SECTION 15110 Valves Rev 0

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SECTION 15110:
GUIDELINE SPECIFICATION FOR

VALVES
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REV DATE DESCRIPTION PREPARED BY RC APPROVED
KINGDOM
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RoyalCommission cw. 4~ 46411 LiW I
SECTION 15110
VALVES
TABLE OF CONTENTS
Item No Title Page No
PART 1 GENERAL............................................................................................................ 1
1.01 DESCRIPTION OF WORK .................................................................................. 1
1.02 SECTION INCLUDES .......................................................................................... 1
1.03 RELATED SECTIONS ......................................................................................... 2
1.04 REFERENCES..................................................................................................... 2
1.05 SUBMITTALS....................................................................................................... 6
1.06 QUALITY CONTROL ........................................................................................... 7
1.07 HEALTH AND SAFETY CONSIDERATIONS...................................................... 8
1.08 DESIGN CRITERIA.............................................................................................. 8
1.09 SITE CONDITIONS............................................................................................ 13
1.10 DELIVERY, HANDLING AND STORAGE ......................................................... 13
PART 2 PRODUCTS ....................................................................................................... 14
2.01 GENERAL .......................................................................................................... 14
2.02 MATERIAL ......................................................................................................... 14
2.03 VALVE ACCESSORIES..................................................................................... 16
2.04 MOTOR OPERATORS ...................................................................................... 16
2.05 EXPANSION JOINTS ........................................................................................ 18
2.06 PLUG VALVES .................................................................................................. 19
2.07 VALVES FOR BURIED SERVICE ..................................................................... 21
2.08 GATE VALVES .................................................................................................. 21
2.09 BALL VALVES ................................................................................................... 22
2.10 BUTTERFLY VALVES ....................................................................................... 22
2.11 CHECK VALVES................................................................................................ 22
2.12 PINCH CHECK VALVES ................................................................................... 24
Rev 0 i Contract No:

SECTION 15110
VALVES
TABLE OF CONTENTS (Contd.)
Item No Title Page No
2.13 AIR RELEASE VALVES..................................................................................... 24
2.14 HVAC CONTROL VALVES................................................................................ 24
2.15 CIRCUIT SETTERS ........................................................................................... 27
2.16 CORPORATION STOPS ................................................................................... 27
2.17 FLANGE ADAPTOR COUPLINGS .................................................................... 27
2.18 FLEXIBLE COUPLINGS .................................................................................... 28
2.19 FACTORY TESTS ............................................................................................. 28
PART 3 EXECUTION ...................................................................................................... 29
3.01 EXAMINATION .................................................................................................. 29
3.02 INSPECTION ..................................................................................................... 29
3.03 INSTALLATION.................................................................................................. 29
3.04 TRISERVICE VALVES....................................................................................... 31
3.05 VALVES AND EXPANSION JOINTS................................................................. 32
3.06 CONNECTIONS................................................................................................. 33
3.07 VALVE END SELECTION.................................................................................. 34
3.08 SHOP PAINTING ............................................................................................... 35
3.09 FIELD PAINTING ............................................................................................... 35
3.10 TAGGING OF EQUIPMENT .............................................................................. 35
3.11 FIELD TESTING ................................................................................................ 36
3.12 APPLICATION SCHEDULE............................................................................... 36
3.13 ADJUSTING ....................................................................................................... 40
Rev 0 ii Contract No:

SECTION 15110
VALVES
PART 1 GENERAL
1.01 DESCRIPTION OF WORK
A. The Work of this Section includes design, materials, fabrication, testing, inspection,
cleaning, shop painting and installation of valves.
B. All of the valves and materials specified herein are intended to be standard for use in
controlling the flow of wastewater reclaimed water, potable water (hot/cold), fire
water, chilled water and any other applications such as fuel and crude oil, etc.
C. Valves specified in this Section include general duty valves common to most piping
systems. Special purpose valves are specified in individual piping system
specifications.
D. All labor, material, equipment and laboratory services, if any, to satisfy the
requirements in this Section shall be provided by the Contractor unless stated
otherwise.
1.02 SECTION INCLUDES
A. Butterfly Valves
B. Gate Valves
C. Ball Valves
D. Plug Valves
E. Globe Valves
F. Check Valves
G. Expansion Joints
H. Flexible Couplings
I. Blind Flanges
J. Slow Closing Air and Vacuum Valves (SCAVV)
K. Miscellaneous Valves and Accessories
L. Circuit Setter Valves
M. Balancing Valves
N. Diaphragm Valves
O. Post Indicator Valves
Rev 0 1 of 40 Contract No:

SECTION 15110
VALVES
1.03 RELATED SECTIONS
A. Section 01320 Construction Progress Documentation
B. Section 01330 Submittal Procedures
C. Section 01410 Regulatory Requirements
D. Section 01450 Quality Control
E. Section 01650 Product Delivery Requirements
F. Section 01660 Product Storage and Handling Requirements
G. Section 02085 Underground Piping Materials
H. Section 02510 Water Distribution
I. Section 15051 Materials and Methods
J. Section 15055 General Requirements for Piping Systems
K. Section 15075 Mechanical Identification
L. Section 15080 Mechanical Insulation
M. Section 15085 Welding, Brazing and Soldering of Piping
N. Section 15140 Domestic Water Piping
O. Section 15145 Flushing, Cleaning and Treatment of Water Piping
P. Section 15180 Heating and Cooling Piping
Q. Section 15190 Fuel Piping
R. Section 15310 Fire Protection Sprinkler Systems
1.04 REFERENCES
A. The referred codes and standards are intended to provide an acceptable level of
quality for materials, products and workmanship. In case of conflict between these
standards and the text of this Specification, the Specification text shall govern.
B. The latest revision of the referred codes and standards shall be used wherever
applicable. In case of conflict, the Contractor shall propose equipment, materials and
processes conforming to one group of codes and standards.
C. RCDC Royal Commission Design Criteria
1. Chapter 1 General Design Requirements

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VALVES
2. Chapter 2 Environmental
3. Chapter 5 Water and Wastewater
4. Chapter 6 Mechanical
5. Chapter 12 Corrosion Control
D. AGMA American Gear Manufacturing Association
E. AISI American Iron and Steel Institute
1. ANSI/AWWA-C606 Grooved and Shouldered Joints
2. ANSI B-31.1 to 31.9 Codes for Pressure Piping
F. ANSI American National Standard Institute
1. ANSI A12.11 Rubber – Gasket Joints for Ductile – Iron Pressure

Pipe and Fittings
2. ANSI B16.1 Cast Iron Pipe Flanges and Flanged Fittings Classes
25, 125, and 250
G. API American Petroleum Institute
1. API 6D Trunnion Mounted Ball Valves
2. API 599 Metal Plug Valves – Flanged, Threaded and Welding

Ends
3. API 600 Cast Steel Gate, Globe and Check Valves
4. API 608 Metal Ball Valves Flanged and Butt-Welding Ends
H. ASME American Society of Mechanical Engineers
1. ASME B1.20.1 Pipe Threads, General Purpose
2. ASME B16.1 Cast Iron Flanges, Flanged Fittings
3. ASME B16.3 Malleable Iron Threaded Fittings, Classes 150 and

300
4. ASME B16.34 Valves-Flanged, Threaded and Welding Ends
5. ASME B16.4 Cast Iron Threaded Fittings, Classes 125 and 250
6. ASME B16.5 Steel Pipe Flanges and Flanged Fittings
7. ASME B16.10 Face to Face and End-to-End Dimensions of Ferrous

Valves

SECTION 15110
VALVES
8. ASME B16.18 Cast Copper Alloy Solder Joint Pressure Fittings
9. ASME B16.24 Bronze Pipe Flanges and Flanged Fittings, Class

150 and 300
10. ASME B31.1 Power Piping
11. ASME B31.5 Refrigeration Piping
12. ASME B31.9 Building Services Piping
I. ASTM American Society for Testing and Materials
1. ASTM A47M Standard Specification for Ferritic Malleable Iron

Castings
2. ASTM A48M Standard Specification for Gray Iron Castings
3. ASTM A126 Standard Specification for Gray Iron Castings for

Valves, Flanges and Pipe Fittings
4. ASTM A183 Standard Specification for Carbon Steel Track Bolts

and Nuts
5. ASTM A194M Standard Specification for Carbon and Alloy Steel

Nuts and Bolts for High Pressure, High Pressure
Service or Both
6. ASTM A313M Standard Specification for Stainless Steel Spring

Wire
7. ASTM A395M Standard Specification for Ferritic Ductile Iron

Pressure-Retaining Castings for Use at Elevated
Temperatures
8. ASTM A536 Standard Specification for Ductile Iron Castings
9. ASTM B21M Standard Specification for Naval Brass Rod, Bar and
Shapes
10. ASTM B62 Standard Specification for Composition Bronze or

Ounce Metal Castings
11. ASTM B148 Standard Specification for Aluminum Bronze Sand

Castings
12. ASTM B150M Standard Specification for Aluminum-Bronze Rod,

Bar and Shapes
13. ASTM B169M Standard Specification for Aluminum Bronze Sheet,

Steel and Rolled Bar
14. ASTM B171M Standard Specification for Copper-Alloy Plate and

SECTION 15110
VALVES
Sheet for Pressure Vessels, Condensers and Heat

Exchangers
15. ASTM B438M Standard Specification for Sintered Bronze Bearings

(Oil-Impregnated)
16. ASTM B584 Standard Specification for Copper Alloy Sand

Castings for General Applications
17. ASTM B601 Standard Practice for Temper Designation Copper

and Copper Alloys-Wrought and Cast
18. ASTM D429 Standard Test Methods for Rubber Property-

