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Energy Conversion and Management: Sciencedirect
Energy Conversion and Management: Sciencedirect
A R T I C LE I N FO A B S T R A C T
Keywords: In this work, some notable blade profiles of drag-based vertical axis Savonius wind turbine rotor have been
Savonius rotor investigated both numerically and experimentally to judge their performances on a common platform. At the
Semicircular profile outset, 2D unsteady simulation is performed for semicircular, Benesh, modified Bach and elliptical profiles
Benesh profile keeping the overall rotor diameter in each case to be constant. The simulation has been carried out using the
Elliptical profile
Shear Stress Transport k-ω turbulence model with the help of the finite volume solver ANSYS Fluent. The torque
Modified Bach profile
Torque coefficient
and power coefficients, in each case, are estimated as a function of tip speed ratio. The total pressure, velocity
Power coefficient magnitude, and turbulence intensity contours are obtained and analyzed. Finally, wind tunnel tests are con-
SST k-ω turbulence model ducted to validate the numerical results. From the numerical simulation, the maximum power coefficients for the
FVM solver semicircular, Benesh, modified Bach and elliptical profiles are found to be 0.272, 0.294, 0.304 and 0.34, re-
spectively. However, the wind tunnel tests with the semicircular, Benesh, modified Bach and elliptical-bladed
rotors demonstrated the maximum CP to be 0.158, 0.159, 0.162, and 0.19, respectively.
1. Introduction and HAWTs. However, they have many important rewards such as
structural simplicity, lesser sound level, small operational space, and
The worldwide demand for electricity is expected to triple by 2050, good self-starting capability [12,13]. A Savonius rotor operates pri-
when the fossil fuels account for no more than 60% of all energy con- marily because of the resulting drag force acting on its blades [14,15],
sumed, compared to 80% of the energy consumed today. The conven- however, the lift force also contributes to the rotor power production
tional fossil resources such as oil, natural gas, and coal are nonrenew- [16–18]. To augment the rotor performance, the basic structural
able and they release a huge amount of pollutants into the atmosphere parameters of a Savonius rotor such as aspect ratio (AR), overlap ratio
[1,2]. Wind energy technology plays a significant role in providing an (OR), number of blades, staging as well as blade shapes have been
environmental friendly energy for domestic and industrial applications optimized by several investigators both numerically and experimentally
[3,4]. Wind provides nearly 4% of global electricity supply and it has (see Fig. 1).
recently become the world’s fastest-growing source of renewables. The Savonius rotor performance can also be improved by using
Overall, by the end of 2015, there were about 433 GW of wind power augmentation techniques such as nozzle [21] V-shape wedge deflector
spinning around the globe [5]. During the last few decades, a con- [22], deflecting plate [23], curtains [24], venting slots [25] guide vane
siderable amount of research has been done on extracting the power [26] and others. The semicircular-bladed rotor was built by cutting a
from wind using wind turbines. Flettner cylinder in half and touching sideways [27–34]. The wind
Wind turbines are the wind energy converters which can be cate- tunnel tests performed by Simonds and Bodek [31] in the Brace Re-
gorized into horizontal-axis wind turbines (HAWTs) and vertical-axis search Institute found that the CPmax is 0.14 at TSR = 0.7. In 1986,
wind turbines (VAWTs). Both the turbines have some advantages and Ushiyama et al. [32] found an improvement of CPmax in Bach type rotor
disadvantages. In comparison to the HAWTs, the VAWTs have the by 9% over the semicircular-bladed rotor in the range of OR = 0 to 0.3.
ability to capture wind from all direction [6,7], where a yaw me- Rahai and Hefazi [35] conducted WTTs on semicircular and Benesh
chanism is not necessary [8,9]. The VAWTs are categorized into the type rotors without and with spanwise slots, and found the CPmax to be
drag-based Savonius rotor and lift-based Darrieus rotor [10,11]. The 0.27 and 0.31, respectively. Banerjee et al. [36] recognized a different
Savonius rotors have lesser efficiency as compared to Darrieus rotors category of elliptical profile by cutting an ellipse at an angle of 50° and
⁎
Corresponding author.
E-mail address: saha@iitg.ac.in (U.K. Saha).
https://doi.org/10.1016/j.enconman.2019.02.058
Received 23 October 2018; Accepted 9 February 2019
Available online 05 March 2019
0196-8904/ © 2019 Elsevier Ltd. All rights reserved.
