KRAIS TUBE & PIPE TOOLS

Condenser Tube Expanders 9

TYPICAL THRUST COLLARS

STC FRTC ARTC TWTC

Fixed recessed thrust collar 1/8“. One flip type thrust Full recessed thrust collar. Adjustable recess thrust Thin wall thrust collar.
collar for 1200&800 series tube expanders. collar 0,025 – 0,5“.

ROLLS FOR CONDENSER EXPANDERS

10 Condenser Tube Expanders KRAIS TUBE & PIPE TOOLS

900 SERIES CONDENSER TUBE EXPANDERS

BASIC INFO

Tools for expanding tubes in condensers, chillers, heat exchangers, fin

fan coolers, feedwater heaters and surface condensers.

WORKING RANGE OPTIONAL SPARES AND ACCESSORIES

TUBE ID TUBE OD TUBE SHEET

3,86 - 8,41 mm 6,35 - 9,50 MM 6,3 - 31,7 MM

0,152 - 0,331” 1/4 - 3/8” 0,25 - 1,25” ROLLS ON REQUEST THRUST COLLARS ROLLING MOTORS
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→ PAGE 36

TUBE SHEET THICKNESS

PNEUMATIC MOTOR *
EXPANSION RANGE

ELECTRIC MOTOR *
MANDREL
TUBE OD TUBE GAUGE TUBE ID 1/4 TO 3/4" 3/4 TO 1-1/4"
SQUARE

MANDREL
[INCH] [MM] 6.3 TO 19 MM 19 TO 31.7 MM
TOOL ROLL TOOL ROLL
[INCH] [MM] [BWG] [INCH] [MM] [INCH] [MM] MIN MAX MIN MAX [INCH] [MM]
NO. NO. NO. NO.
18 0,049 1,24 0,152 3,86 0,151 0,173 3,84 4,39 921 921 - - M-39 1/4” 6,3
19 0,042 1,07 0,166 4,22 0,165 0,185 4,19 4,70 922 923 - - M-39 1/4” 6,3
20 0,035 0,89 0,180 4,57 0,175 0,200 4,45 5,08 923 923 - - M-40 1/4” 6,3
21 0,072 1,83 0,186 4,72 0,180 0,207 4,57 5,26 924 924 - - M-40 1/4” 6,3
22 0,028 0,71 0,194 4,93 0,190 0,216 4,83 5,49 925 925 - - M-41 1/4” 6,3 TES3000
1/4” 6,35 K20-2500
23 0,025 0,64 0,200 5,08 0,195 0,222 4,95 5,64 926 923 - - M-41 1/4” 6,3 S6000
24 0,022 0,56 0,206 5,23 0,201 0,230 5,11 5,84 927 924 - - M-41 1/4” 6,3
28 0,014 0,35 0,222 5,6 0,222 0,238 5,6 6,0 928 903 - - 928 1/4” 6,3
29 0,013 0,33 0,224 5,7 0,222 0,238 5,6 6,0 928 903 - - 928 1/4” 6,3
30 0,012 0,30 0,226 5,7 0,222 0,238 5,6 6,0 928 903 - - 928 1/4” 6,3
14 0,83 2,10 0,209 5,3 0,201 0,232 5,1 5,8 927 924 - - M-41 1/4” 6,3
15 0,072 1,83 0,231 5,87 0,230 0,265 5,84 6,73 915 903 - - M-42 1/4” 6,3
16 0,065 1,65 0,245 6,22 0,240 0,275 6,10 6,99 916 916 916L 916L M-36 1/4” 6,3
17 0,058 1,47 0,259 6,58 0,255 0,289 6,48 7,34 918 903 920 904 M-38 1/4” 6,3
18 0,049 1,24 0,277 7,04 0,272 0,307 6,91 7,80 901 903 902 904 M-30 1/4” 6,3
TES3000
3/8” 9,5 19 0,042 1,07 0,291 7,39 0,286 0,320 7,26 8,13 903 903 904 904 M-31 1/4” 6,3 K20-1800
S3000
20 0,035 0,89 0,305 7,75 0,300 0,334 7,62 8,48 905 907 906 908 M-32 1/4” 6,3
21 0,032 0,81 0,311 7,90 0,306 0,340 7,77 8,64 907 907 908 908 M-33 1/4” 6,3
22 0,028 0,71 0,319 8,10 0,314 0,349 7,98 8,86 909 909 910 910 M-34 1/4” 6,3
23 0,025 0,64 0,325 8,26 0,320 0,357 8,13 9,07 911 911 912 912 M-34 1/4” 6,3
24 0,022 0,56 0,331 8,41 0,319 0,357 8,10 9,07 911 911 912 912 M-34 1/4” 6,3

* Motor recommendation applies only to most popular cases with a standard percentage of the wall reduction. The recommendation can be different for thicker tube sheet,
harder and exotic metal tube and a higher percentage of wall reduction.
KRAIS TUBE & PIPE TOOLS Condenser Tube Expanders 11

1300 SERIES CONDENSER TUBE EXPANDERS

BASIC INFO

Tools for expanding tubes in condensers, chillers, heat exchangers, fin

fan coolers, feedwater heaters and surface condensers.

WORKING RANGE OPTIONAL SPARES AND ACCESSORIES

TUBE ID TUBE OD TUBE SHEET

5,87 - 8,41 mm 9,5 MM 19,0 - 88,9 MM

0,231 - 0,331” 3/8” 0,75 - 3,50” ROLLS ON REQUEST THRUST COLLARS ROLLING MOTORS
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→ 9 →CHAPTER
→ PAGE 36

TUBE SHEET THICKNESS

PNEUMATIC MOTOR
EXPANSION RANGE

ELECTRIC MOTOR
TUBE OD TUBE GAUGE TUBE ID 1/4 TO 3/4" 3/4 TO 1-1/4" MANDREL SQUARE

MANDREL
[INCH] [MM] 6.3 TO 19 MM 19 TO 31.7 MM
TOOL ROLL TOOL ROLL
[INCH] [MM] [BWG] [INCH] [MM] [INCH] [MM] MIN MAX MIN MAX [INCH] [MM]
NO. NO. NO. NO.
15 0,072 1,83 0,231 5,87 0,230 0,265 5,84 6,73 1315 1315 1316 1316 M-86 1/4” 6,3
16 0,065 1,65 0,245 6,22 0,240 0,275 6,10 6,99 1319 1315 1319-L 916-L M-86 1/4” 6,3
17 0,058 1,47 0,259 6,58 0,255 0,289 6,48 7,34 1317 903 1318 904 M-88 1/4” 6,3
18 0,049 1,24 0,277 7,04 0,272 0,307 6,91 7,80 1301 903 1302 904 M-80 1/4” 6,3
19 0,042 1,07 0,291 7,39 0,286 0,320 7,26 8,13 1303 903 1304 904 M-81 1/4” 6,3 TES3000
3/8” 9,5 K20-1800
20 0,035 0,89 0,305 7,75 0,300 0,334 7,62 8,48 1305 907 1306 908 M-82 1/4” 6,3 S3000
21 0,032 0,81 0,311 7,90 0,306 0,340 7,77 8,64 1307 907 1308 908 M-83 1/4” 6,3
22 0,028 0,71 0,319 8,10 0,314 0,349 7,98 8,86 1309 909 1310 910 M-84 1/4” 6,3
23 0,025 0,64 0,325 8,26 0,320 0,357 8,13 9,07 1311 911 1312 912 M-84 1/4” 6,3
24 0,022 0,56 0,331 8,41 0,319 0,357 8,10 9,07 1311 911 1312 912 M-84 1/4” 6,3

* Motor recommendation applies only to most popular cases with a standard percentage of the wall reduction. The recommendation can be different for thicker tube sheet,
harder and exotic metal tube and a higher percentage of wall reduction.
12 Condenser Tube Expanders KRAIS TUBE & PIPE TOOLS

800 SERIES CONDENSER TUBE EXPANDERS

BASIC INFO

Tools for expanding tubes in condensers, chillers, heat exchangers, fin

fan coolers, feedwater heaters and surface condensers.
As a standard expanders are supplied with STC collar. Available in
regular and long reaches and as the 5-rolls version for rolling thin walls.
Many different shaped rolls are available.

WORKING RANGE OPTIONAL SPARES AND ACCESSORIES

TUBE ID TUBE OD TUBE SHEET

8,48 - 26,9 mm 12,7 - 28,5 MM 12,7 - 57,1 MM

0,334 - 1,027” 1/2 - 1 1/8” 0,5 - 2,250” ROLLS ON REQUEST THRUST COLLARS ROLLING MOTORS
→PAGE
→ 9 →PAGE
→ 9 →CHAPTER
→ PAGE 36