Adhesion to Rigid Substrates
19. ASTM D2000 Standard Classification System for Rubber Products

in Automotive Applications
J. AWS American Welding Society
K. AWWA American Water Works Association
1. AWWA C500 Metal-Seated Gate Valves for Water Supply Service
2. AWWA C504 Rubber-Seated Butterfly Valves
3. AWWA C207 Steel Pipe Flanges for Water Works Service – Size
4 in. Through 144 in. (100 mm Through 3,600 mm)
4. AWWA C111 Rubber – Gasket Joints for Ductile – Iron Pressure

Pipe and Fittings
L. FM Factory Mutual
1. FMRC 1112 Indicating Butterfly Valves
M. HI Hydraulic Institute
N. ISA Instrument Society of America
O. ISO International Standards Organization
P. MSS Manufacturers Standardization Society
1. MSS SP-45 Bypass and Drain Connection Standard
2. MSS SP-67 Butterfly Valves
3. MSS SP-70 Cast Iron Gate Valves, Flanged and Threaded

Ends
4. MSS SP-71 Gray Iron Swing Check Valves, Flanged and

Threaded Ends

SECTION 15110
VALVES
5. MSS SP-78 Cast Iron Plug Valves, Flanged and Threaded

Ends
6. MSS SP-80 Bronze Gate, Globe, Angle and Check Valves
7. MSS SP-85 Cast Iron Globe and Angle Valves Flanged and
Threaded Ends
8. MSS SP-110 Ball Valves – Threaded, Socket-Welding, Solder

Joints, Grooved and Flared Ends
Q. PFI Pipe Fabrication Institute
R. SSPC Steel Structures Painting Council
1. SSPC SP5 Standard Specification for Joint Surface Preparation
2. SSPC PS-11 Standard Specification for Coal Tar Epoxy
3. SSPC PS-13 Standard Specification for Epoxy Equivalent
S. UL Underwriters' Laboratories, Inc.
1. UL 842 Standard for Safety for Valves for Flammable Fluids
2. UL 1091 Standard for Safety for Butterfly Valves for Fire-

Protection Service
1.05 SUBMITTALS
A. The Contractor shall submit to the Royal Commission, under the provisions of
SECTION 01330, the following items for review and approval before commencing
Work:
1. Product Data
a) Submit manufacturer's drawings and specification, load tables,

dimensions, wiring diagrams and installation instructions for the product
to be supplied.
b) Product Data for each valve type shall include body material, valve
design, pressure and temperature classification, end connection details,
seating materials, trim material and arrangement, dimensions and
required clearances; and installation instructions. Include list indicating
valve and its application.
2. Detailed procedure for surface preparation, painting and paint types for all
carbon steel or cast iron surfaces.
3. Certified reports for all factory tests conducted.
4. Sizing calculation for air release and air and vacuum valves based on system

SECTION 15110
VALVES
configuration.
5. Certified FM, UL or any approved agency for valves and fittings used in fire
protection system.
B. Closeout Submittals
1. Maintenance data for valves. Include detailed manufacturer's instructions on

adjusting, servicing, disassembling and repairing.
1.06 QUALITY CONTROL
A. The Contractor shall be responsible for the quality of work and shall develop and
propose programs and methods of construction and testing to achieve the specified
quality to the approval of the Royal Commission in accordance with
SECTION 01450.
B. Comply with ASME B31.9 for building services piping and ASME B31.1 for power
piping.
C. Comply with various MSS Standard Practice documents referenced.
D. Internal Quality Control
1. Checking supplies, test certificates, compliance certificate for all delivered

items.
2. Checking supplied items for completeness and compliance to specifications

and approved materials submittals.
3. Checking supplied items to match electrical requirement as per site.
4. Checking proper storage of material and equipment.
E. External Quality Control
1. External test required to document submittals shall be performed by accepted

laboratories under the Contractor’s responsibility. Costs of these services shall
be paid by the Contractor.
2. The work in progress will be inspected and materials, equipment and

procedures will be evaluated for quality and acceptability by representatives of
the Royal Commission, designated in the Contract Documents.
3. The Contractor shall permit and facilitate access of the Royal Commission
representatives to the construction sites and the performance of all activities
for quality assurances by specifications.
F. Source Quality Control
1. Valves and materials shall be sampled and tested at the source.

SECTION 15110
VALVES
G. Qualification
1. All the type of valves and appurtenances shall be produced of well established
reputable firms who are fully experienced, reputable and qualified in the
manufacture of the particular valves to be furnished. The valves shall be
designed, constructed and installed in accordance with the best practices and
methods and shall comply with these Specifications as applicable.
1.07 HEALTH AND SAFETY CONSIDERATIONS
A. All works undertaken in relation to this Specification are to be completed in full

accordance with the respective health and safety requirements established by the
following:
1. Kingdom of Saudi Arabia
a) Legislation, Regulation, Standards and Codes.
2. Royal Commission Regulations
a) Standards, Contractual Conditions and Health and Safety Systems.
3. Contractor
a) Health and Safety Standards and Systems as accepted by the Royal

Commission.
B. In the absence of any of the above, best accepted industry practice shall be
employed throughout.
1.08 DESIGN CRITERIA
A. Basic Common Features
1. Design
a) Rising stem or rising outside screw and yoke stems, except as specified
below.
1) Non-rising stem valves may be used only where headroom
prevents full extension of rising stems.
2. Pressure and Temperature Ratings
a) As indicated in Part 2 of this Specification and as required to suit system

pressures and temperatures.
3. Sizes
a) Same size as upstream pipe, unless otherwise indicated.
4. Operators

SECTION 15110
VALVES
a) Use specified operators and hand wheels; and provide following special
operator features:
1) Handwheels
(a) For valves other than quarter turn.
2) Lever Handles
(a) For quarter-turn valves 150 mm (6 in.) and smaller, except
for plug valves, which shall have square heads. Furnish the
Royal Commission with 1 wrench for every 10 plug valves.
3) Chain-Wheel Operators
(a) For valves 100 mm (4 in.) and larger, installed 2.4 m
(96 in.) or higher above finished floor elevation.
4) Gear-Drive Operators
(a) For quarter-turn valves 200 mm (8 in.) and larger.
5. Extended Stems
a) Where insulation is indicated or specified, provide extended stems

arranged to receive insulation.
6. Bypass and Drain Connections
a) Comply with MSS SP-45 bypass and drain connections.
7. Threads
a) Comply with ASME B1.20.1.
8. Flanges
a) ASME B16.1 for cast iron, ASME B16.5 for steel and ASME B16.24 for
bronze valves.
9. Solder Joint
a) Solder Joint per ASME B16.18.

1) Where soldered end connections are used, use solder having
melting point below 449°C (840°F) for gate, check valves; below
216°C (421°F) for ball valves.
B. Butterfly Valves
1. Operating and Performance Requirements
a) Valves larger than 600 mm (24 in.), size shall be furnished with motor
operators and manual override. Valves 600 mm (24 in.) and smaller
shall be provided with gear operators.
b) Valves up to 300 mm (12 in.) may be direct buried. All valves larger than
300 mm (12 in.) size shall be installed in concrete valve chambers. Disc

SECTION 15110
VALVES
drives for direct buried valves shall be supplied with extension stem and
at-grade valve box. For manual operated valves installed in chambers,
disc drive actuators shall be supplied with extension stem and a floor
box for operation from above the valve pit.
c) Each butterfly valve shall be capable of being individually opened and

closed under pressure.
d) Each butterfly valve shall be designed as an isolation valve to operate

from full open to full closed position.
e) Each butterfly valve shall have leak-tight shut-off characteristics. Valves

on seawater supply line shall have leak-tight shut off characteristic
under bi-directional flow condition.
2. Specific Design Requirements
a) All large butterfly valves shall be designed to withstand 51 m of water

shutoff pressure, 5 m vacuum, 42°C (107.6°F) temperature. Valves on
the seawater supply line shall be designed under bi-directional flow
condition.
b) All large butterfly valves (rubber seated) shall be designed in

accordance with AWWA Standard C504 for short body valve
construction at ratings corresponding to design pressure. Valves shall
be furnished with flat faced flanges constructed and drilled in
accordance with ANSI B16.1, Class 125 for sizes up to and including
2400 mm (96 in.) and AWWA C207, Class D for sizes above 2400 mm
(96 in.).
c) Motor operators shall be provided on butterfly valves larger than

600 mm (24 in.) size. Detailed requirements for the motor operators
shall be as specified in par. 2.04 of this Specification. Accessories,
such as expansion joints and blind flanges where furnished shall be
compatible with the design requirements for the butterfly valves.
d) In addition to the information contained in the attachments, the following

requirements apply:
1) The valves shall be tight closing, butterfly type, constructed so
that they will close tight and remain tight under all conditions,
including periods when the operating mechanism has been
disconnected from the valve shaft.
2) These valves shall be provided with, through shafts and the disc
shall rotate through approximately 90° from full open to tight
closure, mechanical stops shall be provided to govern rotation.
For design purposes, both the inside and outside surfaces of the
valves shall be considered to be immersed in seawater.
3) Supports shall be provided as an integral part of each valve body
for floor mounting. Each support shall be designed with 4 drilled
holes to accept 38.1 mm (1½ in.) anchor bolts.
4) The inlet and outlet of each valve shall be designed with sufficient
rigidity to minimize end distortion and to ensure proper mating

SECTION 15110
VALVES
with flanges of pipes and other equipment.