N. Alom and U.K. Saha Energy Conversion and Management 186 (2019) 267–277
found an enhancement of CP by 10.70% over the conventional semi- profile with the maximum power coefficient (CP). With the goal of
circular profile. Roy and Saha [31], and Roy et al. [23] have developed improving the CP various rotor blade profiles, as stated earlier, have
a new blade profile from the basic Bach profile, which they named as been evolved. In the present investigation, the semicircular, the Benesh
the modified Bach profile. Considering the optimum geometric para- and the recently evolved modified Bach and elliptical profiles have
meters, Song et al. [32] found the CPmax, of a fished ridge rotor to be been chosen to investigate their aerodynamic behavior both numeri-
0.24. Thus, over the years, various rotor profiles have been developed cally and experimentally. Initially, the unsteady numerical simulations
to improve the performance of the Savonius rotor. However, the geo- are conducted with the various rotor profiles using SST k-ω turbulence
metric and aerodynamic parameters have been different in these stu- model with the help of commercial FVM solver ANSYS Fluent. Finally,
dies. In view of this, the present investigation attempts to analyze nu- the wind tunnel tests (WTTs) are performed to validate the numerical
merically and experimentally the performance and flow physics of results.
Benesh, modified Bach and elliptical profiles/blades besides the semi-
circular profile/blade in a common platform.
1.2. Geometry details of various rotor profiles
1.1. Objective of the present study Fig. 2 shows the dimensions of various blade profiles under in-
vestigation. These profiles include two earlier blade profiles such as a
The preceding investigation requires that an organized and a de- conventional semicircular type, and a Benesh type [37,38] used in the
tailed study needs to be performed to attain the finest rotor blade Savonius rotor. A recently developed elliptical profile has also been
considered in the present study. This profile is evolved from a series of
numerical studies carried out at IIT Guwahati [27,28]. Furthermore, a
profile developed from the basic Bach type rotor, named as modified
Bach profile [27], is also selected for the study. The overall diameter
(D = 210 mm) is kept constant for all the tested profiles [18].
In the present analysis, the Solid works 2016 software is used for the
modelling of the rotor profiles. The models are shown in Fig. 3. The
blade thickness, for all the test cases, is taken as 0.6 mm. The un-
structured triangular grids are generated around the numerical model.
This is for unstructured grids practically offer the opportunity of in-
corporating adaptivity. Also, it offers flexibility in creating a mesh flow
domain for a complex flow problem [39]. The domain consisting of two
parts is divided by a sliding interface: a rotating circular region and a
stationary rectangular region. The diameter of the circular region is
taken as 0.5 m and it is placed at the centre of the domain. The sizes of
the domain are taken as 14D × 6D.
For better precision at the boundary region of the blades, an infla-
tion is provided on the edge of all the rotor profiles with a first layer
thickness of 0.02 mm. The first layer thickness from the blade is cal-
culated [40,41] using the following Eq. (1):
ρut y
y+ =
Fig. 1. Geometric details of Savonius rotor [19,20]. μ (1)
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N. Alom and U.K. Saha Energy Conversion and Management 186 (2019) 267–277
of 1.2 (Fig. 4). In the numerical model, the dimensionless wall distance
y+ value is considered to be less than one in the laminar sub-layer
region. This value of y+ is found to be adequate as reported by Roy and
Ducoin [18].
The grid and time-independent test have been conducted for the
unsteady simulation. The grid independent test has been performed by
varying the grids from 65,930 to 289,170. The average CT of various
grid sizes are shown in Table 1.
It has observed that CT for 163,984 and 242,832 are almost similar,
hence, the grid with 163,984 elements is considered for all the simu-
lations (Table 1 and Fig. 5). The time step size can be estimated using
the relations (5) and (6) [40]. The total number of degrees rotated per
second (q) is given by
N × 360
q=
60 (5)
If z be the degree by which the domain is rotated per timestep (in
the present case, it is 1), then the length of each time step in second (t)
can be calculated as:
z
t=
q (6)
The time independent test has been performed by varying the time
Fig. 3. Computational models of various rotor blades.
steps from 0.5°/step to 3°/step, as shown in Fig. 6. Several in-
stantaneous CT taken in the range from 0.5°/step to 3°/step have shown
where ut = friction velocity, y+ = non-dimensional parameter, steady behavior. Taking the effectiveness of simulations into con-
y = distance of first node from wall, ρ = density of fluid, µ = viscosity sideration, 1°/step is selected in the optimization process [42]. From
of fluid. Fig. 6 and Table 2, it has been observed that for the higher degree/step
The frictional velocity can be calculated as (2°/step and 3°/step) the average CT is found to be lesser. This is due to
(0.5) the fact that the flow physics near the rotor blades are not captured
τ
ut = ⎜⎛ ω ⎟⎞ properly. As the time step size at 0.5°/step and 1°/step are found to
⎝ρ⎠ (2) have properly captured the flow physics around the rotor, 1°/step is
chosen to reduce the computational time.
where τω denotes the wall shear stress, which can be calculated using
Eqs. (3) and (4).