TUBE SHEET THICKNESS

PNEUMATIC MOTOR *
EXPANSION RANGE

ELECTRIC MOTOR *
TUBE OD TUBE GAUGE TUBE ID 1/2 TO 1-1/2" 1-1/4 TO 2-1/4" MANDREL SQUARE

MANDREL
[INCH] [MM] 12,7 TO 38,1 MM 31,7 TO 57,1 MM
TOOL ROLL TOOL ROLL
[INCH] [MM] [BWG] [INCH] [MM] [INCH] [MM] MIN MAX MIN MAX [INCH] [MM]
NO. NO. NO. NO.
14 0,083 2,11 0,334 8,48 0,324 0,374 8,23 9,50 797 797 - - 797 3/8 9,5
K20-500
15 0,072 1,83 0,356 9,04 0,348 0,398 8,84 10,11 799 R-1 - - 799 3/8 9,5 TES300
16 0,065 1,65 0,370 9,40 0,36 0,410 9,14 10,41 801 R-1 - - M-1 3/8 9,5 S1500
1/2 12,7 or
17 0,058 1,47 0,384 9,75 0,374 0,424 9,50 10,77 803 R-2 - - M-1 3/8 9,5 TESMini2
K20-1800
18 0,049 1,24 0,402 10,21 0,392 0,447 9,96 11,35 805 R-3 - - M-2 3/8 9,5 HT0
20 0,035 0,89 0,430 10,92 0,406 0,461 10,31 11,71 805[S] R-3 - - M-3 3/8 9,5
12 0,109 2,77 0,407 10,34 0,392 0,447 9,96 11,35 805 R-3 - - M-2 3/8 9,5 TES3000
13 0,095 2,41 0,435 11,05 0,425 0,480 10,80 12,19 807 R-4 - - M-3 3/8 9,5 G1450
K50-600 or
14 0,083 2,11 0,459 11,66 0,449 0,509 11,40 12,93 809 R-4 810 R-4-A M-4 3/8 9,5 TesMini2
15 0,072 1,83 0,481 12,22 0,471 0,536 11,96 13,61 811 R-5 812 R-5A M-5 3/8 9,5 ES2
16 0,065 1,65 0,495 12,57 0,485 0,550 12,32 13,97 813 R-6 814 R-6A M-5 3/8 9,5
5/8 15,8 17 0,058 1,47 0,509 12,93 0,499 0,564 12,67 14,33 815 R-6 816 R-6A M-6 3/8 9,5
TES3000
18 0,049 1,24 0,527 13,39 0,517 0,572 13,13 14,53 817 R-7 818 R-7-A M-7 3/8 9,5
G1000
19 0,042 1,07 0,541 13,74 0,522 0,582 13,26 14,78 819 R-7 820 R-7-A M-6 3/8 9,5 K50-1250 or
TESMini2
20 0,035 0,89 0,555 14,10 0,536 0,596 13,61 15,14 819[S] R-7 820[S] R-7-A M-8 3/8 9,5
DUO
21 0,032 0,81 0,561 14,25 0,536 0,596 13,61 15,14 819[S] R-7 820[S] R-7-A M-8 3/8 9,5
22 0,028 0,71 0,569 14,45 0,536 0,596 13,61 15,14 819[S] R-7 820[S] R-7-A M-8 3/8 9,5
10 0,134 3,40 0,482 12,24 0,471 0,536 11,96 13,61 811 R-5 812 R-5-A M-5 3/8 9,5 TES3000
+ G1000
11 0,120 3,05 0,510 12,95 0,499 0,564 12,67 14,33 815 R-6 816 R-6-A M-6 3/8 9,5 K60-900
TESMini 2
12 0,109 2,77 0,532 13,51 0,522 0,582 13,26 14,78 819 R-7 820 R-7-A M-6 3/8 9,5 +ES2
13 0,095 2,41 0,560 14,22 0,550 0,615 13,97 15,62 821 R-8 822 R-8-A M-8 3/8 9,5 TES3000
K50-400
14 0,083 2,11 0,584 14,83 0,574 0,639 14,58 16,23 823 R-9 824 R-9-A M-8 3/8 9,5 G1450
or
15 0,072 1,83 0,606 15,39 0,596 0,661 15,14 16,79 825 R-10 826 R-10-A M-8 3/8 9,5 TESMini2
K50-600
3/4 19 16 0,065 1,65 0,620 15,75 0,605 0,685 15,37 17,40 827 R-10 828 R-10-A M-9 3/8 9,5 ES2
17 0,058 1,47 0,634 16,10 0,619 0,699 15,72 17,75 829 R-11 830 R-11-A M-9 3/8 9,5
18 0,049 1,24 0,652 16,56 0,619 0,699 15,72 17,75 829 R-11 830 R-11-A M-9 3/8 9,5 TES3000
19 0,042 1,07 0,666 16,92 0,642 0,722 16,31 18,34 831 R-12 832 R-12-A M-9 3/8 9,5 G1000
K50-1250 or
20 0,035 0,89 0,680 17,27 0,642 0,722 16,31 18,34 831 R-12 832 R-12-A M-9 3/8 9,5 TESMini2
21 0,032 0,81 0,686 17,42 0,642 0,722 16,31 18,34 831 R-12 832 R-12-A M-9 3/8 9,5 DUO
22 0,028 0,71 0,694 17,63 0,642 0,722 16,31 18,34 831 R-12 832 R-12-A M-9 3/8 9,5
KRAIS TUBE & PIPE TOOLS Condenser Tube Expanders 13

TUBE SHEET THICKNESS

PNEUMATIC MOTOR *
EXPANSION RANGE

ELECTRIC MOTOR *
TUBE OD TUBE GAUGE TUBE ID 1/2 TO 1-1/2" 1-1/4 TO 2-1/4" MANDREL SQUARE

MANDREL
[INCH] [MM] 12,7 TO 38,1 MM 31,7 TO 57,1 MM
TOOL ROLL TOOL ROLL
[INCH] [MM] [BWG] [INCH] [MM] [INCH] [MM] MIN MAX MIN MAX [INCH] [MM]
NO. NO. NO. NO.
10 0,134 3,40 0,607 15,42 0,596 0,661 15,14 16,79 825 R-10 826 R-10-A M-8 3/8 9,5
11 0,120 3,05 0,635 16,13 0,619 0,699 15,72 17,75 829 R-11 830 R-11-A M-9 3/8 9,5 K50-400
TES3000
12 0,109 2,77 0,657 16,69 0,642 0,722 16,31 18,34 831 R-12 832 R-12-A M-9 3/8 9,5
G1000
13 0,095 2,41 0,685 17,40 0,670 0,750 17,02 19,05 833 R-13 834 R-13-A M-10 3/8 9,5 or
TESMini2
7/8 22,2 14 0,083 2,11 0,709 18,01 0,685 0,774 17,40 19,66 835 R-14 836 R-14-A M-11 3/8 9,5
K50-600 ES2
15 0,072 1,83 0,731 18,57 0,712 0,801 18,08 20,35 837 R-15 838 R-15-A M-11 3/8 9,5
16 0,065 1,65 0,745 18,92 0,726 0,815 18,44 20,70 839 R-15 840 R-15-A M-12 3/8 9,5
17 0,058 1,47 0,759 19,28 0,740 0,829 18,80 21,06 843 R-16 844 R-16-A M-12 3/8 9,5 TES3000 G1450
K50-1250 or
18 0,049 1,24 0,777 19,74 0,740 0,829 18,80 21,06 843 R-16 844 R-16-A M-12 3/8 9,5 TESMini2 ES2

8 0,165 4,19 0,670 17,02 0,655 0,735 16,64 18,67 841 R-13 842 R-13-A M-9 3/8 9,5
9 0,148 3,76 0,704 17,88 0,685 0,774 17,40 19,66 835 R-14 836 R-14-A M-11 3/8 9,5
K60-400
10 0,134 3,40 0,732 18,59 0,712 0,801 18,08 20,35 837 R-15 838 R-15-A M-11 3/8 9,5
11 0,120 3,05 0,760 19,30 0,740 0,829 18,80 21,06 843 R-16 844 R-16-A M-12 3/8 9,5
12 0,109 2,77 0,782 19,86 0,763 0,852 19,38 21,64 845 R-17 846 R-17-A M-12 3/8 9,5
TES3000
13 0,095 2,41 0,810 20,57 0,791 0,880 20,09 22,35 847 R-18 848 R-18-A M-12 3/8 9,5 G1000
1 25,4 14 0,083 2,11 0,834 21,18 0,810 0,909 20,57 23,09 849 R-18 850 R-18-A M-13 3/8 9,5 K50-400 or
TESMini2
15 0,072 1,83 0,856 21,74 0,837 0,936 21,26 23,77 851 R-19 852 R-19-A M-13 3/8 9,5
ES2
16 0,065 1,65 0,870 22,10 0,837 0,936 21,26 23,77 851 R-19 852 R-19-A M-13 3/8 9,5
17 0,058 1,47 0,884 22,45 0,865 0,964 21,97 24,49 855 R-21 856 R-21-A M-13 3/8 9,5
18 0,049 1,24 0,902 22,91 0,865 0,964 21,97 24,49 855 R-21 856 R-21-A M-13 3/8 9,5
K50-600
19 0,042 1,07 0,916 23,27 0,865 0,964 21,97 24,49 855 R-21 856 R-21-A M-13 3/8 9,5
20 0,035 0,89 0,930 23,62 0,865 0,964 21,97 24,49 855 R-21 856 R-21-A M-13 3/8 9,5
8 0,165 4,19 0,795 20,19 0,776 0,875 19,71 22,23 853 R-20 854 R-20-A M-13 3/8 9,5
9 0,148 3,76 0,829 21,06 0,810 0,909 20,57 23,09 849 R-18 850 R-18-A M-13 3/8 9,5
10 0,134 3,40 0,857 21,77 0,837 0,936 21,26 23,77 851 R-19 852 R-19-A M-13 3/8 9,5
11 0,120 3,05 0,885 22,48 0,865 0,964 21,97 24,49 855 R-21 856 R-21-A M-13 3/8 9,5
TES3000
12 0,109 2,77 0,907 23,04 0,883 0,982 22,43 24,94 857 R-21 858 R-21-A M-14 1/2 12,7 G1000
1-1/8 28,5 13 0,095 2,41 0,935 23,75 0,916 1,015 23,27 25,78 859 R-22 860 R-22-A M-14 1/2 12,7 K60-400 or
TESMini2
14 0,083 2,11 0,959 24,36 0,935 1,044 23,75 26,52 861 R-23 862 R-23-A M-15 1/2 12,7
DU1
15 0,072 1,83 0,981 24,92 0,962 1,071 24,43 27,20 863 R-24 864 R-24-A M-15 1/2 12,7
16 0,065 1,65 0,995 25,27 0,962 1,071 24,43 27,20 863 R-24 864 R-24-A M-15 1/2 12,7
17 0,058 1,47 1,009 25,63 0,990 1,099 25,15 27,91 867 R-26 868 R-26-A M-16 1/2 12,7
18 0,049 1,24 1,027 26,09 0,990 1,099 25,15 27,91 867 R-26 868 R-26-A M-16 1/2 12,7
8 0,165 4,19 0,92 23,37 0,901 1,010 22,89 25,65 865 R-25 866 R-25-A M-15 1/2 12,7
9 0,148 3,76 0,954 24,23 0,935 1,044 23,75 26,52 861 R-23 862 R-23-A M-15 1/2 12,7
10 0,134 3,40 0,982 24,94 0,962 1,071 24,43 27,20 863 R-24 864 R-24-A M-15 1/2 12,7
11 0,120 3,05 1,010 25,65 0,990 1,099 25,15 27,91 867 R-26 868 R-26-A M-16 1/2 12,7
TES3000
12 0,109 2,77 1,032 26,21 1,013 1,122 25,73 28,50 869 R-27 870 R-27-A M-16 1/2 12,7 G1000
1-1/4 31,7 13 0,095 2,41 1,060 26,92 1,041 1,150 26,44 29,21 871 R-28 872 R-28-A M-17 1/2 12,7 K60-400 or
TESMini2
14 0,083 2,11 1,084 27,53 1,060 1,169 26,92 29,69 873 R-29 874 R-29-A M-17 1/2 12,7
DU1
15 0,072 1,83 1,106 28,09 1,087 1,196 27,61 30,38 875 R-30 876 R-30-A M-17 1/2 12,7
16 0,065 1,65 1,12 28,45 1,087 1,196 27,61 30,38 875 R-30 876 R-30-A M-17 1/2 12,7
17 0,058 1,47 1,134 28,80 1,115 1,224 28,32 31,09 879 R-30 880 R-30-A M-18 1/2 12,7
18 0,049 1,24 1,152 29,26 1,115 1,224 28,32 31,09 879 R-30 880 R-30-A M-18 1/2 12,7
8 0,165 4,19 1,045 26,54 1,026 1,135 26,06 28,83 877 R-31 878 R-31-A M-17 1/2 12,7
9 0,148 3,76 1,079 27,41 1,060 1,169 26,92 29,69 873 R-29 874 R-29-A M-17 1/2 12,7
10 0,134 3,40 1,107 28,12 1,087 1,196 27,61 30,38 875 R-30 876 R-30-A M-17 1/2 12,7 K60-250
TES3000
11 0,120 3,05 1,135 28,83 1,115 1,224 28,32 31,09 879 R-30 880 R-30-A M-18 1/2 12,7 G400
1-3/8 34,9 12 0,109 2,77 1,157 29,39 1,133 1,242 28,78 31,55 881 R-32 882 R-32-A M-18 1/2 12,7 or
TESMini2
13 0,095 2,41 1,185 30,10 1,160 1,275 29,46 32,39 883 R-33 884 R-33-A M-19 1/2 12,7
DU1
14 0,083 2,11 1,209 30,71 1,179 1,294 29,95 32,87 885 R-34 886 R-34-A M-20 1/2 12,7
K60-400
15 0,072 1,83 1,231 31,27 1,206 1,321 30,63 33,55 887 R-35 888 R-35-A M-20 1/2 12,7
16 0,065 1,65 1,245 31,62 1,206 1,321 30,63 33,55 887 R-35 888 R-35-A M-20 1/2 12,7
14 Condenser Tube Expanders KRAIS TUBE & PIPE TOOLS

