RA For Site Fabrication Work - 05

Elephant Project – Sayakha Gujarat
Company Name : Trimurti Fabrication Pvt. Ltd. Document Number : TFPL/APG/RA-005

Project Number : 506111-2041 Revision Number : 01
Location Applicable : Pipe Rack Area, Site Office Area Revision Date : 07/01/2022
Activity/Event : Fabrication work including cutting, Grinding, Argon- Arc welding and painting work.
Risk A Risk Assessment & Control Measure Worksheet (RA Sheet)
Consequence / If high risk, can
Sr. Steps in Activity Initial risk level Residual
Hazard / Aspect (2) Impact the hazard be Control measures (6)
No. (1) (4) risk level (7)
(3) avoided? (5)
Likelihood
Likelihood
Risk Level
Risk Level
Severity
Severity
Y/N
1 Preparation 1. Unauthorized Body injury 1 2 N Y 1.1. Option safe work permit before 1 1 L
work execute the work.
2. Unknown 2.1. Unknown person does not enter
person can enter in to work area
3. Incompetent 2.2. Area barricading, signage
workers display
3.1. All the workers should be
competent and trained related
to hot work.
2 Machinery equipment 1. Trip hazards Body 1 2 L Y 1.1. Ensure area are obstruction 1 1 1
selection 2. Falling hazards injury/Property free.
damage 2.1. Ensure access should be clean
and tidy
3 Electrical Supply 1. Electrocution Human 3 3 H Y 1.1. Inspection of power tools with 1 2 L

2. Fire injury/Fatality/ checklist
property 1.2 All power supply connection
damage should be industrial type fitted
(3) avoided? (5)
with breakers
1.3 Power supply go through 30
mA ELCB/RCCB.
1.4 Proper cabling overhead with
insulated stand
1.5 Suitable resistant mat to be
provide in front of panel
1.6 Suitable shock proof gloves to
be use by electrician
1.7 Insulated hand tools must be
use
2.1. Keep CO2 fire extinguisher
near panel
2.2. Proper access provided for
emergency
Welding (Argon, Arc) 1. Electrocution Human 3 3 H Y 1.1. Ensure the welding equipment 1 2 L
2. Fire injury/Fatality (torch, cable, electrode holder,
3. Damage cable connector, plugs, sockets
machine etc) are free from any defect.
4. Eye 2.1. Keep portable fire Extinguisher
Injury/Flying near hot work area with fire
Spark/ watcher.
Ultraviolet & 2.2. Remove all combustible
Infrared Material before start welding
(3) avoided? (5)
radiation work
5. Incompetent 2.3. Fire blanket required wherever
operator required in site Hot work booth
6. Toxic Fumes
to be provide with fire blanket.
2.4. Fire watcher must check hot
7. Dislocation /
Fall of the job work area after 20 minutes of
pices due to completing of job
faulty clamping 3.1. Make sure welding machine
8. Loose must be checked APG as
connection checklist.
/loose
4.1. Use of Proper PPE.
insulation
9. Flammable 4.2. Welding shield attached with
gases helmet to be provide
10. Poor 4.3. Suitable hand gloves, hand
ventilation sleeves, apron and leg sleeves
to be worn
5.1. Allow to weld only competent &

trained workers
Grinding, cutting 1. Electrocution Human 3 3 H Y 1.1. Use only electrical certified 1 2 L

2. Fire injury/property Power tools must carry valid
(3) avoided? (5)
3. Eye damage monthly color code
Injury/Flying 1.2. Ensure power cable free from
Spark any damages.
4. High Noise 2.1. Remove combustible material
5. Incompetent minimum 10 Mt from grinding
operator area.
6. Unguarded 2.2. Hot work booth to be provide
machine with fire blanket
7. Breaking of 2.3. Suitable type fire extinguisher
wheel to be available at work
8. Inadequate location
PPE 3.1. Use screen to arrest spark
9. Electric Shock which will generate from
repeated grinding Face shield attaching
10. Vibration with helmet to be use
11. Accidental 4.1. Use proper PPE ear plug/ear
operation muff to be use
5.1. Trained and Competent
person only use grinding
machine
6.1. Grinding m/c guard must be
there.
7.1. Store person will ensure that

