Daily Defect Monitoring Bajaj Mar - 22 Old

Daily Defect Monitoring Summary - SWH 2021-22
Station Average Average PPM Line Rejection Capillary Cutout Testing

Stage Name Sr. No Defect Discription May-20 Jun-20 Jul-20 Aug-20 Sep-20 Oct-20 Nov-20 Dec-20 Jan-21 Feb-21 Mar-21 (20-21) Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21 Dec-21 Jan-22 Feb-22 Mar-22 (21-22)
Nos.
1 Open Circuit ( Dead) Total 0 6 6 19 19 26 18 29 1 4 10 8 0 1 2 9 23 22 24 16 8 3 2 1 9 7000 6098
6000
2 Cut in Less Than 88°C 0 3 0 0 0 0 2 0 0 0 0 1 2 0 0 0 10 13 6 7 2 1 3 2 4 5000
Cut Off above 98°C 0 0 7 12 12 0 3 1 0 1 0 2 3 0 0 0 0 0 0 0 0 6 2 1 1 4000 2990
3 3000
Capillary
1 Thermal Cut Out 4 Not Re-ON (After Re-Setting) 0 0 0 2 2 12 13 9 20 19 0 4 3 0 0 1 8 0 0 0 0 2 0 0 1 2000 968 782 1108 1280 1094 1077 794
1000 612 106 300
(TCO) Testing 102
Total Defect Quantity 0 9 13 33 32 38 36 39 21 24 10 15 8 1 2 10 41 35 30 23 10 12 7 4 15 0
44306 44317 44348 44378 44409 44440 44470 44501 44531 44562 44593 44621 Average (21-
Total Qnty Assembled 0 10327 14988 32618 34736 38334 32963 49508 36698 31456 14537 21612 13075 9418 19634 33317 42347 44769 27067 17965 9141 11143 1148 1338 19197 22)
Defect in PPM 0 872 867 1012 921 991 1092 788 572 763 688 676 612 106 102 300 968 782 1108 1280 1094 1077 6098 2990 794
Station Average Average
PPM Line Rejection Capillary Thermostat Testing
Nos.
4000 3484
1 Open Circuit ( Dead) 0 8 5 5 18 17 16 45 24 2 3 9 2 0 0 16 35 30 21 15 8 6 2 0 11 3500
3000
2 Cut in Less Than 68°C 0 0 0 5 20 9 0 0 0 1 0 2 3 0 0 1 0 0 0 0 0 2 2 3 1 2500 2242
Capillary 2000
3 Cut Off above 80°C 0 0 3 3 5 15 17 6 0 2 7 2 3 1 3 0 1 0 0 0 0 1 0 0 1 1500
2 Thermostat 850 670 776 835 875 808 673
Total Defect Quantity 0 8 8 14 40 43 33 51 24 5 10 13 8 1 3 17 36 30 21 15 8 9 4 3 13 1000 612 510
Testing 500 106 153
Total Qnty Assembled 0 10327 14988 32618 34736 38334 32963 49508 36698 31456 14537 21147 13075 9418 19634 33317 42347 44769 27067 17965 9141 11143 1148 1338 19197 0
44306 44317 44348 44378 44409 44440 44470 44501 44531 44562 44593 44621 Average (21-
Defect in PPM 0 775 534 429 1152 1122 1001 1030 654 159 688 637 612 106 153 510 850 670 776 835 875 808 3484 2242 673 22)
Nos.
1 Wrong Pipe Insert 0 0 5 8 8 11 6 0 5 0 0 2 0 0 0 0 0 0 0 0 0 0 0 0 0
PPM Line Rejection Inlet/Outlet Pipe Insertion
2500 2267
2139 2131
2 Fitment not OK due to Excess Enamel 0 1 3 8 8 13 49 0 5 1 0 4 0 0 1 0 15 22 15 8 3 6 0 0 6 2000
1597
3 Centre line problem 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1500 1274 1330 1313
1071 1162 1113 1167
Inlet/Outlet Pipe
3 1000
Insertion 4 Uneven/ Chipped Off Enamel 0 26 29 52 52 83 64 120 70 44 6 44 14 12 41 71 81 30 21 12 9 7 0 0 25
500
Total Defect Quantity 0 27 37 68 68 109 119 120 80 45 6 50 14 12 42 71 96 52 36 20 12 13 0 0 31
0 0
0
Total Qnty Assembled 0.00 10327.00 14988.00 32618.00 34736.00 38334.00 32963.00 49508.00 ### 31456 8633 21376 13075 9418 19634 33317 42347 44769 27067 17965 9141 11143 1148 1338 19197 44306 44317 44348 44378 44409 44440 44470 44501 44531 44562 44593 44621 Average (21-
22)
Defect in PPM 0 2615 2469 2085 1958 2843 3610 2424 2180 1431 695 2349 1071 1274 2139 2131 2267 1162 1330 1113 1313 1167 0 0 1597
Nos.
PPM Line Rejction Mg Anode Fitting
1 Bracket Thread not OK 0 16 24 36 41 26 21 44 32 20 7 18 13 4 30 29 58 52 44 42 14 10 0 0 25 4000
3495 3395
3500
2 Element Terminal Pin Break 0 1 0 0 0 0 0 13 8 14 1 3 0 4 0 14 27 19 22 19 6 5 0 0 10
3000 2658 2586 2516 2453
3 Element bend/damage 0 1 5 16 20 32 25 1 1 0 3 6 2 0 0 10 63 48 0 0 0 0 0 0 10 2500
2000 1891
Mg Anode 1530 1528 1615
4 4 Bracket missing 0 0 0 0 0 0 0 27 12 6 4 2 5 5 0 10 0 0 4 0 3 3 0 0 3 1500 1380
Fitting
1000
0 0
0
Total Qnty Assembled 0 10327 14988 32618 34736 38334 32963 49508 36698 31456 14537 21612 13075 9418 19634 33317 42347 44769 27067 17965 9141 11143 1148 1338 19197 44306 44317 44348 44378 44409 44440 44470 44501 44531 44562 44593 44621 Average (21-
22)
Defect in PPM 0 1743 1935 1594 1670 1539 1396 1717 1444 1272 1032 1282 1530 1380 1528 1891 3495 2658 2586 3395 2516 1615 0 0 2453
Nos.
Stage Name Sr. No Defect Discription May-20 Jun-20 Jul-20 Aug-20 Sep-20 Oct-20 Nov-20 Dec-20 Jan-21 Feb-21 Mar-21 (20-21) Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21 Dec-21 Jan-22 Feb-22 Mar-22 (21-22) PPM Line Rejection Tank Pressure Testing - Assy
1 Leakage Center Welding 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 6000
4888
2 Leakage Pipe Welding 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5000
4207 4027 4157
3822 3722 3896 3816
4000 3507
3 Leakage Flange/Gasket 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2954
3000 2613
Tank Pressure 4 Element Leakage 0 12 17 78 64 25 65 117 41 26 8 44 12 8 10 74 98 51 39 20 17 11 1 0 28
5 1974
Testing - Assy 2000
5 Element H.V. After Tank testing 0 18 14 46 52 91 32 0 15 15 14 25 43 28 48 50 109 106 70 50 21 11 2 0 45
1000
0
44306 44317 44348 44378 44409 44440 44470 44501 44531 44562 44593 44621 Average (21-
0 10327 14988 32618 34736 38334 32963 49508 36698 31456 14537 21612 13075 9418 19634 33317 42347 44769 27067 17965 9141 11143 1148 1338 19197 22)
Total Qnty Assembled
Defect in PPM 0 2905 2068 3802 3282 3026 2943 2363 1526 1303 1513 3182 4207 3822 2954 3722 4888 3507 4027 3896 4157 1974 2613 0 3816
Nos. PPM Line Rejection Mounting Bracket Fixing
1 Tank Bracket Alignment not OK 0 0 0 5 12 30 12 13 5 15 8 11 0 8 26 0 30 22 25 13 5 6 1 1 11 4500
4024
4000 3822
2 Enamel inside Nut 0 6 13 34 36 34 19 20 14 20 6 21 4 0 0 0 19 0 0 0 0 0 0 0 2 3471
3500 3272
3 Nut welding broken 0 0 0 25 25 31 4 18 0 0 10 7 2 15 0 0 0 0 5 5 7 3 0 0 3
3000 2618
2524
4 bracket damage 0 0 0 0 0 0 23 11 2 0 4 3 4 0 0 0 8 0 0 0 0 0 0 0 1 2500
1921 2004
2000 1765 1750
Mounting 5 Nut thread damage 0 3 3 2 2 0 0 7 2 20 0 4 0 0 22 57 39 27 8 5 0 0 0 0 13
6 1500 1256
Bracket Fixing 6 0 3 3 5 5 0 0 6 0 0 0 2 0 0 0 0 0 0 0 0 0 0 0 0 0 871
nut shifted 1000 747
7 Bolt Broken 0 26 24 33 44 38 56 68 59 25 17 43 23 13 31 52 51 30 14 13 4 5 0 0 20 500
0
Total Defect Quantity 0 38 43 104 117 133 114 145 82 80 45 88 33 36 79 109 147 79 52 36 16 14 1 1 50 44306 44317 44348 44378 44409 44440 44470 44501 44531 44562 44593 44621 Average (21-
22)
Total Qnty Assembled 0 10327 14988 32618 34736 38334 32963 49508 36698 31456 14537 21612 13075 9418 19634 33317 42347 44769 27067 17965 9141 11143 1148 1338 19197
Defect in PPM 0 3680 2869 3188 3368 3470 3458 2929 2234 2543 3096 4078 2524 3822 4024 3272 3471 1765 1921 2004 1750 1256 871 747 2618
Station
Stage Name Sr. No Defect Discription May-20 Jun-20 Jul-20 Aug-20 Sep-20 Oct-20 Nov-20 Dec-20 Jan-21 Feb-21
Average
Mar-21 (20-21) Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21 Dec-21 Jan-22 Feb-22
Average
Mar-22 (21-22)
PPM Line Rejection Front/Back/ Split/ End Cover Fixing
Nos. 3500
3062
1 Color Mismatch 0 6 5 116 123 123 55 134 8 16 3 29 11 4 19 77 56 21 5 3 0 0 0 0 16 3000
2 Scratches 0 12 15 43 44 14 56 59 23 17 16 18 7 5 20 25 49 28 10 8 6 8 2 2 14 2480
2500
3 Crack 0 0 0 0 3 0 0 7 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1986
2000 1742 1611
1377 1487 1495
Front/Back/ Moulding defect shrinkage/flow 1500
4 0 0 0 0 0 31 22 0 7 0 0 3 0 5 0 0 0 0 0 0 0 0 0 0 0 1095
7 Split/ End Cover marks/ warpage
1000 612 656 718
Fixing 5 Improper weld (ultrasonic) 0 1 2 15 13 0 10 15 0 2 0 2 0 0 0 0 0 0 0 0 0 0 0 0 0 554
500
Total Defect Quantity 0 18 20 174 183 170 143 215 38 35 19 52 18 14 39 102 105 49 15 11 6 8 2 2 31
0
22)
Defect in PPM 0 1743 1334 5334 5268 4435 4338 4343 1035 1113 1307 2389 1377 1487 1986 3062 2480 1095 554 612 656 718 1742 1495 1611
Nos.
PPM Line Rejection Wiring harness & power cord
1 Harness Thimble Loose 0 7 13 14 14 0 14 23 10 7 6 3 2 0 0 0 0 0 0 0 0 0 0 0 0
3500 2973
2 Harness Thimble Broken 0 2 0 90 91 89 6 0 19 5 8 3 2 19 0 16 18 17 18 10 5 7 1 0 9 3000 2613
3 Neon Damaged 0 8 30 19 21 9 72 75 33 60 13 22 17 9 30 39 48 46 21 10 9 6 2 2 20 2500
2000 1606 1771 1559 1554
4 Power cord Thimble Loose 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1528 1407 1441 1532 1495
Wiring harness 1500 1113 1167
8
& power cord 5 Power cord Thimble Broken 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1000
0 17 43 130 133 105 92 102 62 72 27 28 21 28 30 59 66 63 39 20 14 13 3 2 30 500
Total Defect Quantity
0
22)
Defect in PPM 0 1646 2869 3986 3829 2739 2791 2060 1689 2289 1857 1363 1606 2973 1528 1771 1559 1407 1441 1113 1532 1167 2613 1495 1554
Nos.
1 HV Fail 0 30 50 52 63 87 64 84 123 91 32 64 25 27 40 97 122 132 97 54 29 19 2 2 54
PPM Line Rejection Final Electrical
8000 7029 7083 7415
2 Neon Lamp Glow Fail 0 11 22 35 35 64 69 36 99 86 45 43 64 31 97 139 192 144 63 45 19 9 0 3 67 7000
6807
6312
6158 6165 5911
3 Insulation Resistance Fail 0 3 0 5 7 0 0 11 21 19 7 5 0 0 1 0 0 0 0 0 0 0 0 0 0 6000 5511 5251
4 Earthing Continuity Test Fail 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5000
4000 3737
9 Final Electrical 5 Leakage Current Test Fail 0 0 1 1 1 2 0 1 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 2513 2613
3000
6 Input Watts Test Fail 0 12 24 35 32 8 6 32 0 0 0 11 0 0 0 0 0 0 0 0 0 0 0 0 0 2000
Total Qnty Assembled 0 10327 14988 32618 34736 38334 32963 49508 36698 31456 14537 21612 13075 9418 19634 33317 42347 44769 27067 17965 9141 11143 1148 1338 19197 0
44306 44317 44348 44378 44409 44440 44470 44501 44531 44562 44593 44621 Average (21-
Defect in PPM 0 5520 6472 4047 4117 4278 4217 3373 6622 6231 5778 5724 6807 6158 7029 7083 7415 6165 5911 5511 5251 2513 2613 3737 6312 22)
Nos.
1 Body Welding 0 0 0 10 8 2 0 11 5 3 0 2 0 0 0 0 0 0 0 0 0 0 0 0 0 PPM Line Rejection Final Inspection
2 Cleaning not OK 0 0 3 5 5 72 55 11 15 11 0 7 7 1 0 0 28 39 26 12 9 8 2 2 11 4000 3731
3 Dent 0 33 34 37 38 39 38 38 30 29 12 26 7 8 2 8 21 24 10 7 0 0 0 0 7 3500
4 Fitting not Good 0 18 29 42 42 51 11 27 41 21 0 30 0 6 13 0 32 14 5 0 4 5 0 0 7 3000 2613
5 Part Missing 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2500 2390 2407
2143 2242 2153
6 Paint Peel Off 0 0 0 0 0 0 0 36 10 0 0 2 0 0 0 0 0 0 0 0 0 0 0 0 0 1974
2000 1593 1670
10 Final Inspection
7 Scratches 0 20 30 52 71 53 69 17 13 13 4 24 2 0 2 33 61 20 14 11 9 9 1 1 14 1500 1224 1231
1070
8 Sticker Missing 0 0 0 0 0 0 3 2 0 0 0 0 0 0 4 0 0 0 0 0 0 0 0 0 0 1000
9 Sticker Tilted 0 0 5 10 14 5 9 14 0 0 0 2 0 0 0 0 16 10 3 0 0 0 0 0 2 500
0 10327 14988 32618 34736 38334 32963 49508 36698 31456 14537 21612 13075 9418 19634 33317 42347 44769 27067 17965 9141 11143 1148 1338 19197 44306 44317 44348 44378 44409 44440 44470 44501 44531 44562 44593 44621 Average (21-
Total Qnty Assembled 22)
Defect in PPM 0 6875 6739 4783 5124 5948 5612 3171 3106 2448 1101 4442 1224 1593 1070 1231 3731 2390 2143 1670 2407 1974 2613 2242 2153
PPM Line rejection Tank Testing - Fabrication