TUBE SHEET THICKNESS

PNEUMATIC MOTOR *
EXPANSION RANGE

ELECTRIC MOTOR *
TUBE OD TUBE GAUGE TUBE ID 1/2 TO 1-1/2" 1-1/4 TO 2-1/4" MANDREL SQUARE

MANDREL
[INCH] [MM] 12,7 TO 38,1 MM 31,7 TO 57,1 MM
TOOL ROLL TOOL ROLL
[INCH] [MM] [BWG] [INCH] [MM] [INCH] [MM] MIN MAX MIN MAX [INCH] [MM]
NO. NO. NO. NO.
8 0,165 4,19 1,170 29,72 1,145 1,260 29,08 32,00 889 R-34 890 R-34-A M-19 1/2 12,7
9 0,148 3,76 1,204 30,58 1,145 1,294 29,08 32,87 885 R-34 886 R-34-A M-20 1/2 12,7
10 0,134 3,40 1,232 31,29 1,206 1,321 30,63 33,55 887 R-35 888 R-35-A M-20 1/2 12,7 K60-250
11 0,120 3,05 1,260 32,00 1,235 1,350 31,37 34,29 891 R-36 892 R-36-A M-20 1/2 12,7
12 0,109 2,77 1,282 32,56 1,257 1,372 31,93 34,85 893 R-37 894 R-37-A M-20 1/2 12,7
TES3000
13 0,095 2,41 1,310 33,27 1,285 1,400 32,64 35,56 895 R-37 896 R-37-A M-21 1/2 12,7 G400
1-1/2 38,1 14 0,083 2,11 1,334 33,88 1,285 1,400 32,64 35,56 895 R-37 896 R-37-A M-21 1/2 12,7 or
TESMini2
15 0,072 1,83 1,356 34,44 1,331 1,446 33,81 36,73 897 R-38 898 R-38-A M-21 1/2 12,7
DU1
16 0,065 1,65 1,370 34,80 1,331 1,446 33,81 36,73 897 R-38 898 R-38-A M-21 1/2 12,7
K60-400
17 0,058 1,47 1,384 35,15 1,331 1,472 33,81 37,39 899 R-38 900 R-38-A M-22 1/2 12,7
18 0,049 1,24 1,402 35,61 1,331 1,472 33,81 37,39 899 R-38 900 R-38-A M-22 1/2 12,7
19 0,042 1,07 1,416 35,97 1,331 1,472 33,81 37,39 899 R-38 900 R-38-A M-22 1/2 12,7
20 0,035 0,89 1,430 36,32 1,331 1,472 33,81 37,39 899 R-38 900 R-38-A M-22 1/2 12,7

* Motor recommendation applies only to most popular cases with a standard percentage of the wall reduction. The recommendation can be different for thicker tube sheet,
harder and exotic metal tube and a higher percentage of wall reduction.
KRAIS TUBE & PIPE TOOLS Condenser Tube Expanders 15

800-5 FIVE ROLL SERIES CONDENSER TUBE EXPANDERS

BASIC INFO

Tools for expanding tubes in condensers, chillers, heat exchangers, fin

fan coolers, feedwater heaters and surface condensers.
As a standard expanders are supplied with STC collar. Available in
regular and long reaches and as the 3-rolls version. Many different
shaped rolls are available.

WORKING RANGE OPTIONAL SPARES AND ACCESSORIES

TUBE ID TUBE OD TUBE SHEET

12,98 - 36,68 MM 15,8 - 38,1 MM 12,7 - 57,1 MM

0,509 - 1,440” 5/8 - 1,500” 0,5 - 2,250” ROLLS ON REQUEST THRUST COLLARS ROLLING MOTORS
→PAGE
→ 9 →PAGE
→ 9 →CHAPTER
→ PAGE 36

TUBE SHEET THICKNESS

PNEUMATIC MOTOR *
EXPANSION RANGE

ELECTRIC MOTOR *
TUBE OD TUBE GAUGE TUBE ID 1/2" TO 1-1/2" 1-1/4" TO 2-1/4" MANDREL SQUARE

MANDREL
[INCH] [MM] 12,7 TO 38,1 MM 31,7 TO 57,1MM
TOOL ROLL TOOL
[INCH] [MM] [BWG] [INCH] [MM] [INCH] [MM] MIN MIAX MIN MAX ROLL NO. [INCH] [MM]
NO. NO. NO.
17 0,058 1,47 0,509 12,93 0,499 0,564 12,67 14,33 815-5 R-4-5 816-5 R-4-A-5 M-816-5 3/8 9,5
18 0,049 1,24 0,527 13,39 0,517 0,572 13,13 14,53 817-5 R-4-5 818-5 R-4-A-5 M-9 3/8 9,5 TES3000
19 0,042 1,07 0,541 13,74 0,522 0,582 13,26 14,78 819-5 R-4-5 820-5 R-4-A-5 M-820-5 3/8 9,5 G1000
5/8 15,8 K50-1250 or
20 0,035 0,89 0,555 14,10 0,536 0,596 13,61 15,14 819-5[S] R-4-5 820-5[S] R-4-A-5 820-5[S] 3/8 9,5 TESMini2
21 0,032 0,81 0,561 14,25 0,536 0,596 13,61 15,14 819-5[S] R-4-5 820-5[S] R-4-A-5 820-5[S] 3/8 9,5 DUO
22 0,028 0,71 0,569 14,45 0,536 0,596 13,61 15,14 819-5[S] R-4-5 820-5[S] R-4-A-5 820-5[S] 3/8 9,5
13 0,095 2,41 0,560 14,22 0,550 0,615 13,97 15,62 821-5 R-5-5 822-5 R-5-A-5 M-822-5 3/8 9,5 TES3000
+ G1450
14 0,083 2,11 0,584 14,83 0,574 0,639 14,58 16,23 823-5 R-6-5 824-5 R-6-A-5 M-824-5 3/8 9,5 K50-600
TesMini2
15 0,072 1,83 0,606 15,39 0,590 0,661 14,99 16,79 825-5 R-7-5 826-5 R-7-A-5 M-826-5 3/8 9,5 + ES2
16 0,065 1,65 0,620 15,75 0,605 0,685 15,37 17,40 827-5 R-7-5 828-5 R-7-A-5 M-13 3/8 9,5
17 0,058 1,47 0,634 16,10 0,619 0,699 15,72 17,75 829-5 R-7-5 830-5 R-7-A-5 M-830-5 3/8 9,5
3/4 19,0 TES3000
18 0,049 1,24 0,652 16,56 0,619 0,699 15,72 17,75 829-5 R-7-5 830-5 R-7-A-5 M-830-5 3/8 9,5
G1000
19 0,042 1,07 0,666 16,92 0,642 0,722 16,31 18,34 831-5 R-9-5 832-5 R-9-A-5 M-13 3/8 9,5 K50-1250 or
TESMini2
20 0,035 0,89 0,680 17,27 0,642 0,722 16,31 18,34 831-5 R-9-5 832-5 R-9-A-5 M-13 3/8 9,5
DUO
21 0,032 0,81 0,686 17,42 0,642 0,722 16,31 18,34 831-5 R-9-5 832-5 R-9-A-5 M-13 3/8 9,5
22 0,028 0,71 0,694 17,63 0,642 0,722 16,31 18,34 831-5 R-9-5 832-5 R-9-A-5 M-13 3/8 9,5
13 0,095 2,41 0,685 17,40 0,670 0,750 17,02 19,05 833-5 R-9-5 834-5 R-9-A-5 M-14-3/8 3/8 9,5
TES3000 G1450
14 0,083 2,11 0,709 18,01 0,685 0,774 17,40 19,66 835-5 R-10-5 836-5 R-10-A-5 M-15 3/8 9,5 K50-600 or
TESMini2 ES2
16 0,065 1,65 0,745 18,92 0,726 0,815 18,44 20,70 839-5 R-11-5 840-5 R-11-A-5 M-840-5 3/8 9,5
17 0,058 1,47 0,759 19,28 0,740 0,829 18,80 21,06 843-5 R-11-5 844-5 R-11-A-5 M-17-3/8 3/8 9,5
7/8 22,2 18 0,049 1,24 0,777 19,74 0,740 0,829 18,80 21,06 843-5 R-11-5 844-5 R-11-A-5 M-17-3/8 3/8 9,5 TES3000
19 0,042 1,07 0,791 20,09 0,763 0,852 19,38 21,64 845-5 R-11-5 846-5 R-11-A-5 M-18-3/8 3/8 9,5 G1000
K50-1250 or
20 0,035 0,89 0,805 20,45 0,763 0,852 19,38 21,64 845-5 R-11-5 846-5 R-11-A-5 M-18-3/8 3/8 9,5 TESMini2
21 0,032 0,81 0,811 20,60 0,763 0,852 19,38 21,64 845-5 R-11-5 846-5 R-11-A-5 M-18-3/8 3/8 9,5 DU0
22 0,028 0,71 0,819 20,80 0,763 0,852 19,38 21,64 845-5 R-11-5 846-5 R-11-A-5 M-18-3/8 3/8 9,5
16 Condenser Tube Expanders KRAIS TUBE & PIPE TOOLS

