Bill 

of Material
1 MCC Panel
S. No. Description Rating Type Make Qty Total Qty
1 INCOMER 250A 1
1 MCCB TP with thermal magnetic release for O/L, S/C 250A, 50KA XT4S-250 ABB 1 1
2 MCCB - Spreaders XT4 - 3P ABB 1 1
3 MCCB - RHOM XT2-XT4 ABB 1 1
4 Multifunctionmeter,
Multifunctionmeter Three Phase
Phase, CTR /5A
/5A, Cl
Cl-1,
1 aux 230V AC with RS485 port M1M12 MOD ABB 1 1
5 Current Transformer, tape wound, 15VA, CL-1 250/5A Satya 3 3
6 Phase Indication lamp, LED, RED 230V AC Teknic 1 1
7 Phase Indication lamp, LED, YELLOW 230V AC Teknic 1 1
8 Phase Indication lamp, LED, BLUE 230V AC Teknic 1 1
9 MCB SP, 10KA, C-curve 6A C-curve ABB 3 3
10 g Type
Neutral Link - Disconnecting yp 16A Connectwell 1 1
11 Terminal Block for CT 16A Connectwell 4 4

2 OUTGOING-415V/230V CONTROL TRANSFORMER FEEDER 1

1 MCB DP, 10KA, C-curve 10A C-Curve ABB 1 1
2 Control Transformer 415 / 230V AC +/- 2.5% and 5% 1.5 KVA SK Power 1 1
3 MCB DP, 10KA, C-curve 16A C-Curve ABB 1 1
4 Indication lamp
lamp, LED
LED, RED for CONTROL SUPPLY ON 230V AC LED Type Teknic 1 1

3 VFD Feeder for Mould Oscillation 7.5KW / 15.5A 1

1 AC DRIVE, Frame Size R3: 220(H)x169(W)x174(D) in mm ACS380-040S-25A0-4 ABB 1 1
2 MCB TP for Drive Input Side 50A, 10kA, C-Curve SH203M-C50 ABB 1 1
3 Fuse Base for Semiconductor Fuse 160A DIN Type Bussman 3 3
4 Semiconductor Fuse 40A DIN 000 Bussman 3 3
5 Auxiliary Contactor 10A, 2NO+2NC, Coil:230V AC NX22E ABB 3 3
6 MCB DP, 10KA, C-curve 6A C-Curve ABB 1 1
7 Indication Lamp, LED Type - RED for ON 230V AC LED Type Teknic 1 1
8 Indication Lamp, LED Type - AMBER for TRIP 230V AC Teknic 1 1
9 Terminal - Power 27A Connectwell 3 3
10 Terminals - Control - PLC for ON F/B, TRIP F/B, ON/OFF Command 2.5 sq mm Connectwell 8 8
11 Terminals - Analog Control from VFD 2.5 sq mm Connectwell 6 6
12 Input Line Choke 20A Yutrack 1 1
13 Control Relay - 2 C/O for VFD ON lamp. 24V DC coil Omron 1 1

4 VFD Feeder for WD EXIT 3.75KW / 8A 1

1 AC DRIVE, Frame Size R2: 220(H)x169(W)x174(D) in mm ACS380-040S-12A6-4 ABB 1 1
2 MCB TP for Drive Input Side 25A, 10kA, C-Curve SH203M-C25 ABB 1 1
3 Fuse Base for Semiconductor Fuse 32A Capsule type Bussman 3 3
4 Semiconductor Fuse 25A Capsule type Bussman 3 3
5 Auxiliary Contactor 10A, 2NO+2NC, Coil:230V AC NX22E ABB 3 3
6 Auxiliary Contact Block 2NO CA5-10 ABB 1 1
7 MCB DP, 10KA, C-curve 6A C-Curve ABB 1 1
 8 Indication Lamp, LED Type - RED for ON 230V AC LED Type Teknic 1 1
9 Indication Lamp, LED Type - AMBER for TRIP 230V AC Teknic 1 1
10 Terminal - Power 26A / 32A Connectwell 3 3
11 Terminals - Control - PLC for ON F/B, TRIP F/B, ON/OFF Command 2.5 sq mm Connectwell 8 8
12 Terminals - Analog Control from VFD 2.5 sq mm Connectwell 6 6
13 Input Line Choke 10A Yutrack 1 1
14 Control Relay - 2 C/O for VFD ON lamp. 24V DC coil Omron 1 1