TANK LEAKAGE TEST RECORD- FABRICATION 12000
10186
Station Average Average 10000
Nos. 8337
7746
8000 6963
6478 6746
1 Leakage Center Welding 0 73 90 154 125 157 124 175 107 108 43 152 65 19 105 122 140 139 101 48 19 17 2 0 65 5874
6000 5309 5065 5032
2 Leakage Pipe Welding 0 43 79 110 106 92 82 117 101 75 36 93 44 31 95 110 188 151 58 43 27 19 2 0 64 4000 3231 3484
Tank testing 3 Leakage Hook welding 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

1 2000
Fabrication 4 Leakage Bracket welding 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 116 169 264 231 249 206 292 208 183 79 246 109 50 200 232 328 290 159 91 46 36 4 0 129 0
Total Defect Quantity 44306 44317 44348 44378 44409 44440 44470 44501 44531 44562 44593 44621 Average (21-
Total Qnty Assembled 0 10327 14988 32618 34736 38334 32963 49508 36698 31456 14537 21742 13075 9418 19634 33317 42347 44769 27067 17965 9141 11143 1148 0 19085 22)
Defect in PPM 0 11233 11276 8094 6650 6496 6249 5898 5668 5818 5434 11305 8337 5309 10186 6963 7746 6478 5874 5065 5032 3231 3484 #DIV/0! 6746
PPM Line rejection Assembly line

Line Rejection 45000
Average Average 40000 38869
Month May-20 Jun-20 Jul-20 Aug-20 Sep-20 Oct-20 Nov-20 Dec-20 Jan-21 Feb-21 Mar-21 (20-21) Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21 Dec-21 Jan-22 Feb-22 Mar-22 (21-22)
35000 32698 31936
Defect 0 409 591 1251 1297 1414 1210 1490 981 798 353 816 391 264 642 1064 1646 1257 749 476 243 195 30 20 581 29904
30000 28031 28077 27672 27404
26496 26584 26132
Production 0 10327 14988 32618 34736 38334 32963 49508 36698 31456 14537 21609 13075 9418 19634 33317 42347 44769 27067 17965 9141 11143 1148 1338 19197 25000
Defect in PPM 0 39605 39432 38353 37339 36886 36708 30096 26732 25369 24283 35869 29904 28031 32698 31936 38869 28077 27672 26496 26584 17500 26132 14948 27404
20000 17500
Defect in % Age 0.00 3.96 3.94 3.84 3.73 3.69 3.67 3.01 2.67 2.54 2.43 3.78 2.99 2.80 3.27 3.19 3.89 2.81 2.77 2.65 2.66 1.75 2.61 1.49 3.03 14948
15000
10000
5000
0
44306 44317 44348 44378 44409 44440 44470 44501 44531 44562 44593 44621 Average (21-
22)
Daily Defect Monitoring Summary - SWH 2021-22
Statio Average (20-

Stage Name Sr. No Defect Discription April -19 May -19 June-19 July- 19 21)
Apr-21
n Nos.
1 Open Circuit ( Dead) Total 0 0 12 3 12 0

2 Cut in Less Than 88°C 0 0 0 3 0 2
3 Cut Off above 98°C 0 0 0 0 3 3
Capillary Thermal
1 Cut Out (TCO) 4 Not Re-ON (After Re-Setting) 5 5 5 3 7 3
Testing
Total Defect Quantity 5 5 17 9 22 8
Total Qnty Assembled 8633 18694 23257 27731 24865 13075
Defect % 0.06 0.03 0.07 0.03 0.08 0.06
1 Open Circuit ( Dead) 3 1 5 7 12 2

2 Cut in Less Than 68°C 0 0 0 0 3 3
Capillary 3 Cut Off above 80°C 0 0 0 0 5 3
2
Thermostat Testing Total Defect Quantity 3 1 7
5 20 8
Defect % 0.03 0.01 0.02 0.03 0.07 0.06
1 Wrong Pipe Insert 0 0 0 0 4 0

2 Fitment not OK due to Excess Enamel 0 0 0
0 8 0
3 Centre line problem 0 0 0 0 0 0
Inlet/Outlet Pipe
3 4 Uneven/ Chipped Off Enamel 6 38 64
Insertion 60 47 14
Defect % 0.07 0.20 0.26 0.23 0.22 0.11
1 Bracket Thread not OK 0 0 21 23 23 13

2 Element Terminal Pin Break 2 0 0 0 3 0
3 Element bend/damage 0 0 0 0 9 2
Element & Mg
4 4 Bracket Missing 0 0 0 0 4 5
Anode Assembly
Defect % 0.02 0.00 0.09 0.08 0.14 0.15
1 Leakage Center Welding 0 0 0 0 0 0

2 Leakage Pipe Welding 0 0 0 0 0 0
3 Leakage Flange/Gasket 0 0 0 0 0 0
Tank Pressure 4 Element Leakage 27 49 59 70 38 12
5
Testing - Assy 5 Element H.V. After Tank testing 0 20 99
62 25 43
Defect % 0.31 0.37 0.52 0.61 0.23 0.42
1 Tank Bracket Alignment not OK 5 34 23 14 8 0

2 Enamel inside Nut 10 16 44 17 17 4
3 Nut welding broken 0 0 0 0 9 2
4 bracket damage 0 0 0 0 3 4
Mounting Bracket 5 Nut thread damage 0 0 0 0 3 0
6
Fixing 6 0 0 0
Nut shifted 0 2 0
7 Bolt Broken 43 182 76 61 33 23
Defect % 0.32 0.52 0.47 0.77 0.28 0.25
1 Color Mismatch 0 14 22 0 49 11
2 Scratches 0 8 21 0 25 7
3 Crack 0 0 0 0 1 0
4 Moulding defect shrinkage/flow marks/ 0 0 0
Front/Back/ Split/ warpage
7
End Cover Fixing
0 5 0
5 Improper weld (ultrasonic) 0 0 0 0 5 0
Defect % 0.00 0.12 0.18 0.00 0.27 0.14
1 Harness Thimble Loose 0 0 0 0 9 2

2 Harness Thimble Broken 0 0 0 5 26 2
3 Neon Damaged 101 0 0 6 29 17
Wiring harness & 4 Power cord Thimble Loose 0 0 0 0 0 0
8
power cord 5 Power cord Thimble Broken 0 0 0 0 0 0
Defect % 1.17 0.00 0.00 0.04 0.23 0.16
1 HV Fail 41 95 79 96 57 25
2 Neon Lamp Glow Fail 0 94 54 70 42 64
3 Insulation Resistance Fail 1 0 0 0 6 0
4 Earthing Continuity Test Fail 2 2 0 0 0 0
9 Final Electrical 5 Leakage Current Test Fail 0 0 4 0 1 0
6 Input Watts Test Fail 0 0 6 17 13 0
Defect % 0.51 1.02 0.61 0.66 0.47 0.68
1 Body Welding 0 0 0 0 3 0
2 Cleaning not OK 1 0 2 0 15 7
3 Dent 3 8 31 61 28 7
4 Fitting not Good 9 14 69 85 24 0
5 Part Missing 0 0 0 0 0 0
6 Paint Peel Off 0 0 0 0 4 0
10 Final Inspection
7 Scratches 4 8 7 22 29 2
8 Sticker Missing 0 0 0 0 0 0
9 Sticker Tilted 0 0 0 0 5 0
Defect in % Age 0.20 0.16 0.47 0.61 0.41 0.12
TANK LEAKAGE TEST RECORD- FABRICATION

Month April -19 May -19 June-19 July-19 Average Apr-21
1 Leakage Center Welding 146 224 160 346 96.333333333 65

2 Leakage Pipe Welding 70 173 146 159 70.083333333 44
Tank testing
1 Fabrication 3 Leakage Hook welding 0 0 0 0 0 0
4 Leakage Bracket welding 0 0 0 0 0 0
Total Defect Quantity 216 397 306 505 166.41666667 109
Total Qnty Assembled 8633 18694 23257 27731 24865.25 13075
Defect in % Age 2.50 2.12 1.32 1.82 0.61 0.83
Month Avg. 2019

April -19 May -19 June-19 July- 19 Avg. 2020 -21 Apr-21
-20
Defect 449 851 935 1352 825 896 391
Production 8633 18694 23257 27731 19025.42 27126 13075
Defect in PPM 52010 45523 40203 48754 43225 32978 29904
Defect in % Age 5.20 4.55 4.02 4.88 4.32 3.25 2.99
Target
Water Heater Inprocess Rejection % at Intech

15.00
13.00
11.00
9.00
7.00
5.00 4.32 3.89
3.25 2.99 2.80 3.27 3.19 2.81 2.77 2.65 2.66 2.61 2.85
3.00 1.75 1.49
1.00
-1.00
Avg. Avg. 44287 44317 44348 44378 44409 44440 44470 44501 44531 44562 44593 44621 Avg. 21-
2019 -20 2020 -21 22
S.NO. Stage Defect Description
Open Circuit ( Dead) Total
1 Capillary Cutout TCO Cut in Less Than 88°C
Cut Off above 98°C
HV Fail
2 Final Electrical Testing

Neon Lamp Glow Fail
3 Capillary Thermostat Cut in Less Than 68°C
4 Pressure Testing Assembly Element Leakage
5 final Inspection Cleaning not ok
Scratches
Why Why against Top Five Defects (Jan'22
WHY WHY
Defects (Jan'22 - Mar'22)
WHY WHY WHY
CORRECTIVE ACTION
Sr. No Section Defect %age
1 Capillary Cutout TCO 1.23
2 Final Electrical Testing 1.02
3 Capillary Thermostat 0.84
4 Pressure Testing Assembly 0.76
5 final Inspection 0.76
6 Tank Testing Fabrication 0.67
7 Wiring Harness & Power Cord 0.58
8 Front/Back/Split Cover & End cover 0.45
9 Mounting Bracket Fixing 0.31
10 Element & Mg Anode Rod 0.16
11 Inlet/Outlet Pipe Insertion 0.12
Pareto
Pareo Chart
Chart Oct'21
Jan'22 - Dec'21
Mar'22
1.67 1.6
1.6 1.21
1.2 0.85
0.8 0.62 0.57
0.41 0.38 0.35
0.4 0.25 0.18
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Defect %age Contribution

Cum Contribution
1.23 18
2.25 33
3.09 45
3.85 56
4.61 67
5.28 77
5.86 85
6.31 91
6.62 96
6.78 98
6.90 100
100
80
60
0.38 0.35 40
0.25 0.18 20
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Station Total Defect
nos Stage name Sr. No Defect Discription 1 2
Qty
1 Open Circuit ( Dead) Total 0

2 Cut in Less Than 88°C 2
Capillary Thermal 3 Cut Off above 98°C 3
1 Cut Out (TCO) 4 Not Re-ON (After Re-Setting) 3 1
Testing Total Defect Quantity 8 0 1
Total Qnty Assembled 13075 441 540
Defect % 0.061 0 0.1852
1 Open Circuit ( Dead) 2

Capillary 3 Cut Off above 80°C 3 1
2 Thermostat
Defect % 0.06 0 0.1852
1 Wrong Pipe Insert 0
2 Fitment not OK due to Excess Enamel 0
3 Centre line problem 0

Inlet/Outlet Pipe
3
Insertion 4 Uneven/ Chipped Off Enamel Expose 14 1
Total Defect Quantity 14 1 0

Defect % 0.11 0.23 0.00
1 Bracket Thread not OK 13

2 Element Terminal Pin Break 0
3 Element bend/damage 2
4 Element & Mg 4 Bracket Missing 5
Anode Assembly
Defect % 0.15 0 0
1 Leakage Center Welding 0

2 Leakage Pipe Welding 0
3 Leakage Flange/Gasket 0
Tank Pressure 4 Element Leakage 12 1
5
Testing - Assy 5 Element H.V. After Tank testing 43 2
Defect % 0.42 0.2268 0.3704
1 Tank Bracket Alignment not OK 0

