Professional Documents
Culture Documents
Coconut Coir Gadong Ignacio Toribio
Coconut Coir Gadong Ignacio Toribio
Coconut Coir Gadong Ignacio Toribio
Researchers
GWENDELYN A. GADONG
HAZEL GWEN V. IGNACIO
JOYSHAIRA KATE VM B. TORIBIO
XII - AQUINAS
DECEMBER 2021
TABLE OF CONTENTS
Page
Table of Contents i
List of Tables ii
List of Appendices ii
Chapter 1: Introduction
Hypotheses 3
Definition of Terms 5
Chapter 3: Methodology
Research Design 18
Statistical Treatment 24
References 26
i
List of Tables
1 Materials 18
ii
List of Appendices
iii
CHAPTER I
INTRODUCTION
The coconut (Cocos nucifera) fiber, generally known as coir, is the fibrous
material obtained from the husk of the coconut fruit. To make use of its fiber, it is
removed from the shell of the coconut through repressing and combing after saturating
it in hot seawater comparable to the jute fiber process. Often the distinction of the coir is
recovered from processing ripe and unripe coconut husks. Dark brown, the mature
coconut coir, yields firmly to abrasion while the light brown, collected before it ripens, is
demonstrated.
For its thickness, a significant worldwide production rate of coir brings about
distinctively a bundle of service in high quality considering their reputation and coir
production is expendable to neighboring countries and further. With its lignin as one of
the highest concentrations, rendering a high state of being in moisture, its ability to
absorb, makes it more impressive and substantially firmer than cotton as reported by a
retailer.
The coir displays stiffness that is useful for upholstery and the most compelling
for water retention. Although it is well-known as a fibrous waste, coconut coir is very
Fremond (1968), the coir is used for marine applications because of its resistance to
1
saltwater. For harvesting shellfish, coir nets are made. It is also used to make floor mats
and brushes for their durability. In the United States, hops growers prefer using coir
twine to tie their hops’ vines for support in almost impervious weather. This is making
coir a popular choice for making geotextiles. Apart from its durability, the coconut coir's
hairy texture is favorable for seeds to cling to and soils to hold on to. It is now used as a
medium or as a component of a medium for its ability to hold water and eventual
biodegrade-ability.
A lot of experimental studies have been conducted to make use of the coir
fiber’s durability and strength. Softness and flexibility do not equate to its firmness and
its accommodation as apparel is unfavorable, though household items made from coir
and other organic products are acceptable. Organic products are very limited
alternatives because of their higher production cost though eco-fashion has been a
splurging demand for years. It is not produced on an industrial scale but it is considered
a necessity in the fashion industry. Organic fashion clothing lines contributed positive
changes upon considering the purposive efforts to promote eco-friendly clothes retained
advantage than commercial ones. The coir is interlaced with sustainable properties and
mix ratios of coconut coir and latex mixture are to be devised to distinguish its
permeability according to the perm rating. Subsequently determining which rate of the
2
Objectives
The general objective of the study is to determine the water vapor transmission
Specific Objectives:
1. To produce handmade organic textile fabric out of coconut coir and latex with the
2. To determine which ratio of the coconut coir and latex handmade organic textile
3. To identify if the water vapor transmission rate of organic handmade textile fabric
fabric.
Hypothesis
Ho: There is no significant difference in the water vapor transmission rate among various
ratios of Coconut (Cocos nucifera) Coir and latex organic textile fabric.
Ha: There is a significant difference in the water vapor transmission rate among various
ratios of Coconut (Cocos nucifera) Coir and latex organic textile fabric.
3
The Community. The data gathered by determining the water vapor
transmission rate of coconut coir textile fabric will increase the public understanding of
The Environment. This study will also help minimize agricultural waste by giving
higher appreciation to its importance and utilizing the waste materials such as coconut
The Textile Industry. This will enable the textile industry to see and consider the
potential use of coconut coir as the main ingredient in making handmade organic textile
fabric.
coir as well as its durability, sustainability, and anti-bacterial properties, researchers saw
its potential in making organic textile fabric for public use, especially by people working
coir has not been explored by previous studies. Thus, through the data and analysis of
this study, future researchers may explore other properties of coconut coir in making
textile fabric.