5 VFD Feeder for WD ENTRY 3.75KW / 8A 1

1 AC DRIVE, Frame Size R2: 220(H)x169(W)x174(D) in mm ACS380-040S-12A6-4 ABB 1 1
2 MCB TP for Drive Input Side 25A, 10kA, C-Curve SH203M-C25 ABB 1 1
3 Fuse Base for Semiconductor Fuse 32A Capsule type Bussman 3 3
4 Semiconductor Fuse 25A Capsule type Bussman 3 3
5 Auxiliary Contactor 10A, 2NO+2NC, Coil:230V AC NX22E ABB 3 3
6 MCB DP, 10KA, C C-curve
curve 6A C-Curve
C Curve ABB 1 1
7 Indication Lamp, LED Type - RED for ON 230V AC LED Type Teknic 1 1
8 Indication Lamp, LED Type - AMBER for TRIP 230V AC Teknic 1 1
9 Terminal - Power 26A / 32A Connectwell 3 3
10 Terminals - Control - PLC for ON F/B, TRIP F/B, ON/OFF Command 2.5 sq mm Connectwell 7 7
11 Terminals - Analog Control from VFD 2.5 sq mm Connectwell 6 6
12 Input Line Choke 10A Yutrack 1 1
13 Control Relay - 2 C/O for VFD ON lamp
lamp. 24V DC coil Omron 1 1

6 VFD Feeder for Al WIRE 0.37KW / 0.9A 1

1 AC DRIVE, Frame Size R2: 220(H)x169(W)x174(D) in mm ACS380-040S-2A6-4 ABB 1 1
2 MPCB TP with thermal magnetic release for O/C & S/C, 50KA 4-6.3A MS116-6.3A ABB 1 1
3 Auxiliary Contactor 10A, 2NO+2NC, Coil:230V AC NX22E ABB 3 3
4 Auxiliaryy Contact Block 2NO+2NC ABB 1 1
5 MCB DP, 10KA, C-curve 6A C-Curve ABB 1 1
6 Indication Lamp, LED Type - RED for ON 230V AC LED Type Teknic 1 1
7 Indication Lamp, LED Type - AMBER for TRIP 230V AC Teknic 1 1
8 Terminal - Power 26A / 32A Connectwell 3 3
9 Terminals - Control - LCS for ON F/B, ON PB, OFF PB 2.5 sq mm Connectwell 15 15
10 Terminals - Control - PLC for ON F/B, TRIP F/B, ON/OFF Command 2.5 sq mm Connectwell 7 7
11 Terminals - Analog Control from VFD 2 5 sq mm
2.5 Connectwell 6 6
12 Input Line Choke 4A Yutrack 1 1
13 Control Relay - 2 C/O for VFD ON lamp. 24V DC coil Omron 1 1

6 SDS Feeder for Hydraulic Power Pack-1 and 2 of CCM 30KW / 55A 2
1 MPCB TP with thermal magnetic release for O/C & S/C, 50KA 52-65A, 50KA MS165-65 ABB 1 2
2 MPCB - Trip contact SK1-11 ABB 1 2
3 Power Contactor TP 63A A63-30 ABB 2 4
4 Power Contactor TP with 1 NO contact 37A A40-30 ABB 1 2
5 Auxiliary Contact Block 1 NO CA5-10 ABB 2 4
6 Auxiliary Contact Block 1 NC CA5-01 ABB 2 4
7 Auxiliary Contactor 10A, 2NO+2NC, Coil:230V AC NX22E ABB 3 6
 8 Star-Delta Timer, 0-30 sec 230V Aux CT-SDE ABB 1 2
9 MCB DPDP, 10KA
10KA, C-curve 6A C-Curve ABB 1 2
10 Indication Lamp, LED Type - RED for ON 230V AC LED Type Teknic 1 2
11 Indication Lamp, LED Type - AMBER for TRIP 230V AC Teknic 1 2
12 Terminal - Power - 3 Pole 63A Master 2 4
13 Terminals - Control - LCS for ON PB, OFF PB 2.5 sq mm Connectwell 8 16
14 Terminals - Control - PLC for ON F/B, TRIP F/B, ON/OFF Command 2.5 sq mm Connectwell 6 12