2 Enamel inside Nut 4 1
3 Nut welding broken 2
6 Mounting Bracket
Fixing
4 bracket damage 4
Mounting Bracket 5 Nut thread damage 0
6
Fixing 6 nut shifted 0
7 Bolt Broken 23 2
Defect % 0.25 0.23 0.37
1 Color Mismatch 11 2
2 Scratches 7
3 Crack 0
Moulding defect shrinkage/flow
Front/Back/ Split/ 4 0
7 marks/ warpage
End Cover Fixing
5 Improper weld (ultrasonic) 0
Defect % 0.14 0 0.3704
1 Harness Thimble Loose 2

2 Harness Thimble Broken 2
3 Neon Damaged 17 2 3
Wiring harness & 4 Power cord Thimble Loose 0
8
power cord 5 Power cord Thimble Broken 0
Defect % 0.16 0.4535 0.5556
1 HV Fail 25 2
2 Neon Lamp Glow Fail 64 2 1
3 Insulation Resistance Fail 0
4 Earthing Continuity Test Fail 0
9 Final Electrical 5 Leakage Current Test Fail 0
6 Input Watts Test Fail 0
Defect % 0.68 0.4535 0.5556
1 Body Welding 0
2 Cleaning not OK 7 2
3 Dent 7 1
4 Fitting not ok 0
5 Part Missing 0
6 Paint Peel Off 0
10 Final Inspection
7 Scratches 2
8 Sticker Missing 0
9 Sticker Tilted 0
Defect % 0.12 0.2268 0.3704
1 Leakage Center Welding 65 2 1

2 Leakage Pipe Welding 44 3 2
3 Leakage Hook welding 0
Tank testing
1 Fabrication 4 Leakage Bracket welding 0
Defect % 0.83 1.1338 0.5556
3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 1
1 1
0 0 0 0 0 0 1 1 0 0 1 0 0 1
94 879 930 370 764 339 879 559 940
0 ### ### ### ### 0 0.1075 0.2703 ### 0 0.295 0 0 0.1064
1
1
1
0 0 0 0 0 0 0 0 0 1 0 1 0 1
94 879 930 370 764 339 879 559 940
0 ### ### ### ### 0 0 0 ### 0.1309 0 0.1138 0 0.1064
1 2 1
0 0 0 0 0 0 0 0 0 1 0 2 0 1
94 879 930 370 764 339 879 559 940
0.00 ### ### ### ### 0.00 0.00 0.00 ### 0.13 0.00 0.23 0.00 0.11
3 1 1 1
1
0 0 0 0 0 0 0 4 0 0 1 1 0 1
94 879 930 370 764 339 879 559 940
0 ### ### ### ### 0 0 1.0811 ### 0 0.295 0.1138 0 0.1064
1 1 1 1 1
2 1 2 4 5 2 3
1 0 0 0 0 3 1 3 0 4 1 5 2 4
94 879 930 370 764 339 879 559 940
1.0638 ### ### ### ### 0.3413 0.1075 0.8108 ### 0.5236 0.295 0.5688 0.3578 0.4255
2
2
2
3 3 3 2
0 0 0 0 0 2 2 3 0 3 3 0 4 0
94 879 930 370 764 339 879 559 940
0.00 ### ### ### ### 0.23 0.22 0.81 ### 0.39 0.88 0.00 0.72 0.00
1 2
1 2
0 0 0 0 0 1 1 0 0 0 2 2 0 0
94 879 930 370 764 339 879 559 940
0 ### ### ### ### 0.1138 0.1075 0 ### 0 0.59 0.2275 0 0
1
1
1 1 1 1 2 1
0 0 0 0 0 2 2 0 0 1 1 2 0 1
94 879 930 370 764 339 879 559 940
0 ### ### ### ### 0.2275 0.2151 0 ### 0.1309 0.295 0.2275 0 0.1064
2 5 1 1 1 2
1 6 5 2 8 7 6 5
1 0 0 0 0 8 10 3 0 8 0 8 7 7
94 879 930 370 764 339 879 559 940
1.0638 ### ### ### ### 0.9101 1.0753 0.8108 ### 1.0471 0 0.9101 1.2522 0.7447
1 1
2 1 1
0 0 0 0 0 2 2 1 0 1 0 0 1 0
94 879 930 370 764 339 879 559 940
0 ### ### ### ### 0.2275 0.2151 0.2703 ### 0.1309 0 0 0.1789 0
2 4 3 2 4 1 4 3 2
2 4 1 2 2 2 1 1
2 0 0 0 0 6 7 3 0 6 3 6 4 3
94 879 930 370 764 339 879 559 940
2.1277 ### ### ### ### 0.6826 0.7527 0.8108 ### 0.7853 0.885 0.6826 0.7156 0.3191
17 18 19 20 21 22 23 24 25 26 27 28 29 30
1 1
1
0 0 0 0 0 1 0 0 0 1 0 0 1 0
866 624 752 883 794 600 495 535 500 157 134
0 ### ### 0 0 0.1133 0 0 ### 0.202 0 0 0.6369 0
1
1 1
1
0 0 0 0 0 1 0 0 0 1 0 0 1 1
866 624 752 883 794 600 495 535 500 157 134
0 ### ### 0 0 0.1133 0 0 ### 0.202 0 0 0.6369 0.7463
1 3 2 1 1 1
1 0 0 3 2 1 0 0 0 0 1 1 0 0
866 624 752 883 794 600 495 535 500 157 134
0.12 ### ### 0.48 0.27 0.11 0.00 0.00 ### 0.00 0.19 0.20 0.00 0.00
1 1 2 2 1
2
2 2
2 0 1 0 0 3 0 2 0 4 0 1 0 0
866 624 752 883 794 600 495 535 500 157 134
0.2309 ### ### 0 0 0.3398 0 0.3333 ### 0.8081 0 0.2 0 0.00
1 2 1 1 1
1 1 5 1 2 5 4 2 1
2 0 0 1 5 3 3 6 0 0 4 3 1 0
866 624 752 883 794 600 495 535 500 157 134
0.2309 ### ### 0.1603 0.6649 0.3398 0.3778 1 ### 0 0.7477 0.6 0.6369 0
1
1 1
2 1 1 1 2 2 1
2 0 0 1 1 1 1 2 0 1 0 3 1 0
866 624 752 883 794 600 495 535 500 157 134
0.23 ### ### 0.16 0.13 0.11 0.13 0.33 ### 0.20 0.00 0.60 0.64 0.00
2 2 1 1
1 1 1 1
3 0 0 0 1 0 2 1 0 1 0 1 0 1
866 624 752 883 794 600 495 535 500 157 134
0.3464 ### ### 0 0.133 0 0.2519 0.1667 ### 0.202 0 0.2 0 0.75
1
1
1 1 1 1 1
2 0 0 0 1 2 0 0 0 0 1 0 1 0
866 624 752 883 794 600 495 535 500 157 134
0.2309 ### ### 0 0.133 0.2265 0 0 ### 0 0.1869 0 0.6369 0.00
2 1 1 2 1 1 1 2
1 2 1 2 3 5 3 2 1 1
3 0 0 3 2 4 4 6 0 3 3 2 1 1
866 624 752 883 794 600 495 535 500 157 134
0.3464 ### ### 0.4808 0.266 0.453 0.5038 1 ### 0.6061 0.5607 0.4 0.6369 0.75
2 1
1 1
0 0 0 1 0 1 0 2 0 0 1 0 1 0
866 624 752 883 794 600 495 535 500 157 134
0 ### ### 0.1603 0 0.1133 0 0.3333 ### 0 0.1869 0 0.6369 0.00
3 2 4 5 2 4 6 6 3 1 1
4 3 2 2 3 2 3 2 2 1
7 0 0 5 6 7 5 6 0 9 8 5 2 1
866 624 752 883 794 600 495 535 500 157 134
0.8083 ### ### 0.8013 0.7979 0.7928 0.6297 1 ### 1.8182 1.4953 1 1.2739 0.7463
31
###
###
###
###
###
0
0.00
###
###
###
0
###
###
14 21
1
20
nos Stage name Sr. No Defect Discription 1
Qty

1 Cut Out (TCO) 4 Not Re-ON (After Re-Setting) 0
Testing Total Defect Quantity 1 0
Total Qnty Assembled 9418
Defect % 0.011 #DIV/0!

Capillary 3 Cut Off above 80°C 1
2 Thermostat
Testing Total Defect Quantity 1 0

Inlet/Outlet Pipe
3
Insertion 4 Uneven/ Chipped Off Enamel Expose 12
Total Defect Quantity 12 0


Anode Assembly

Tank Pressure 4 Element Leakage 8
5
Testing - Assy 5 Element H.V. After Tank testing 28

2 Enamel inside Nut 0
6 Mounting Bracket
Fixing
4 bracket damage 0
6
7 Bolt Broken 13
1 Color Mismatch 4
2 Scratches 5
3 Crack 0
7 marks/ warpage
End Cover Fixing

3 Neon Damaged 9
8
1 HV Fail 27
2 Neon Lamp Glow Fail 31
1 Body Welding 0
2 Cleaning not OK 1
3 Dent 8
4 Fitting not ok 6
5 Part Missing 0
6 Paint Peel Off 0
10 Final Inspection
7 Scratches 0
8 Sticker Missing 0
9 Sticker Tilted 0

Tank testing
2 3 4 5 6 7 8 9 10 11
0 0 0 0 0 0 0 0 0 0
125
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
0 0 0 0 0 0 0 0 0 0
125
0 0 0 0 0 0 0 0 0 0
125
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0.00
0 0 0 0 0 0 0 0 0 0
125
2
0 0 0 0 0 0 0 0 0 2
125
1
1
0 0 0 0 0 0 0 0 0 2
125
0 0 0 0 0 0 0 0 0 1
125
0 0 0 0 0 0 0 0 0 1
125
1
1
0 0 0 0 0 0 0 0 0 2
125
0 0 0 0 0 0 0 0 0 0
125
0 0 0 0 0 0 0 0 0 2
125
12 13 14 15 16 17 18 19 20 21
0 0 0 0 0 0 1 0 0 0
100 427 950 980 945 1000 905 709
0 0 #DIV/0! 0 0 #DIV/0! 0.10582 0 0 0
1
1 0 0 0 0 0 0 0 0 0
100 427 950 980 945 1000 905 709
1 0 #DIV/0! 0 0 #DIV/0! 0 0 0 0
2 1 1 2 1 2
2 1 0 1 0 0 2 0 1 2
100 427 950 980 945 1000 905 709
2.00 0.23 #DIV/0! 0.11 0.00 #DIV/0! 0.21 0.00 0.11 0.28
1 1 2
1 1
2 2 1
0 1 0 1 0 0 2 3 4 0
100 427 950 980 945 1000 905 709
0 0.234192 #DIV/0! 0.105263 0 #DIV/0! 0.21164 0.3 0.441989 0
1 2 1 2
1 2 2 3 2 2 2 1
2 2 0 4 3 0 3 2 4 1
100 427 950 980 945 1000 905 709
2 0.468384 #DIV/0! 0.421053 0.306122 #DIV/0! 0.31746 0.2 0.441989 0.141044
2 1 1 3 1
1 1 2 1 2
1 3 2 2 1 2
0 1 0 6 0 0 4 5 5 5
100 427 950 980 945 1000 905 709
0.00 0.23 #DIV/0! 0.63 0.00 #DIV/0! 0.42 0.50 0.55 0.71
1
1 1
1 3 0 0 1 0 0 0 0 0
100 427 950 980 945 1000 905 709
1 0.702576 #DIV/0! 0 0.102041 #DIV/0! 0 0 0 0
2 1 2 1 1 2 1
2 2 1 1
2 2 0 3 2 0 2 1 2 2
100 427 950 980 945 1000 905 709
2 0.468384 #DIV/0! 0.315789 0.204082 #DIV/0! 0.21164 0.1 0.220994 0.282087
2 3 2 3 5 4 3
1 1 2 4 9 5 2
1 2 0 4 4 0 7 14 9 5
100 427 950 980 945 1000 905 709
1 0.468384 #DIV/0! 0.421053 0.408163 #DIV/0! 0.740741 1.4 0.994475 0.705219
1
1 2 1 1
1 2
0 1 0 2 2 0 0 2 1 1
100 427 950 980 945 1000 905 709
0 0.234192 #DIV/0! 0.210526 0.204082 #DIV/0! 0 0.2 0.110497 0.141044
1 2 2 3 3 2 1
2 2 3 2 2 5 2 2
3 4 0 5 5 0 5 7 3 2
100 427 950 980 945 1000 905 709
3 0.936768 #DIV/0! 0.526316 0.510204 #DIV/0! 0.529101 0.7 0.331492 0.282087
22 23 24 25 26 27 28 29 30 31
0 0 0 0 0 0 0 0 0 0
1116 100 612 409 392 648
0 #DIV/0! #DIV/0! 0 #DIV/0! 0 0 0 #DIV/0! 0
0 0 0 0 0 0 0 0 0 0
1116 100 612 409 392 648
0 #DIV/0! #DIV/0! 0 #DIV/0! 0 0 0 #DIV/0! 0.00
1 1 1
0 0 0 0 0 1 0 1 0 1
1116 100 612 409 392 648
0.00 #DIV/0! #DIV/0! 0.00 #DIV/0! 0.16 0.00 0.26 #DIV/0! 0.15
0 0 0 0 0 0 0 0 0 2
1116 100 612 409 392 648
0 #DIV/0! #DIV/0! 0 #DIV/0! 0 0 0 #DIV/0! 0.31
1 1
2 1 2 2 2 2
2 0 1 1 0 2 2 2 0 3
1116 100 612 409 392 648
0.179211 #DIV/0! #DIV/0! 1 #DIV/0! 0.326797 0.488998 0.510204 #DIV/0! 0.462963
1 4 1 1
1
0 0 0 1 0 4 1 1 0 1
1116 100 612 409 392 648
0.00 #DIV/0! #DIV/0! 1.00 #DIV/0! 0.65 0.24 0.26 #DIV/0! 0.00
1 1
2 1
1 2
2 0 0 0 0 0 2 3 0 1
1116 100 612 409 392 648
0.179211 #DIV/0! #DIV/0! 0 #DIV/0! 0 0.488998 0.765306 #DIV/0! 0.15
2 1 2 1 2
1 1 1
2 0 0 1 0 1 2 2 0 3
1116 100 612 409 392 648
0.179211 #DIV/0! #DIV/0! 1 #DIV/0! 0.163399 0.488998 0.510204 #DIV/0! 0.462963
2 1 1
1 2 2 1
2 0 0 0 0 2 2 2 0 2
1116 100 612 409 392 648
0.179211 #DIV/0! #DIV/0! 0 #DIV/0! 0.326797 0.488998 0.510204 #DIV/0! 0.31
1 2
2 1
2 0 0 0 0 0 1 1 0 2
1116 100 612 409 392 648
0.179211 #DIV/0! #DIV/0! 0 #DIV/0! 0 0.244499 0.255102 #DIV/0! 0.31
4 1
2 1 2 3 1
6 0 0 1 0 2 3 1 0 1
1116 100 612 409 392 648
0.537634 #DIV/0! #DIV/0! 1 #DIV/0! 0.326797 0.733496 0.255102 #DIV/0! 0.154321
14 21
1
20
Qty