This study focuses only on determining the water vapor transmission rate of
coconut coir as a component of handmade organic textile fabric as well as its specific
objectives stated. The study will be conducted in Poblacion Carmen, Cotabato, and
4
Cotabato in the school year 2021-2022. The researchers will assess which among the
four (4) treatment levels and one (1) control of coconut coir and latex handmade organic
The following terms were defined according to how they were used in the study,
Coconut Coir:
It is a natural fiber extracted between the hard, internal shell and the outer coat
Fabric:
stitching, crocheting, or bonding that is used for textiles and sold for the production of
various items.
Latex:
It is a milky fluid found in many plants which exudes when the plant is cut and
coagulates on exposure to the air. It is an impressive rubber material known for its
tensile and elongation abilities, tear resistance, and waterproof, chemical resistant
composition.
Organic:
5
It refers to living things or material that is natural or related to nature. Cellulose
materials may be sources of organic such as grass, wood, roots, bark, leaves, and even
flowers.
Perm:
It is the unit used to express the measurement and degree of permeance given
of a certain material. Perm values of 1 or higher enable more moisture or water vapor to
Perm Rating:
rating of less than 0.1 is considered a Class I impermeable vapor retarder; a perm rating
rating between 1 and 10 is a Class III permeable vapor retarder; a perm rating greater
Textile:
threads, which are produced by spinning raw fibers into long and twisted lengths.
Vapor Retarder:
with a lower permeance rating. It is used for damp proofing that resists the diffusion of
It is the time rate of water vapor transmission through a unit area of a material of
unit thickness induced by a unit area vapor pressure difference between the two
6
surfaces of the material, under given temperature and humidity. is calculated by
g
and expressed as perm-inch ( ).
Pa(s)(m)
It is the time rate of water vapor transmission through a unit area of a material
induced by a unit vapor pressure difference between the two exposed surfaces of the
WVT g
equation Permeance= and expressed as perm ( 2 ).
S(R1 − R2 ) Pa(s)( m )
It is a steady state rate of water vapor flow in unit time through a unit area of a
G g
calculated by the equation WVT = and expressed as 2.
t∙A ℎ∙ m
7
Conceptual Framework Illustrating the Variables of the Study
- Control Group
- The amount of
A 100:0 ratio of coconut
water vapor (Perms)
coir - latex homemade
that can pass
organic textile fabric.
through the coconut
(Cocos nucifera)
coir and latex
- Treatment Group handmade organic
Four (90:10; 80:20 70:30; textile fabric in 24
and 60:40) ratios of hours.
coconut coir - latex
homemade organic textile
fabric.
INTERVENING VARIABLE
Power Interruption
8
CHAPTER II
This chapter discusses the studies and literature related to the study. This
chapter focuses on the related legal bases, the textile industry, fabric making, natural
in both international and local trade. The coconut by-products are coconut shell, copra
meal, and its husk, including the peat and coir. The Department of Agriculture (DA) and
Department of Trade and Industry (DTI) identified the progression of the Philippine
National Standard (PNS) for coconut coir, along with the commodities, to be taken into
with PCA and a Technical Working Group (TWG) to develop recommendations enabling
the scientific grading, classifications, and practices for the by-products to be of quality
No. 642 and 854 and the revisions of the PNS was accepted. Major deviations were
discussions with the Fiber Industry Development Authority (FIDA). Although PNS
provides standardized specifications, the preferences of the buyer are also significant
9
The Textile Industry
A textile, formed by interlacing yarns with another loom, has many uses and is
one of the most important industries. Large number of textiles, part of cotton, wool, and
rayon cloth, are brought to manufacturers of garments to turn them into suitable clothing
while the little remaining, called piece goods, are sold by the yard. This also includes
those made for domestic uses. Some textile uses are sheets, bedcovers, towels,
In one textile, there are two or more fibers combined and it may be difficult to
differentiate the materials. Fabrics like organic cotton and hemp are devised sustainably
their models of sustainable clothes with the main mission of reducing pollution in the
environment. By running their factories with renewable energy, the clothes and
container materials for shipping are manufactured by recycling that which creates
possible diminutive waste. The awareness of the consumer for this kind of fashion
renders global competition as a lot of fashion enterprises embrace the potential of textile
sustainability.