2.2. Boundary conditions
1
τω = C′f ρV 2
2 (3) As usual, the boundary conditions are allotted to the numerical
model. The left wall is allocated as velocity inlet (V = 6.2 m/s), where
The value of local coefficient of friction C′f is estimated by the em-
the turbulence intensity level is set at 0.04% as governed by the fol-
pirical formula as represented by Eq.
lowing equation [40,43].
C′f = [2 log(Re ) − 0.65]−2.3 (4) V′
I= = 0.16(Re )(−1/8)
The maximum number of inflation layer is 10 with the growth rate V avg (7)
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N. Alom and U.K. Saha Energy Conversion and Management 186 (2019) 267–277
Table 1
Average CT at various number of elements.
Number of elements Average CT
65,930 0.385
163,984 0.418
242,832 0.425
289,170 0.45
Table 2
Average CT at various degree of rotation.
Degree of rotation Average CT
0.5° 0.385
1° 0.41
Fig. 5. Grid independent test. 2° 0.31
3° 0.27
270
N. Alom and U.K. Saha Energy Conversion and Management 186 (2019) 267–277
where
1
Pavaialable = ρAV 3
2 (9)
and
2πNT
Pturbine = T × ωs =
60 (10)
Tturbine T F×r
CT = = 1 turbine = 1
Tavaialble
2
ρAV 2R 2
ρAV 2R (11)
Pturbine
CP = = CT × TSR
Pavailable (13)
271
N. Alom and U.K. Saha Energy Conversion and Management 186 (2019) 267–277
the peak CP is found to be 0.272, 0.294 and 0.304 for the semicircular, 3.2. Total pressure contours
Benesh and modified Bach profiles, respectively (Fig. 8b). The velocity
near the surface of the advancing elliptical profile is higher as compared The total pressure contours of several rotor profiles are shown in
to the other profiles. Also, the overlapping flow is found to be more Fig. 10. It is clearly observed that the total pressure in the advancing
prominent in the elliptical profile than the other three profiles. Thus, elliptical profile is in the range of 40–70 N/m2, however, this is found to
there is an improvement of CP in the elliptical profile than the semi- be lesser in other profiles. The low pressure region, forming the re-
circular, Benesh and modified Bach profiles by 25%, 15.64%, and circulation behind the advancing profile, is found to be higher in the
11.84%, respectively. semicircular, Benesh and modified Bach profiles in comparison to the
elliptical profile. Also, the region of higher pressure on the convex side
of the returning elliptical profile is lesser as compared to others, and as
3.1. Velocity contours a result, the resulting torque is higher in the elliptical profile.
It is obvious from the contours that there is high fluctuation in total
The velocity contours of the several rotor profiles are shown in pressures leading the high turbulence behind the rotor blades of semi-
Fig. 9. The velocity around the surface of the elliptical-bladed profile circular, Benesh and modified Bach profiles as compared to the ellip-
observed to be in the range of 5–6 m/s, while the velocity for the other tical profile showing a performance improvement of the later. It is
profiles lies in the range of 4–5 m/s. The formation of wake on the believed that due to higher blade curvature in semicircular-profile, the
concave side of returning profile of semicircular, Benesh and modified flow separation occurs earlier as compared to other profiles with lesser
Bach profiles is found to be larger than the elliptical profile. Also, there blade curvature (Fig. 11). The adverse pressure gradient is much higher
is a smaller velocity region on the convex side of returning elliptical at the tip of semicircular, Benesh and modified Bach profiles than the
profile, indicating its lesser negative drag as compared to the other elliptical profile (Fig. 11). As a result, the flow separation takes place
profiles. This reflects a higher Cp of the elliptical profile. The region of earlier in all the profiles except the elliptical one showing its higher CP.
maximum velocity at the rotor tip is lesser in the elliptical profile than
the others (Fig. 9d), and as a result, the flow separation is delayed in the
elliptical profile. Further, the improved overlapping flow is observed in 3.3. Turbulence intensity contours
elliptical profile in comparison with the other rotor blade profiles.