Defect % 0.010 0 0

2 Thermostat
Defect % 0.02 0 0

Inlet/Outlet Pipe
3
Insertion 4 Uneven/ Chipped Off Enamel Expose 41 1 2

Defect % 0.21 0.35 0.41
1 Bracket Thread not OK 30 2

Anode Assembly
Defect % 0.15 0 0.4073

5
Defect % 0.30 0 0

6 Mounting Bracket
Fixing
4 bracket damage 0
6
7 Bolt Broken 31
Defect % 0.40 0.00 0.00
2 Scratches 20 1
3 Crack 0
7 marks/ warpage
End Cover Fixing
Defect % 0.20 0 0.4073

3 Neon Damaged 30 1
8
Defect % 0.15 0 0.2037
1 HV Fail 40 1 2
Defect % 0.70 1.7544 1.4257
1 Body Welding 0
2 Cleaning not OK 0
3 Dent 2 1
4 Fitting not ok 13
5 Part Missing 0
6 Paint Peel Off 0
10 Final Inspection
7 Scratches 2
8 Sticker Missing 4 2
9 Sticker Tilted 0
Defect % 0.11 0.7018 0.2037

Tank testing
1 4 Leakage Bracket welding 0
Fabrication
Defect % 1.02 2.1053 1.4257
3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 1
1 0 0 0 0 0 0 0 0 0 0 0 0 1
439 483 978 491 588 665 828 621 4 159 649 724
0.2278 0 0 ### 0 0 0 0 0 0 ### 0 0 0.1381
1 1
1 0 0 0 0 0 0 1 0 0 0 0 0 0
439 483 978 491 588 665 828 621 4 159 649 724
0.2278 0 0 ### 0 0 0 0.1208 0 0 ### 0 0 0
1 2 1 2 2 3 1 2 1 2 3 1
1 2 1 0 2 2 3 1 2 1 0 3 3 1
439 483 978 491 588 665 828 621 4 159 649 724
0.23 0.41 0.10 ### 0.41 0.34 0.45 0.12 0.32 25.00 ### 1.89 0.46 0.14
3 3 4 2 1 2
3 3 4 0 2 0 1 0 0 0 0 2 0 0
439 483 978 491 588 665 828 621 4 159 649 724
0.6834 0.6211 0.409 ### 0.4073 0 0.1504 0 0 0 ### 1.2579 0 0
3 3 4 4 5 2 2
0 0 3 0 3 4 0 4 5 0 0 0 2 2
439 483 978 491 588 665 828 621 4 159 649 724
0 0 0.3067 ### 0.611 0.6803 0 0.4831 0.8052 0 ### 0 0.3082 0.2762
1 2 2 3 2 1 1 1 1
3 2 2 2
2 3 3 2 1
0 3 5 0 5 8 2 5 3 0 0 0 1 2
439 483 978 491 588 665 828 621 4 159 649 724
0.00 0.62 0.51 ### 1.02 1.36 0.30 0.60 0.48 0.00 ### 0.00 0.15 0.28
1 2 1 1 1
1 2 2 1 1
0 1 1 0 2 2 2 1 2 0 0 0 1 1
439 483 978 491 588 665 828 621 4 159 649 724
0 0.207 0.1022 ### 0.4073 0.3401 0.3008 0.1208 0.3221 0 ### 0 0.1541 0.1381
2 1 2 1 3 2 1 3
0 2 1 0 0 2 1 3 2 0 0 1 0 3
439 483 978 491 588 665 828 621 4 159 649 724
0 0.4141 0.1022 ### 0 0.3401 0.1504 0.3623 0.3221 0 ### 0.6289 0 0.4144
2 6 1 2 5 2 3
6 4 4 6 1 4 1 4 6
1
8 10 5 0 8 6 0 6 1 0 0 0 7 7
439 483 978 491 588 665 828 621 4 159 649 724
1.8223 2.0704 0.5112 ### 1.6293 1.0204 0 0.7246 0.161 0 ### 0 1.0786 0.9669
1
3
1 1
1 1
1 1 1 0 0 0 0 0 0 0 0 0 1 4
439 483 978 491 588 665 828 621 4 159 649 724
0.2278 0.207 0.1022 ### 0 0 0 0 0 0 ### 0 0.1541 0.5525
6 4 4 3 5 6 4 4 2 3 3
5 7 4 1 5 3 5 4 7 2 2
11 11 8 0 4 10 9 9 8 0 0 9 5 5
439 483 978 491 588 665 828 621 4 159 649 724
2.5057 2.2774 0.818 ### 0.8147 1.7007 1.3534 1.087 1.2882 0 ### 5.6604 0.7704 0.6906
17 18 19 20 21 22 23 24 25 26 27 28 29 30
0 0 0 0 0 0 0 0 0 0 0 0 0 0
974 996 974 674 631 1055 981 993 914 914 1665 1458
0 0 0 ### 0 0 0 0 0 0 ### 0 0 0
1
0 0 0 0 0 0 0 0 1 0 0 0 0 0
974 996 974 674 631 1055 981 993 914 914 1665 1458
0 0 0 ### 0 0 0 0 0.1007 0 ### 0 0 0
2 1 2 1 2 2 1 1 2 1 2
2 1 2 0 1 2 0 2 1 1 0 2 1 2
974 996 974 674 631 1055 981 993 914 914 1665 1458
0.21 0.10 0.21 ### 0.15 0.32 0.00 0.20 0.10 0.11 ### 0.22 0.06 0.14
3 1 2 2 1 2 2
3 0 0 0 0 1 2 0 2 1 0 2 0 2
974 996 974 674 631 1055 981 993 914 914 1665 1458
0.308 0 0 ### 0 0.1585 0.1896 0 0.2014 0.1094 ### 0.2188 0 0.14
2 6 2
2 5 3 3 6 2 2 2
2 0 5 0 0 5 3 12 4 2 0 2 0 0
974 996 974 674 631 1055 981 993 914 914 1665 1458
0.2053 0 0.5133 ### 0 0.7924 0.2844 1.2232 0.4028 0.2188 ### 0.2188 0 0
1 2 2 4 3
2 3 2 3 3
6 1 1 5 2 3 2
9 0 0 0 0 1 5 5 12 5 0 6 0 2
974 996 974 674 631 1055 981 993 914 914 1665 1458
0.92 0.00 0.00 ### 0.00 0.16 0.47 0.51 1.21 0.55 ### 0.66 0.00 0.14
1 1 2 1 1 2 1 1 1 1
1 1 1 2 1 1 2 1 1 1
2 1 3 0 2 3 3 1 1 3 0 2 1 2
974 996 974 674 631 1055 981 993 914 914 1665 1458
0.2053 0.1004 0.308 ### 0.2967 0.4754 0.2844 0.1019 0.1007 0.3282 ### 0.2188 0.0601 0.14
1 1 1 2 1 3 1 2 1 1
1 0 1 0 1 2 1 3 1 0 0 2 1 1
974 996 974 674 631 1055 981 993 914 914 1665 1458
0.1027 0 0.1027 ### 0.1484 0.317 0.0948 0.3058 0.1007 0 ### 0.2188 0.0601 0.07
2 1 1 2 2 2 1 2 1 2
4 4 6 4 5 2 7 6 4 3 2 5
6 5 7 0 6 5 4 9 7 4 0 5 3 7
974 996 974 674 631 1055 981 993 914 914 1665 1458
0.616 0.502 0.7187 ### 0.8902 0.7924 0.3791 0.9174 0.7049 0.4376 ### 0.547 0.1802 0.48
2 2 1 4 1
0 2 0 0 0 2 1 4 0 0 0 1 0 0
974 996 974 674 631 1055 981 993 914 914 1665 1458
0 0.2008 0 ### 0 0.317 0.0948 0.4077 0 0 ### 0.1094 0 0.00
4 5 4 6 4 6 7 4 3 5 8
7 4 2 5 2 2 9 2 2 2 5
11 9 6 0 11 6 8 16 6 5 0 7 0 13
974 996 974 674 631 1055 981 993 914 914 1665 1458
1.1294 0.9036 0.616 ### 1.632 0.9509 0.7583 1.631 0.6042 0.547 ### 0.7659 0 0.8916
31
###
###
###
###
###
0
0.00
###
###
###
0
###
###
14 21
1
20
Qty

Defect % 0.030 0 0
1 Open Circuit ( Dead) 16 2
2 Thermostat
Defect % 0.05 0 0.1134

Inlet/Outlet Pipe
3

Defect % 0.21 0.14 0.17
1 Bracket Thread not OK 29 1 1
3 Element bend/damage 10 2 1
Anode Assembly
Defect % 0.19 0.2058 0.1134

Tank Pressure 4 Element Leakage 74 1 2
5
Defect % 0.37 0.1372 0.1701

4 bracket damage 0
Mounting Bracket 5 Nut thread damage 57 5 4
6
Fixing
6 Mounting Bracket
7 Bolt Broken 52 2 3
Defect % 0.33 0.48 0.40
1 Color Mismatch 77 1 5
2 Scratches 25 1 2
3 Crack 0
7 marks/ warpage
End Cover Fixing
Defect % 0.31 0.1372 0.3968