Most textiles are composed of industrial fabrics. Special quality cotton fabric is
used for the machinery of aprons, buffers, and belts. An estimated amount of cotton is
used for making tarpaulins, tents, and canopies. During World War II, cotton was
commonly used for medical needs and its cloth was convenient for camouflage
purposes.
10
In tombs of ancient Egypt, the earliest example of textiles is found, the linen
cloth. There are also painted drawings of ornaments that are used for embroidering
enhancing the plain fabrics the Egyptians had. Fine textiles are still in production after
the fall of Rome in the Islamic countries and Byzantium. In the late 1700s, the method of
textile-making evolved with the discovery of the power loom and spinning jenny. Clothes
are greater in quality than before and become a product of the factory (Denny, 1979).
Additional processes differ per clothing trends and the progression of years.
bleaching, dyeing, and printing the materials to attain the desired outcome.
Handmade organic products are the main focus of innovation in the textile
textile fabric products such as lotus (Nelumbo nucifera) fiber fabric is something that
requires time and thoughtfulness since the fibers are very delicate. Workers gather the
lotus flower stems, obtain the fibers from the stems, prepare the fiber for manual
weaving, and spinning into yarn. (as cited in Gardetti & Muthu, 2015). Flax (Linum
usitatissimum) fiber also has a reputation in the fabric hierarchy as the material was
discovered to be used by the ancient people to create linen-like fabric and bandages for
medical applications (Farrer & Finn, 2015). Another fiber that belongs to the ancient
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textile fiber is the fiber nettle (Urtica dioica). The fibers were coiled into a basket, pulled
out, and spun by either using the thigh, the leg, or the palm of the hand (Vogl & Hartl,
2003). Utilization of natural plant and animal fibers such as mulberry (Morus alba) bast
fiber, kapok (Ceiba pentandra) fiber, bamboo (Bambusoideae) fiber, banana (Musa)
fiber, pineapple (Ananas comosus) leaf fiber, cashmere (Capra aegagrus hircus) wool
fiber, alpaca (Vicugna pacos) fiber, vicuna (Vicugna vicugna) fiber, guanaco (Lama
guanicoe) fiber, camel (Camelus) hair, angora (Oryctolagus cuniculus domesticus) wool
fiber, and so on are also widely practiced by textile makers or manufacturers through
the intricate handmade process (as cited in Gardetti & Muthu, 2015). The use of these
natural fibers to create fabric for clothes dates back to 7000 B.C. (Kozlowski &
fashion industry has led them to be more committed to sustainable luxury and are now
trying innovative ways with the addition of natural fibers to their products (Department
A study was conducted by Vidil et al. (2020) to study the potential use of the
coconut (Cocos nucifera L.) leaf sheaths in bio-composites fabrication. Multiple methods
physical, and mechanical properties of the coconut leaf sheath. These methods include
specific density, water absorption, tensile strength, Young modulus, strain, and
12
toughness assessments. After the assessments of the properties through various
methods were completed, the results were analyzed and then compared to the previous
literature for other fibrous reinforcement. The results of the research determined that an
increase of mechanical interlocking at the fiber improves the polymer penetration due to
the surface roughness of coconut leaf sheaths. The results also indicated that coconut
leaf sheath is thermally stable and durable as it is more hydrophilic than hemp, sisal,
jute, banana, and kenaf. It is also more lightweight than some natural and synthetic
fibers. In comparison to natural and man-made textiles, the tensile properties of the
coconut leaf sheath are better and even as good as some synthetic glass fabrics. Due
to these findings, it is recommended to use coconut leaf sheaths for the development of
eco-friendly continuous fibers composites. The results of the research are great
According to Y. Yan (2016), coconut coir is a natural fiber derived from the husk
of coconut by combing and crushing. Individual fiber cells are thin and hollow, with
strong cellulose walls, and each cell is around 1 mm long with a diameter of 10–20 m.