5) Blind rubber-lined steel/cast iron flanges shall be provided with
valves where valves are installed as line terminations for future
system installations. These flanges shall be constructed and
drilled in accordance with ANSI B16.1; Class 125 sizes up to an
including 2400 mm (96 in.) and AWWA C207 Class D for sizes
above 2400 mm (96 in.). Rubber lining shall be continuous on the
entire flat face surface and the entire flange outside
circumferential edge surface. Exterior surface of the blind flanges
shall, as a minimum, be provided with corrosion resistant
protective coating.
6) Inline blind flanges and inline blank flanges, where provided, shall
be constructed of fiberglass or aluminum bronze or monel
material and drilled in accordance with ANSI B16.1, Class 125 for
sizes up to 2400 mm (96 in.).
C. Slow Closing Air and Vacuum Valves
1. Each slow closing air and vacuum valve shall be capable of being individually
opened and closed under pressure or vacuum condition automatically.
a) The air vent shall be a slow closing air and vacuum valve and shall
provide continuous air removal during the system operation and shall
relieve large quantities of air when the system is being filled.
b) Slow closing air and vacuum valve shall open at any time the water level
drops and the line pressure approaches atmospheric and immediately
have full re-entry flow of air into the pipe line before vacuum can form.
c) The isolating butterfly valve shall be mounted at the bottom of the air
and vacuum valves, to permit regular maintenance.
d) Components of slow closing air and vacuum valves shall be designed to

withstand 51 m of water shutoff pressure and 42°C (107.6°F)
temperature.
e) Slow closing air and vacuum valves shall be furnished with flat faced
flanges constructed and drilled in accordance with ANSI B16.1,
Class 125.
f) The surge check mechanism shall be consistent with slow closing air
and vacuum valves or shall be mounted on top of the isolating butterfly
valve and shall eliminate critical shock condition in order to prevent the
slow closing air and vacuum valves from creating a surge in the line by
slamming shut and fully re-enter air into the pipe in case of line on the
vacuum condition.
g) Slow closing air and vacuum valve should not be considered as relief for
shock conditions which develop elsewhere in the system.
h) Slow closing air and vacuum valves shall be designed with sufficient

SECTION 15110
VALVES
rigidity to minimize end distortion and to ensure proper mating with

flanges of pipes and other equipment.
D. Miscellaneous Valves
1. Each valve shall be capable of being individually opened and closed under
pressure with suitable operating system (e.g. motor operator, manual,
automatic etc.).
2. Valves for potable, process and reclaimed water services are covered under
SECTION 02510.
a) The valves shall be designed to withstand 51 m of water shutoff

pressure, 5 m vacuum and 42°C (107.6°F) temperature.
b) The valves shall be furnished with flat faced flanges constructed and
drilled in accordance with ANSI B16.1, Class 125.
c) The valves shall be designed with sufficient rigidity to minimize end

distortion and to ensure proper mating with flanges of pipes and other
equipment.
d) Air release valves (non-slow closing) shall provide continuous air

removal during the system operation and shall relieve air when the
system is being filled.
e) The isolating valves shall be mounted at the bottom of the air release
valve or associated with air release valve (non-slow closing), to permit
regular maintenance.
f) The air release valve (non-slow closing) should not be considered as

relief for shock conditions which develop elsewhere in the system.
g) Material specification for each valve shall be as per Table 1A.
TABLE 1A: MATERIAL SPECIFICATION FOR VALVES
Type Sizes (mm) Description
Globe 13 – 400 Aluminum Bronze Body
Ball 13 – 500 Aluminum Bronze Body
Air Vent (Non Closing Valve) 13 – 300 Aluminum Bronze Body
Gate 13 – 400 Aluminum Bronze Body
Ball 13 – 25 PVC Body
Butterfly Valve 13 and larger Aluminum Bronze Body

SECTION 15110
VALVES
1.09 SITE CONDITIONS
A. Valves furnished in accordance with this Specification shall be suitable for potable
water and seawater installation and operation.
B. The seawater temperature will range from 23 to 33°C (73.4 to 91.4°F).
C. The potable water temperature will range from 10 to 35°C (50 to 95°F).
1.10 DELIVERY, HANDLING AND STORAGE
A. The Contractor shall deliver, handle and store equipment and material units in
accordance with SECTIONS 01650 and 01660, as well as the following
requirements:
1. Prepare valves for shipping as follows:
a) Protect internal parts against rust and corrosion.
b) Protect threads, flange faces, grooves and weld ends.
c) Set gate valves closed to prevent rattling.
d) Set ball and plug valves open to minimize exposure of functional

surfaces.
e) Set butterfly valves closed or slightly open.
f) Block check valves in either closed or open position.
2. Use following precautions during storage:
a) Maintain valve end protection.
b) Store indoors and maintain valve temperature higher than ambient dew-
point temperature. If outdoor storage is necessary, store valves off
ground in watertight enclosures.
3. Use sling to handle large valves. Rig to avoid damage to exposed parts. Do
not use hand wheels and stems as lifting or rigging points.

SECTION 15110
VALVES
PART 2 PRODUCTS
2.01 GENERAL
A. All goods and products covered by these Specifications shall be procured, when
available, from an in-Kingdom manufacturer. Procurement of all goods and products
manufactured out-of-Kingdom must be approved by the Royal Commission.
B. All valves and appurtenances shall be of the size as shown on the drawings and as
much as possible all equipment of the same type shall be from one manufacturer.
C. All valves and appurtenances shall have the name of the maker and the working
pressure for which they are designed cast in raised letters upon some appropriate
part of the body.
D. Whenever the term "in accordance with the manufacturer's specifications" is used, it
shall mean in strict accordance with the manufacturer's printed direction. If those
directions conflict with this Specification, the matter shall be brought to the attention
of the Royal Commission for clarification prior to proceeding with the work.
E. Materials and products used throughout the systems shall be new and free of defects
and imperfections.
2.02 MATERIAL
A. The material requirements for the valves, slow closing air and vacuum valve,
expansion joints, blind flanges and accessories shall be as per Table 2A.
TABLE 2A: MATERIAL REQUIREMENT FOR VALVES, SLOW CLOSING AIR AND
VACUUM VALVES
Part ASTM and/or other Material Designation
Body Aluminum Bronze (Cast) ASTM B148
Disc Aluminum Bronze ASTM B148
Seat Rubber (EPDM) -
Seat Retainer Aluminum Bronze -
Shaft Monel K 500 -
Expansion Joint Rubber (EPDM) -
Flat-face Gasket Rubber (EPDM) -
Flange Aluminum Bronze ASTM B148 or B169M
Float Aluminum Bronze ASTM B171M

SECTION 15110
VALVES
Part ASTM and/or other Material Designation
Spring Stainless Steel ASTM A313M
Teflon with Fiberglass

Bearing -
Backing
Cast Iron or Carbon Steel

Blind Flange and
Rubber-lined (EPDM); FRP, -
Blank Flange
Al-Bronze
Drive Box Cast Iron or Carbon Steel ASTM B150M
Bolts/Nuts Aluminum Bronze -
Isolation Ferrule Rubber (EPDM) -
B. General Notes for Material Requirements
1. Aluminum-bronze shall be temper annealed per ASTM B601.
2. Welded aluminum bronze shall be stress relieved at 621 to 649°C (1150 to

1200°F) for 1½ hours for the first 25 mm (1 in.) of thickness and ½ hour for
each additional 25 mm (1 in.) of thickness.
3. No internal or external part, hardware or clamp shall contribute to the corrosion

or galvanic attack and shall be as recommended and tested by the valve
manufacturer and subject to approval of the Royal Commission.
C. Valve Disc
1. Valve discs shall be designed and tested in accordance with the requirements
of AWWA C504, Section 5.0.
D. Valve Seat
1. Seats shall be of material specified and in accordance with the requirements of

AWWA C504-80 Section 3.5. Valve seats located in the valve body or on the
valve disc shall be mechanically retained and shall be designed to permit field
replacement.
E. Valve Shaft and Bearings
1. Shafts shall have sealing provisions to prevent seawater from entering the
valve body shaft support area. The outside shaft surface will be in contact with
seawater at approximately 1.6 m below the centerline of the hand-wheel.
2. Valves shall be fitted with sleeve type bearings in the upper and lower body
trunnion. A thrust collar shall be provided to take the weight of the disc.
3. Materials for all bearing surfaces that may come in contact with seawater shall
resist corrosion.

SECTION 15110
VALVES
4. Design of bearings and seals shall provide long service-free life. However,
when replacement of seals and bearings is required, this shall be
accomplished from outside the valve, without removal of operator or
decompression of the system.
F. All nuts, bolts and attachments shall be provided by the Contractor. All nuts, bolts
and washers shall be of aluminum-bronze non-corrosive material in submerged
quiescent seawater service. Isolation ferrules shall be designed to prevent direct
contact galvanic action between aluminum-bronze material and any steel surfaces.
Testing documentation to verify material suitability and compatibility shall be
submitted specifically where hardware will retain valve seat seal.
2.03 VALVE ACCESSORIES
A. Valve accessories shall be provided as specified herein and shall be supplied

completely assembled and properly adjusted in the factory.
B. Valve Drive
1. Each valve shall be designed with a gear box using a worm gear drive system,
which is operated with a maximum 450 mm (18 in.) diameter hand-wheel and
for valves larger than 600 mm (24 in.) size, an output shaft for adapting a
motor operator. The hand-wheel and gear ratio shall be designed to enable
the valve to open or close with a minimum of effort and without the necessity of
using levers against a differential pressure equal to the valve design pressure
and in accordance with AWWA C504, Section 3.8.
a) Large valve shall include a 50.8 mm (2 in.) wrench nut connection on

the hand-wheel hub per AWWA C500 for a portable air motor to drive
the gear system and a local mechanical position indicator.
b) Hand-wheel may be disassembled after factory tests for shipping

convenience.
c) Flat-face gaskets shall be provided by manufacturer for all valve flange

surfaces.
d) Fastening hardware and thread lubricant of non-petroleum base type

shall be provided by the Contractor for attachment of each valve to the
adjacent interface surfaces. Extra-long bolts shall be supplied to
accommodate the fastening of the butterfly valve to fiberglass flange of
various thicknesses as specified by the Contractor and approved by the
Royal Commission.
2.04 MOTOR OPERATORS
A. Motor operators furnished with the driven equipment shall have totally enclosed
weatherproof enclosures per NEMA-4X.
B. The motor for each valve shall be capable of opening and closing against the design
head and the design flow specified herein by an open, close and stop pushbutton.
Valve operation time from full open to full close position shall be 120 seconds