2 Harness Thimble Broken 16 1
8
Defect % 0.18 0.1372 0.1701
1 HV Fail 97 6 5
Defect % 0.71 0.8916 0.6236
1 Body Welding 0
2 Cleaning not OK 0
3 Dent 8 2 1
4 Fitting not ok 0
5 Part Missing 0
6 Paint Peel Off 0
10 Final Inspection
7 Scratches 33 1 3
8 Sticker Missing 0
9 Sticker Tilted 0
Defect % 0.12 0.2058 0.2268
Tank testing
1 4 Leakage Bracket welding 0
Fabrication
Defect % 0.70 0.6173 0.737
3 4 5 6 7 8 9 10 11 12 13 14 15 16
1
0 0 0 0 0 0 0 0 0 1 0 0 0 1
980 1183 1007 463 566 959 912 1195 918 918
0 ### 0 ### 0 0 0 0 ### 0.1096 0 ### 0 0.1089
1 1 1
1 0 1 0 0 0 0 0 0 0 0 0 0 1
980 1183 1007 463 566 959 912 1195 918 918
0.102 ### 0.0845 ### 0 0 0 0 ### 0 0 ### 0 0.1089
4 1 3 2 3 4 2 3 2 3
4 0 1 0 3 2 3 4 0 2 3 0 2 3
980 1183 1007 463 566 959 912 1195 918 918
0.41 ### 0.08 ### 0.30 0.43 0.53 0.42 ### 0.22 0.25 ### 0.22 0.33
2 1 1 2 1 1 1 2 1
2 1 1 1 1
1 1 1 1
4 0 3 0 2 2 1 2 0 2 2 0 3 1
980 1183 1007 463 566 959 912 1195 918 918
0.4082 ### 0.2536 ### 0.1986 0.432 0.1767 0.2086 ### 0.2193 0.1674 ### 0.3268 0.1089
4 3 1 2 3 5 1 2 4
3 1 2 1 3 2 1 2 3 1
7 0 4 0 3 1 5 5 0 6 3 0 5 5
980 1183 1007 463 566 959 912 1195 918 918
0.7143 ### 0.3381 ### 0.2979 0.216 0.8834 0.5214 ### 0.6579 0.251 ### 0.5447 0.5447
3 2 1 4 1 4 2
5 2 3 1 2 1 1 1 1 3
8 0 2 0 5 2 6 2 0 5 1 0 3 3
980 1183 1007 463 566 959 912 1195 918 918
0.82 ### 0.17 ### 0.50 0.43 1.06 0.21 ### 0.55 0.08 ### 0.33 0.33
1 4 5 1 1 2 4 1 4 1
1 2 1 1 2 1
1 0 4 0 5 2 3 3 0 5 3 0 4 2
980 1183 1007 463 566 959 912 1195 918 918
0.102 ### 0.3381 ### 0.4965 0.432 0.53 0.3128 ### 0.5482 0.251 ### 0.4357 0.2179
1 2 1 2
1 1 1 1 1 1 1 2 1 2
1 0 2 0 3 1 1 2 0 3 2 0 1 2
980 1183 1007 463 566 959 912 1195 918 918
0.102 ### 0.1691 ### 0.2979 0.216 0.1767 0.2086 ### 0.3289 0.1674 ### 0.1089 0.2179
4 4 5 1 3 4 3 4 2 2
5 6 8 3 5 7 7 4 4 3
9 0 10 0 13 4 8 11 0 10 8 0 6 5
980 1183 1007 463 566 959 912 1195 918 918
0.9184 ### 0.8453 ### 1.291 0.8639 1.4134 1.147 ### 1.0965 0.6695 ### 0.6536 0.5447
1 2 1
2 2 2 1 1
2 0 3 0 2 2 0 1 0 1 0 0 1 0
980 1183 1007 463 566 959 912 1195 918 918
0.2041 ### 0.2536 ### 0.1986 0.432 0 0.1043 ### 0.1096 0 ### 0.1089 0
4 5 6 5 4 6 4 6 4 2
5 4 4 3 6 3 3 4 4 5
9 0 9 0 10 8 10 9 0 7 10 0 8 7
980 1183 1007 463 566 959 912 1195 918 918
0.9184 ### 0.7608 ### 0.993 1.7279 1.7668 0.9385 ### 0.7675 0.8368 ### 0.8715 0.7625
17 18 19 20 21 22 23 24 25 26 27 28 29 30
3 1
0 0 0 0 0 0 0 0 0 0 0 0 3 1
1713 771 1791 1040 1240 804 2125 1650 2144 1150 2701 1831
0 ### 0 0 0 0 0 0 ### 0 0 0 0.1111 0.0546
1 1 1 1 2 1 3
1
0 0 1 0 1 0 1 1 0 2 0 1 4 0
1713 771 1791 1040 1240 804 2125 1650 2144 1150 2701 1831
0 ### 0.1297 0 0.0962 0 0.1244 0.0471 ### 0.1212 0 0.087 0.1481 0
2 2 1 4 3 2 7 3 4 2 3 4
2 0 2 1 4 3 2 7 0 3 4 2 3 4
1713 771 1791 1040 1240 804 2125 1650 2144 1150 2701 1831
0.12 ### 0.26 0.06 0.38 0.24 0.25 0.33 ### 0.18 0.19 0.17 0.11 0.22
1 1 2 2 1 1 2 2 3
4 2 1 1 2 1 2
1
1 1 1 1 1 1
3 0 2 3 2 5 3 3 0 1 2 4 5 2
1713 771 1791 1040 1240 804 2125 1650 2144 1150 2701 1831
0.1751 ### 0.2594 0.1675 0.1923 0.4032 0.3731 0.1412 ### 0.0606 0.0933 0.3478 0.1851 0.11
3 2 3 5 3 2 4 4 4 2 6 3
2 2 5 1 2 1 2 1 3 3 3 2
5 0 4 8 6 5 3 6 0 5 7 5 9 5
1713 771 1791 1040 1240 804 2125 1650 2144 1150 2701 1831
0.2919 ### 0.5188 0.4467 0.5769 0.4032 0.3731 0.2824 ### 0.303 0.3265 0.4348 0.3332 0.2731
2 2 3 1 5 1 2 2 3 3 2 3
1 3 1 2 1 1 1 4 2 1 4
3 0 5 4 3 6 1 3 0 3 7 5 3 7
1713 771 1791 1040 1240 804 2125 1650 2144 1150 2701 1831
0.18 ### 0.65 0.22 0.29 0.48 0.12 0.14 ### 0.18 0.33 0.43 0.11 0.38
3 5 3 3 4 3 5 2 5 4 3 5
1 2 2 1 2 1 1 2
4 0 5 5 3 6 3 6 0 4 6 4 4 7
1713 771 1791 1040 1240 804 2125 1650 2144 1150 2701 1831
0.2335 ### 0.6485 0.2792 0.2885 0.4839 0.3731 0.2824 ### 0.2424 0.2799 0.3478 0.1481 0.38
1 2 1 2 1 1 1
1 2 1 1 1 4 2 4 3 2 2
2 0 0 4 1 2 1 6 0 3 5 3 2 3
1713 771 1791 1040 1240 804 2125 1650 2144 1150 2701 1831
0.1168 ### 0 0.2233 0.0962 0.1613 0.1244 0.2824 ### 0.1818 0.2332 0.2609 0.074 0.16
5 2 4 4 3 2 5 4 5 1 4 8
4 5 7 3 4 3 9 8 5 3 9 6
9 0 7 11 7 7 5 14 0 12 10 4 13 14
1713 771 1791 1040 1240 804 2125 1650 2144 1150 2701 1831
0.5254 ### 0.9079 0.6142 0.6731 0.5645 0.6219 0.6588 ### 0.7273 0.4664 0.3478 0.4813 0.76
1 1 3 2 1 3 2 1 1 2 1
1 0 0 2 3 2 1 3 0 2 1 1 2 1
1713 771 1791 1040 1240 804 2125 1650 2144 1150 2701 1831
0.0584 ### 0 0.1117 0.2885 0.1613 0.1244 0.1412 ### 0.1212 0.0466 0.087 0.074 0.05
4 5 6 3 5 4 6 4 7 2 5 6
6 4 5 4 4 2 5 5 4 5 6 4
10 0 9 11 7 9 6 11 0 9 11 7 11 10
1713 771 1791 1040 1240 804 2125 1650 2144 1150 2701 1831
0.5838 ### 1.1673 0.6142 0.6731 0.7258 0.7463 0.5176 ### 0.5455 0.5131 0.6087 0.4073 0.5461
31 0.852
4
2034
0.1967
1
1
2034
0.05
2
2034
0.10
1
2034
0.05
5
2
7
2034
0.3441
2
6
8
2034
0.00
2
2
4
2034
0.20
1
3
4
2034
0.1967
7
8
15
2034
0.74
3
2034
0.15
7
5
12
2034
0.59
14 21 20
1
Qty

Total Qnty Assembled 42347 1070
Defect % 0.097 ### 0

2 Thermostat
Defect % 0.09 ### 0.1869

Inlet/Outlet Pipe
3

Defect % 0.23 ### 0.19
Anode Assembly
Defect % 0.35 ### 0.2804

5
Defect % 0.49 ### 0.5607
1 Tank Bracket Alignment not OK 30 1

2 Enamel inside Nut 19 1
4 bracket damage 8
6 Mounting Bracket
Fixing
Mounting Bracket 5 Nut thread damage 39 1
6
7 Bolt Broken 51 2
Defect % 0.35 ### 0.47
2 Scratches 49 1
3 Crack 0
7 marks/ warpage
End Cover Fixing
Defect % 0.25 ### 0.1869

3 Neon Damaged 48 2
8
Defect % 0.16 ### 0.2804
1 HV Fail 122 3
2 Neon Lamp Glow Fail 192 3
Defect % 0.74 ### 0.5607
1 Body Welding 0
3 Dent 21 1
4 Fitting not ok 32
5 Part Missing 0
6 Paint Peel Off 0
10 Final Inspection
7 Scratches 61 2
8 Sticker Missing 0
9 Sticker Tilted 16
Defect % 0.37 ### 0.4673
1 Leakage Center Welding 140 4
2 Leakage Pipe Welding 188 6
Tank testing
Defect % 0.77 ### 0.9346
3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 1 2 1 1 2 2
1 1 2 3
0 2 1 3 3 0 0 0 4 0 2 2 0 0
980 970 953 1606 1741 1775 1457 1610 973 610 1087 349
0 0.2062 0.1049 0.1868 0.1723 ### 0 0 0.2484 0 0.3279 0.184 ### 0
1 4 1 1 2 1 2 2
0 1 4 0 0 0 1 1 2 1 2 2 0 0
980 970 953 1606 1741 1775 1457 1610 973 610 1087 349
0 0.1031 0.4197 0 0 ### 0.0563 0.0686 0.1242 0.1028 0.3279 0.184 ### 0
1 2
2 1 2 2 1 3 2 3 3 1 4
2 1 2 3 1 0 3 4 3 3 1 4 0 0
980 970 953 1606 1741 1775 1457 1610 973 610 1087 349
0.20 0.10 0.21 0.19 0.06 ### 0.17 0.27 0.19 0.31 0.16 0.37 ### 0.00
1 4 1 2 2 4 3 2 2
1 2
1 1 2 1 1 1
0 1 1 5 4 0 2 3 5 3 2 5 0 0
980 970 953 1606 1741 1775 1457 1610 973 610 1087 349
0 0.1031 0.1049 0.3113 0.2298 ### 0.1127 0.2059 0.3106 0.3083 0.3279 0.46 ### 0
2 2 4 2 4 3 3 5 3 5 1
2 3 2 4 4 5 3 4 2 1 4 2
4 5 2 8 6 0 9 6 7 7 4 9 0 3
980 970 953 1606 1741 1775 1457 1610 973 610 1087 349
0.4082 0.5155 0.2099 0.4981 0.3446 ### 0.507 0.4118 0.4348 0.7194 0.6557 0.828 ### 0.8596
1 2 2 1 2 2 1 1
1 1 1
1 1 1
1 2 1 2 2 2 1 1 1
1 1 1 2 2 1 1 2 1
2 2 3 6 6 0 5 7 4 1 0 5 0 2
980 970 953 1606 1741 1775 1457 1610 973 610 1087 349
0.20 0.21 0.31 0.37 0.34 ### 0.28 0.48 0.25 0.10 0.00 0.46 ### 0.57
2 1 1 2 1 2 2 1 2 1 1
1 1 2 2 3 1 2 1 2 1
3 2 1 4 3 0 5 3 3 3 1 3 0 1
980 970 953 1606 1741 1775 1457 1610 973 610 1087 349
0.3061 0.2062 0.1049 0.2491 0.1723 ### 0.2817 0.2059 0.1863 0.3083 0.1639 0.276 ### 0.2865
1 1 2 1
1 2 1 2 2 2 1 1
0 1 0 3 1 0 3 2 4 1 0 2 0 0
980 970 953 1606 1741 1775 1457 1610 973 610 1087 349
0 0.1031 0 0.1868 0.0574 ### 0.169 0.1373 0.2484 0.1028 0 0.184 ### 0
2 4 2 3 4 3 4 3 1 2 3 1
5 4 5 7 6 5 3 5 3 4 7 3
7 8 7 10 10 0 8 7 8 4 6 10 0 4
980 970 953 1606 1741 1775 1457 1610 973 610 1087 349
0.7143 0.8247 0.7345 0.6227 0.5744 ### 0.4507 0.4804 0.4969 0.4111 0.9836 0.92 ### 1.1461
1 1 1 1 1 1
1 2 1 1 1
3 2 1 2 1
1 1 2 2 3 2 3 2 1 1 2
1 1 2 1 1
2 2 2 6 8 0 8 5 7 1 1 5 0 0
980 970 953 1606 1741 1775 1457 1610 973 610 1087 349
0.2041 0.2062 0.2099 0.3736 0.4595 ### 0.4507 0.3432 0.4348 0.1028 0.1639 0.46 ### 0
3 4 3 6 5 6 7 5 6 4 6 1
4 5 4 7 6 8 9 7 5 3 8 2
7 9 7 13 11 0 14 16 12 11 7 14 0 3
980 970 953 1606 1741 1775 1457 1610 973 610 1087 349
0.7143 0.9278 0.7345 0.8095 0.6318 ### 0.7887 1.0981 0.7453 1.1305 1.1475 1.2879 ### 0.8596
17 18 19 20 21 22 23 24 25 26 27 28 29 30
3 2 2 2 1 2 1
2 1
1 5 2
3 2 4 4 1 0 7 0 0 0 3 0 0 0
1444 1505 1859 2021 1730 2100 1770 1649 2376 2448 2596 920 1704
0.2078 0.1329 0.2152 0.1979 0.0578 ### 0.3333 0 0 0 0.1225 0 0 0
1 3 3 2 6 1
1
1 4 0 3 2 0 6 0 1 0 0 0 0 0
1444 1505 1859 2021 1730 2100 1770 1649 2376 2448 2596 920 1704
0.0693 0.2658 0 0.1484 0.1156 ### 0.2857 0 0.0606 0 0 0 0 0
2 1 1 1 1 2 2
4 2 3 2 5 2 5 2 3 6 8 5
4 2 5 3 6 0 3 5 3 5 6 10 0 5
1444 1505 1859 2021 1730 2100 1770 1649 2376 2448 2596 920 1704
0.28 0.13 0.27 0.15 0.35 ### 0.14 0.28 0.18 0.21 0.25 0.39 0.00 0.29
2 4 3 1 4 3 2 6 4
1 3 8
2 5 3 7 6 1 1 5 9 7 2
5 5 10 7 6 0 4 2 9 3 11 13 0 14
1444 1505 1859 2021 1730 2100 1770 1649 2376 2448 2596 920 1704
0.3463 0.3322 0.5379 0.3464 0.3468 ### 0.1905 0.113 0.5458 0.1263 0.4493 0.5008 0 0.82
4 6 3 5 3 6 4 5 7 3 4 2 3
4 5 4 6 4 5 4 6 4 7 5 2 6
8 11 7 11 7 0 11 8 11 11 10 9 4 9
1444 1505 1859 2021 1730 2100 1770 1649 2376 2448 2596 920 1704
0.554 0.7309 0.3765 0.5443 0.4046 ### 0.5238 0.452 0.6671 0.463 0.4085 0.3467 0.4348 0.5282
2 1 2 1 1 2 1 1 1 2 1 1 1
2 1 1 2 1 2 2 1 1
1 1 1 1
2 1 1 2 1 2 2 3 3 2 1 2
3 4 2 3 2 1 3 3 4 2 3 2 3
7 8 7 7 5 0 8 4 7 9 9 8 5 7
1444 1505 1859 2021 1730 2100 1770 1649 2376 2448 2596 920 1704
0.48 0.53 0.38 0.35 0.29 ### 0.38 0.23 0.42 0.38 0.37 0.31 0.54 0.41
2 2 1 2 3 4 2 7 4 3 2 1 4
2 1 2 2 1 3 2 2 2 2 4 3 3
4 3 3 4 4 0 7 4 9 6 5 6 4 7
1444 1505 1859 2021 1730 2100 1770 1649 2376 2448 2596 920 1704
0.277 0.1993 0.1614 0.1979 0.2312 ### 0.3333 0.226 0.5458 0.2525 0.2042 0.2311 0.4348 0.41
1 1 2 1 1 3 1
2 1 3 2 2 4 1 3 2 3 4 2 3
2 2 3 3 2 0 6 1 4 2 4 7 2 4
1444 1505 1859 2021 1730 2100 1770 1649 2376 2448 2596 920 1704
0.1385 0.1329 0.1614 0.1484 0.1156 ### 0.2857 0.0565 0.2426 0.0842 0.1634 0.2696 0.2174 0.23
3 4 5 7 5 8 6 5 9 7 8 4 5
6 3 5 8 6 5 9 14 17 13 7 9 12
9 7 10 15 11 0 13 15 19 26 20 15 13 17
1444 1505 1859 2021 1730 2100 1770 1649 2376 2448 2596 920 1704
0.6233 0.4651 0.5379 0.7422 0.6358 ### 0.619 0.8475 1.1522 1.0943 0.817 0.5778 1.413 1.00
1 1 2 1 1 3 2 2 1 2
2 1 3 1 2 3 1
1 2 2 3 2 3 1 2 1 2
2 3 4 3 2 4 2 3 4 2 3 2
1 3 1 1 2 1
3 8 12 9 5 0 9 6 4 11 6 10 2 6
1444 1505 1859 2021 1730 2100 1770 1649 2376 2448 2596 920 1704
0.2078 0.5316 0.6455 0.4453 0.289 ### 0.4286 0.339 0.2426 0.463 0.2451 0.3852 0.2174 0.35
8 6 6 5 8 7 5 6 6 5 5 1 4
7 8 7 10 6 11 10 8 9 11 9 2 5
15 14 13 15 14 0 18 15 14 15 16 14 3 9
1444 1505 1859 2021 1730 2100 1770 1649 2376 2448 2596 920 1704
1.0388 0.9302 0.6993 0.7422 0.8092 ### 0.8571 0.8475 0.849 0.6313 0.6536 0.5393 0.3261 0.5282
31
0
3044
0
3
3044
0.10
10
3044
0.33
5
12
8
25
3044
0.82
6
8
14
3044
0.4599
1
3
2
8
3044
0.00
2
3
5
3044
0.16
2
2
4
3044
0.1314
11
18
29
3044
0.95
4
1
4
1
15
3044
0.49
8
11
19
3044
0.6242
14 21
1
20
Qty
1 Open Circuit ( Dead) Total 22 1 1