7 DOL ffeeder
d for
f Steam
St Exhaust
E h t Fan
F 9.3KW
9 3KW / 18A 1
1 MPCB TP with thermal magnetic release for O/C & S/C, 50KA 16-20A MS132-20 ABB 1 1
2 MPCB - Trip contact SK1-11 ABB 1 1
3 Power Contactor TP with 2NO aux contacts 32A A30 ABB 1 1
4 Auxiliary Contact Block 3 NO CA5-10 ABB 3 3
5 Auxiliary Contactor 10A, 2NO+2NC, Coil:230V AC NX22E C&S 2 2
6 MCB DP,, 10KA,, C-curve 6A C-Curve ABB 1 1
7 Indication Lamp, LED Type - RED for ON 230V AC LED Type Teknic 1 1
8 Indication Lamp, LED Type - AMBER for TRIP 230V AC Teknic 1 1
9 Terminal - Power - 3 Pole 63A Master 1 1
10 Terminals - Control - LCS for ON PB, OFF PB 2.5 sq mm Connectwell 8 8
11 Terminals - Control - PLC for ON F/B, TRIP F/B, ON/OFF Command 2.5 sq mm Connectwell 6 6

8 RDOL Feeder for DRTDRT-1,

1 DRT
DRT-22 3 75KW / 8A
3.75KW 2
1 MPCB TP with thermal magnetic release for O/C & S/C, 50KA 6.3-10A MS116-10 ABB 1 2
2 MPCB - Trip contact SK1-11 ABB 1 2
3 Power Contactor TP with 1NO aux contacts 26A A26 ABB 2 4
4 Auxiliary Contact Block 6 NO CA5-10 ABB 3 6
5 Auxiliary Contact Block 2 NC CA5-01 ABB 1 2
6 Auxiliary Contactor 10A, 2NO+2NC, Coil:230V AC NX22E ABB 3 6
7 MCB DP, 10KA, C-curve 6A C-Curve ABB 1 2
8 Indication Lamp, LED Type - RED for FWD ON, REV ON 230V AC LED Type Teknic 2 4
9 Indication Lamp, LED Type - AMBER for TRIP 230V AC Teknic 1 2
10 Terminal - Power 27A Connectwell 3 6
Terminals - Control - LCS for FOR ON PB, REV ON PB, OFF PB, FWD
11 2.5 sq mm 30
& REV L.S Connectwell 15
Terminals - Control - PLC for FOR ON F/B, REV ON F/B, TRIP F/B,
12 2 5 sq mm
2.5
FOR ON/OFF Command, REV ON/OFF Command Connectwell 10 20

9 RDOL Feeder for TUNDISH CAR 2.2KW / 4.9A 1

1 MPCB TP with thermal magnetic release for O/C & S/C, 50KA 4-6.3A MS116-6.3 ABB 1 1
2 MPCB - Trip contact SK1-11 ABB 1 1
3 Power Contactor TP with 1NO aux contacts 16A A16 ABB 2 2
4 Auxiliary Contact Block 4 NO CA5 10
CA5-10 ABB 2 4
5 Auxiliary Contact Block 2 NC CA5-01 ABB 1 2
6 Auxiliary Contactor 10A, 2NO+2NC, Coil:230V AC NX22E ABB 1 1
7 MCB DP, 10KA, C-curve 6A C-Curve ABB 1 1
8 Indication Lamp, LED Type - RED for FWD ON, REV ON 230V AC LED Type Teknic 2 2
 9 Indication Lamp, LED Type - AMBER for TRIP 230V AC Teknic 1 1
10 Terminal - Power 27A Connectwell 3 3
Terminals - Control - LCS for FOR ON PB, REV ON PB, OFF PB, FWD
11 2.5 sq mm 15
& REV L.S Connectwell 15
12 Terminals - Control - PLC for FOR ON F/B, REV ON F/B, TRIP F/B 2.5 sq mm Connectwell 6 6

10 Feeder for Slide Gate-1, 2 3.75KW / 8A 2

1 MPCB TP with thermal magnetic release for O/C & S/C, 50KA 6.3-10A MS116-10 ABB 1 2
2 MPCB - T Trip
i contact
t t SK1-11
SK1 11 ABB 1 2
3 Indication Lamp, LED Type - RED for ON 230V AC LED Type Teknic 1 2
4 Indication Lamp, LED Type - AMBER for TRIP 230V AC Teknic 1 2
5 Terminal - Power 27A Connectwell 3 6

11 COMMON DC BUS
1 Fuse Base for Semiconductor Fuse 160A yp
DIN Type Bussman 4 4
2 Semiconductor Fuse 40A DIN Type Bussman 4 4
3 Power Contactor for DC operation at 550V DC 37A (3 poles shorted), Coil 230V AC A40 ABB 4 4

12 PANEL UTILITY
1 Cooling Fan with Filter 8" 230V AC Hi-cool 2 2
2 Panel Lamp - LED Baton 5W, 230VAC Polycab 2 2
3 Door Limit Switch 5A Vaishno 2 2
4 MCB DP, 10KA, C-curve 6A C-Curve ABB 2 2