SECTION 15110
VALVES
minimum. Motors shall be rated for application on a 380 V, 60 Hz, 3-phase power
supply, unless shown on the drawings.
C. A means shall be provided to disengage the motor drive when the valve is operated
manually. The hand-wheel shall be automatically disengaged when the valve is
motor operated. It shall be impossible to place the unit in manual operation while the
motor operator is energized.
D. The motor operator shall be provided with double-acting torque switches capable of
limiting the applied load in both the open and closed positions as well as protecting
the valve parts from overload over the complete stem travel.
E. The motor operator shall be provided with adjustable limit switches capable of
providing the functions outlined in Table 2B, with local controls, future remote control
and a minimum of 2 spare contacts.
TABLE 2B: LIMIT SWITCH CONTACT DEVELOPMENT
Contact Valve Full Open Intermediate Valve Position Valve Full Closed
1 Closed Open Open
2 Closed Open Open
3 Open Closed Closed
5 Open Open Closed
6 Open Open Closed
7 Closed Closed Open
9 Closed Open Open
10 Closed Open Open
13 Open Open Closed
14 Open Open Closed
F. The motor operator shall be provided with a space heater in the limit switch
compartment. Heater shall be rated at 380 V and operated at 220 V single phase at
60 Hz. A drain plug will be provided for limit switch compartment of valve motor
operators.
G. A visual indicator to show the valve position (open/close indication) shall be located

SECTION 15110
VALVES
on the operator and shall be directly linked mechanically with the shaft of the valve.
H. All motors shall be provided with integral motor starters and controls.
I. Table 2B shows limit switch contact development.
1. The limit switch contacts provided for valve motor controls listed in the
Table 2B shall have ratings adequate for all motor control circuit functions at
the maximum control voltage.
2. Limit switches provided for customer connection shall be suitable for

120 V, 60 Hz, 5 A inductive load.
3. Limit switches shall be installed in a manner that will not interfere with the
normal operation of the valve. The range of adjustment shall be up to one-half
of the valve stroke.
4. Limit and torque switches shall be rigidly mounted to preclude misalignment

when the conduit is connected to the switch enclosure.
5. Switch enclosures shall be NEMA Type 4X.
J. All auxiliary contacts shall be wired to terminal blocks.
K. Motor operators shall be provided with terminal block connections for remote
operation and monitoring.
2.05 EXPANSION JOINTS
A. All expansion joints shall be designed to withstand 51 m water pressure, 5 m

vacuum, 42°C (107.6°F) temperature. The outside surfaces will be fully or partially
submerged in seawater.
B. The expansion joints shall be supplied with flanges constructed and drilled in
accordance with ANSI B16.1, Class 125 for sizes up to 2400 mm (96 in.) and
AWWA C207 Class D for all larger sizes. Flange material shall be in accordance
with Table 2A of this Specification.
C. The joint shall be constructed of molded rubber with fabric reinforcement. The joint
shall be shaped to provide a continuous belt rubber expansion element. Surfaces of
all bored holes in rubber material shall be sealed.
D. Rods and other restraints shall be provided as part of expansion joint to protect the
flexible element from excessive displacement. The restraints shall permit a 25.4 mm
axial compression, 14.3 mm elongation and 12.7 mm lateral movement.
E. All hardware for attachment of expansion joint to adjacent flanges including flange
backup rings, nuts, bolts, isolation ferrules, washers and thread lubricant shall be
supplied. Extra long bolts shall be provided to allow the fastening of expansion joints
to various thicknesses of fiberglass flanges as specified by the Contractor and
approved by the Royal Commission. The attachment hardware shall not contribute to
or be subjected to corrosion from seawater or galvanic attack.

SECTION 15110
VALVES
F. The rubber expansion joint shall be given a protective coating for protection against
accidental contact with oil.
G. Suitable cover shall be provided to envelope the rubber expansion joints as

protection against solar radiation.
2.06 PLUG VALVES
A. All valves shall be eccentric plug valves unless otherwise stated.
B. Plug Valves
1. MSS SP-78, 175-PSI CWP, ASTM A126 cast-iron body and bonnet, cast-iron
plug, Buna N, Viton or teflon packing, flanged or grooved end connections:
a) Operator: Lever.
b) Operator: Worm and gear with hand wheel, sizes 150 mm (6 in.) and
larger.
c) Operator: Worm and gear with chain wheel, sizes 150 mm (6 in.) and
larger, 2400 mm (96 in.) or higher above floor.
C. Plug valves shall be tested in accordance with AWWA C504 Section 5.2 and shall be
given a leakage test and hydrostatic test as described in AWWA C504, pars. 5.3 and
5.4. The leakage test shall be applied to the face of the plug tending to unseat the
valve. The manufacturer shall furnish certified copies of reports covering proof of
design testing as described in AWWA C504 Section 5.5.
D. Plug valves shall be of the tight closing, resilient faced, non-lubricating variety and
shall be of eccentric design such that the valve’s pressure member (plug) rises off
the body seat contact area immediately upon shaft rotation during the opening
movement. Valve pressure ratings shall be as follows and shall be established by
hydrostatic tests as specified by ANSI B16.1. Valves shall be drip-tight in both
directions (bi-directional) at rated pressure, 1206 kPa (175 psi) through 300 mm
(12 in.) diameter, 1034 kPa (150 psi) for 350 mm (14 in.) diameter and above. The
valve shall be provided with a 50 mm (2 in.) square operating nut.
E. The valve body shall be constructed of cast iron ASTM A126, Class B. Body ends
shall be mechanical joint to meet the requirements of AWWA C111/ANSI A12.11 or
single gasket push-on type.
F. The valve plug shall be constructed of cast iron or ductile iron and shall have a
conical seating surface which is eccentrically offset from the center of the plug shafts.
The plug and shafts shall be integral. The entire plug face shall be totally
encapsulated with Buna N (Nitrile) rubber in all valve sizes. The rubber to metal bond
must withstand 34 kg (75 lbs) pull under test procedure ASTM D429. When the plug
is in full open position, plug geometry and body waterway controls must provide a
passageway that allows flow capacity equal to 100% of the adjacent pipe area.
G. Valve seat mating surface shall be constructed of a welded-in overlay of not less than
90% nickel or be a 1-piece Type 304 stainless steel ring. Seat ring contour must be
precision machined.

SECTION 15110
VALVES
H. A mechanical ‘brake’ shall be supplied on all valves and shall be capable of ‘locking’
the valve in any intermediate position between full-open and full-closed.
I. Valves shall have multiple V-type packing and packing glands and shall be capable
of being field adjusted or replaced without the bonnet or plug being removed from the
valve with the valve under the full rated pressure. Valves shall have a port position
indicator.
J. For corrosion protection, the interior ferrous surfaces of all plug valves shall have a
2-part epoxy internal coating to a minimum of 0.5 mm (20 mils) thickness.
K. Valve shaft seals shall be adjustable and comply with AWWA C507 Section 10 and
with AWWA C507 Section 11.
L. Manual valves shall have lever or gear actuators and tee wrenches, extension stems,
floor stands, etc as indicated on the plans. All valves 150 mm (6 in.) and larger shall
be equipped with gear actuators. All gearing shall be enclosed in a semi-steel
housing and be suitable for running in a lubricant with seals provided on all shafts to
prevent entry of dirt and water into the actuator. All actuator shafts shall be supported
on permanently lubricated bronze bearings. Actuators shall clearly indicate valve
position and an adjustable stop shall be provided to set closing torque. All adjustable
stop shall be provided to set closing torque. All exposed nuts, bolts and washers
shall be zinc or cadmium plated. Valve packing adjustment shall be accessible
without disassembly of the actuator.
M. Valves and gear actuators for submerged service shall have seals on all shafts and
gaskets on the valve and actuator covers to prevent entry of water. Actuator
mounting brackets for buried or submerged service shall be totally enclosed and shall
have gasket seals. All exposed nuts, bolts, springs and washers shall be stainless
steel.
N. Three-way plug valves shall be non-lubricated gear oriented. Valve bodies shall be
ASTM A126 Class and be semi-steel with 56.7 kg (125 lbs) ANSI standard flanges.
Plugs shall be resilient faced. Three-way valves shall be 3-way, 3-port 270° turn.
O. Plug valves installed such that actuators are 1.83 m (6 ft) or more above the floor
shall have chain wheels.
P. Where shown on the Drawings, plug valves shall be installed with extended shafts
and actuators. Actuators for extended shafts shall be mounted on floor stands where
indicated on the drawings or shall be removable hand wheels where floor stands are
not called for. 150 mm (6 in.) sleeves shall be provided for extended shafts in all
floors; where necessary covers shall be provided. Shafts shall be of adequate
strength to operate the valve and shall be Type 304 stainless steel where submerged
and carbon steel elsewhere. Floor stands and covers, where called for shall be cast
iron. Floor stands shall be equipped with valve position indicators. Where shown on
the drawings, plug valves shall be furnished with extended bonnets.
Q. All buried plug valves shall have a remote position indicator in the valve box showing
position of the valve. A stainless steel centering and identification plate shall be
provided showing direction of opening and number of turns to open for each valve.