The length of raw coconut coir ranges from 15 to 35 cm, with a diameter of 50 to 300 m.
The fibers obtained from the husks retted in saline water are more rigid and yellowed
than fibers obtained from husks placed in fresh and stagnant water. Brown coir made
from completely ripened coconuts is thick, strong, and abrasion-resistant. White coir is
made from the husks of coconuts collected just before they ripen, and it is smoother and
13
Considering the attached pith particles of lesser density on the surface, the
density of unretted raw coconut fiber is 1.15 g/cm3 and the density of the fibers after
retting is 1.32 g/cm3. The permanent deformation of coconut fiber was calculated by
loading the fibers at 50- and 100-mm span lengths within 1 min, resulting in 11% of the
span length. Moreover, coconut fiber has a tenacity of 10–15 g/tex, fiber fineness varies
between 50 and 300µm, and moisture regain of 8–12.5% was found at 65 percent
In the study of Mishra and Basu (2020) in their ‘Handbook of Coconut Fibre’, the
chemical constituents of coconut coir contain 35-43% cellulose, 40-45% lignin, 0.15-
24% hemicellulose, 3.3-4.0% pectin, 5.25% water-soluble, 2.2% ash, and 25-33%
crystallinity. Long and short fibers show similar compositions even in different varieties.
glucose, which could be linked to the synthesis of cellulose and lignin, but no change in
other sugars or activities (van Dam et al., 2006). The surface elemental distribution of
coconut fiber studied by X-ray photoelectron spectroscopy (XPS) analysis revealed the
major element of the fibers is 69.1% carbon and 27.4% oxygen, with minor elements
such as 2.0% nitrogen, 1.1% silicon, and 0.5% calcium. The oxygen to carbon (O/C)
ratio of 0.4 raw coconut fiber surfaces is significantly lower than that ratio of 0.8
cellulose, hemicelluloses, and pectin. However, the O/C ratio of lignin is 0.35, indicating
that lignin and other waxy components make up most of the the fiber’s surface content
14
Coconut Coir Advantages
Coir has grown in popularity as a strong natural fabric, despite its origins as a
byproduct of the coconut industry. It's employed in a wide range of industries, including
food fabrics, agricultural products, construction materials, and more. As a plant fiber, it
is particularly strong, and it can even compete with animal fibers (Coir: One of the
Coir vs. other natural fibers. Coconut coir has more lignin and less cellulose
and hemicellulose than other natural fibers, which, combined with its high microfibrillar
angle, provides a variety of useful properties such as resilience, strength, and damping,
wear, weather resistance, and high elongation at break (Al-Oqla and Sapuan, 2014;
Verma and Gope, 2014; Sengupta and Basu, 2016; Santos et al., 2018). According to
the Food and Agriculture Organization of the United Nations (2009), coir has one of the
highest lignin contents among vegetable fibers, making it stronger yet less flexible than
cotton and unsuitable for dyeing. Coir has a lower tensile strength than abaca, but it is
resistant to microbial action and saltwater damage. Coir is a coarse, short fiber found in
ropes, mattresses, brushes, geotextiles, and automotive seats. The ability of coir to
store up to about 30 percent humidity in a room and discharge it if there is not enough,
Uses in Industry. Coir can be used as a plywood substitute when coupled with
resin and pretreated wood veneers. For this purpose, coir gives strength and stability.
environmentally friendly alternative to timber. It's also been used to improve the cost-
15
also utilized in the geotextile industry for its low decomposition rate and excellent
strength compared to other natural fibers. Mats composed of woven coir are used as
blankets on the ground in erosion-prone places. This fiber's textiles are long-lasting, UV-
vehicle seats, and sofas have all been filled with it. In the food business, coir rubber is
often utilized as insulation (Coir: One of the Strongest Natural Fibers, 2021).