TUBE SHEET THICKNESS

PNEUMATIC MOTOR *
EXPANSION RANGE

ELECTRIC MOTOR *
TUBE OD TUBE GAUGE TUBE ID 1/2" TO 1-1/2" 1-1/4" TO 2-1/4" MANDREL SQUARE

MANDREL
[INCH] [MM] 12,7 TO 38,1 MM 31,7 TO 57,1MM
TOOL ROLL TOOL
[INCH] [MM] [BWG] [INCH] [MM] [INCH] [MM] MIN MIAX MIN MAX ROLL NO. [INCH] [MM]
NO. NO. NO.
12 0,109 2,77 0,782 19,86 0,763 0,852 19,38 21,64 845-5 R-11-5 846-5 R-11-A-5 M-18-3/8 3/8 9,5
13 0,095 2,41 0,810 20,57 0,791 0,880 20,09 22,35 847-5 R-13-5 848-5 R-13-A-5 M-18-3/8 3/8 9,5
TES3000 G1450
14 0,083 2,11 0,834 21,18 0,810 0,909 20,57 23,09 849-5 R-12-5 850-5 R-12-A-5 M-850-5 3/8 9,5 K50-600 or
TESMini2 ES2
15 0,072 1,83 0,856 21,74 0,837 0,936 21,26 23,77 851-5 R-14-5 852-5 R-14-A-5 M-852-5 3/8 9,5
16 0,065 1,65 0,87 22,10 0,837 0,936 21,26 23,77 851-5 R-13-5 852-5 R-13-A-5 M-852-5 3/8 9,5
1 25,4 17 0,058 1,47 0,884 22,45 0,865 0,964 21,97 24,49 855-5 R-13-5 856-5 R-13-A-5 M-856-5 3/8 9,5
18 0,049 1,24 0,902 22,91 0,865 0,964 21,97 24,49 855-5 R-13-5 856-5 R-13-A-5 M-856-5 3/8 9,5 TES3000
19 0,042 1,07 0,916 23,27 0,865 0,964 21,97 24,49 855-5 R-13-5 856-5 R-13-A-5 M-856-5 3/8 9,5 G1000
K50-1250 or
20 0,035 0,89 0,93 23,62 0,865 0,964 21,97 24,49 855-5 R-13-5 856-5 R-13-A-5 M-856-5 3/8 9,5 TESMini2
21 0,032 0,81 0,936 23,77 0,883 0,982 22,43 24,94 857-5 R-15-5 858-5 R-15-A-5 M-21-3/8 3/8 9,5 DU0
22 0,028 0,71 0,944 23,98 0,883 0,982 22,43 24,94 857-5 R-15-5 858-5 R-15-A-5 M-21-3/8 3/8 9,5
12 0,109 2,77 0,907 23,04 0,883 0,982 22,43 24,94 857-5 R-15-5 858-5 R-15-A-5 M-21-3/8 3/8 9,5 TES3000
+ G1000
1-1/8 28,5 13 0,095 2,41 0,935 23,75 0,916 1,015 23,27 25,78 859-5 R-16-5 860-5 R-16-A-5 M-860-5 1/2 12,7 K60-400
TESMini2
14 0,083 2,11 0,959 24,36 0,935 1,044 23,75 26,52 861-5 R-17-5 862-5 R-17-A-5 M-862-5 1/2 12,7 + DU1
15 0,072 1,83 1,106 28,09 1,087 1,196 27,61 30,38 875-5 R-21-5 876-5 R-21-A-5 M-876-5 1/2 12,7
16 0,065 1,65 1,120 28,45 1,087 1,196 27,61 30,38 875-5 R-21-5 876-5 R-21-A-5 M-876-5 1/2 12,7
17 0,058 1,47 1,134 28,80 1,115 1,231 28,32 31,27 879-5 R-21-5 880-5 R-21-A-5 M-880-5 1/2 12,7
18 0,049 1,24 1,152 29,26 1,115 1,231 28,32 31,27 879-5 R-21-5 880-5 R-21-A-5 M-880-5 1/2 12,7 TES3000
1-1/4 31,7 K60-400
19 0,042 1,07 1,166 29,62 1,115 1,231 28,32 31,27 879-5 R-21-5 880-5 R-21-A-5 M-880-5 1/2 12,7 G1000
or
20 0,035 0,89 1,180 29,97 1,115 1,231 28,32 31,27 879-5 R-21-5 880-5 R-21-A-5 M-880-5 1/2 12,7 TESMini2
21 0,032 0,81 1,186 30,12 1,115 1,231 28,32 31,27 879-5 R-21-5 880-5 R-21-A-5 M-880-5 1/2 12,7 DU1
22 0,028 0,71 1,194 30,33 1,115 1,231 28,32 31,27 879-5 R-21-5 880-5 R-21-A-5 M-880-5 1/2 12,7
12 0,109 2,77 1,157 29,39 1,133 1,242 28,78 31,55 881-5 R-21-5 882-5 R-21-A-5 M-882-5 1/2 12,7
1-3/8 34,9 K60-250
14 0,083 2,11 1,209 30,71 1,179 1,294 29,95 32,87 885-5 R-23-5 886-5 R-23-A-5 M-882-5 1/2 12,7
17 0,058 1,47 1,384 35,15 1,331 1,472 33,81 37,39 899-5 R-29-5 900-5 R-29-A-5 M-900-5 1/2 12,7
18 0,049 1,24 1,402 35,61 1,331 1,472 33,81 37,39 899-5 R-29-5 900-5 R-29-A-5 M-900-5 1/2 12,7
TES3000
19 0,042 1,07 1,416 35,97 1,331 1,472 33,81 37,39 899-5 R-29-5 900-5 R-29-A-5 M-900-5 1/2 12,7 G1000
1-1/2 38,1 K60-900
20 0,035 0,89 1,430 36,32 1,331 1,472 33,81 37,39 899-5 R-29-5 900-5 R-29-A-5 M-900-5 1/2 12,7 or
TESMini2 ES2
21 0,032 0,81 1,436 36,47 1,331 1,472 33,81 37,39 899-5 R-29-5 900-5 R-29-A-5 M-900-5 1/2 12,7
22 0,028 0,71 1,444 36,68 1,331 1,472 33,81 37,39 899-5 R-29-5 900-5 R-29-A-5 M-900-5 1/2 12,7

* Motor recommendation applies only to most popular cases with a standard percentage of the wall reduction. The recommendation can be different for thicker tube sheet,
harder and exotic metal tube and a higher percentage of wall reduction.
KRAIS TUBE & PIPE TOOLS Condenser Tube Expanders 17

1200 SERIES CONDENSER TUBE EXPANDERS

BASIC INFO

Tools for expanding tubes in condensers, chillers, heat exchangers, fin

fan coolers, feedwater heaters and surface condensers.
As a standard expanders are supplied with STC collar. Available in
regular and long reaches (some diameters, up to 5m) and as the 5-rolls
version for rolling thin walls. Many different shaped rolls are available.

WORKING RANGE OPTIONAL SPARES AND ACCESSORIES

TUBE ID TUBE OD TUBE SHEET

8,48 - 36,32 MM 12,7 - 38,1 MM

See table below
0,334 - 1,430” 0,500 - 1,500” ROLLS ON REQUEST THRUST COLLARS ROLLING MOTORS
→PAGE
→ 9 →PAGE
→ 9 →CHAPTER
→ PAGE 36

TUBE SHEET THICKNESS

TUBE SHEET THICKNESS NOTE!

ROLLS REACH Please note that expanders are equipped with
[INCH] [MM]
“UNIVERSAL NOSE PIECE” which shorten the
STD 1 1/2 - 6” 38,1 - 152,4 mm
expansion reach by 3/4”. In order to receive full
11/2" A 1 1/2 - 8" 38,1 - 203,2 mm expansion reach, expander has to be equipped
38,1 B 1 1/2 - 10" 38,1 - 254,0 mm with “SHORT NOSE PIECE”.
C 1 1/2 - 12” 38,1 - 304,8 mm
STD 2 1/4 - 6 3/4” 57,1 - 171,4 mm
21/4" A 2 1/4 - 8 3/4” 57,1 - 222,2 mm
57,1 B 2 1/4 - 10 3/4” 57,1 - 273,0 mm
C 2 1/4 - 12 3/4 57,1 - 323,8 mm

TUBE SHEET THICKNESS

PNEUMATIC MOTOR *
EXPANSION RANGE

ELECTRIC MOTOR *
TUBE OD TUBE GAUGE TUBE ID 1/2" TO 6" 2-1/4" TO 6-3/4" MANDREL SQUARE
MANDREL

[INCH] [MM] 38,1 TO 152,4 MM 57,1 TO 171,4 MM

TOOL ROLL TOOL ROLL
[INCH] [MM] [BWG] [INCH] [MM] [INCH] [MM] MIN MAX MIN MAX [INCH] [MM]
NO. NO. NO. NO.
14 0,083 2,11 0,334 8,48 0,324 0,374 8,23 9,50 1197 797 - - 1197 3/8 9,5
15 0,072 1,83 0,356 9,04 0,348 0,398 8,84 10,11 1199 R-1 - - 1199 3/8 9,5 K20-500 TES300
16 0,065 1,65 0,370 9,40 0,36 0,41 9,14 10,41 1201 R-1 - - M-51 3/8 9,5 S1500
1/2 12,7 or
17 0,058 1,47 0,384 9,75 0,374 0,424 9,50 10,77 1203 R-2 - - M-51 3/8 9,5 TESMini2
18 0,049 1,24 0,402 10,21 0,392 0,447 9,96 11,35 1205 R-3 - - M-52 3/8 9,5 K20-1800 HT0
20 0,035 0,89 0,430 10,92 0,406 0,461 10,31 11,71 1205[S] R-3 - - M-53 3/8 9,5
12 0,109 2,77 0,407 10,34 0,392 0,447 9,96 11,35 1205 R-3 - - M-52 3/8 9,5 TES3000
13 0,095 2,41 0,435 11,05 0,425 0,480 10,80 12,19 1207 R-4 - - M-53 3/8 9,5 G1450
K50-600 or
14 0,083 2,11 0,459 11,66 0,449 0,509 11,40 12,93 1209 R-4 1210 R-4-A M-54 3/8 9,5 TesMini2
15 0,072 1,83 0,481 12,22 0,471 0,536 11,96 13,61 1211 R-5 1212 R-5A M-55 3/8 9,5 ES2
16 0,065 1,65 0,495 12,57 0,485 0,550 12,32 13,97 1213 R-6 1214 R-6A M-55 3/8 9,5
5/8 15,8 17 0,058 1,47 0,509 12,93 0,499 0,564 12,67 14,33 1215 R-6 1216 R-6A M-56 3/8 9,5
TES3000
18 0,049 1,24 0,527 13,39 0,517 0,572 13,13 14,53 1217 R-7 1218 R-7-A M-57 3/8 9,5 G1000
19 0,042 1,07 0,541 13,74 0,522 0,582 13,26 14,78 1219 R-7 1220 R-7-A M-56 3/8 9,5 K50-1250 or
20 0,035 0,89 0,555 14,10 0,536 0,596 13,61 15,14 1219[S] R-7 1220[S] R-7-A M-58 3/8 9,5 TESMini2
DUO
21 0,032 0,81 0,561 14,25 0,536 0,596 13,61 15,14 1219[S] R-7 1220[S] R-7-A M-58 3/8 9,5
22 0,028 0,71 0,569 14,45 0,536 0,596 13,61 15,14 1219[S] R-7 1220[S] R-7-A M-58 3/8 9,5
18 Condenser Tube Expanders KRAIS TUBE & PIPE TOOLS

TUBE SHEET THICKNESS

PNEUMATIC MOTOR *
EXPANSION RANGE

ELECTRIC MOTOR *
TUBE OD TUBE GAUGE TUBE ID 1/2" TO 6" 2-1/4" TO 6-3/4" MANDREL SQUARE

MANDREL
[INCH] [MM] 38,1 TO 152,4 MM 57,1 TO 171,4 MM
TOOL ROLL TOOL ROLL
[INCH] [MM] [BWG] [INCH] [MM] [INCH] [MM] MIN MAX MIN MAX [INCH] [MM]
NO. NO. NO. NO.
10 0,134 3,40 0,482 12,24 0,471 0,536 11,96 13,61 1211 R-5 1212 R-5-A M-55 3/8 9,5 TES3000
+ G1000
11 0,120 3,05 0,510 12,95 0,499 0,564 12,67 14,33 1215 R-6 1216 R-6-A M-56 3/8 9,5 K60-900 TESMini2
12 0,109 2,77 0,532 13,51 0,522 0,582 13,26 14,78 1219 R-7 1220 R-7-A M-56 3/8 9,5 + ES2