SECTION 15110
VALVES
2.07 VALVES FOR BURIED SERVICE
A. Valves for buried service shall meet all the requirements as specified herein for
interior except that buried valves shall have mechanical joint ends.
B. All buried valves shall have cast-iron 3-piece valve boxes, valve boxes shall be
provided with suitable heavy bonnets to extend to such elevation at the finished
grade surface as directed by the Royal Commission. The barrel shall be 2-piece,
screw type, having 125 mm (5 in.) shaft. The upper section shall have a flange at the
bottom having sufficient bearing area to prevent settling, shall be designed so as to
prevent the transmission of surface loads directly to the valve or piping and shall be
complete with cast iron covers. Covers shall have "SEWER" cast into the top. The
covers shall be so constructed as to prevent tipping or rattling.
C. One tee-handled gate wrench of suitable length shall be furnished to operate each
valve with a valve box.
D. Where valves are located out of pavement, the boxes shall be adjusted to finished
grade and a concrete slab 600 mm (24 in.) square and 150 mm (6 in.) thick shall be
poured around the box.
E. Valve boxes shall be of the heavy duty, traffic bearing cast iron, adjustable screw
type with a drop cover. The valve box assembly shall consist of a bottom section, top
section and cover which is cast from gray iron, formulated to ASTM A48M, Class 30
minimum and shall be free from blowholes, shrinkage or other imperfections not true
to pattern. The shaft size shall be 131.25 mm (5¼ in.) and the adjustable length shall
be from 450 to 600 mm (18 to 24 in.). The wall thickness shall be 4.7 mm (3/16 in.)
± 1.56 mm (1/16 in.). The weight of the assembly shall be 27.7 kg (61 lbs) ± 0.9 kg
(2 lbs), with the cover weight being a minimum of 5.44 kg (12 lbs).
F. The name of the manufacturer and foundry of origin shall be cast into each of the
components of the assembly in legible form. The assembly shall be suitable for
highway traffic wheel loads of 7257.5 kg (16,000 lbs) and shall withstand a proof load
test of 11340 kg (25,000 lbs) without failure or permanent deflection.
2.08 GATE VALVES
A. Gate Valves, 63 mm (2½ in.) and Smaller
1. MSS SP-80; Class 125, 1378.8 kPa (200 psi) cold working pressure (CWP)
or Class 150, 2068 kPa (300 psi) CWP; ASTM B62 cast-bronze body and
bonnet, solid-bronze wedge, copper-silicon alloy rising stem, teflon-
impregnated packing with bronze packing nut, threaded or soldered end
connections; and with aluminum or malleable-iron handwheel.
B. Gate Valves, 75 mm (3 in.) and Larger
1. MSS SP-70; Class 125, 1378.8 kPa (200 psi) CWP, ASTM A126 cast-iron
body and bonnet, solid cast-iron wedge, brass-alloy stem, outside screw and
yoke, teflon impregnated packing with 2-piece packing gland assembly,
flanged end connections; and with cast-iron handwheel.

SECTION 15110
VALVES
2.09 BALL VALVES
A. Ball Valves, 100 mm (4 in.) and Smaller
1. MSS SP-110; Class 150, 4136 kPa (600 psi) CWP, ASTM B584 bronze body
and bonnet, 2-piece construction; chrome-plated brass ball, standard port for
13 mm (½ in.) valves and smaller and conventional port for 18.75 mm (¾ in.)
valves and larger; blowout proof; bronze or brass stem; teflon seats and seals;
threaded or soldered end connections:
a) Operator
1) Vinyl-covered steel lever handle.
b) Stem Extension
1) For valves installed in insulated piping.
c) Memory Stop
1) For operator handles.
2.10 BUTTERFLY VALVES
A. Butterfly Valves
1. MSS SP-67; 1378.8 kPa (200 psi) CWP, 1034 kPa (150 psi) maximum
pressure differential, ASTM A126 cast-iron body and bonnet, extended neck,
stainless-steel stem, field-replaceable EPDM or Buna N sleeve and stem
seals, wafer, lug or grooved style:
a) Disc Type
1) Nickel-plated ductile iron.
b) Operator for Sizes 50 to 150 mm (2 to 6 in.)

1) Standard lever handle with memory stop.
c) Operator for Sizes 200 to 600 mm (8 to 24 in.)

1) Gear operator with position indicator.
d) Operator for Sizes 200 mm (8 in.) and Larger, 2400 mm (96 in.) or
Higher above Floor
1) Chain-wheel operator.
2.11 CHECK VALVES
A. Swing Check Valves, 63 mm (2½ in.) and Smaller
1. MSS SP-80; Class 125, 1378.8 kPa (200 psi) CWP or Class 150, 2068 kPa
(300 psi) CWP; horizontal swing, Y-pattern, ASTM B62 cast-bronze body and

SECTION 15110
VALVES
cap, rotating bronze disc with rubber seat or composition seat, threaded or
soldered end connections.
B. Swing Check Valves, 75 mm (3 in.) and Larger
1. MSS SP-71; Class 125, 1378.8 kPa (200 psi) CWP, ASTM A126 cast-iron
body and bolted cap, horizontal-swing bronze disc, flanged or grooved end
connections.
C. Wafer Check Valves
1. Class 125, 1378.8 kPa (200 psi) CWP, ASTM A126 cast-iron body, bronze
disc/plates, stainless-steel pins and springs, Buna-N seals, installed between
flanges.
D. Lift Check Valves
1. Class 125, ASTM B62 bronze body and cap (main components), horizontal or
vertical pattern, lift-type, bronze disc or Buna-N rubber disc with stainless-steel
holder threaded or soldered end connections.
E. Check valves smaller than 100 mm (4 in.) shall have a bronze body with a bronze
disk. Check valves shall absolutely prevent the return of water back through the valve
when the inlet pressure decreases below the delivery pressure. The valve must be
full opening, tight seating and its seat right shall be renewable and must be securely
held in place by a threaded joint; the valve disc shall be bronze and shall be
suspended from a non-corrosive shaft which will pass through a stuffing box.
F. The check valve 100 mm (4 in.) and larger shall be a rubber flapper type swing check
valve and the body and cover shall be cast iron construction meeting ASTM A126
Class B or ductile iron construction. The flapper shall be Buna-N having an "O" ring
seating edge and be internally reinforced with steel.
G. Flapper to be captured between the body and the body cover in a manner to permit
the flapper to flex from closed to full open position during flow through the valve.
Flapper shall be easily removed without need to remove valve from line. Check
valves to have full pipe size flow area. Seating surface to be on a 45° angle requiring
the flapper to travel only 35° from closed to full open position, for minimum head loss
and non-slam closure.
H. Non-slam closing characteristic shall be provided through a short 35° disc stroke and
a memory flex disc return action.
I. When essential to create backflow through the check valve, i.e.; to prime or backflush
a clogged pump, an external backflow device shall be included.
J. Valve exterior to be painted with phenolic primer red oxide for high resistance to
corrosion.
K. For corrosion protection, the interior ferrous surfaces of all check valves used in
sewage applications shall be coated with a factory applied, 2-part epoxy coating to a
minimum of 0.5 mm (20 mils) thick.
L. Materials of construction shall be certified in writing to conform to ASTM specified

SECTION 15110
VALVES
above.
M. All valves shall have a 3-year 100% replacement guarantee.
2.12 PINCH CHECK VALVES
A. Pinch check valves smaller than 100 mm (4 in.) shall be Buna-N in a stainless steel
body with stainless steel end connectors or approved equal.
B. Pinch check valves 100 mm (4 in.) and larger shall be Buna-N in an aluminum body
or approved equal.
2.13 AIR RELEASE VALVES
A. Air release valves (ARV) used on sewer force mains shall be of the automatic type
designed for wastewater applications. The valve body shall be cast iron construction,
ASTM A126, Class B and all internal working parts shall be Type 316 Series
stainless steel and BUNA-N orifice button. The venting orifice shall be a minimum of
25.4 mm (1 in.) in diameter. The inlet openings shall be sized per manufacturer's
recommendation but no less than 50 mm (2 in.) NPT screwed connection.
2.14 HVAC CONTROL VALVES
A. Control valves shall be factory fabricated, of type, body material and pressure class
based on maximum pressure and temperature rating of piping system, unless
otherwise indicated.
1. Globe Valves
a) Globe valves NPS 50 mm (2 in.) and smaller shall be bronze body,

bronze trim, rising stem, renewable composition disc, and screwed ends
with backseating capacity repackable under pressure.
b) Globe valves NPS 63 mm (2½ in.) and larger shall be iron body, bronze
trim, rising stem, plug type disc, flanged ends, and renewable seat and
disc.
c) Hydronic system control globe valves shall have the following

characteristics:
1) Rating shall be Class 125 for service at 862 kPa (125 psi) and
121°C (250°F) operating conditions.
2) Internal construction shall be replaceable plugs and seats of
stainless steel or brass.
3) Single seated valves cage trim shall provide seating and guiding
surfaces for plug on top and bottom of guided plugs.
4) Double seated valves shall be balanced plug; cage trim shall
provide seating and guiding surfaces for plugs on top and bottom
of guided plugs.

SECTION 15110
VALVES
5) Sizing shall be 21 kPa (3 psi) maximum pressure drop at design

flow rate.
6) Two-way valves shall have equal percentage characteristics;
3-way valves shall have linear characteristics. Operators shall
close valves against pump shutoff head.
2. Butterfly Valves
a) Butterfly control valves shall be 1380 kPa (200 psi) CWP, 1035 kPa
(150 psi) maximum pressure differential, ASTM A126 cast iron or
ASTM A536 ductile iron body and bonnet, extended neck, stainless-
steel stem, field-replaceable EPDM or Buna N sleeve and stem seals.
b) Body style shall be wafer, lug or grooved.
c) Disc type shall be nickel plated ductile iron or aluminum bronze.
d) Butterfly control valves shall be sized for 7 kPa (1 psi) maximum

pressure drop at design flow rate.
3. Terminal Unit Control Valves
a) Terminal unit control valves shall be bronze body, bronze trim, 2 or

3 port as indicated, replaceable plugs and seats, union and threaded
ends.
b) Rating shall be Class 125 for service at 862 kPa (125 psi) and 121°C
(250°F) operating conditions.
c) Terminal unit control valves shall be sized for a 21 kPa (3 psi) maximum
pressure drop at design flow rate, to close against pump shutoff head.
d) Flow characteristics for 2-way valves shall be equal percentage

characteristics; 3-way valves shall have linear characteristics.
4. Calibrated Plug Valves
a) Bronze body plug valve with calibrated orifice for 862 kPa (125 psi)
working pressure and 121°C (250°F) maximum operating temperature,
and connection for portable differential pressure meter with integral
check valves and seals.
b) Valves shall have integral pointer and calibrated scale to register degree
of valve opening.
5. Pump Discharge Valves
a) Cast-iron body, bronze disc and seat, stainless steel stem and spring,
and “Teflon” packing for 1207 kPa (175 psig) working pressure and
149°C (300°F) maximum operating temperature.
b) Valves shall have flanged connection and straight or angle pattern as

indicated.