2 Cut in Less Than 88°C 13 1
Defect % 0.078 0.099 0.0435
1 Open Circuit ( Dead) 30 1 2

2 Thermostat
Defect % 0.07 0.0495 0.0869
2 Fitment not OK due to Excess Enamel 22 1

Inlet/Outlet Pipe
3

Defect % 0.12 0.10 0.00
2 Element Terminal Pin Break 19 1
3 Element bend/damage 48 2 1
Anode Assembly
Defect % 0.27 0.1979 0.0869

5
Defect % 0.35 0.2969 0.1738
1 Tank Bracket Alignment not OK 22 1 2

4 bracket damage 0
6 Mounting Bracket
Fixing
Mounting Bracket 5 Nut thread damage 27 1 2
6
Defect % 0.18 0.20 0.22
2 Scratches 28 1 2
3 Crack 0
7 marks/ warpage
End Cover Fixing
Defect % 0.11 0.099 0.0869

8
Defect % 0.14 0.099 0.0869
1 HV Fail 132 5 7
Defect % 0.62 0.5443 0.5215
1 Body Welding 0
2 Cleaning not OK 39 1 2
3 Dent 24 2
4 Fitting not ok 14 2
5 Part Missing 0
6 Paint Peel Off 0
10 Final Inspection
7 Scratches 20 1 2
8 Sticker Missing 0
9 Sticker Tilted 10
Defect % 0.24 0.099 0.3477
Tank testing
Defect % 0.65 0.7422 0.5215
3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 1 2 1 1 2
1 1 1 1
0 0 0 1 1 1 2 2 0 0 2 0 3 0
2369 1325 1951 1731 2263 1751 2150 1213 1694 1350 1444 928
0 0 ### 0.0513 0.0578 0.0442 0.1142 0.093 0 ### 0.1181 0 0.2078 0
1 1 1 1 2 1 2 1 2
1 0 0 1 1 0 1 2 1 0 2 1 2 0
2369 1325 1951 1731 2263 1751 2150 1213 1694 1350 1444 928
0.0422 0 ### 0.0513 0.0578 0 0.0571 0.093 0.0824 ### 0.1181 0.0741 0.1385 0
1 1 1 1 1 1 1
2 1 2 1 2 1 1 2
3 2 0 0 2 1 1 3 2 0 2 0 3 0
2369 1325 1951 1731 2263 1751 2150 1213 1694 1350 1444 928
0.13 0.15 ### 0.00 0.12 0.04 0.06 0.14 0.16 ### 0.12 0.00 0.21 0.00
1 1 1 2 2 1 2 3 4
1 1 1 2 1 1
1 2 1 2 3 3 2 3 2 1
2 0 0 3 2 2 5 6 6 0 5 4 5 4
2369 1325 1951 1731 2263 1751 2150 1213 1694 1350 1444 928
0.0844 0 ### 0.1538 0.1155 0.0884 0.2856 0.2791 0.4946 ### 0.2952 0.2963 0.3463 0.431
2 2 1 1 2 3 1 2 3 2 4 1
4 5 2 2 3 4 7 2 4 3 3 3
6 7 0 3 3 5 7 8 4 0 7 5 7 4
2369 1325 1951 1731 2263 1751 2150 1213 1694 1350 1444 928
0.2533 0.5283 ### 0.1538 0.1733 0.2209 0.3998 0.3721 0.3298 ### 0.4132 0.3704 0.4848 0.431
1 1 1 1 2
1 1 1 2 1 2 1
1 1 1 1 2 1 1 1 1
1 3 0 1 0 2 3 4 3 0 3 3 2 0
2369 1325 1951 1731 2263 1751 2150 1213 1694 1350 1444 928
0.04 0.23 ### 0.05 0.00 0.09 0.17 0.19 0.25 ### 0.18 0.22 0.14 0.00
2 2 2 1 1 2
1 1 1 1 1 2 1 1 1 1
3 1 0 1 1 0 3 4 2 0 2 1 3 0
2369 1325 1951 1731 2263 1751 2150 1213 1694 1350 1444 928
0.1266 0.0755 ### 0.0513 0.0578 0 0.1713 0.186 0.1649 ### 0.1181 0.0741 0.2078 0
1 1 1 1 2 1
2 2 3 2 3 2 4 1 2 1 2 3
2 3 0 3 3 4 3 6 1 0 3 1 2 3
2369 1325 1951 1731 2263 1751 2150 1213 1694 1350 1444 928
0.0844 0.2264 ### 0.1538 0.1733 0.1768 0.1713 0.2791 0.0824 ### 0.1771 0.0741 0.1385 0.3233
8 3 7 4 8 5 4 5 5 5 6 2
7 5 7 6 3 6 8 7 6 5 6 4
15 8 0 14 10 11 11 12 12 0 11 10 12 6
2369 1325 1951 1731 2263 1751 2150 1213 1694 1350 1444 928
0.6332 0.6038 ### 0.7176 0.5777 0.4861 0.6282 0.5581 0.9893 ### 0.6494 0.7407 0.831 0.6466
1 2 2 1 3 2 1 2 2 1 2
1 2 2 3 1
1 2 1
1 2 1 1 1 1
1 1 1 1 1
2 5 0 3 5 1 7 8 2 0 5 2 2 2
2369 1325 1951 1731 2263 1751 2150 1213 1694 1350 1444 928
0.0844 0.3774 ### 0.1538 0.2889 0.0442 0.3998 0.3721 0.1649 ### 0.2952 0.1481 0.1385 0.2155
6 4 6 3 6 6 8 5 4 5 4 5
8 5 7 5 7 5 7 4 6 6 5 4
14 9 0 13 8 13 11 15 9 0 10 11 9 9
2369 1325 1951 1731 2263 1751 2150 1213 1694 1350 1444 928
0.591 0.6792 ### 0.6663 0.4622 0.5745 0.6282 0.6977 0.742 ### 0.5903 0.8148 0.6233 0.9698
17 18 19 20 21 22 23 24 25 26 27 28 29 30
1 1 1 1 1 1 2 1 1 1 1
1 1 1 1 1 1 1 1
2 2 0 2 1 0 2 1 3 0 2 2 1 2
1538 2012 2285 1906 1341 1486 1330 1621 2137 1843 1465 1314
0.13 0.0994 ### 0.0875 0.0525 0 0.1346 0.0752 0.1851 ### 0.0936 0.1085 0.0683 0.1522
1 2 1 1 2 1 1 2 1 2 1
1 2 0 1 1 2 1 0 1 0 2 1 2 1
1538 2012 2285 1906 1341 1486 1330 1621 2137 1843 1465 1314
0.065 0.0994 ### 0.0438 0.0525 0.1491 0.0673 0 0.0617 ### 0.0936 0.0543 0.1365 0.0761
1 2 2 3 1 1 1 1 1 1
1 2 2 2 3 1 1 1 1 2 1
2 4 0 4 5 4 2 1 2 0 2 3 2 0
1538 2012 2285 1906 1341 1486 1330 1621 2137 1843 1465 1314
0.13 0.20 ### 0.18 0.26 0.30 0.13 0.08 0.12 ### 0.09 0.16 0.14 0.00
2 4 2 5 3 4 2 3 3 2 1 2
1 2 1 1 1 2 1 1 1
3 2 4 2 2 3 1 2 2 1 2 1
6 8 0 7 8 5 8 3 7 0 6 4 4 3
1538 2012 2285 1906 1341 1486 1330 1621 2137 1843 1465 1314
0.3901 0.3976 ### 0.3063 0.4197 0.3729 0.5384 0.2256 0.4318 ### 0.2808 0.217 0.273 0.23
3 2 2 2 1 3 1 1 3 3 2 1
4 5 7 6 5 5 3 5 5 6 4 2
7 7 0 9 8 6 8 4 6 0 8 9 6 3
1538 2012 2285 1906 1341 1486 1330 1621 2137 1843 1465 1314
0.4551 0.3479 ### 0.3939 0.4197 0.4474 0.5384 0.3008 0.3701 ### 0.3744 0.4883 0.4096 0.2283
2 2 1 1 1 2 2 1 1
1 2 1 2 1 3 3 1 1
1 2 3 1 1 1 1 2 2 1 2
2 6 0 6 4 1 3 1 6 0 5 5 3 3
1538 2012 2285 1906 1341 1486 1330 1621 2137 1843 1465 1314
0.13 0.30 ### 0.26 0.21 0.07 0.20 0.08 0.37 ### 0.23 0.27 0.20 0.23
1 1 2 1 1 2 1 1
1 2 1 1 2 3 1 2 1
2 3 0 3 1 0 1 1 2 0 5 2 2 2
1538 2012 2285 1906 1341 1486 1330 1621 2137 1843 1465 1314
0.13 0.1491 ### 0.1313 0.0525 0 0.0673 0.0752 0.1234 ### 0.234 0.1085 0.1365 0.15
1 1 2 1 1 1 1 1
1 4 2 1 1 1 1 1 2 1 1
2 5 0 4 1 1 2 0 2 0 2 3 2 1
1538 2012 2285 1906 1341 1486 1330 1621 2137 1843 1465 1314
0.13 0.2485 ### 0.1751 0.0525 0.0746 0.1346 0 0.1234 ### 0.0936 0.1628 0.1365 0.08
6 7 9 6 3 6 2 3 7 4 4 1
4 7 6 7 6 7 4 5 4 6 5 2
10 14 0 15 13 9 13 6 8 0 11 10 9 3
1538 2012 2285 1906 1341 1486 1330 1621 2137 1843 1465 1314
0.6502 0.6958 ### 0.6565 0.6821 0.6711 0.8748 0.4511 0.4935 ### 0.5147 0.5426 0.6143 0.23
2 2 3 1 1 1 2 1 1 2 1
2 1 1 2 1 2 2 1 1
1 1 1 1 1 1 1 1
2 1 1 1 1 2 2
1 1 1 1 1
4 7 0 7 3 0 3 3 7 0 6 4 5 4
1538 2012 2285 1906 1341 1486 1330 1621 2137 1843 1465 1314
0.2601 0.3479 ### 0.3063 0.1574 0 0.2019 0.2256 0.4318 ### 0.2808 0.217 0.3413 0.30
4 7 8 6 4 5 4 5 5 7 6 3
5 8 7 8 4 5 4 6 7 5 5 4
9 15 0 15 14 8 10 8 11 0 12 12 11 7
1538 2012 2285 1906 1341 1486 1330 1621 2137 1843 1465 1314
0.5852 0.7455 ### 0.6565 0.7345 0.5966 0.6729 0.6015 0.6786 ### 0.5615 0.6511 0.7509 0.5327
31
14 21
1
20
Qty
1 Open Circuit ( Dead) Total 24 1

Defect % 0.111 0.0606 ###

2 Thermostat
Defect % 0.08 0 ###
2 Fitment not OK due to Excess Enamel 15 1

Inlet/Outlet Pipe
3

Defect % 0.13 0.12 ###
2 Element Terminal Pin Break 22 2
Anode Assembly
Defect % 0.26 0.2424 ###

5
Defect % 0.40 0.4242 ###
1 Tank Bracket Alignment not OK 25 1

4 bracket damage 0
6 Mounting Bracket
Fixing
6
7 Bolt Broken 14 1
Defect % 0.19 0.12 ###
1 Color Mismatch 5
2 Scratches 10 1
3 Crack 0
7 marks/ warpage
End Cover Fixing
Defect % 0.06 0.0606 ###