13 0,095 2,41 0,560 14,22 0,55 0,615 13,97 15,62 1221 R-8 1222 R-8-A M-58 3/8 9,5 TES3000
K50-400 G1450
14 0,083 2,11 0,584 14,83 0,574 0,639 14,58 16,23 1223 R-9 1224 R-9-A M-58 3/8 9,5
or
15 0,072 1,83 0,606 15,39 0,596 0,661 15,14 16,79 1225 R-10 1226 R-10-A M-58 3/8 9,5
K50-600 TESMini2
3/4 19 16 0,065 1,65 0,620 15,75 0,605 0,685 15,37 17,40 1227 R-10 1228 R-10-A M-59 3/8 9,5 ES2
17 0,058 1,47 0,634 16,10 0,619 0,699 15,72 17,75 1229 R-11 1230 R-11-A M-59 3/8 9,5
18 0,049 1,24 0,652 16,56 0,619 0,699 15,72 17,75 1229 R-11 1230 R-11-A M-59 3/8 9,5 TES3000
19 0,042 1,07 0,666 16,92 0,642 0,722 16,31 18,34 1231 R-12 1232 R-12-A M-59 3/8 9,5 G1000
K60-900 or
20 0,035 0,89 0,680 17,27 0,642 0,722 16,31 18,34 1231 R-12 1232 R-12-A M-59 3/8 9,5 TESMini2
21 0,032 0,81 0,686 17,42 0,642 0,722 16,31 18,34 1231 R-12 1232 R-12-A M-59 3/8 9,5 DUO
22 0,028 0,71 0,694 17,63 0,642 0,722 16,31 18,34 1231 R-12 1232 R-12-A M-59 3/8 9,5
10 0,134 3,40 0,607 15,42 0,596 0,661 15,14 16,79 1225 R-10 1226 R-10-A M-58 3/8 9,5
11 0,120 3,05 0,635 16,13 0,619 0,699 15,72 17,75 1229 R-11 1230 R-11-A M-59 3/8 9,5 K50-400
TES3000
12 0,109 2,77 0,657 16,69 0,642 0,722 16,31 18,34 1231 R-12 1232 R-12-A M-59 3/8 9,5 G1000
13 0,095 2,41 0,685 17,40 0,67 0,750 17,02 19,05 1233 R-13 1234 R-13-A M-60 3/8 9,5 or
7/8 22,2 14 0,083 2,11 0,709 18,01 0,685 0,774 17,40 19,66 1235 R-14 1236 R-14-A M-61 3/8 9,5 TESMini2
K50-600 ES2
15 0,072 1,83 0,731 18,57 0,712 0,801 18,08 20,35 1237 R-15 1238 R-15-A M-61 3/8 9,5
16 0,065 1,65 0,745 18,92 0,726 0,815 18,44 20,70 1239 R-15 1240 R-15-A M-62 3/8 9,5
17 0,058 1,47 0,759 19,28 0,740 0,829 18,80 21,06 1243 R-16 1244 R-16-A M-62 3/8 9,5 TES3000
K50-1250 + G1450
18 0,049 1,24 0,777 19,74 0,740 0,829 18,80 21,06 1243 R-16 1244 R-16-A M-62 3/8 9,5 TESMini2 ES2

8 0,165 4,19 0,670 17,02 0,655 0,735 16,64 18,67 1241 R-13 1242 R-13-A M-59 3/8 9,5
9 0,148 3,76 0,704 17,88 0,685 0,774 17,40 19,66 1235 R-14 1236 R-14-A M-61 3/8 9,5
10 0,134 3,40 0,732 18,59 0,712 0,801 18,08 20,35 1237 R-15 1238 R-15-A M-61 3/8 9,5 K60-400
11 0,120 3,05 0,760 19,30 0,740 0,829 18,80 21,06 1243 R-16 1244 R-16-A M-62 3/8 9,5
12 0,109 2,77 0,782 19,86 0,763 0,852 19,38 21,64 1245 R-17 1246 R-17-A M-62 3/8 9,5
TES3000
13 0,095 2,41 0,810 20,57 0,791 0,880 20,09 22,35 1247 R-18 1248 R-18-A M-62 3/8 9,5 G1000
1 25,4 14 0,083 2,11 0,834 21,18 0,810 0,909 20,57 23,09 1249 R-18 1250 R-18-A M-63 3/8 9,5 or
K50-400 TESMini2
15 0,072 1,83 0,856 21,74 0,837 0,936 21,26 23,77 1251 R-19 1252 R-19-A M-63 3/8 9,5
ES2
16 0,065 1,65 0,870 22,10 0,837 0,936 21,26 23,77 1251 R-19 1252 R-19-A M-63 3/8 9,5
17 0,058 1,47 0,884 22,45 0,865 0,964 21,97 24,49 1255 R-21 1256 R-21-A M-63 3/8 9,5
18 0,049 1,24 0,902 22,91 0,865 0,964 21,97 24,49 1255 R-21 1256 R-21-A M-63 3/8 9,5
K50-600
19 0,042 1,07 0,916 23,27 0,865 0,964 21,97 24,49 1255 R-21 1256 R-21-A M-63 3/8 9,5
20 0,035 0,89 0,930 23,62 0,865 0,964 21,97 24,49 1255 R-21 1256 R-21-A M-63 3/8 9,5
8 0,165 4,19 0,795 20,19 0,776 0,875 19,71 22,23 1253 R-20 1254 R-20-A M-63 3/8 9,5
9 0,148 3,76 0,829 21,06 0,810 0,909 20,57 23,09 1249 R-18 1250 R-18-A M-63 3/8 9,5
10 0,134 3,40 0,857 21,77 0,837 0,936 21,26 23,77 1251 R-19 1252 R-19-A M-63 3/8 9,5
11 0,120 3,05 0,885 22,48 0,865 0,964 21,97 24,49 1255 R-21 1256 R-21-A M-63 3/8 9,5
TES3000
12 0,109 2,77 0,907 23,04 0,883 0,982 22,43 24,94 1257 R-21 1258 R-21-A M-64 1/2 12,7 G1000
1-1/8 28,5 13 0,095 2,41 0,935 23,75 0,916 1,015 23,27 25,78 1259 R-22 1260 R-22-A M-64 1/2 12,7 K60-400 or
14 0,083 2,11 0,959 24,36 0,935 1,044 23,75 26,52 1261 R-23 1262 R-23-A M-65 1/2 12,7 TESMini2
DU1
15 0,072 1,83 0,981 24,92 0,962 1,071 24,43 27,20 1263 R-24 1264 R-24-A M-65 1/2 12,7
16 0,065 1,65 0,995 25,27 0,962 1,071 24,43 27,20 1263 R-24 1264 R-24-A M-65 1/2 12,7
17 0,058 1,47 1,009 25,63 0,990 1,099 25,15 27,91 1267 R-26 1268 R-26-A M-66 1/2 12,7
18 0,049 1,24 1,027 26,09 0,990 1,099 25,15 27,91 1267 R-26 1268 R-26-A M-66 1/2 12,7
KRAIS TUBE & PIPE TOOLS Condenser Tube Expanders 19

TUBE SHEET THICKNESS

PNEUMATIC MOTOR *
EXPANSION RANGE

ELECTRIC MOTOR *
TUBE OD TUBE GAUGE TUBE ID 1/2" TO 6" 2-1/4" TO 6-3/4" MANDREL SQUARE

MANDREL
[INCH] [MM] 38,1 TO 152,4 MM 57,1 TO 171,4 MM
TOOL ROLL TOOL ROLL
[INCH] [MM] [BWG] [INCH] [MM] [INCH] [MM] MIN MAX MIN MAX [INCH] [MM]
NO. NO. NO. NO.
8 0,165 4,19 0,92 23,37 0,901 1,010 22,89 25,65 1265 R-25 1266 R-25-A M-65 1/2 12,7
9 0,148 3,76 0,954 24,23 0,935 1,044 23,75 26,52 1261 R-23 1262 R-23-A M-65 1/2 12,7
10 0,134 3,40 0,982 24,94 0,962 1,071 24,43 27,20 1263 R-24 1264 R-24-A M-65 1/2 12,7
11 0,120 3,05 1,010 25,65 0,990 1,099 25,15 27,91 1267 R-26 1268 R-26-A M-66 1/2 12,7
TES3000
12 0,109 2,77 1,032 26,21 1,013 1,122 25,73 28,50 1269 R-27 1270 R-27-A M-66 1/2 12,7 G1000
1-1/4 31,7 13 0,095 2,41 1,060 26,92 1,041 1,150 26,44 29,21 1271 R-28 1272 R-28-A M-67 1/2 12,7 K60-400 or
14 0,083 2,11 1,084 27,53 1,060 1,169 26,92 29,69 1273 R-29 1274 R-29-A M-67 1/2 12,7 TESMini2
DU1
15 0,072 1,83 1,106 28,09 1,087 1,196 27,61 30,38 1275 R-30 1276 R-30-A M-67 1/2 12,7
16 0,065 1,65 1,12 28,45 1,087 1,196 27,61 30,38 1275 R-30 1276 R-30-A M-67 1/2 12,7
17 0,058 1,47 1,134 28,80 1,115 1,224 28,32 31,09 1279 R-30 1280 R-30-A M-68 1/2 12,7
18 0,049 1,24 1,152 29,26 1,115 1,224 28,32 31,09 1279 R-30 1280 R-30-A M-68 1/2 12,7
8 0,165 4,19 1,045 26,54 1,026 1,135 26,06 28,83 1277 R-31 1278 R-31-A M-67 1/2 12,7
9 0,148 3,76 1,079 27,41 1,060 1,169 26,92 29,69 1273 R-29 1274 R-29-A M-67 1/2 12,7
10 0,134 3,40 1,107 28,12 1,087 1,196 27,61 30,38 1275 R-30 1276 R-30-A M-67 1/2 12,7 K60-250
TES3000
11 0,120 3,05 1,135 28,83 1,115 1,224 28,32 31,09 1279 R-30 1280 R-30-A M-68 1/2 12,7 G400
1-3/8 34,9 12 0,109 2,77 1,157 29,39 1,133 1,242 28,78 31,55 1281 R-32 1282 R-32-A M-68 1/2 12,7 or
13 0,095 2,41 1,185 30,10 1,160 1,275 29,46 32,39 1283 R-33 1284 R-33-A M-69 1/2 12,7 TESMini2
DU1
14 0,083 2,11 1,209 30,71 1,179 1,294 29,95 32,87 1285 R-34 1286 R-34-A M-70 1/2 12,7
K60-400
15 0,072 1,83 1,231 31,27 1,206 1,321 30,63 33,55 1287 R-35 1288 R-35-A M-70 1/2 12,7
16 0,065 1,65 1,245 31,62 1,206 1,321 30,63 33,55 1287 R-35 1288 R-35-A M-70 1/2 12,7
8 0,165 4,19 1,170 29,72 1,145 1,260 29,08 32,00 1289 R-34 1290 R-34-A M-69 1/2 12,7
9 0,148 3,76 1,204 30,58 1,145 1,294 29,08 32,87 1285 R-34 1286 R-34-A M-70 1/2 12,7
10 0,134 3,40 1,232 31,29 1,206 1,321 30,63 33,55 1287 R-35 1288 R-35-A M-70 1/2 12,7 K60-250
11 0,120 3,05 1,260 32,00 1,235 1,350 31,37 34,29 1291 R-36 1292 R-36-A M-70 1/2 12,7
12 0,109 2,77 1,282 32,56 1,257 1,372 31,93 34,85 1293 R-37 1294 R-37-A M-70 1/2 12,7
TES3000
13 0,095 2,41 1,310 33,27 1,285 1,400 32,64 35,56 1295 R-37 1296 R-37-A M-71 1/2 12,7 G400
1-1/2 38,1 14 0,083 2,11 1,334 33,88 1,285 1,400 32,64 35,56 1295 R-37 1296 R-37-A M-71 1/2 12,7 or
15 0,072 1,83 1,356 34,44 1,331 1,446 33,81 36,73 1297 R-38 1298 R-38-A M-71 1/2 12,7 TESMini2
DU1
16 0,065 1,65 1,370 34,80 1,331 1,446 33,81 36,73 1297 R-38 1298 R-38-A M-71 1/2 12,7
K60-400
17 0,058 1,47 1,384 35,15 1,331 1,472 33,81 37,39 1299 R-38 1300 R-38-A M-72 1/2 12,7
18 0,049 1,24 1,402 35,61 1,331 1,472 33,81 37,39 1299 R-38 1300 R-38-A M-72 1/2 12,7
19 0,042 1,07 1,416 35,97 1,331 1,472 33,81 37,39 1299 R-38 1300 R-38-A M-72 1/2 12,7
20 0,035 0,89 1,430 36,32 1,331 1,472 33,81 37,39 1299 R-38 1300 R-38-A M-72 1/2 12,7