Production. According to the official website of the International Year for Natural
Fibres 2009, approximately 500 000 tonnes of coconut coir fibers are produced
worldwide each year, primarily in India and Sri Lanka. It is estimated to be worth $100
million in total. Thailand, Vietnam, the Philippines, and Indonesia are the top exporters,
followed by India and Sri Lanka. Approximately half of the coconut coir fiber produced is
In 2011, Yuhazri and his fellow researchers investigated the usage of coconut
coir and latex for heat insulator application. The mechanical properties associated with
natural fiber are lower than synthetic fiber and are unattractively poor in resisting
insufficient for all the technical needs. “In an effort to develop a superior and economical
composite, therefore a natural fiber can be combined with a synthetic fiber in the same
matrix material to take the best advantage of the properties of both the fibers” As cited
in Brahmakumar, et al. (2005), and Yuhazri, M., et al. (2010b) by Razak et al., (2011).
16
The result of their investigation pointed out that the moisture content is inversely
proportional to the density of the natural fiber. The latex content affected the percentage
of moisture absorption as shown by their moisture absorption test. The more latex in the
matrix, the lesser the moisture absorbed by the coconut coir. However, the study did not
show the relationship between the percentage of moisture and the amount of latex.
industry tests. These tests assign a relative value to materials based on their resistance
to enabling moisture vapor to pass through. Materials with lower perm ratings are better
at stopping the movement of water vapor. The material is a vapor retarder if the perm
rating is low enough. It's a vapor barrier if it's incredibly low. If the perm rating is greater
Many companies employ the ASTM E96-21 Standard Test for Water Vapor
involves filling a test dish with a distilled water level of 19.05 mm from the specimen.
The edges are then sealed, except for the test sample, to avoid vapor loss. Caution is
required to ensure that all weight loss is due to water vapor transfer through the
specimen. The test methods are limited to specimens not over 1 and 1/4in. (32mm) in
+1°C and humidity of +2%. Permeance is measured using two main methods: the
17
Desiccant Method and the Water Method, with two variations: service circumstances
with one side wetted and service conditions with low humidity on one side and high
acquired by different approaches. The method that comes closest to the use
18
CHAPTER III
METHODOLOGY
Research Design
The design that will be used for this study is a Complete Randomized Design. It
will be used in determining the water vapor transmission rate of Coconut (Cocos
nucifera) coir as a component of handmade textile fabric with its proportions to latex
mixture as follows: 100:0 (Control); 90:10; 80:10; 70:30; and 60:40. Specifically, the
researchers will analyze statistically for proving and disproving hypotheses, with the
presence of variables such as control group and experimental group, and random
distribution of tests.
Table 1. Materials
Materials Quantity
19
Table 2. Equipment and Utensils
Utensils Quantity
Scotch Tape 1
Mold 5
Cauldron 1
Dough Roller 1
Cling Wrap 1
Comb 3
Weighing Scale 1
Plywood 2 (700mmx700mm)
3 (700mmx600mm)
20
The conduct of the study includes the creation and production of the organic
coconut coir fabric with proportions to latex mixture will be done at one of the
researcher’s houses, the Gadong’s residence located Purok 4-A, Poblacion, Carmen,
North Cotabato. The produced organic handmade coconut coir fabric with proportions to
latex mixture will be tested at the Physical Science Laboratory of University Laboratory
Cotabato.
Procedures
The natural rubber latex milk needed to create the handmade organic textile
fabric will be acquired by the researchers from the farm of one of the researchers. The
total amount of natural rubber latex milk collected will be 330 grams. The coconut coir
will also be collected from the farm of one of the researchers. The researchers will
manually collect the solid brown coconut husk, specifically the mesocarp part, from the
entire coconut fruit. The collected husk will be then manually pulled until pale, thin, and
smooth fibers are extracted. The coir/fibers will be boiled until the coir will soften before
separated into thin and smooth fibers through manual combing. They will be then
The dry coconut and the latex will be set aside until the process of making the
21
B. Creating the Organic Handmade Textile Fabric
The dry coconut fibers will be divided according to its corresponding amount on
the proportion with rubber latex in grams. Next, the rubber latex will be poured on the
coconut coir placed on the mold, before mixing it all together. Set the mixture aside and
observe until it dries off. Each dry coconut coir-latex mixture will be pressed together to
form a 3.175 mm thin sheet using a dough roller. And the flattened sheet will be hung
and undergo a smoking process which provides an antioxidant effect on the rubber.
