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Weld Consumable Calculator
Weld Consumable Calculator
Select Process
98 MIG (GMAW) pulsed arc
Complete dimensions below
Plate thickness (T) 25 mm
Included bevel angle (A) 60 degrees
Root gap (G) 0 mm
Root thickness (R) 6 mm
Cap height (C) 5 mm
Weld length 25 m
Opening width (O) 21.9 mm
Consumable usage 2.30 Kg/mtr
NOTE: The weight of consumable required is based on the assumptio
Total weld metal weight 57 Kg butt weld has no cap on the underside
NOTE: To calculate consumable weight for double-V butt welds, input t
angles, but half the plate thickness. Then double the result
Total consumable required 59 Kg
Fillet welds
Select Process
56 Stick (MMAW) GP's
Complete dimensions below
Fillet size (F) 8 mm
Cap height (C) 1 mm
Weld length 50 m
Consumable usage 0.17 Kg/mtr
W (Width in mm)
1 2 3 4 5 6 7 8
6 0.05 0.09 0.14 0.19 0.24 0.28 0.33 0.38
8 0.06 0.13 0.19 0.25 0.32 0.38 0.44 0.51
10 0.08 0.16 0.24 0.32 0.40 0.47 0.55 0.63
12 0.09 0.19 0.28 0.38 0.47 0.57 0.66 0.76
14 0.11 0.22 0.33 0.44 0.55 0.66 0.77 0.88
16 0.13 0.25 0.38 0.51 0.63 0.76 0.88 1.01
18 0.14 0.28 0.43 0.57 0.71 0.85 1.00 1.14
20 0.16 0.32 0.47 0.63 0.79 0.95 1.11 1.26
22 0.17 0.35 0.52 0.70 0.87 1.04 1.22 1.39
24 0.19 0.38 0.57 0.76 0.95 1.14 1.33 1.52
25 0.20 0.40 0.59 0.79 0.99 1.19 1.38 1.58
26 0.21 0.41 0.62 0.82 1.03 1.23 1.44 1.64
28 0.22 0.44 0.66 0.88 1.11 1.33 1.55 1.77
30 0.24 0.47 0.71 0.95 1.19 1.42 1.66 1.90
32 0.25 0.51 0.76 1.01 1.26 1.52 1.77 2.02
34 0.27 0.54 0.81 1.07 1.34 1.61 1.88 2.15
36 0.28 0.57 0.85 1.14 1.42 1.71 1.99 2.28
38 0.30 0.60 0.90 1.20 1.50 1.80 2.10 2.40
40 0.32 0.63 0.95 1.26 1.58 1.90 2.21 2.53
CA
Weight of Weld Met
mm)
9 10 12 15 20 1
0.43 0.47 0.57 0.71 0.95 5 0.03
0.57 0.63 0.76 0.95 1.26 6 0.04
0.71 0.79 0.95 1.19 1.58 7 0.04
0.85 0.95 1.14 1.42 1.90 8 0.05
1.00 1.11 1.33 1.66 2.21 10 0.06
1.14 1.26 1.52 1.90 2.53 12 0.07
1.28 1.42 1.71 2.13 2.84 14 0.08