SECTION 15110
VALVES
c) Features shall include non-slam check valves with spring-loaded,

weighted disc, and calibrated adjustment feature to permit regulation of
pump discharge flow and shutoff.
6. Pressure Reducing Valves
a) Diaphragm operated valve, cast iron or brass body, low inlet pressure
check valve, inlet strainer removable without system shut-down, and
non-corrosive valve seat and stem.
b) Valve shall be factory-set at operating pressure and have the capability

for field adjustment.
7. Safety Relief Valves
a) Valve shall be constructed of cast-iron body, brass and rubber internal

wetted parts for 862 kPa (125 psi) working pressure and 121°C (250°F)
maximum operating temperature and conform to ASME Boiler and
Pressure Vessel Code -Section IV.
8. Combined Pressure/Temperature Relief Valves
a) Diaphragm operated, cast iron or brass body, with low inlet pressure
check valve, inlet strainer removable without system shut down and
non-corrosive valve seat and stem.
b) Valve shall be factory set at operating pressure and have the capability
for field adjustment.
c) Valve shall conform to ASME Boiler and Pressure Code-Section IV and

constructed for 862 kPa (125 psi) working pressure and 121°C (250°F)
maximum operating temperature.
9. Automatic Flow Control Valves
a) Class 150, cast-iron housing, stainless operating parts, factory set to

control automatically flow-rates within ± 5% design, while compensating
for system operating pressure differential.
b) Quick disconnection valves to be provided for flow measuring

equipment.
10. Calibrated Balancing Valves
a) Provide as indicated, calibrated balance valves equipped with readout

valves to facilitate connecting of differential pressure meter to balance
valves.
b) Equip each readout valve with integral EPT check valve designed to
minimize system fluid loss during monitoring process.
c) Provide calibrated nameplate to indicated degree of closure of precision-

machined orifice.

SECTION 15110
VALVES
d) Construct balancing valve with internal EPT O-ring seals to prevent

leakage around rotating element.
e) Provide balance valves with performed polyurethane insulation suitable

for use on heating and cooling systems and to protect balance valves
during shipment.
11. Diaphragm Valves
a) UL listed, globe or angle pattern, forged brass body and bonnet,

phosphor bronze and stainless steel diaphragms, rising stem and
handwheel, stainless steel spring, nylon seat disc, solder or flared ends,
with positive backseating; for maximum working pressure of 3450 kPa
(500 psi) and maximum temperature of 135°C (275°F).
12. Post Indicator Valves
a) Provide as indicated in the drawing, wall type, cast-iron body, with

windows for target plates that indicate valve position, extension rod and
coupling, locking device.
b) Indicator posts shall have a 1206 kPa (175 psi) cast-iron, bronze
mounted, double disc, non-rising stem gate valve with round, full length,
adjustable body, 32 mm (1¼ in.) square operating nut, lockable
operating wrench, with "OPEN" and "SHUT" targets appearing in full
view when the valve is fully open or closed. Base shall be flanged and
shall be bolted onto the indicator post flange provided on top of the
valve. Posts shall be listed by UL or approved equal.
c) Height of control nut for post indicator valve shall be 900 to 1050 mm
(36 to 42 in.) above finished grade. A 900 mm (36 in.) minimum clear
radius to any obstruction shall be provided.
2.15 CIRCUIT SETTERS
A. Circuit setters shall be calibrated type with provision for connecting a portable
differential pressure meter. An integral pointer shall register the degree of valve
opening.
B. Each circuit setter shall be constructed with internal seals to prevent leakage around
rotating element, and shall have an 862 kPa working pressure at a maximum
temperature of 121°C, and shall be provided with preformed polyurethane insulation.
2.16 CORPORATION STOPS
A. Corporation stops for connections to ductile iron or steel piping shall be all brass or
bronze suitable for 1034 kPa (150 psi) test pressure.
2.17 FLANGE ADAPTOR COUPLINGS
A. Flange adaptor couplings shall be of the size and pressure rating required for each

SECTION 15110
VALVES
installation and shall be suitable for use on either cast iron or ductile iron pipe. All
couplings shall have a sufficient number of factory installed anchor studs to meet or
exceed the test pressure rating for this Project, 689.5 kPa (100 psi) minimum.
2.18 FLEXIBLE COUPLINGS
A. Flexible couplings shall be either the split type or the sleeve type as shown on the
drawings.
1. Split type coupling shall be as shown on the drawings. The couplings shall be
mechanical type for radius groove piping. The couplings shall mechanically
engage and lock grooved pipe ends in a positive coupling and allow for
angular deflection and contraction and expansion.
2. Couplings shall consist of malleable iron, ASTM A47M, Grade 32510 housing
clamps in 2 or more parts, a single chlorinated butyl composition sealing
gasket with a "C" shaped cross-section and internal sealing lips projecting
diagonally inward and 2 or more oval track head type bolts with hexagonal
heavy nuts conforming to ASTM A183 and A194M to assemble the housing
clamps. Bolts and nuts shall be Series 300 stainless steel.
3. Victaulic type couplings and fittings may be used in lieu of flanged joints. Pipes
shall be radius grooved as specified for use with the victaulic couplings.
Flanged adaptor connections at fittings, valves and equipment shall be
victaulic.
4. Sleeve type couplings shall be used with all buried piping. The couplings shall
be of steel. The coupling shall be provided with stainless steel bolts and nuts
unless indicated otherwise.
5. Couplings shall be provided with gaskets of a composition suitable for

exposure to the liquid within the pipe.
6. If the Contractor decides to use victaulic couplings in lieu of flanged joints, he

shall be responsible for supplying supports for the joints.
2.19 FACTORY TESTS
A. Factory tests of each large butterfly valve shall be in accordance with Section 5.0 of
AWWA C504.
B. Torque switches and limit switches shall be tested in conjunction with the valve motor
operators for full open and closed positions.

SECTION 15110
VALVES
PART 3 EXECUTION
3.01 EXAMINATION
A. Examine piping system for compliance with requirements for installation tolerances
and other conditions affecting performance of valves. Do not proceed with installation
until unsatisfactory conditions have been corrected.
B. Examine valve interior for cleanliness, freedom from foreign matter and corrosion.
Remove special packing materials, such as blocks, used to prevent disc movement
during shipping and handling.
C. Operate valves from fully open to fully closed positions. Examine guides and seats
made accessible by such operation.
D. Examine threads on valve and mating pipe for form and cleanliness.
E. Examine mating flange faces for conditions that might cause leakage. Check bolting
for proper size, length and material. Check gasket material for proper size, material
composition suitable for service and freedom from defects and damage.
F. Do not attempt to repair defective valves; replace with new valves.
G. Pipe ends must be clean and free from indentations, burrs, rust or damage.
H. Where field grooving or pipe cutting of galvanized pipe is required, repair damaged
galvanized pipe ends with 2 coats of spray-on liquid-galvanizing compound.
I. Install rigid couplings with tongue-and-groove housing for precise coupling alignment
and engagement. Install tines in the housing key section to provide a rigid-like pipe
connection.
J. Companion or mating flanges must have a flat hard surface and must be free from
gouges, undulations or deformities. Use flange gasket sealing rings if mating
surfaces are not uniform.
K. Plain-end coupling and fitting installation must comply with specific torque and
installation requirements. Consult current manufacturers’ product installation data.
3.02 INSPECTION
A. Quality control inspection and acceptance shall be in accordance with the

requirements of SECTION 01450.
3.03 INSTALLATION
A. Install valves as indicated, according to manufacturer's recommendations.
B. Install valves with unions or flanges at each piece of equipment arranged to allow
servicing, maintenance and equipment removal without system shutdown.

SECTION 15110
VALVES
1. Locate valves for easy access and provide separate support where necessary.
2. Install valves in horizontal piping with stem at or above center of pipe.
3. Install valves in position to allow full stem movement.
C. For chain-wheel operators, extend chains to 1500 mm (60 in.) above finished floor
elevation.
D. Installation of Check Valves
1. Install for proper direction of flow as follows:
a) Swing Check Valves

1) Horizontal position with hinge pin level.
b) Wafer Check Valves

1) Horizontal or vertical position, between flanges.
c) Lift Check Valve

1) With stem upright and plumb.
E. All valves and appurtenances shall be installed in the locations shown, true to
alignment and rigidly supported. Any damage to the above items shall be repaired to
the satisfaction of the Royal Commission before they are installed.
F. Valves shall be carefully inspected, opened wide and then tightly closed and the
various nuts and bolts shall be tested for tightness. Special care shall be taken to
prevent any foreign matter from becoming lodged in the valve seat. Valves, unless
shown otherwise shall be set with their operator shaft vertically. Any valve that does
not operate correctly shall be removed and replaced.
G. Valve boxes shall be carefully centered over the operating nuts of the valves so as to
permit a valve wrench or key to be fitted easily to the operating nut. Valve boxes shall
be set to conform to the level of the finished surface and held in position by a ring of
concrete placed under the support flange. The valve box shall not transmit surface
loads to the pipe or valve. Care shall be taken to prevent earth and other material
from entering the valve box. Any valve box which is out of alignment or whose top
does not conform to the finished ground surface shall be dug out and reset. Before
final acceptance of the work, all valve boxes shall be adjusted to finish grade. Valve
operating risers shall be installed with any valves required to ensure that the
operating nut is 750 mm (30 in.) or less from the ground surface.
H. After installation, all valves and appurtenances shall be tested at least 1 hour at the
working pressure corresponding to the class of pipe, unless a different test pressure
is specified. If any joint proves to be defective, it shall be repaired to the satisfaction
of the Royal Commission.
I. Install all floor boxes, brackets, extension rods, guides, the various types of operators
and appurtenances as shown on the drawings that are in masonry floors or walls and
install concrete inserts for hangers and supports as soon as forms are erected and
before concrete are poured. Before setting these items, check all plans and figures