3 Neon Damaged 21 1
8
Defect % 0.14 0.1212 ###
1 HV Fail 97 4
Defect % 0.59 0.303 ###
1 Body Welding 0
3 Dent 10
4 Fitting not ok 5 1
5 Part Missing 0
6 Paint Peel Off 0
10 Final Inspection
7 Scratches 14 1
8 Sticker Missing 0
9 Sticker Tilted 3
Defect % 0.21 0.1818 ###
Tank testing
Defect % 0.59 0.6061 ###
3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 1 2 1 1 2 1 1
1 1
0 1 2 2 2 1 1 0 0 3 1 0 0 1
1253 483 1287 1187 730 1247 1007 1185 772 375 455
### 0.0798 0.4141 0.1554 0.1685 0.137 0.0802 ### 0 0.2532 0.1295 0 ### 0.2198
2 1 3 1 1 2 1
0 2 1 3 0 1 1 0 2 1 0 0 0 0
1253 483 1287 1187 730 1247 1007 1185 772 375 455
### 0.1596 0.207 0.2331 0 0.137 0.0802 ### 0.1986 0.0844 0 0 ### 0
1 1 2 1 1 1
2 1 1 1 1 1
0 3 0 2 3 0 2 0 1 2 1 0 0 0
1253 483 1287 1187 730 1247 1007 1185 772 375 455
### 0.24 0.00 0.16 0.25 0.00 0.16 ### 0.10 0.17 0.13 0.00 ### 0.00
3 3 2 1 2 1 1
1 1 2 1 1 1
1 1
0 4 1 6 2 0 2 0 0 4 1 0 0 2
1253 483 1287 1187 730 1247 1007 1185 772 375 455
### 0.3192 0.207 0.4662 0.1685 0 0.1604 ### 0 0.3376 0.1295 0 ### 0.4396
1 1 2 1 1 3 1 2 1
4 1 4 2 2 4 2 3 1 1
0 5 2 6 3 3 7 0 3 5 2 0 0 1
1253 483 1287 1187 730 1247 1007 1185 772 375 455
### 0.399 0.4141 0.4662 0.2527 0.411 0.5613 ### 0.2979 0.4219 0.2591 0 ### 0.2198
1 1 2 1 1 1 1 1
1 1 1
1 1 1 1
1 2 1 1 1
0 4 0 3 4 1 4 0 2 3 1 0 0 0
1253 483 1287 1187 730 1247 1007 1185 772 375 455
### 0.32 0.00 0.23 0.34 0.14 0.32 ### 0.20 0.25 0.13 0.00 ### 0.00
1 1
1 1 1
0 1 0 1 0 0 2 0 0 1 0 0 0 0
1253 483 1287 1187 730 1247 1007 1185 772 375 455
### 0.0798 0 0.0777 0 0 0.1604 ### 0 0.0844 0 0 ### 0
1 2 1 1 1
1 1 1 2 1 1 1
0 2 0 3 2 0 2 0 2 2 1 0 0 0
1253 483 1287 1187 730 1247 1007 1185 772 375 455
### 0.1596 0 0.2331 0.1685 0 0.1604 ### 0.1986 0.1688 0.1295 0 ### 0
4 2 4 5 3 4 5 3 4 2 2
2 1 3 3 2 2 3 2 3 1 1
0 6 3 7 8 5 6 0 8 5 7 3 0 3
1253 483 1287 1187 730 1247 1007 1185 772 375 455
### 0.4789 0.6211 0.5439 0.674 0.6849 0.4812 ### 0.7944 0.4219 0.9067 0.8 ### 0.6593
1 1 2 1 1 1 2 1 1
1 1 1 1
1
1 1 1 1 2
1
0 3 1 4 2 0 3 0 2 4 3 0 0 1
1253 483 1287 1187 730 1247 1007 1185 772 375 455
### 0.2394 0.207 0.3108 0.1685 0 0.2406 ### 0.1986 0.3376 0.3886 0 ### 0.2198
4 2 6 5 3 5 4 5 3 1 2
3 1 3 3 2 3 2 3 2 1 1
0 7 3 9 8 5 8 0 6 8 5 2 0 3
1253 483 1287 1187 730 1247 1007 1185 772 375 455
### 0.5587 0.6211 0.6993 0.674 0.6849 0.6415 ### 0.5958 0.6751 0.6477 0.5333 ### 0.6593
17 18 19 20 21 22 23 24 25 26 27 28 29 30
2 1 1 1 2 1 2 1
1 1 1 1
0 3 1 1 1 2 1 0 1 0 0 3 0 2
620 1878 1054 988 1639 1762 1276 482 1441 1160 787 1052 1297
0 0.1597 0.0949 0.1012 0.061 0.1135 0.0784 0 0.0694 0 0 0.2852 ### 0.1542
1 2 2 1 1 1 1 1
0 1 2 0 2 1 1 0 1 0 0 1 0 1
620 1878 1054 988 1639 1762 1276 482 1441 1160 787 1052 1297
0 0.0532 0.1898 0 0.122 0.0568 0.0784 0 0.0694 0 0 0.0951 ### 0.0771
1 1 1 1 1 1 1
1 1 2 2 1 2 1 1 2
0 2 1 0 3 3 1 0 3 2 0 2 0 3
620 1878 1054 988 1639 1762 1276 482 1441 1160 787 1052 1297
0.00 0.11 0.09 0.00 0.18 0.17 0.08 0.00 0.21 0.17 0.00 0.19 ### 0.23
3 1 2 3 2 2 3 4 2 4 3
1 2 2 1 1 2 1 2 1
1 1
0 3 2 4 6 3 3 0 3 7 3 6 0 4
620 1878 1054 988 1639 1762 1276 482 1441 1160 787 1052 1297
0 0.1597 0.1898 0.4049 0.3661 0.1703 0.2351 0 0.2082 0.6034 0.3812 0.5703 ### 0.31
1 3 2 1 3 2 1 1 3 2 1 2 2
1 3 4 1 3 4 5 2 5 4 2 3 4
2 6 6 2 6 6 6 3 8 6 3 5 0 6
620 1878 1054 988 1639 1762 1276 482 1441 1160 787 1052 1297
0.3226 0.3195 0.5693 0.2024 0.3661 0.3405 0.4702 0.6224 0.5552 0.5172 0.3812 0.4753 ### 0.4626
1 2 1 1 1 1 2 1 1 1 2 1
1 1
1 1 1 1
2 1 1 1 1 1
1 6 2 1 1 3 3 0 2 3 1 2 0 3
620 1878 1054 988 1639 1762 1276 482 1441 1160 787 1052 1297
0.16 0.32 0.19 0.10 0.06 0.17 0.24 0.00 0.14 0.26 0.13 0.19 ### 0.23
1 1 1
1 1 1 1 1 1
0 1 1 0 1 1 0 0 2 0 0 1 0 2
620 1878 1054 988 1639 1762 1276 482 1441 1160 787 1052 1297
0 0.0532 0.0949 0 0.061 0.0568 0 0 0.1388 0 0 0.0951 ### 0.15
2 1 1 2 1 2 1 1
1 1 2 1 1 1 2 1 1 1
1 2 2 0 3 3 1 0 2 4 1 2 0 2
620 1878 1054 988 1639 1762 1276 482 1441 1160 787 1052 1297
0.1613 0.1065 0.1898 0 0.183 0.1703 0.0784 0 0.1388 0.3448 0.1271 0.1901 ### 0.15
3 5 4 5 7 5 3 2 4 5 3 5 4
2 5 3 2 4 4 3 1 5 3 2 2 3
5 10 7 7 11 9 6 3 9 8 5 7 0 7
620 1878 1054 988 1639 1762 1276 482 1441 1160 787 1052 1297
0.8065 0.5325 0.6641 0.7085 0.6711 0.5108 0.4702 0.6224 0.6246 0.6897 0.6353 0.6654 ### 0.54
1 2 2 1 1 2 1 1 1 1 1
1 1 1 1 1 1
1 1 1
1 1 1 1 1 1 1
1 1
2 3 4 1 3 4 2 0 3 3 0 4 0 3
620 1878 1054 988 1639 1762 1276 482 1441 1160 787 1052 1297
0.3226 0.1597 0.3795 0.1012 0.183 0.227 0.1567 0 0.2082 0.2586 0 0.3802 ### 0.23
3 7 3 5 6 7 4 1 5 4 3 3 4
2 4 2 2 5 3 2 1 2 2 1 2 2
5 11 5 7 11 10 6 2 7 6 4 5 0 6
620 1878 1054 988 1639 1762 1276 482 1441 1160 787 1052 1297
0.8065 0.5857 0.4744 0.7085 0.6711 0.5675 0.4702 0.4149 0.4858 0.5172 0.5083 0.4753 ### 0.4626
31
###
###
###
###
###
0
###
###
###
###
###
0
###
14 21
1
20
Qty
1 Open Circuit ( Dead) Total 16 1 1

2 Cut in Less Than 88°C 7 1
Defect % 0.128 0.0965 0.1255

2 Thermostat
Defect % 0.08 0 0.0628
2 Fitment not OK due to Excess Enamel 8 1 1

Inlet/Outlet Pipe
3

Defect % 0.11 0.19 0.13
1 Bracket Thread not OK 42 2 3
2 Element Terminal Pin Break 19 1 1
Anode Assembly
Defect % 0.34 0.2896 0.2511

5
Defect % 0.39 0.5792 0.3766
1 Tank Bracket Alignment not OK 13 1 1

4 bracket damage 0
6 Mounting Bracket
Fixing
Mounting Bracket 5 Nut thread damage 5 1
6
Defect % 0.20 0.19 0.19
2 Scratches 8 1 1
3 Crack 0
Moulding defect shrinkage/flow marks/
7 warpage
End Cover Fixing
Defect % 0.06 0.0965 0.1255

2 Harness Thimble Broken 10 1 1
3 Neon Damaged 10
8
Defect % 0.11 0.0965 0.0628
1 HV Fail 54 3 5
Defect % 0.55 0.4826 0.5022
1 Body Welding 0
2 Cleaning not OK 12 1 1
3 Dent 7 1
4 Fitting not ok 0
5 Part Missing 0
6 Paint Peel Off 0
10 Final Inspection
7 Scratches 11 1 1
8 Sticker Missing 0
9 Sticker Tilted 0
Defect % 0.17 0.1931 0.1883
Tank testing
Defect % 0.51 0.5792 0.3766
3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 1 1 1 1
1 1
1 0 0 0 0 2 1 0 1 1 0 0 1 0
1046 1220 1645 836 765 763 29 408 529
0.0956 ### ### ### ### 0.1639 0.0608 0 0.1307 0.1311 0 ### 0.2451 0
2 1 2 1 1
2 0 0 0 0 1 2 0 0 1 0 0 0 1
1046 1220 1645 836 765 763 29 408 529
0.1912 ### ### ### ### 0.082 0.1216 0 0 0.1311 0 ### 0 0.189
1 1 1
1 1 2 1 1
1 0 0 0 0 2 3 0 1 2 0 0 0 0
1046 1220 1645 836 765 763 29 408 529
0.10 ### ### ### ### 0.16 0.18 0.00 0.13 0.26 0.00 ### 0.00 0.00
2 2 3 2 1 1 1 2
1 1 1 2 1 2
2 0 0 0 0 3 4 3 3 2 0 0 1 4
1046 1220 1645 836 765 763 29 408 529
0.1912 ### ### ### ### 0.2459 0.2432 0.3589 0.3922 0.2621 0 ### 0.2451 0.7561
2 2 2 1 1 1
3 3 3 2 2 3 1 2
5 0 0 0 0 5 5 3 2 4 0 0 1 3
1046 1220 1645 836 765 763 29 408 529
0.478 ### ### ### ### 0.4098 0.304 0.3589 0.2614 0.5242 0 ### 0.2451 0.5671
1 2 1 1
1 1
1
1 1 1
1 0 0 0 0 3 4 1 0 1 0 0 0 1
1046 1220 1645 836 765 763 29 408 529
0.10 ### ### ### ### 0.25 0.24 0.12 0.00 0.13 0.00 ### 0.00 0.19
1 1
0 0 0 0 0 1 1 0 0 0 0 0 0 0
1046 1220 1645 836 765 763 29 408 529
0 ### ### ### ### 0.082 0.0608 0 0 0 0 ### 0 0
1 1 1
1 1 1 1
1 0 0 0 0 2 2 0 1 1 0 0 0 0
1046 1220 1645 836 765 763 29 408 529
0.0956 ### ### ### ### 0.1639 0.1216 0 0.1307 0.1311 0 ### 0 0
4 4 5 4 3 1 1 2
3 2 3 2 2 2 1 2
7 0 0 0 0 6 8 6 5 3 0 0 2 4
1046 1220 1645 836 765 763 29 408 529
0.6692 ### ### ### ### 0.4918 0.4863 0.7177 0.6536 0.3932 0 ### 0.4902 0.7561
1 1 1
1 1 1 1
1 1 1
0 0 0 0 0 3 3 0 2 1 0 0 0 1
1046 1220 1645 836 765 763 29 408 529
0 ### ### ### ### 0.2459 0.1824 0 0.2614 0.1311 0 ### 0 0.189
4 2 2 4 3 2 1 1
2 3 3 2 2 1 1 1
6 0 0 0 0 5 5 6 5 3 0 0 2 2
1046 1220 1645 836 765 763 29 408 529
0.5736 ### ### ### ### 0.4098 0.304 0.7177 0.6536 0.3932 0 ### 0.4902 0.3781
17 18 19 20 21 22 23 24 25 26 27 28 29 30
1 1 1 1 2 1 1 1
1 1 1 1
1 1 1 1 0 1 0 3 0 1 1 0 2 1
473 658 845 706 723 513 890 609 292 862 1172 352
0.2114 0.152 0.1183 0.1416 ### 0.1383 0 0.3371 0 0.3425 0.116 ### 0.1706 0.2841
1 1 1 1 1 2
0 1 0 1 0 1 0 1 0 0 1 0 2 0
473 658 845 706 723 513 890 609 292 862 1172 352
0 0.152 0 0.1416 ### 0.1383 0 0.1124 0 0 0.116 ### 0.1706 0
1 1 1
1 1 1 1
0 0 2 1 0 1 0 0 0 0 1 0 2 0
473 658 845 706 723 513 890 609 292 862 1172 352
0.00 0.00 0.24 0.14 ### 0.14 0.00 0.00 0.00 0.00 0.12 ### 0.17 0.00
2 3 2 4 2 1 1 2 2 3 1
1 1 1 2 1 2 1
2 4 2 5 0 3 1 3 3 0 4 0 4 1
473 658 845 706 723 513 890 609 292 862 1172 352
0.4228 0.6079 0.2367 0.7082 ### 0.4149 0.1949 0.3371 0.4926 0 0.464 ### 0.3413 0.28
1 2 1 2 1 1
1 2 3 2 2 1 3 2 1 1 3 1
1 3 3 4 0 3 1 5 3 1 1 0 4 1
473 658 845 706 723 513 890 609 292 862 1172 352
0.2114 0.4559 0.355 0.5666 ### 0.4149 0.1949 0.5618 0.4926 0.3425 0.116 ### 0.3413 0.2841
1 1 1 1 1 1
1 1 1
1 1 1
1 1 1 1 1 1 1 1
0 2 3 2 0 3 0 3 1 0 3 0 3 0
473 658 845 706 723 513 890 609 292 862 1172 352
0.00 0.30 0.36 0.28 ### 0.41 0.00 0.34 0.16 0.00 0.35 ### 0.26 0.00
1 1
1 1 1 1
0 0 2 0 0 1 0 1 0 0 0 0 2 0
473 658 845 706 723 513 890 609 292 862 1172 352
0 0 0.2367 0 ### 0.1383 0 0.1124 0 0 0 ### 0.1706 0.00
1 1 1 1 1
1 1 1 1 1 1
0 1 1 1 0 1 0 2 0 0 2 0 2 1
473 658 845 706 723 513 890 609 292 862 1172 352
0 0.152 0.1183 0.1416 ### 0.1383 0 0.2247 0 0 0.232 ### 0.1706 0.28
1 2 3 1 3 2 2 1 3 3 1
2 3 3 2 1 2 3 2 2 2 1
3 5 6 3 0 4 4 5 3 0 5 0 5 2
473 658 845 706 723 513 890 609 292 862 1172 352
0.6342 0.7599 0.7101 0.4249 ### 0.5533 0.7797 0.5618 0.4926 0 0.58 ### 0.4266 0.57
1 1 1 1 1 1 1
1 1
1 1 1 1 1 1
0 2 3 1 0 2 0 2 1 0 2 0 2 0
473 658 845 706 723 513 890 609 292 862 1172 352
0 0.304 0.355 0.1416 ### 0.2766 0 0.2247 0.1642 0 0.232 ### 0.1706 0.00
2 2 3 2 1 2 2 2 1 3 2 1
1 2 3 2 2 1 2 2 1 2 3 1
3 4 6 4 0 3 3 4 4 2 5 0 5 2
473 658 845 706 723 513 890 609 292 862 1172 352
0.6342 0.6079 0.7101 0.5666 ### 0.4149 0.5848 0.4494 0.6568 0.6849 0.58 ### 0.4266 0.5682
31
###
###
###
###
###
0
###
###
###
###
###
0
###
14 21
1
20
Qty