2 Control Desk 1
S. No. Description Rating Type Make Qty
1 DC551-CS31-Digital Input/Output-Bus Module, 8DI / 16DC 24 V DC / 0,5 DC551-CS31 ABB 1
2 TU552-CS31-Bus-I/O Terminal Unit
Unit, 24 V DC
DC, Spring Terminals TU552-CS31 ABB 1
3 DC532- Digital Input/Output Module, 16 DI / 16 DC, 24 V DC / 0.5 A, 1-wi DC532 ABB 1
4 TU516, I/O Terminal Unit, 24 V DC, Spring Terminals TU516 ABB 1
P13102HE (DIM-272X191 MM)
5 HMI MECON 1
(CUTOUT DIM-260X179 MM)
6 SMPS for CPU & IOs 2.2A, I/P:230V AC & O/P: 24V DC LRS-50-24 Meanwell 1
7 MCB DP for Input Side of SMPS 2A 10KA, C-Curve ABB 1
8 MCB DP for Output Side of SMPS 4A 10KA, C-Curve ABB 1
9 SMPS for Solenoid Supply 16A, I/P:230V AC & O/P: 24V DC LRS-350-24 Meanwell 1
10 MCB DP for Input Side of SMPS 6A 10KA, C-Curve ABB 1
11 MCB DP for Output Side of SMPS 16A 10KA, C-Curve ABB 1
12 MCB DP for Control Supply to Aux contactors 6A 10KA, C-Curve ABB 1
13 Relay Board 8-Channel, 1 C/O, 24V DC Omron 1
14 Auxiliary Contactor 10A, 2NO
2NO+2NC,
2NC, Coil:230V AC NX31E ABB 14
15 Auxiliary Contactor, for Limit Switch 10A, 2NO+2NC, Coil:230V AC TCA2DN22 C&S 7
16 Indication Lamp, LED Type - GREEN - AUTO-ON 24V DC Teknic 1
17 Indication Lamp, LED Type - GREEN - AT HOME 24V DC Teknic 1
18 Indication Lamp, LED Type - GREEN - RTC OK 24V DC Teknic 1
19 ILPB with 1NO : GREEN for FORWARD START DRT-1, 2 5A, 230V AC LED Type Teknic 2
 20 ILPB with 1NO : GREEN for REVERSE START DRT-1, 2 5A, 230V AC LED Type Teknic 2
21 ILPB with 1NO : GREEN for START Hydraulic Pump (2 Nos
Nos.)) 5A, 230V AC
5A LED Type Teknic 2
22 Push Button with 1 NO Contact: GREEN for WD IN, WD OUT 5A Teknic 2
Push Button with 1 NO Contact: RED for STOP DRT-1, 2, Hydraulic
23 5A Teknic 4
Pump (2 Nos.)
24 Push Button with 1 NO Contact: YELLOW - SA CUT 5A Teknic 1

25 Push Button with 1 NO Contact: BLUE - SA REV, SA TROLLEY REV 5A Teknic 2

26 Selector
S l t Switch
S it h - PUSHER - AUTO / MANUAL 5A,
5A 2 Way,
W 1
1-Pole,With
P l With offff Fi
Fixed
dTType Teknic
T k i 1
27 Selector Switch - PUSHER - UP / DOWN 5A, 2 Way, 1-Pole,with off Spring return Type Teknic 1
28 Selector Switch 5A, 2 Way, 1-Pole,With off Fixed Type Teknic 8
29 Selector Switch 5A, 3 Way with off, 1-Pole, Fixed Type KAYCEE 1
30 MCB SP for Field supply distribution 6A 10KA, C-Curve ABB 1
31 Fuse TB with Glass Fuse 1A Glass fuse Connectwell 24
32 Control TB q
2.5 Sqmm. Connectwell 85
33 MCB SP for Utility 6A 10KA, C-Curve ABB 1
34 Socket with Switch 5A Anchor 1
35 Panel Lamp - LED Baton 5W, 230VAC Polycab 1
36 Door Limit Switch 5A Vaishno 1
37 Cooling Fan with Filter Fan-1, Filter-3nos 6" 230V AC Hi-cool 1