SECTION 15110
VALVES
which have a direct bearing on their location and the Contractor shall be responsible
for the proper location of these valves and appurtenances during the construction of
the structures.
J. Pipe for use with flexible couplings shall have plain ends as specified in the
respective pipe sections in Division 15.
K. Buried flanged or mechanical joints shall be made with Series 300, stainless steel
bolts. All exposed bolts shall be made with Series 300 stainless steel bolts.
L. Prior to assembly of split couplings, the grooves as well as other parts shall be
thoroughly cleaned. The ends of the pipes and outside of the gaskets shall be
moderately coated with petroleum jelly, cup grease, soft soap or graphite paste and
the gasket shall be slipped over one pipe end. After the other pipe has been brought
to the correct position, the gasket shall be centered properly over the pipe ends with
the lips against the pipes. The housing sections then shall be placed. After the bolts
have been inserted, the nuts shall be tightened until the housing sections are firmly in
contact, metal-to-metal, without excessive bolt tension.
M. Prior to the installation of sleeve-type couplings, the pipe ends shall be cleaned
thoroughly for a distance of 200 mm (8 in.). Soapy water may be used as a gasket
lubricant. A follower and gasket, in that order, shall be slipped over each pipe to a
distance of about 150 mm (6 in.) from the end and the middle ring shall be placed on
the already laid pipe end until it is properly centered over the joint. The other pipe
end shall be inserted into the middle ring and brought to proper position in relation to
the pipe already laid. The gaskets and followers shall then be pressed evenly and
firmly into the middle ring flairs. After the bolts have been inserted and all nuts have
been made up finger-tight, diametrically opposite nuts shall be progressively and
uniformly tightened all around the joint, preferably by the use of a torque wrench of
the appropriate size and torque for the bolts.
3.04 TRISERVICE VALVES
A. Mount valve to a spool piece on the discharge side of the pump. Spool piece required
is based on a minimum recommended space of 305 mm (12 in.) for pump sizes
51 × 51 mm (2 × 2 in.) to 152 × 152 mm (6 × 6 in.) and 610 mm (24 in.) for pump
sizes 203 × 203 mm (8 × 8 in.) to 305 × 305 mm (12 × 12 in.).
B. Do not mount valve directly to pump to avoid causing undesirable noise in the
system.
C. Leave sufficient clearance around valve for valve removal or repair.
D. Install valve in the direction of flow arrows on valve body.
E. Mount valve to flanged equipment using flange adaptor or industry standard grooved
coupling, suitable for system pressure and temperatures encountered.
F. Valve body has been designed to handle the weight of the pump on vertical in-line
installations. The valve body is not designed to support the piping weight. Support
piping by hangers. Provide pipe supports under valve and strainer bodies.

SECTION 15110
VALVES
3.05 VALVES AND EXPANSION JOINTS
A. General
1. Installation of valves and expansion joint shall be done after installation of the
pipes and shall be in accordance with the manufacturer's written instructions.
B. Globe Valves
1. To ensure accuracy of measurement of valves, locate valves at least 5 pipe

diameters downstream from any fitting and at least 10 pipe diameters
downstream from a pump.
2. Install no fittings within 2 pipe diameters downstream of valve.
3. Install valves with flow in the direction of the arrow on the valve body.
4. Provide easy access to probe metering ports (PMPs), drain ports and
handwheel.
5. For solder applications, solder valve body in line using 95/5 solder.
6. Install valve-bonnet assembly into body, making sure non-asbestos gasket is

in place.
7. Install valves in horizontal or vertical piping as indicated.
8. Do not install metering ports below the pipe (pointing down), as this will allow
system sediment to accumulate in the ports.
9. Metering ports and body/drain plugs may be interchanged for improved

accessibility.
C. Connection of Butterfly Valves and Expansion Joints
1. Screw the stud bolts on the expansion joint side flange of the butterfly valve
and then attach the butterfly valve.
2. Tighten the flange bolts uniformly and tightly. Bolt torque limitations shall be in
accordance with valve and pipe manufacturer's written instructions.
D. Installation of Butterfly Valve and Expansion Joints
1. Compress the expansion joints by tightening the nut on the long bolts of
expansion joint.
2. Place the butterfly valve and expansion joint assembly between the pipe
flanges.
3. Loosen the nut for long bolts of expansion joints and set the nuts in place.
4. Set the flange anchor bolts for the flange connection of the butterfly valve.

SECTION 15110
VALVES
5. Tighten the flange bolts, nuts and nuts for flange anchor bolts tightly and
uniformly.
E. Finally, place the concrete for the flange anchor bolt. For removal of the butterfly
valve and expansion joint, remove the concrete and follow above steps reversely.
F. Generally, installation of slow closing air and vacuum valves shall be done after
installation of the pipes and shall be in accordance with the manufacturer's written
instructions. Since all flange materials will be aluminum-bronze, isolation ferrules
shall be provided for bolt holes to avoid contact of the al-bronze bolts with the cast
iron or steel surface. Hence, isolation ferrules are not required for connections with
al-bronze and fiberglass materials.
G. Connection of Slow Closing Air and Vacuum Valves
accordance with the valve and pipe manufacturer's written instructions.
H. Installation of Slow Closing Air and Vacuum Valves and Miscellaneous Valves
1. Place the slow closing air and vacuum valves assembly on the pipe flanges.
An isolation butterfly valve shall be placed between the seawater pipe flange
and air and vacuum valve.
2. Set the nuts in place as shown in the drawings.
3. Tighten the flange bolts and nuts tightly and uniformly.
I. Generally, installation of valves shall be done in accordance with manufacturer's

written instructions. Isolation ferrules shall be provided for bolt holes to avoid contact
with the different hardware surfaces. Hence, isolation ferrules are not required for
connections with hardware steel and non-hardware steel materials (e.g. FRP, RTRP,
etc.).
J. Connection of Valves
accordance with the valve and pipe manufacturer's written instructions.
K. Circuit Setters
1. Circuit setter balancing valves shall be installed on each air handling unit
cooling coil and fan-coil unit.
3.06 CONNECTIONS
A. Soldered Connections
1. Cut tube square and to exact lengths.
2. Clean end of tube to depth of valve socket with steel wool, sand cloth or steel
wire brush to bright finish. Clean valve socket.

SECTION 15110
VALVES
3. Apply proper soldering flux in even coat to inside of valve socket and outside
of tube.
4. Open gate valves to fully open position.
5. Remove cap and disc holder of swing check valves having composition discs.
6. Insert tube into valve socket, making sure end rests against shoulder inside
valve. Rotate tube or valve slightly to ensure even distribution of flux.
7. Apply heat evenly to outside of valve around joint until solder melts on contact.
Feed solder until it completely fills joint around tube. Avoid hot spots or
overheating valve. Once solder starts cooling, remove excess amounts around
joint with cloth or brush.
B. Threaded Connections
1. Note internal length of threads in valve ends and proximity of valve internal
seat or wall to determine how far pipe should be threaded into valve.
2. Align threads at point of assembly.
3. Apply appropriate tape or thread compound to external pipe threads, except

where dry seal threading is specified.
4. Assemble joint, wrench tight. Wrench on valve shall be on valve end into which
pipe is being threaded.
C. Flanged Connections
1. Align flange surfaces parallel.
2. Assemble joints by sequencing bolt tightening to make initial contact of flanges

and gaskets as flat and parallel as possible. Use suitable lubricants on bolt
threads. Tighten bolts gradually and uniformly with torque wrench.
3. For dead-end service, butterfly valves require flanges both upstream and
downstream for proper shutoff and retention.
D. Provide a calibrated balancing valve with read out ports at the return connection to all
equipment, riser take offs, branch connections and as required by the testing,
adjusting and balancing professional.
E. Provide shut-off valves at each connection to HVAC and plumbing equipment, riser
take offs, branch connections and devices requiring service and maintenance.
3.07 VALVE END SELECTION
A. Select valves with following ends or types of pipe/tube connections:
1. Copper Tube Size, 63 mm (2½ in.) and Smaller

SECTION 15110
VALVES
a) Solder ends, except provide threaded ends for heating hot water and
low-pressure steam service.
2. Steel Pipe Sizes, 63 mm (2½ in.) and Smaller
a) Threaded or grooved end.
3. Steel Pipe Sizes, 75 mm (3 in.) and Larger
a) Grooved end or flanged.
3.08 SHOP PAINTING
A. Ferrous surfaces of valves and appurtenances shall receive a coating of

rust-inhibitive primer. All pipe connection openings shall be capped to prevent the
entry of foreign matter prior to installation.
B. Surface Preparation
1. Bronze materials shall not be painted.
2. Exposed steel surfaces shall be painted in accordance with standards, SSPC-

PS-11 coal tar epoxy or SSPC-PS-13 epoxy equivalent.
3. The application service conditions for this Specification are classified as

"submerged surfaces, SSPC Zone 2.B." Surface preparation shall be by sand
blasting in accordance with SSPC-PS-5.
C. Prime and Intermediate Coating
1. Prime and intermediate coatings shall be modified alicyclic polyamine-cured,

high build, epoxy primer at 100 microns thickness each coat or a total of
200 microns.
D. Finish Coating
1. Finish coating shall be modified alicyclic polyamine-cured, high build, epoxy

coating with a minimum dry film thickness of 100 microns.
3.09 FIELD PAINTING
A. All metal valves and appurtenances specified herein and installed in valve and meter
pits shall be painted as specified.
3.10 TAGGING OF EQUIPMENT
A. Identification numbers will be assigned by the Royal Commission to all valves.