Hence, the CT and CP are higher in elliptical profile than the other Fig. 12 shows the turbulence intensity contours of tested rotor
profiles. profiles. It is evident that the turbulence intensity near the elliptical-
profile is lesser and is in the range of 0.06–0.11%. However, the tur-
bulence intensity for semicircular and Benesh profiles are observed to
be in the range of 0.08–0.18%; whereas for the modified Bach profile,
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N. Alom and U.K. Saha Energy Conversion and Management 186 (2019) 267–277
Fig. 10. Total pressure (N/m2) contours of various rotor profile at TSR = 0.80.
Fig. 11. Zoomed view of total pressure (N/m2) contours at the rotor tip.
273
N. Alom and U.K. Saha Energy Conversion and Management 186 (2019) 267–277
Fig. 12. Turbulence intensity contours of various rotor profile at TSR = 0.80.
the range of turbulence intensity is found be 0.08–0.16%. Thus, the 4.1. Materials and methods
magnitude of turbulence intensity is found much lesser in case of the
elliptical profile which reduces the formation of vortices at the down- The wind tunnel tests (WTTs) are performed for the semicircular,
stream of the rotor. Also, there is a smooth flow field behind the re- Benesh, modified Bach and elliptical bladed rotors. The schematic
turning elliptical profile than other profiles. Thus, a higher CP of the diagram of a wind tunnel is shown in Fig. 13. The test section size
elliptical profile is observed. includes 500 mm × 700 mm × 500 mm. The rotor shaft of diameter
12 mm and height 600 mm is mounted on two bearing houses placed in
the rotor stand. The dimension of the two bearing houses are
3.4. Effect of Reynolds number on the profile performance 140 mm × 140 mm having a 30 mm hole at the centre to insert the ball
bearings. A thermal velocity probe anemometer having a range of
In the present investigation, the rotor profiles have been tested 0–20 m/s and accuracy of ± 2.0% is used to measure the airspeed at the
numerically at various Reynolds number, Re = 0.72 × 105, 0.89 × 105 inlet to the WTT section. The rotational speed of the rotor is measured
and 1.01 × 105 corresponding to the wind speeds of 5 m/s, 6.2 m/s and by a digital tachometer having a range of 0–50,000 RPM and accuracy
7 m/s. Usually, the CP of the rotor is increased with the increased in Re of ± 1.0%. By varying the mechanical loads (F) given to the rotor shaft
[52,57]. The results obtained from the unsteady simulation are shown with TSR multiplying with the radius (r) of the pulley mounted on the
in Table 3, and it is observed that with the increase of Re, the CP of the shaft [m], the T of the rotor is calculated.
rotor profile in each case also increases. In the tested Reynolds number, The experimental models are fabricated from the galvanized iron
the elliptical profile demonstrates the maximum CP as compared to
other profiles. The increased CP is due to the fact that for a given rotor
diameter the flow separation around the rotor profiles are delayed at Table 3
higher wind speeds and this happens slightly in the lower side of the Power coefficient (CP) at various Reynolds number.
returning profile. As a result, there is pressure recovery with the con- Profiles Re = 0.72 × 105 Re = 0.89 × 105 Re = 1.01 × 105
tribution of lift force, thereby enhancing the CT and CP of the rotor
profiles. CPmax TSR CPmax TSR CPmax TSR
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N. Alom and U.K. Saha Energy Conversion and Management 186 (2019) 267–277
sheet. The overall diameter (D) of the rotor models are kept identical to uncertainties of the experiments are estimated with the help of se-
the numerical models (Fig. 14). The height of the rotors is taken as quential perturbation technique and are calculated to be ± 4.5%,
230 mm. The 5 × 5 matrix locations are chosen to calculate the area and ± 4.8% and 2.9% for CT, CP and T, respectively [58,59].
weight-averaged velocity at the exit of the test section and it is chosen
to be 6.2 m/s so as to compare the numerical results. A variac is used to
4.2. Experimental results and discussion
adjust the voltage and hence the speed of the exhaust fan. The loads are
given to the rotor progressively by using spring balance dynamometer
From the WTTs, the peak CP values for the elliptical-bladed and
(range = 0–2 kg; accuracy ± 0.3%) to calculate the torque, and hen-
semicircular-bladed rotors are found to be 0.19 and 0.158 at
ceforth, the power output of the rotor with respect to TSR. The
TSR = 0.78 (Fig. 15); whereas the peak CP for Benesh and modified
275
N. Alom and U.K. Saha Energy Conversion and Management 186 (2019) 267–277
276
N. Alom and U.K. Saha Energy Conversion and Management 186 (2019) 267–277
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Declaration of interest eration of Savonius wind turbine with double wind tunnels. Procedia Comput Sci
2016;86:401–4.
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We hereby declare that there is no financial and personal relation- modified Savonius wind turbines. Renew Energy 2013;60:578–85.
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