PARTICLE GRADATION CURVE (BH-02)

Clay Silt Fine Sand Med. Sand C.Sand Gravel

100.0
1.50 Metre
90.0
2.50 Metre
80.0
5.00 Metre
70.0
Percentage Finer

60.0
50.0
40.0
30.0
20.0
10.0
0.0
0.001 0.010 0.100 1.000 10.000

Particle size (mm)

Clay Silt Fine Sand Med. Sand C.Sand Gravel

100.0
8.00 Metre
90.0
11.00 Metre
80.0
14.00 Metre
70.0
Percentage Finer

60.0
50.0
40.0
30.0
20.0
10.0
0.0
0.001 0.010 0.100 1.000 10.000

Particle size (mm)

Gravel : Particle Size >4.75 mm Fine Sand: 0.075mm< Particle Size ≤0.425 mm
Coarse Sand : 2.00mm< Particle Size ≤4.75 mm Silt : 0.002mm< Particle Size ≤0.075 mm
Medium Sand : 0.425mm< Particle Size ≤2.00 mm Clay : <0.002 mm

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APPENDIX-D
GRAPH-4: PARTICLE GRADATION CURVE (BH-02)

Clay Silt Fine Sand Med. Sand C.Sand Gravel

100.0
17.00 Metre
90.0
20.00 Metre
80.0
70.0
Percentage Finer

60.0
50.0
40.0
30.0
20.0
10.0
0.0
0.001 0.010 0.100 1.000 10.000

Particle size (mm)

Gravel : Particle Size >4.75 mm Fine Sand: 0.075mm< Particle Size ≤0.425 mm
Coarse Sand : 2.00mm< Particle Size ≤4.75 mm Silt : 0.002mm< Particle Size ≤0.075 mm
Medium Sand : 0.425mm< Particle Size ≤2.00 mm Clay : <0.002 mm

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APPENDIX-D
GRAPH-5: PARTICLE GRADATION CURVE (BH-03)

Clay Silt Fine Sand Med. Sand C.Sand Gravel

100.0
1.50 Metre
90.0
2.50 Metre
80.0
5.00 Metre
70.0
Percentage Finer

60.0
50.0
40.0
30.0
20.0
10.0
0.0
0.001 0.010 0.100 1.000 10.000

Particle size (mm)

Clay Silt Fine Sand Med. Sand C.Sand Gravel

100.0
8.00 Metre
90.0
11.00 Metre
80.0
14.00 Metre
70.0
Percentage Finer

60.0
50.0
40.0
30.0
20.0
10.0
0.0
0.001 0.010 0.100 1.000 10.000

Particle size (mm)

Gravel : Particle Size >4.75 mm Fine Sand: 0.075mm< Particle Size ≤0.425 mm
Coarse Sand : 2.00mm< Particle Size ≤4.75 mm Silt : 0.002mm< Particle Size ≤0.075 mm
Medium Sand : 0.425mm< Particle Size ≤2.00 mm Clay : <0.002 mm

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APPENDIX-D
GRAPH-6: PARTICLE GRADATION CURVE (BH-03)

Clay Silt Fine Sand Med. Sand C.Sand Gravel

100.0
90.0
17.00 Metre
80.0
70.0
Percentage Finer

60.0
50.0
40.0
30.0
20.0
10.0
0.0
0.001 0.010 0.100 1.000 10.000

Particle size (mm)

Gravel : Particle Size >4.75 mm Fine Sand: 0.075mm< Particle Size ≤0.425 mm
Coarse Sand : 2.00mm< Particle Size ≤4.75 mm Silt : 0.002mm< Particle Size ≤0.075 mm
Medium Sand : 0.425mm< Particle Size ≤2.00 mm Clay : <0.002 mm

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APPENDIX-D
GRAPH-7: PARTICLE GRADATION CURVE (BH-04)

Clay Silt Fine Sand Med. Sand C.Sand Gravel

100.0
1.50 Metre
90.0
2.50 Metre
80.0
5.00 Metre
70.0
Percentage Finer

60.0
50.0
40.0
30.0
20.0
10.0
0.0
0.001 0.010 0.100 1.000 10.000

Particle size (mm)

Clay Silt Fine Sand Med. Sand C.Sand Gravel

100.0
8.00 Metre
90.0
11.00 Metre
80.0
14.00 Metre
70.0
Percentage Finer

60.0
50.0
40.0
30.0
20.0
10.0
0.0
0.001 0.010 0.100 1.000 10.000

Particle size (mm)

Gravel : Particle Size >4.75 mm Fine Sand: 0.075mm< Particle Size ≤0.425 mm
Coarse Sand : 2.00mm< Particle Size ≤4.75 mm Silt : 0.002mm< Particle Size ≤0.075 mm
Medium Sand : 0.425mm< Particle Size ≤2.00 mm Clay : <0.002 mm

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APPENDIX-D
GRAPH-8: PARTICLE GRADATION CURVE (BH-04)

100.0
90.0
80.0
70.0
60.0
50.0
40.0
30.0
20.0
10.0
0.0
0.001 0.010 0.100 1.000 10.000

Gravel : Particle Size >4.75 mm Fine Sand: 0.075mm< Particle Size ≤0.425 mm
Coarse Sand : 2.00mm< Particle Size ≤4.75 mm Silt : 0.002mm< Particle Size ≤0.075 mm
Medium Sand : 0.425mm< Particle Size ≤2.00 mm Clay : <0.002 mm

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STACK:

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TO DRAIN

VAPOUR TRAP WITH WATER CONNECTION AND FLOAT

300 MM HIGH CONCRETE WALL (100 mm THK.)

REV DATE REVISION NOTE BY CHKD APPD

INDIANOIL CORPORATION LIMITED


(Marketing Division)

Indian Oil
PROJECT

BY INITIALS WORK

DSGN

CHKD

APPD TITLE

SCALE
NUMBER REV SHEET

ALL DIMENSIONS IN MM
UNLESS MENTIONED OTHERWISE
LPG/ENG/STD/KERB WALL 0
Page 502 of 502

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