3 Annunciator  1
S. No. Description Type / Rating Make Qty
1 Annunciator with in-built TEST, ACCEPT, RESET PB 8-Window, 240V AC SR NO-1926/10058921 M2-8 EAPL 1
2 MCB DP, 10KA, C-curve 4A C-Curve ABB 1
2 MCB DP, 10KA, C-curve 6A C-Curve ABB 2
3 Process Indicator, Input 0-10V DC & 4-20mA both, Aux. supply 230VAC 48X96, 2 decimal Places PI-31 Multispan 1
4 Temperature Indicator
Indicator, Input RTD/Thermcouple
RTD/Thermcouple, Aux
Aux. suppLy 230VAC 48X96 2 decimal Places
48X96, TI-31 Multispan 2
5 Indication Lamp, LED Type - GREEN for ON 230V AC LED Type Teknic 1
6 Indication Lamp, LED Type - AMBER for TRIP 230V AC Teknic 1
7 Indication Lamp, LED Type - RED for SECONDRY WATER FLOW ON 24V DC LED Type Teknic 1
8 Push Button with 1NO : GREEN for START 5A Teknic 1
9 Push Button with 1 NO Contact: RED for STOP 5A Teknic 2
10 Solid State Buzzer 230V AC Powerguard 1
11 Fuse TB with Glass Fuse 1A Glass fuse Connectwell 2
12 Control TB 2.5 Sqmm. Connectwell 44

4 MOP 1
S. No. Description Type / Rating Make Qty
1 Indication Lamp, LED Type - GREEN for RTC OK 24V AC/DC LED Type Teknic 1
Illuminated Push Button with 1 NO Contact: GREEN for MACHINE ON,
2 24V AC/DC LED Type Teknic 3
MOSC ON, AI ON
Push Button with 1 NC Contact: RED for MACHINE STOP, MOSC
3 5A Teknic 3
STOP, AI STOP
4 Push Button with 1 NC Contact: RED for STOP MOSC 5A Teknic 1
 5 Push Button with 1 NO Contact: BLUE for FORWARD 5A Teknic 1
6 Push Button with 1 NO Contact: YELLOW for REVERSE 5A Teknic 1
7 Potientiometer: One Turn (1 Round Full Scale) - MACHINE REF, MOSC10Kohm(60mm Dial with 1 Round Full Scale) R.W-3 Pankaj 3
Input 0-10V DC & 4-20mA both, Aux 230V AC,
8 Process Indicator - MACHINE SPEED, MOSC SPEED, AI SPEED PI-31-2,PI-38-1 Multispan 3
48X96, 2 decimal places
9 Selector Switch for AUTO / MANUAL Selection 5A, 2 Way, 1-Pole, Fixed Type Teknic 1
9 Selector Switch for INCH SELECTION 5A, 3 Way with off, 1-Pole, Fixed Type 2R14CO Teknic 1
10 Control TB 2.5 Sqmm. Connectwell 42

5 LCP IMP 1
S. No. Description Type / Rating Make Qty
1 Push Button with 1 NO Contact: BLUE for FWD Start 5A Teknic 1
2 Push Button with 1 NO Contact: YELLOW for REV Start 5A Teknic 1
3 Push Button with 1 NO Contact: GREEN for IN 5A Teknic 1
4 Push
P h Button
B tt withith 1 NO Contact:
C t t GREEN for f OUT 5A T
Teknic
k i 1
5 Indication Lamp, LED Type - GREEN for MACHINE ON 24V AC/DC LED Type Teknic 1
6 Digital Process Meter for RPM Indicator, input 4-20mA, aux sup. 230V AC48X96, 2 decimal places PI-38 Multispan 1
7 Control TB 2.5 Sqmm Connectwell 14

6 Withdrawal Motor DB 1
S. No. Description Type / Rating Make Qty
1 MPCB TP with thermal magnetic release for O/C & S/C, 50KA 6.3-10A (3.75KW) MS116-10 ABB 2
2 MPCB - Trip contact SK1-11 ABB 2
3 Indication Lamp, LED Type - AMBER for TRIP 230VAC Teknic 2
4 Terminal - Power 27A Connectwell 12
5 Control TB 2.5 Sqmm Connectwell 2

7 TUNDISH CAR DB 1
S. No. Description Type / Rating Make Qty
1 MPCB TP with thermal magnetic release for O/C & S/C, 50KA 4-6.3A (2.2KW) MS116-6.3 ABB 1
2 MPCB - Trip contact SK1-11 ABB 1
Illuminated Push Button with 1 NO Contact: GREEN for FORWARD and
3 5A, 230V AC LED Type Teknic 2
REVERSE
4 Emergency Push Button with 1 NO Contact: RED 5A Teknic 1
5 Indication Lamp, LED Type - AMBER for TRIP 230VAC Teknic 1
6 Terminal - Power 27A Connectwell 6
7 Control TB 2.5 Sqmm CTS 2.5 UN Connectwell 9

8 Junction Box
Junction Box 3
S. No. Description Type / Rating Make Qty
1 Control TB 2.5 Sqmm CTS 2.5 UN Connectwell 20