Each sheet will be cut into a 176mm long and 113 mm wide fabric and are
COMPOSITION
(Ratio and Exact Amount)
GROUPS
COCONUT COIR LATEX
Treatment 1 90 g 10 g
Treatment 2 80 g 20 g
Treatment 3 70 g 30 g
Treatment 4 60 g 40 g
Control 100 g 0g
22
The dependent variable of the study is the water vapor transmission rate of each
organic handmade textile fabric. To test the permeability of the materials, the
researchers will use the ASTM E96-21 Water Method for water vapor transmission rate.
First, the distilled water should be weighed in uniform amounts before pouring it in the
test dish with a water level of 19.05 mm from the sheet. Each sheet will be placed on
top of the test dish and will be assembled inside a 700mm by 700mm by 600mm test
chamber. Inside the test chamber, a 40-watt incandescent rope light is placed directly
above the test dishes to provide the temperature best suited for the environment inside
the chamber. A thermometer and humidity meter are also placed inside the test
chamber to determine the changes in temperature and relative humidity. The test dishes
will be subjected to a humid and high temperature environment inside the test chamber
After the allotted time, the test dishes will be removed from the test chamber and
the fabric will be removed from the test dish. To determine the change in weight of the
liquid, it will be weighed and compared to its initial weight. The researchers will carefully
list the results and calculate the data collected to determine the water vapor
The calculated data of the water vapor transmission will be used to evaluate the
permeance of the handmade organic textile fabrics. To solve for the average
permeability of each fabric, the permeance will be multiplied to the thickness of the
specimen. Each of their averages will be recorded and evaluated which among
Handmade Organic Textile Fabric is/are impermeable/vapor retarder and is/are highly
permeable/not a vapor retarder according to the perm rating. The analysis of whether
23
there is a significant difference in the water vapor transmission rate among various
ratios of coconut (Cocos nucifera) coir and latex organic textile fabric, will be conducted
through statistics.
REPLICATION
MEAN
GROUPS
1 2 3 4
Treatment 1 x x x x x
Treatment 2 x x x x x
Treatment 3 x x x x x
Treatment 4 x x x x x
Control x x x x x
Design (CRD) with five (5) groups of a (1) control and four (4) treatment levels. Each
24
11:T3 12:T4 13:T1 14:T3 15:T4
Variables of the Study
Independent Variable: A (1) Control and four (4) Treatment Group Ratios of Coconut
Statistical Treatment
The study will be analyzed using descriptive and inferential statistics. Descriptive
statistics through the average will be utilized to describe the varying water vapor
Variance will be used to determine the significant difference in water vapor transmission
rate among various ratios of Coconut (Cocos nucifera) Coir and Latex Organic Textile
25
CHAPTER IV
Dummy Table 6. ANOVA Table for the Differences in the Water Vapor
Transmission Rate Among Various Ratios of Coconut (Cocos nucifera) Coir and
Latex Organic Textile Fabric
Source of Mean
Sum of Square df F-value P-value F critical
Variation Square
TREATMENT
x x x x x x
GROUPS
REPLICATION x x x
Total x x
GROUPS
OBERVED ATTRIBUTE MEAN
(Coir-Latex Ratio)
Treatment 1 (90:10) x
Treatment 2 (80:20) x
Treatment 3 (70:30) x
Water Vapor Transmission Rate
Treatment 4 (60:40) x
Control (100:0) x
26
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APPENDIX A
Date:
Sir:
Date Date
APPROVED
Date
31
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