(3) avoided? (5)
grinding wheel must not be in
contact with moisture.
7.2. Ensure that not to use expire
date wheel.
7.3. Trained and competent
person only use grinding
machine.
8.1. Use proper PPE as per
mention in PTW
8.2. Face Shield & Ear plug
compulsory.
9.1. Single switch & single socket
to be used.
9.2 All electrical cable must be
contact through 30 mA ELCB
10 Suitable type hand gloves to be
provide
11 Ensure functional dead men
switch with grinder machine
12 Holding handle must attached full
time with grinder machine
Gas cutting Separate 1. Defective Tools Human 3 3 H Y 1.1. Ensure the gas cutting equipment 1 2 L
RA to be prepare for 2. Radiation from injury/Fatality (blowpipe, hoses, oxy-acetylene
Gas cutting and Rays (Flash cylinders, pressure gauge) are free
from defect.
(3) avoided? (5)
cylinder Eye) 1.2. Fuel & Oxygen hoses should be
handling/storage 3. Exposure to lashed
Fumes 1.3. Check for hose leakage using soap
4. Burns for any leakage
5. Falling of 2.1. Wear protective goggles &
Sparks Clothing.
6. Flash Back Fire 3.1. Ensure proper ventilation and
7. Oxy-acetylene fume extraction
Cylinder near 4.1. Wear long sleeved coverall,
the Hot Work leather apron; face shield.
5.1. Barricading surrounding the work
area
area
6.1. Provide a check valve (flash back
arrester) between oxy-acetylene
hose & gas regulator.
7.1. Maintain DA / oxy – acetylene
cylinders at least 5 meters away
from hot work area.
7.2. Isolate the cylinder when not in
use.
7.3. Cylinders should not be exposed to
naked sunlight
7.4. Training of the persons
Availability of fire
extinguishers
(3) avoided? (5)
Chemical cleaning 1. Eye irritation Human health 1 2 L Y 1.1. Only competent person 1 1 L
2. Skin Burn injury should be allowed to use
of Pickling paste.
2.1. Make sure all required PPE
must be used
(Hand/Eye/Face
protection)
2.2. Portable eye wash must be
available full time at site
during work
2.3. Workers to use full body
chemical protection suite
Painting work Separate RA to Spillage of paint Body injury 2 2 M Y Paint bucket must be free from any 1 1 L
be prepare Eye injury damages.
Irritation Make sure use Eye protection
Improper way of Make sure paint not should be contact
Handling. with body.
STF (Slip, Trip & Fall) Extra care should be taken while
Sharp edge handling paint.
Skin Contact Area should be free from any STF (Slip,
Inhalation Trip & Fall) Hazard.
Fire All Sharp edge must be identified and
Improper Tools take extra care for handling with Sharp
(Painting Brush)
(3) avoided? (5)
material.
Use cut resistant hand gloves
Use proper PPE.
8.1. Use nose mask.
Make sure no any hot work should be
allowed within 10-meter premises of
Painting work.
Make sure proper tools only used for
painting work
Scaffolding work 1. Incompetency Human 2 3 H Y 1. Scaffold should be erected 1 1 L

scaffolder injury/fatality by competent person
2. Scaffolding 2. Scaffold should be erected in
collapse
firm and level surface
3. Man, material fall
3. Use fall protection (FBH)
while working at height
4. Make sure all falling object
should be secured at height
In case of emergency 1. During Human 1 1 L Y 1.1. Follow site emergency

emergency injury/fatality/p plan
roperty 1.2. Active and trained ERT
team Training
(3) avoided? (5)
1.3. Available of first Aider
And first AID kit &
Stretcher
1.4. Emergency vehicle.
1.5. Call to Emergency
Contact numbers
Prepared By Reviewed By Check by Reviewed By Approved By
Area Engineer Area HSE HSE M RCM APG HSE APG Engineer
Name Rahmat Ansari Vijay Sahani Javid
Designation Engg Safety Officer
Signature
Date
(3) avoided? (5)
Guidelines on how to complete the HSRA

1. Record the hazard or aspect, e.g. exposure to noise, entering a confined space, etc.
2. Identify the worst-case effect of the hazard
3. Identify who could be affected by the risk, e.g. Project Team, Sub-consultants/contractors, Members of the public, etc.
4. Evaluate the level of risk for each hazard, by identifying its severity of harm and likelihood, using the risk matrix shown below
5. Ascertain if high risk, can hazard be avoided?
6. Identify control measures, noting that each hazard may require more than one control measure in order to reduce the level of risk to an acceptable level
7. Evaluate the level of risk for each hazard, taking into account the effect of the control measure(s)
8. Identify who is responsible for implementing or ensuring that the control measures have been implemented
9. Record the date the actions completed or due
Risk Level
Severity Probability Severity
Severity of Harm Likelihood Probability Index
Index Index Index
1 2 3
Death or major injury 3 Harm is certain or near certain to occur 3 1 L L M
Lost time injury or illness 2 Harm is likely to occur 2 2 L M H
All other injuries or illnesses 1 Harm is unlikely 1 3 M H H

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Elephant Project – Sayakha Gujarat

Company Name : Trimurti Fabrication Pvt. Ltd. Document Number : TFPL/APG/RA-005

3 Electrical Supply 1. Electrocution Human 3 3 H Y 1.1. Inspection of power tools with 1 2 L

5.1. Allow to weld only competent &

Grinding, cutting 1. Electrocution Human 3 3 H Y 1.1. Use only electrical certified 1 2 L

7.1. Store person will ensure that

Scaffolding work 1. Incompetency Human 2 3 H Y 1. Scaffold should be erected 1 1 L

In case of emergency 1. During Human 1 1 L Y 1.1. Follow site emergency

Guidelines on how to complete the HSRA

Death or major injury 3 Harm is certain or near certain to occur 3 1 L L M

Lost time injury or illness 2 Harm is likely to occur 2 2 L M H

All other injuries or illnesses 1 Harm is unlikely 1 3 M H H

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