Corrosion-resistant tags with these numbers shall be permanently attached to the
valves.

SECTION 15110
VALVES
B. Each valve shall either have the inlet connection designated or the direction of flow
shown.
C. Each valve and expansion joint shall be fitted with corrosion resistant nameplates
that identify the equipment. The nameplates shall be in Arabic and English language.
1. The limit switch contacts as listed in Table 2B shall be rated to interrupt no

less than 0.5 ampere resistive load at 125 V DC and 5 A inductive load at
120 V, 60 Hz.
2. Limit switches shall be installed in a manner that will not interfere with the
normal operation of the valve. The range of adjustment shall be up to ½ of the
valve stroke.
3. Limit and torque switches shall be rigidly mounted to preclude misalignment

when the conduit is connected to the switch enclosure.
4. Switch enclosure shall be NEMA Type 4X.
3.11 FIELD TESTING
A. Completed pipe shall be subjected to hydrostatic pressure test for hours at full
working pressure. All leaks shall be repaired and line retested as approved by the
Royal Commission. Prior to testing, the gravity pipelines shall be supported in an
approved manner to prevent movement during tests.
B. Hydrostatic and leak test of each valve shall be done at 730 kPa (106.2 psi) except
for large in-line butterfly valves on seawater supply and return lines which will be leak
tested for 5 and 3 Bar differential pressure respectively. Hydrostatic and leak test on
large butterfly valves on the seawater supply line shall be done, considering bi-
directional flow condition.
3.12 APPLICATION SCHEDULE
A. General Application
1. Use gate, ball and butterfly valves for shutoff duty; butterfly for throttling duty.
Refer to SECTIONS 02510, 15140 and 15180 for specific valve applications
and arrangements.
B. Domestic Water Systems
1. Use following valve types:
a) Gate Valves
1) Class 125, bronze or cast-iron body to suit piping system.
b) Ball Valves
1) Class 150, with stem extension.

SECTION 15110
VALVES
c) Butterfly Valves
1) Nickel-plated ductile iron, aluminum bronze or elastomer-coated
ductile iron disc; EPDM or Buna-N sleeve and stem seals.
d) Bronze Swing Check

1) Class 125, with rubber seat.
e) Check Valves
1) Class 125, swing or wafer type as indicated.
C. Heating Water Systems
a) Gate Valves
1) Class 150, bronze or cast-iron body to suit piping system.
b) Ball Valves
1) Class 150, with stem extension and memory stop.
c) Butterfly Valves
1) Nickel-plated ductile iron, aluminum bronze or epoxy-coated
ductile iron disc; EPDM or Buna-N sleeve and stem seals.
d) Bronze Swing Check

1) Class 150, with composition seat.
e) Check Valves
1) Iron swing, wafer or lift type, as indicated. Swing check shall be
Class 150 with bronze seat ring.
D. Low-Pressure Steam and Condensate Return Systems
a) Gate Valves
1) Class 150, bronze body; or Class 125, cast-iron body.
b) Ball Valves
1) Class 150, with stem extension.
c) Plug Valves
1) Viton or teflon packing.
d) Check Valves
1) Class 150, bronze body swing check with composition seat;
Class 150, cast-iron body swing check with bronze seat ring; or

SECTION 15110
VALVES
Class 125, cast-iron body wafer check.
E. Chilled-Water Systems
a) Gate Valves
1) Class 150, bronze body; or Class 125, cast-iron body.
b) Ball Valves
1) Class 150, 4136 kPa (600 psi) CWP, with stem extension and
memory stop.
c) Plug Valves
1) Buna-N packing.
d) Butterfly Valves
1) Nickel-plated ductile iron, aluminum bronze or elastomer-coated
ductile iron disc; EPDM sleeves and stem seals.
e) Check Valves
1) Class 125, bronze body swing check with rubber seat; Class 125,
cast-iron body swing check; Class 125, cast-iron body wafer
check; or Class 125, cast-iron body lift check.
F. Fire Water System
a) Gate Valves, 50 mm and Smaller

1) Cast-bronze, threaded ends, solid wedge, outside screw and
yoke, rising stem.
b) Indicating Valves, 65 mm and Smaller

1) Butterfly or ball type, bronze body with threaded ends, and
integral indicating device.
c) Gate Valves, 65 mm and Larger

1) Iron body, bronze mounted, taper wedge, outside screw and yoke,
rising stem. Include replaceable, bronze, wedge facing rings and
flanged ends.
d) Gate Valves, 65 mm and Larger for Use with Indicator Posts

1) Iron body, bronze mounted, solid wedge disc, non-rising stem with
operating nut and flanged ends.
e) Indicator Posts
1) Wall type, cast-iron body, with windows for target plates that

SECTION 15110
VALVES
indicate valve position, extension rod and coupling, locking

device.
f) Swing Check Valves, 65 mm and Larger

1) Cast-iron body and bolted cap, with bronze disc or cast-iron disc
with bronze disc ring and flanged ends.
g) Butterfly Check Valves, 100 mm and Larger

1) Cast-iron body with rubber seal, bronze alloy discs, stainless steel
spring and hinge pin.
h) Valves for use with grooved piping may be grooved type.
G. Fuel System
a) Gate Valves, 50 mm and smaller shall conform to ASME B16.34,

Class 300, steel body stellited seats, oil service, socket-welding or
screwed ends.
b) Gate Valves, 65 mm and larger shall conform to API 600, Class 150,
steel body, stellited seats oil service, flanged ends.
c) Check Valves, 50 mm and smaller shall conform to ASME B16.34,

Class 300, steel body, oil service, suitable for horizontal or vertical
installations, socket-welding or screwed ends.
d) Check Valves, 65 and larger shall conform to API 6D body, cover and
hinge material, oil service, flanged ends.
e) Ball Valves shall conform to API 608, carbon steel body, 2 pieces, full
bore, blowout-proof stem, chrome plated steel ball, tight leakproof seats,
low friction engineered seats, oil service, threaded, flanged and butt-
welding ends.
f) Plug Valves shall conform to API 599, steel, non-lubricated full port,
taper plug, UL listed.
g) Relief Valves shall conform to UL 842, steel or bronze body, corrosion

resistant valve seat, steel stem and springs, automatic, positive closing,
UL listed for fuel oil, capacities ASME certified.
h) Foot Valves shall be double poppet, lapped-in metal-to-metal seats,

double-guided stems, 20 mesh inlet screens, same size as fuel suction
piping.

SECTION 15110
VALVES
3.13 ADJUSTING
A. Adjust or replace packing after piping systems have been tested and put into service,
but before final adjusting and balancing. Replace valves if leak persists.
END OF SECTION

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, ,,

GUIDELINE SPECIFICATION FOR

0 31/01/06 I Issued for Use ~ ~

Item No Title Page No

1.01 DESCRIPTION OF WORK .................................................................................. 1

1.02 SECTION INCLUDES .......................................................................................... 1

1.03 RELATED SECTIONS ......................................................................................... 2

1.06 QUALITY CONTROL ........................................................................................... 7

1.07 HEALTH AND SAFETY CONSIDERATIONS...................................................... 8

1.08 DESIGN CRITERIA.............................................................................................. 8

1.09 SITE CONDITIONS............................................................................................ 13

1.10 DELIVERY, HANDLING AND STORAGE ......................................................... 13

PART 2 PRODUCTS ....................................................................................................... 14

2.01 GENERAL .......................................................................................................... 14

2.02 MATERIAL ......................................................................................................... 14

2.03 VALVE ACCESSORIES..................................................................................... 16

2.04 MOTOR OPERATORS ...................................................................................... 16

2.05 EXPANSION JOINTS ........................................................................................ 18

2.06 PLUG VALVES .................................................................................................. 19

2.07 VALVES FOR BURIED SERVICE ..................................................................... 21

2.08 GATE VALVES .................................................................................................. 21

2.09 BALL VALVES ................................................................................................... 22

2.10 BUTTERFLY VALVES ....................................................................................... 22

2.11 CHECK VALVES................................................................................................ 22

2.12 PINCH CHECK VALVES ................................................................................... 24

Rev 0 i Contract No:

TABLE OF CONTENTS (Contd.)

Item No Title Page No

2.13 AIR RELEASE VALVES..................................................................................... 24

2.14 HVAC CONTROL VALVES................................................................................ 24

2.15 CIRCUIT SETTERS ........................................................................................... 27

2.16 CORPORATION STOPS ................................................................................... 27

2.17 FLANGE ADAPTOR COUPLINGS .................................................................... 27

2.18 FLEXIBLE COUPLINGS .................................................................................... 28

2.19 FACTORY TESTS ............................................................................................. 28

PART 3 EXECUTION ...................................................................................................... 29

3.01 EXAMINATION .................................................................................................. 29

3.02 INSPECTION ..................................................................................................... 29

3.04 TRISERVICE VALVES....................................................................................... 31

3.05 VALVES AND EXPANSION JOINTS................................................................. 32

3.07 VALVE END SELECTION.................................................................................. 34

3.08 SHOP PAINTING ............................................................................................... 35

3.09 FIELD PAINTING ............................................................................................... 35

3.10 TAGGING OF EQUIPMENT .............................................................................. 35

3.11 FIELD TESTING ................................................................................................ 36

3.12 APPLICATION SCHEDULE............................................................................... 36

3.13 ADJUSTING ....................................................................................................... 40

Rev 0 ii Contract No:

1.01 DESCRIPTION OF WORK

1.02 SECTION INCLUDES

J. Slow Closing Air and Vacuum Valves (SCAVV)

K. Miscellaneous Valves and Accessories

L. Circuit Setter Valves

O. Post Indicator Valves

Rev 0 1 of 40 Contract No:

1.03 RELATED SECTIONS

A. Section 01320 Construction Progress Documentation

B. Section 01330 Submittal Procedures