* Motor recommendation applies only to most popular cases with a standard percentage of the wall reduction. The recommendation can be different for thicker tube sheet,
harder and exotic metal tube and a higher percentage of wall reduction.
20 Condenser Tube Expanders KRAIS TUBE & PIPE TOOLS

1200-5 FIVE ROLL SERIES CONDENSER TUBE EXPANDERS

BASIC INFO

Tools for expanding tubes in condensers, chillers, heat exchangers, fin

fan coolers, feedwater heaters and surface condensers.
As a standard expanders are supplied with STC collar but for 5-roll
versions, especially for 19 to 22 GA tubes, TWTC thin wall thrust collar is
recommended.
Expanders are available in regular and long reaches (some diameters,
up to 5 m) and as the 3-rolls version. Many different shaped rolls are
available.

WORKING RANGE OPTIONAL SPARES AND ACCESSORIES

TUBE ID TUBE OD TUBE SHEET

14,83 - 36,32 MM 19,0 - 38,1 MM

See table below
0,584 - 1,430” 1/2 - 1 1/2” ROLLS ON REQUEST THRUST COLLARS ROLLING MOTORS
→PAGE
→ 9 →PAGE
→ 9 →CHAPTER
→ PAGE 36

TUBE SHEET THICKNESS

TUBE SHEET THICKNESS NOTE!

ROLLS REACH Please note that expanders are equipped with
[INCH] [MM]
“UNIVERSAL NOSE PIECE” which shorten the
STD 1 1/2 - 6” 38,1 - 152,4 mm
expansion reach by 3/4”. In order to receive full
11/2" A 1 1/2 - 8" 38,1 - 203,2 mm expansion reach, expander has to be equipped
38,1 B 1 1/2 - 10" 38,1 - 254,0 mm with “SHORT NOSE PIECE”.
C 1 1/2 - 12” 38,1 - 304,8 mm
STD 2 1/4 - 6 3/4” 57,1 - 171,4 mm
21/4" A 2 1/4 - 8 3/4” 57,1 - 222,2 mm
57,1 B 2 1/4 - 10 3/4” 57,1 - 273,0 mm
C 2 1/4 - 12 3/4 57,1 - 323,8 mm

TUBE SHEET THICKNESS

ELECTRIC MOTOR *
EXPANSION RANGE MANDREL
PNEUMATIC

TUBE OD TUBE GAUGE TUBE ID 1/2" TO 6" 2-1/4" TO 6-3/4"

MOTOR *

MANDREL SQUARE
[INCH] [MM] 38,1 TO 152,4 MM 57,1 TO 171,4 MM

[INCH] [MM] [BWG] [INCH] [MM] [INCH] [MM] MIN MAX MIN MAX TOOL NO. ROLL NO. TOOL NO. ROLL NO. [INCH] [MM]
17 0,058 1,47 0,509 12,93 0,499 0,564 12,67 14,33 1215-5 R-4-5 1216-5 R-4-A-5 M-1216-5 3/8 9,5
18 0,049 1,24 0,527 13,39 0,517 0,572 13,13 14,53 1217-5 R-4-5 1218-5 R-4-A-5 M-59 3/8 9,5 TES3000
19 0,042 1,07 0,541 13,74 0,522 0,582 13,26 14,78 1219-5 R-4-5 1220-5 R-4-A-5 M-1220-5 3/8 9,5 G1000
5/8 15,8 K50-1250 or
20 0,035 0,89 0,555 14,10 0,536 0,596 13,61 15,14 1219-5[S] R-4-5 1220-5[S] R-4-A-5 M-1220-5[S] 3/8 9,5 TESMini2
21 0,032 0,81 0,561 14,25 0,536 0,596 13,61 15,14 1219-5[S] R-4-5 1220-5[S] R-4-A-5 M-1220-5[S] 3/8 9,5 DUO
22 0,028 0,71 0,569 14,45 0,536 0,596 13,61 15,14 1219-5[S] R-4-5 1220-5[S] R-4-A-5 M-1220-5[S] 3/8 9,5
13 0,095 2,41 0,560 14,22 0,550 0,615 13,97 15,62 1221-5 R-5-5 1222-5 R-5-A-5 M-1222-5 3/8 9,5 TES3000
3/4 19,0 14 0,083 2,11 0,584 14,83 0,574 0,639 14,58 16,23 1223-5 R-6-5 1224-5 R-6-A-5 M-1224-5 3/8 9,5 G1450
K50-600 TesMini2
15 0,072 1,83 0,606 15,39 0,590 0,661 14,99 16,79 1225-5 R-7-5 1226-5 R-7-A-5 M-1226-5 3/8 9,5 ES2
16 0,065 1,65 0,620 15,75 0,605 0,685 15,37 17,40 1227-5 R-7-5 1228-5 R-7-A-5 M-63 3/8 9,5
17 0,058 1,47 0,634 16,10 0,619 0,699 15,72 17,75 1229-5 R-7-5 1230-5 R-7-A-5 M-1230-5 3/8 9,5
TES3000
18 0,049 1,24 0,652 16,56 0,619 0,699 15,72 17,75 1229-5 R-7-5 1230-5 R-7-A-5 M-1230-5 3/8 9,5 G1000
3/4 19,0 19 0,042 1,07 0,666 16,92 0,642 0,722 16,31 18,34 1231-5 R-9-5 1232-5 R-9-A-5 M-63 3/8 9,5 K50-1250 or
20 0,035 0,89 0,680 17,27 0,642 0,722 16,31 18,34 1231-5 R-9-5 1232-5 R-9-A-5 M-63 3/8 9,5 TESMini2
DUO
21 0,032 0,81 0,686 17,42 0,642 0,722 16,31 18,34 1231-5 R-9-5 1232-5 R-9-A-5 M-63 3/8 9,5
22 0,028 0,71 0,694 17,63 0,642 0,722 16,31 18,34 1231-5 R-9-5 1232-5 R-9-A-5 M-63 3/8 9,5
KRAIS TUBE & PIPE TOOLS Condenser Tube Expanders 21

TUBE SHEET THICKNESS

ELECTRIC MOTOR *
EXPANSION RANGE MANDREL

PNEUMATIC
TUBE OD TUBE GAUGE TUBE ID 1/2" TO 6" 2-1/4" TO 6-3/4"

MOTOR *
MANDREL SQUARE
[INCH] [MM] 38,1 TO 152,4 MM 57,1 TO 171,4 MM

[INCH] [MM] [BWG] [INCH] [MM] [INCH] [MM] MIN MAX MIN MAX TOOL NO. ROLL NO. TOOL NO. ROLL NO. [INCH] [MM]
13 0,095 2,41 0,685 17,40 0,670 0,750 17,02 19,05 1233-5 R-9-5 1234-5 R-9-A-5 M-64-3/8 3/8 9,5 TES3000
14 0,083 2,11 0,709 18,01 0,685 0,774 17,40 19,66 1235-5 R-10-5 1236-5 R-10-A-5 M-65 3/8 9,5 G1450 or
K50-600
TESMini2
16 0,065 1,65 0,745 18,92 0,726 0,815 18,44 20,70 1239-5 R-11-5 1240-5 R-11-A-5 M-1240-5 3/8 9,5 ES2
17 0,058 1,47 0,759 19,28 0,740 0,829 18,80 21,06 1243-5 R-11-5 1244-5 R-11-A-5 M-67-3/8 3/8 9,5
7/8 22,2 18 0,049 1,24 0,777 19,74 0,740 0,829 18,80 21,06 1243-5 R-11-5 1244-5 R-11-A-5 M-67-3/8 3/8 9,5 TES3000
19 0,042 1,07 0,791 20,09 0,763 0,852 19,38 21,64 1245-5 R-11-5 1246-5 R-11-A-5 M-68-3/8 3/8 9,5 G1000
K50-1250 or
20 0,035 0,89 0,805 20,45 0,763 0,852 19,38 21,64 1245-5 R-11-5 1246-5 R-11-A-5 M-68-3/8 3/8 9,5 TESMini2
21 0,032 0,81 0,811 20,60 0,763 0,852 19,38 21,64 1245-5 R-11-5 1246-5 R-11-A-5 M-68-3/8 3/8 9,5 DU0
22 0,028 0,71 0,819 20,80 0,763 0,852 19,38 21,64 1245-5 R-11-5 1246-5 R-11-A-5 M-68-3/8 3/8 9,5
12 0,109 2,77 0,782 19,86 0,763 0,852 19,38 21,64 1245-5 R-11-5 1246-5 R-11-A-5 M-68-3/8 3/8 9,5
TES3000
13 0,095 2,41 0,810 20,57 0,791 0,880 20,09 22,35 1247-5 R-13-5 1248-5 R-13-A-5 M-68-3/8 3/8 9,5 G1450
14 0,083 2,11 0,834 21,18 0,810 0,909 20,57 23,09 1249-5 R-12-5 1250-5 R-12-A-5 M-1250-5 3/8 9,5 K50-600 or
15 0,072 1,83 0,856 21,74 0,837 0,936 21,26 23,77 1251-5 R-14-5 1252-5 R-14-A-5 M-1252-5 3/8 9,5 TESMini2
ES2
16 0,065 1,65 0,87 22,10 0,837 0,936 21,26 23,77 1251-5 R-14-5 1252-5 R-14-A-5 M-1252-5 3/8 9,5
1 25,4 17 0,058 1,47 0,884 22,45 0,865 0,964 21,97 24,49 1255-5 R-13-5 1256-5 R-13-A-5 M-1256-5 3/8 9,5
18 0,049 1,24 0,902 22,91 0,865 0,964 21,97 24,49 1255-5 R-13-5 1256-5 R-13-A-5 M-1256-5 3/8 9,5 TES3000
19 0,042 1,07 0,916 23,27 0,865 0,964 21,97 24,49 1255-5 R-13-5 1256-5 R-13-A-5 M-1256-5 3/8 9,5 G1000
K50-1250 or
20 0,035 0,89 0,93 23,62 0,865 0,964 21,97 24,49 1255-5 R-13-5 1256-5 R-13-A-5 M-1256-5 3/8 9,5 TESMini2
21 0,032 0,81 0,936 23,77 0,883 0,982 22,43 24,94 1257-5 R-15-5 1282-5 R-15-A-5 M-71-3/8 3/8 9,5 DU0
22 0,028 0,71 0,944 23,98 0,883 0,982 22,43 24,94 1257-5 R-15-5 1282-5 R-15-A-5 M-71-3/8 3/8 9,5
12 0,109 2,77 0,907 23,04 0,883 0,982 22,43 24,94 1257-5 R-15-5 1282-5 R-15-A-5 M-71-3/8 3/8 9,5 TES3000
13 0,095 2,41 0,935 23,75 0,916 1,015 23,27 25,78 1259-5 R-16-5 1260-5 R-16-A-5 M-1260-5 1/2 12,7 G1000 or
1-1/8 28,5 K60-400
TESMini2
14 0,083 2,11 0,959 24,36 0,935 1,044 23,75 26,52 1261-5 R-17-5 1262-5 R-17-A-5 M-1262-5 1/2 12,7 DU1
15 0,072 1,83 1,106 28,09 1,087 1,196 27,61 30,38 1275-5 R-21-5 1276-5 R-21-A-5 M-1276-5 1/2 12,7
16 0,065 1,65 1,120 28,45 1,087 1,196 27,61 30,38 1275-5 R-21-5 1276-5 R-21-A-5 M-1276-5 1/2 12,7
17 0,058 1,47 1,134 28,80 1,115 1,231 28,32 31,27 1279-5 R-21-5 1280-5 R-21-A-5 M-1280-5 1/2 12,7
18 0,049 1,24 1,152 29,26 1,115 1,231 28,32 31,27 1279-5 R-21-5 1280-5 R-21-A-5 M-1280-5 1/2 12,7 TES3000
1-1/4 31,7 K60-400 G1000
19 0,042 1,07 1,166 29,62 1,115 1,231 28,32 31,27 1279-5 R-21-5 1280-5 R-21-A-5 M-1280-5 1/2 12,7
or
20 0,035 0,89 1,180 29,97 1,115 1,231 28,32 31,27 1279-5 R-21-5 1280-5 R-21-A-5 M-1280-5 1/2 12,7 TESMini2
21 0,032 0,81 1,186 30,12 1,115 1,231 28,32 31,27 1279-5 R-21-5 1280-5 R-21-A-5 M-1280-5 1/2 12,7 DU1
22 0,028 0,71 1,194 30,33 1,115 1,231 28,32 31,27 1279-5 R-21-5 1280-5 R-21-A-5 M-1280-5 1/2 12,7
12 0,109 2,77 1,157 29,39 1,133 1,242 28,78 31,55 1281-5 R-21-5 1282-5 R-21-A-5 M-1282-5 1/2 12,7
1-3/8 34,9 K60-250
14 0,083 2,11 1,209 30,71 1,179 1,294 29,95 32,87 1285-5 R-23-5 1286-5 R-23-A-5 M-1282-5 1/2 12,7
17 0,058 1,47 1,384 35,15 1,331 1,472 33,81 37,39 1299-5 R-29-5 1300-5 R-29-A-5 M-1300-5 1/2 12,7
18 0,049 1,24 1,402 35,61 1,331 1,472 33,81 37,39 1299-5 R-29-5 1300-5 R-29-A-5 M-1300-5 1/2 12,7 TES3000
19 0,042 1,07 1,416 35,97 1,331 1,472 33,81 37,39 1299-5 R-29-5 1300-5 R-29-A-5 M-1300-5 1/2 12,7 G1000
1-1/2 38,1 K60-900 or
20 0,035 0,89 1,430 36,32 1,331 1,472 33,81 37,39 1299-5 R-29-5 1300-5 R-29-A-5 M-1300-5 1/2 12,7 TESMini2
21 0,032 0,81 1,436 36,47 1,331 1,472 33,81 37,39 1299-5 R-29-5 1300-5 R-29-A-5 M-1300-5 1/2 12,7 ES2
22 0,028 0,71 1,444 36,68 1,331 1,472 33,81 37,39 1299-5 R-29-5 1300-5 R-29-A-5 M-1300-5 1/2 12,7

* Motor recommendation applies only to most popular cases with a standard percentage of the wall reduction. The recommendation can be different for thicker tube sheet,
harder and exotic metal tube and a higher percentage of wall reduction.
22 Condenser Tube Expanders KRAIS TUBE & PIPE TOOLS

F600 SERIES FLARE TYPE TUBE EXPANDERS

BASIC INFO

Tools for simultaneously expanding and flaring tubes in condensers,

chillers, heat exchangers, fin fan coolers, feedwater heaters and surface
condensers. Recommended for stainless steel, titanium, and other
exotic thin wall tubes from GA 18 (1,2 mm) and less.
Expanders are supplied as a standard with STC collar but for 5-roll
expanders, especially for 19 to 22 GA tubes, TWTC thin wall thrust collar
is recommended. Many different shaped rolls are available.

WORKING RANGE OPTIONAL SPARES AND ACCESSORIES

TUBE ID TUBE OD TUBE SHEET

13,51 – 22,45 mm 51 - 550,0 MM 38,1 - 57,1 MM

0,532 - 0,884” 5/8 - 1” 11/2 - 21/4” ROLLS ON REQUEST THRUST COLLARS ROLLING MOTORS
→PAGE
→ 9 →PAGE
→ 9 →CHAPTER
→ PAGE 36

ROLL LENGTH ROLL LENGTH EXPANSION RANGE

TUBE ID RECCOMENDED DRIVE*
1-1/2” (38,1 MM) 2-1/4” (57,1 MM) [INCH] [MM] FLARE ROLL MANDREL

[INCH] [MM] TOOL NO. ROLL NO. TOOL NO. ROLL NO. MIN MAX MIN MAX ELECTRIC PNEUMATIC
0,532 13,51 619 K-7 620 K-7A 0,511 0,570 12,98 14,48 F-8 M-6 TESMini 2, ES2 K50-600
0,560 14,22 621 K-8 622 K-8A 0,539 0,606 13,69 15,39 F-8 M-8 TESMini 2, ES2 K50-600
0,584 14,83 623 K-9 624 K-9A 0,562 0,629 14,27 15,98 F-9 M-8 TESMini 2, ES2 K50-600
0,606 15,39 625 K-10 626 K-10A 0,586 0,649 14,88 16,48 F-10 M-8 TESMini 2, ES2 K50-600
0,620 15,75 627 K-10 628 K-10A 0,594 0,677 15,09 17,20 F-10 M-9 TESMini 2, ES2 K50-600
0,634 16,10 629 K-11 630 K-11 A 0,610 0,688 15,49 17,48 F-11 M-9 TESMini 2, ES2 K50-400
0,657 16,69 631 K-12 632 K-12A 0,633 0,712 16,08 18,08 F-12 M-9 TESMini 2, ES2 K50-400
0,670 17,02 641 K-13 642 K-13A 0,645 0,724 16,38 18,39 F-13 M-9 TESMini 2, ES2 K50-400
0,685 17,40 633 K-13 634 K-13A 0,661 0,740 16,79 18,80 F-13 M-10 TESMini 2, ES2 K50-400
0,709 18,01 635 K-14 636 K-14A 0,677 0,763 17,20 19,38 F-14 M-11 TESMini 2, ES2 K60-900
0,731 18,57 637 K-15 638 K-15A 0,700 0,791 17,78 20,09 F-15 M-11 TESMini 2, ES2 K60-900
0,745 18,92 639 K-15 640 K-15A 0,716 0,807 18,19 20,50 F-15 M-12 TESMini 2, ES2 K60-900
0,760 19,30 643 K-16 644 K-16A 0,732 0,818 18,59 20,78 F-16 M-12 TESMini 2, DU1 K60-900
0,782 19,86 645 K-17 646 K-17A 0,751 0,842 19,08 21,39 F-17 M-12 TESMini 2, DU1 K60-900
0,795 20,19 653 K-20 654 K-20A 0,767 0,866 19,48 22,00 F-20 M-13 TESMini 2, DU1 K60-900
0,810 20,57 647 K-18 648 K-18A 0,779 0,870 19,79 22,10 F-18 M-12 TESMini 2, DU1 K60-900
0,834 21,18 649 K-18 650 K-18A 0,799 0,897 20,29 22,78 F-18 M-13 TESMini 2, DU1 K60-900
0,856 21,74 651 K-19 652 K-19A 0,826 0,921 20,98 23,39 F-19 M-13 TESMini 2, DU1 K60-900
0,884 22,45 655 K-21 656 K-21A 0,854 0,948 21,69 24,08 F-21 M-13 TESMini 2, DU1 K60-900

* Motor recommendation applies only to most popular cases with a standard percentage of the wall reduction. The recommendation can be different for thicker tube sheet,
harder and exotic metal tube and a higher percentage of wall reduction.
KRAIS TUBE & PIPE TOOLS Condenser Tube Expanders 23

8012 SERIES CONDENSER TUBE EXPANDERS

BASIC INFO

Tools for expanding tubes in condensers, chillers, heat exchangers, fin

fan coolers, feedwater heaters and surface condensers.
Expanders are available in regular and long reaches (some diameters,
up to 30 cm) and as the 5-rolls version. Many different shaped rolls are
available.

WORKING RANGE OPTIONAL SPARES AND ACCESSORIES

TUBE ID TUBE OD TUBE SHEET

8,48 - 36,32 mm 44,4 - 76,2 mm 12,7 - 101,6 mm

0,334 - 1,430” 13/4 - 3” 11/2 - 21/4” ROLLS ON REQUEST THRUST COLLARS ROLLING MOTORS
→PAGE
→ 9 →PAGE
→ 9 →CHAPTER
→ PAGE 36

EXPANSION RANGE
TUBE OD TUBE GAUGE TUBE ID MANDREL PNEUMATIC ELECTRIC
[INCH] [MM] TOOL NO. ROLL NO. MANDREL
MOTOR * MOTOR *
[INCH] [MM] [BWG] [INCH] [MM] [INCH] [MM] MIN MAX MIN MAX [INCH]
8 0,165 4,19 1,42 36,07 1,368 1,55 34,75 39,37 8012-1-3/4-8 R-33-A M-90 3/4
10 0,134 3,40 1,482 37,64 1,420 1,607 36,07 40,82 8012-1-3/4-10 R-37-A M-90 3/4
11 0,120 3,05 1,510 38,35 1,454 1,635 36,93 41,53 8012-1-3/4-11 R-42 M-90 3/4 K60-400 TESMini2
1-3/4 44,4
12 0,109 2,77 1,532 38,91 1,482 1,657 37,64 42,09 8012-1-3/4-12 R-44 M-90 3/4 DU1
13 0,095 2,41 1,560 39,62 1,510 1,685 38,35 42,80 8012-1-3/4-13 R-46 M-90 3/4
14 0,083 2,11 1,584 40,23 1,532 1,709 38,91 43,41 8012-1-3/4-14 R-48 M-90 3/4 K60-900
8 0,165 4,19 1,670 42,42 1,595 1,795 40,51 45,59 8012-2-8 R-48 M-91 3/4
10 0,134 3,40 1,732 43,99 1,640 1,857 41,66 47,17 8012-2-10 R-50 M-91 3/4
11 0,120 3,05 1,760 44,70 1,670 1,885 42,42 47,88 8012-2-11 R-52 M-91 3/4
12 0,109 2,77 1,782 45,26 1,704 1,907 43,28 48,44 8012-2-12 R-54 M-91 3/4
13 0,095 2,41 1,810 45,97 1,732 1,956 43,99 49,68 8012-2-13-18 R-56 M-91 3/4 TESMini2
2 50,8 K60-250
14 0,083 2,11 1,834 46,58 1,732 1,956 43,99 49,68 8012-2-13-18 R-56 M-91 3/4 K90-E-190
15 0,072 1,83 1,856 47,14 1,732 1,956 43,99 49,68 8012-2-13-18 R-56 M-91 3/4
16 0,065 1,65 1,870 47,50 1,732 1,956 43,99 49,68 8012-2-13-18 R-56 M-91 3/4
17 0,058 1,47 1,884 47,85 1,732 1,956 43,99 49,68 8012-2-13-18 R-56 M-91 3/4
18 0,049 1,24 1,902 48,31 1,732 1,956 43,99 49,68 8012-2-13-18 R-56 M-91 3/4
10 0,134 3,40 1,982 50,34 1,890 2,107 48,01 53,52 8012-2-1/4-10 R-56 M-92 3/4
11 0,120 3,05 2,010 51,05 1,920 2,135 48,77 54,23 8012-2-1/4-11 R-58 M-92 3/4
12 0,109 2,77 2,032 51,61 1,954 2,157 49,63 54,79 8012-2-1/4-12 R-60 M-92 3/4
TESMini2
2-1/4 57,1 13 0,095 2,41 2,060 52,32 1,982 2,185 50,34 55,50 8012-2-1/4-13-16 R-62 M-92 3/4 K60-250
K90-E-190
14 0,083 2,11 2,084 52,93 1,982 2,185 50,34 55,50 8012-2-1/4-13-16 R-62 M-92 3/4
15 0,072 1,83 2,106 53,49 1,982 2,185 50,34 55,50 8012-2-1/4-13-16 R-62 M-92 3/4
16 0,065 1,65 2,120 53,85 1,982 2,185 50,34 55,50 8012-2-1/4-13-16 R-62 M-92 3/4
10 0,134 3,40 2,232 56,69 2,140 2,407 54,36 61,14 8012-2-1/2-10-12 R-64 M-93 3/4
11 0,120 3,05 2,260 57,40 2,140 2,407 54,36 61,14 8012-2-1/2-10-12 R-64 M-93 3/4
12 0,109 2,77 2,282 57,96 2,140 2,407 54,36 61,14 8012-2-1/2-10-12 R-64 M-93 3/4
13 0,095 2,41 2,310 58,67 2,232 2,450 56,69 62,23 8012-2-1/2-13-18 R-64 M-94 3/4
TESMini2
2-1/2 63,5 14 0,083 2,11 2,334 59,28 2,232 2,450 56,69 62,23 8012-2-1/2-13-18 R-64 M-94 3/4 K60-250
K90-E-190
15 0,072 1,83 2,356 59,84 2,232 2,450 56,69 62,23 8012-2-1/2-13-18 R-64 M-94 3/4
16 0,065 1,65 2,370 60,20 2,232 2,450 56,69 62,23 8012-2-1/2-13-18 R-64 M-94 3/4
17 0,058 1,47 2,384 60,55 2,232 2,450 56,69 62,23 8012-2-1/2-13-18 R-64 M-94 3/4
18 0,049 1,24 2,402 61,01 2,232 2,450 56,69 62,23 8012-2-1/2-13-18 R-64 M-94 3/4
24 Condenser Tube Expanders KRAIS TUBE & PIPE TOOLS

EXPANSION RANGE
TUBE OD TUBE GAUGE TUBE ID MANDREL PNEUMATIC ELECTRIC
[INCH] [MM] TOOL NO. ROLL NO. MANDREL
MOTOR * MOTOR *
[INCH] [MM] [BWG] [INCH] [MM] [INCH] [MM] MIN MAX MIN MAX [INCH]
10 0,134 3,40 2,482 63,04 2,390 2,702 60,71 68,63 8012-2-3/4-10-16 R-66 M-96 1
11 0,120 3,05 2,510 63,75 2,390 2,702 60,71 68,63 8012-2-3/4-10-16 R-66 M-96 1
12 0,109 2,77 2,532 64,31 2,390 2,702 60,71 68,63 8012-2-3/4-10-16 R-66 M-96 1
TESMini2
2-3/4 69,8 13 0,095 2,41 2,560 65,02 2,390 2,702 60,71 68,63 8012-2-3/4-10-16 R-66 M-96 1 K72-RT-90
K90-E-90
14 0,083 2,11 2,584 65,63 2,390 2,702 60,71 68,63 8012-2-3/4-10-16 R-66 M-96 1
15 0,072 1,83 2,606 66,19 2,390 2,702 60,71 68,63 8012-2-3/4-10-16 R-66 M-96 1
16 0,065 1,65 2,620 66,55 2,390 2,702 60,71 68,63 8012-2-3/4-10-16 R-66 M-96 1
8 0,165 4,19 2,670 67,82 2,560 2,829 65,02 71,86 8012-3-8-9 R-67 M-97 1
9 0,148 3,76 2,704 68,68 2,560 2,829 65,02 71,86 8012-3-8-9 R-67 M-97 1
10 0,134 3,40 2,732 69,39 2,640 2,952 67,06 74,98 8012-3-10-18 R-67 M-96 1
11 0,120 3,05 2,760 70,10 2,640 2,952 67,06 74,98 8012-3-10-18 R-67 M-96 1
12 0,109 2,77 2,782 70,66 2,640 2,952 67,06 74,98 8012-3-10-18 R-67 M-96 1
TESMini2
3 76,2 13 0,095 2,41 2,810 71,37 2,640 2,952 67,06 74,98 8012-3-10-18 R-67 M-96 1 K72-RT-90
K90-E-90
14 0,083 2,11 2,834 71,98 2,640 2,952 67,06 74,98 8012-3-10-18 R-67 M-96 1
15 0,072 1,83 2,856 72,54 2,640 2,952 67,06 74,98 8012-3-10-18 R-67 M-96 1
16 0,065 1,65 2,870 72,90 2,640 2,952 67,06 74,98 8012-3-10-18 R-67 M-96 1
17 0,058 1,47 2,884 73,25 2,640 2,952 67,06 74,98 8012-3-10-18 R-67 M-96 1
18 0,049 1,24 2,902 73,72 2,640 2,952 67,06 74,98 8012-3-10-18 R-67 M-96 1

* Motor recommendation applies only to most popular cases with a standard percentage of the wall reduction. The recommendation can be different for thicker tube sheet,
harder and exotic metal tube and a higher percentage of wall reduction.
KRAIS TUBE & PIPE TOOLS Condenser Tube Expanders 25

TACK CONICAL EXPANDERS SERIES

BASIC INFO
Special, conical expanders to expand the tube on the short length
before welding.

WORKING RANGE OPTIONAL SPARES AND ACCESSORIES

TUBE ID TUBE OD

8,0 - 50,0 mm 9,5 - 50,8 mm

0,315 - 1,969” 0,374 - 2,000” ROLLS ON REQUEST THRUST COLLARS ROLLING MOTORS
→PAGE
→ 9 →PAGE
→ 9 →CHAPTER
→ PAGE 36

EXPANSION RANGE
MANDREL SQUARE RECOMMENDED MOTOR *
[MM] [INCH] TOOL ROLLS MANDREL
MIN MAX MIN MAX [MM] [INCH] AIR ELECTRIC
7,80 9,90 0,307 0,390 TRE-797 R-797 M-797 9,5 3/8 K20-1800 TesMini 2 with HT-0
8,60 11,00 0,339 0,433 TRE-801 R-1 M-1 9,5 3/8 K20-1800 TesMini 2 with HT-0
9,40 12,00 0,370 0,472 TRE-805 R-3 M-2 9,5 3/8 K20-1800 TesMini 2 with HT-0
11,30 14,30 0,445 0,563 TRE-811 R-5 M-5 9,5 3/8 K20-1800 TesMini 2 with HT-0
11,90 15,10 0,469 0,594 TRE-815 R-6 M-6 9,5 3/8 K20-1800 TesMini 2 with HT-0
12,30 15,60 0,484 0,614 TRE-819 R-7 M-6 9,5 3/8 K20-1800 TesMini 2 with HT-0
13,70 17,00 0,539 0,669 TRE-823 R-9 M-8 9,5 3/8 K20-1800 TesMini 2 with HT-0
15,50 19,10 0,610 0,752 TRE-831 R-12 M-9 9,5 3/8 K20-550 TesMini 2 with DU-0
16,20 19,80 0,638 0,780 TRE-833 R-13 M-10 9,5 3/8 K20-550 TesMini 2 with DU-0
17,90 21,85 0,705 0,860 TRE-843 R-16 M-12 9,5 3/8 K20-550 TesMini 2 with DU-0
19,70 23,90 0,776 0,941 TRE-849 R-18 M-13 9,5 3/8 K20-550 TesMini 2 with DU-0
21,10 25,30 0,831 0,996 TRE-855 R-21 M-13 9,5 3/8 K50-1250 TesMini 2 with DU-0
23,50 28,00 0,925 1,102 TRE-863 R-24 M-15 12,7 1/2 K50-1250 TesMini 2 with DU-0
25,60 30,00 1,008 1,181 TRE-871 R-28 M-17 12,7 1/2 K50-1250 TesMini 2 with DU-0
27,90 32,35 1,098 1,274 TRE-881 R-32 M-18 12,7 1/2 K50-1250 TesMini 2 with DU-0
29,10 33,70 1,146 1,327 TRE-885 R-34 M-20 12,7 1/2 K50-600 TesMini 2 with DU-0
31,80 36,40 1,252 1,433 TRE-895 R-37 M-21 12,7 1/2 K50-600 TesMini 2 with DU-0
32,90 38,20 1,295 1,504 TRE-899 R-38 M-22 12,7 1/2 K50-600 TesMini 2 with DU-1
36,40 43,20 1,433 1,701 TRE-9012-13/4-12 R-44 M-90 19,1 3/4 K60-900 TesMini 2 with DU-1
39,20 46,80 1,543 1,843 TRE-8012-2-8 R-48 M-91 19,1 3/4 K60-900 TesMini 2 with DU-1
41,20 49,10 1,622 1,933 TRE-8012-2-11 R-52 M-91 19,1 3/4 K60-900 TesMini 2 with DU-1
42,60 50,90 1,677 2,004 TRE-8012-2-13-18 R-56 M-91 19,1 3/4 K60-900 TesMini 2 with DU-1
46,70 54,80 1,839 2,157 TRE-21/4-10 R-56 M-92 19,1 3/4 K60-900 TesMini 2 with DU-1

* Motor recommendation applies only to most popular cases with a standard percentage of the wall reduction. The recommendation can be different for thicker tube sheet,
harder and exotic metal tube and a higher percentage of wall reduction.