Defect % 0.109 0 0

2 Thermostat
Defect % 0.09 0 0

Inlet/Outlet Pipe
3

Defect % 0.13 0.50 0.00
3
Anode Assembly
Defect % 0.25 0.5 0.5155

5
Defect % 0.42 1 0

4 bracket damage 0
6 Mounting Bracket
Fixing
6
7 Bolt Broken 4
Defect % 0.18 0.00 0.00
1 Color Mismatch 0
2 Scratches 6
3 Crack 0
7 warpage
End Cover Fixing
Defect % 0.07 0 0

3 Neon Damaged 9
8
Defect % 0.15 0 0
1 HV Fail 29 1
Defect % 0.53 1 0
1 Body Welding 0
2 Cleaning not OK 9
3 Dent 0
4 Fitting not ok 4
5 Part Missing 0
6 Paint Peel Off 0
10 Final Inspection
7 Scratches 9
8 Sticker Missing 0
9 Sticker Tilted 0
Defect % 0.24 0 0
Tank testing
Defect % 0.50 0.5 0.5155
3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 1 1 1
1 1
0 1 0 0 1 0 2 0 0 0 0 0 2 0
84 703 141 185 160 515 285 260 962 825
0 0.1422 ### 0 0.5405 0 0.3883 ### ### ### 0 0 0.2079 0
1 1 1
0 1 0 0 0 0 0 0 0 0 0 0 1 1
84 703 141 185 160 515 285 260 962 825
0 0.1422 ### 0 0 0 0 ### ### ### 0 0 0.104 0.1212
1 1 1 1 1
0 2 0 0 1 0 1 0 0 0 0 0 1 1
84 703 141 185 160 515 285 260 962 825
0.00 0.28 ### 0.00 0.54 0.00 0.19 ### ### ### 0.00 0.00 0.10 0.12
2 1 1 2 1
1 1 1 1
1
0 3 0 0 0 0 2 0 0 0 1 2 2 2
84 703 141 185 160 515 285 260 962 825
0 0.4267 ### 0 0 0 0.3883 ### ### ### 0.3509 0.7692 0.2079 0.2424
2 2 1 2 1
1 1 1 1 1 3 2
0 3 0 0 1 0 3 0 0 0 2 1 5 3
84 703 141 185 160 515 285 260 962 825
0 0.4267 ### 0 0.5405 0 0.5825 ### ### ### 0.7018 0.3846 0.5198 0.3636
1 1
1 1 1 1
1 1
0 2 0 0 0 0 3 0 0 0 0 0 2 1
84 703 141 185 160 515 285 260 962 825
0.00 0.28 ### 0.00 0.00 0.00 0.58 ### ### ### 0.00 0.00 0.21 0.12
1 1 1
0 1 0 0 0 0 0 0 0 0 0 0 1 1
84 703 141 185 160 515 285 260 962 825
0 0.1422 ### 0 0 0 0 ### ### ### 0 0 0.104 0.1212
1 1
1 1 1 1
0 2 0 0 0 0 1 0 0 0 0 0 2 1
84 703 141 185 160 515 285 260 962 825
0 0.2845 ### 0 0 0 0.1942 ### ### ### 0 0 0.2079 0.1212
2 1 1 2 1 1 3 2
1 1 2 1 1 2 1
0 3 0 0 1 2 4 0 0 0 2 2 5 3
84 703 141 185 160 515 285 260 962 825
0 0.4267 ### 0 0.5405 1.25 0.7767 ### ### ### 0.7018 0.7692 0.5198 0.3636
1 1 2 1
1 1 1
1 1 1
0 3 0 0 0 0 2 0 0 0 0 0 3 3
84 703 141 185 160 515 285 260 962 825
0 0.4267 ### 0 0 0 0.3883 ### ### ### 0 0 0.3119 0.3636
2 1 1 1 2 2
3 1 2 1 3 3
0 5 0 0 2 0 3 0 0 0 1 1 5 5
84 703 141 185 160 515 285 260 962 825
0 0.7112 ### 0 1.0811 0 0.5825 ### ### ### 0.3509 0.3846 0.5198 0.6061
17 18 19 20 21 22 23 24 25 26 27 28 29 30
1 1 1 1
1 0 0 0 1 1 0 0 0 0 0 0 0 1
920 335 408 934 795 468 167 200 126 274
0.1087 0 ### 0 0.1071 0.1258 0 0 0 ### 0 ### ### 0.365
1 1 1 1 1
1 0 0 1 1 1 0 0 0 0 0 0 0 1
920 335 408 934 795 468 167 200 126 274
0.1087 0 ### 0.2451 0.1071 0.1258 0 0 0 ### 0 ### ### 0.365
1 1
1 1 1
2 0 0 0 1 1 0 0 0 0 0 0 0 1
920 335 408 934 795 468 167 200 126 274
0.22 0.00 ### 0.00 0.11 0.13 0.00 0.00 0.00 ### 0.00 ### ### 0.36
1 1 1 1 1 1
1 1
1
1 1 0 1 2 1 1 0 1 0 1 0 0 0
920 335 408 934 795 468 167 200 126 274
0.1087 0.2985 ### 0.2451 0.2141 0.1258 0.2137 0 0.5 ### 0.7937 ### ### 0.00
1 1 1 2 1 1 1
2 1 1 2 1 1 1 1
3 2 0 2 4 2 1 0 2 0 0 0 0 2
920 335 408 934 795 468 167 200 126 274
0.3261 0.597 ### 0.4902 0.4283 0.2516 0.2137 0 1 ### 0 ### ### 0.7299
1 1 1
1 1 1
1 1
3 0 0 0 3 2 0 0 0 0 0 0 0 0
920 335 408 934 795 468 167 200 126 274
0.33 0.00 ### 0.00 0.32 0.25 0.00 0.00 0.00 ### 0.00 ### ### 0.00
1 1 1
1 0 0 0 1 1 0 0 0 0 0 0 0 0
920 335 408 934 795 468 167 200 126 274
0.1087 0 ### 0 0.1071 0.1258 0 0 0 ### 0 ### ### 0.00
1 1 1
1 1 1 1 1
2 0 0 0 2 1 1 0 0 0 0 0 0 2
920 335 408 934 795 468 167 200 126 274
0.2174 0 ### 0 0.2141 0.1258 0.2137 0 0 ### 0 ### ### 0.73
3 1 1 3 2 3 1 1
2 1 1 1 1 2 1
5 2 0 2 4 3 5 0 1 0 0 0 0 2
920 335 408 934 795 468 167 200 126 274
0.5435 0.597 ### 0.4902 0.4283 0.3774 1.0684 0 0.5 ### 0 ### ### 0.73
1 1 1 1
1 1 1 1 1 1
3 1 0 1 2 2 1 0 0 0 0 0 0 1
920 335 408 934 795 468 167 200 126 274
0.3261 0.2985 ### 0.2451 0.2141 0.2516 0.2137 0 0 ### 0 ### ### 0.36
2 1 2 1 1 1 1
2 1 1 3 2 2 1 1
4 1 0 2 5 3 3 0 1 0 1 0 0 2
920 335 408 934 795 468 167 200 126 274
0.4348 0.2985 ### 0.4902 0.5353 0.3774 0.641 0 0.5 ### 0.7937 ### ### 0.7299
31
###
###
###
###
###
0
###
###
###
###
###
0
###
14 21
1
20
Qty

Defect % 0.108 ### ###

2 Thermostat
Defect % 0.08 ### ###

Inlet/Outlet Pipe
3

Defect % 0.12 ### ###
Anode Assembly
Defect % 0.16 ### ###

5
Defect % 0.20 ### ###

4 bracket damage 0
6 Mounting Bracket
Fixing
6
7 Bolt Broken 5
Defect % 0.13 ### ###
1 Color Mismatch 0
2 Scratches 8
3 Crack 0
7 warpage
End Cover Fixing
Defect % 0.07 ### ###

3 Neon Damaged 6
8
Defect % 0.12 ### ###
1 HV Fail 19
Defect % 0.25 ### ###
1 Body Welding 0
2 Cleaning not OK 8
3 Dent 0
4 Fitting not ok 5
5 Part Missing 0
6 Paint Peel Off 0
10 Final Inspection
7 Scratches 9
8 Sticker Missing 0
9 Sticker Tilted 0
Defect % 0.20 ### ###
Tank testing
Defect % 0.32 ### ###
3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 1
1
1 1 1
1 1
0 1 0 1 0 0 0 1 1 1 1 2 0 0
0 223 229 473 958 393 1039 1075 1168 1278 1408 296
### 0.4484 0 0.2114 0 0 ### 0.0962 0.093 0.0856 0.0782 0.142 0 ###
1 1 1 1
1 1
1
0 1 0 1 1 0 0 1 1 1 1 0 0 0
0 223 229 473 958 393 1039 1075 1168 1278 1408 296
### 0.4484 0 0.2114 0.1044 0 ### 0.0962 0.093 0.0856 0.0782 0 0 ###
1 1 1 1
1 1 1 1 1
0 0 1 0 1 0 0 2 1 1 1 1 1 0
0 223 229 473 958 393 1039 1075 1168 1278 1408 296
### 0.00 0.44 0.00 0.10 0.00 ### 0.19 0.09 0.09 0.08 0.07 0.34 ###
1 2 1 1 2 1
1 1 1
1 1 1
0 1 1 1 2 1 0 1 2 3 2 0 0 0
0 223 229 473 958 393 1039 1075 1168 1278 1408 296
### 0.4484 0.4367 0.2114 0.2088 0.2545 ### 0.0962 0.186 0.2568 0.1565 0 0 ###
1 1 1 1 1 1
1 2 2 1 1
0 1 1 1 3 0 0 2 2 1 1 1 0 0
0 223 229 473 958 393 1039 1075 1168 1278 1408 296
### 0.4484 0.4367 0.2114 0.3132 0 ### 0.1925 0.186 0.0856 0.0782 0.071 0 ###
1 1 1 1
1 1
1 1 1 1
0 1 1 0 1 0 0 2 1 1 2 0 1 0
0 223 229 473 958 393 1039 1075 1168 1278 1408 296
### 0.45 0.44 0.00 0.10 0.00 ### 0.19 0.09 0.09 0.16 0.00 0.34 ###
1 1 1 1 1
0 0 1 0 1 0 0 0 1 0 1 0 1 0
0 223 229 473 958 393 1039 1075 1168 1278 1408 296
### 0 0.4367 0 0.1044 0 ### 0 0.093 0 0.0782 0 0.3378 ###
1 1 1 1 1
1 1 1 1
0 0 1 1 1 0 0 2 0 1 2 1 0 0
0 223 229 473 958 393 1039 1075 1168 1278 1408 296
### 0 0.4367 0.2114 0.1044 0 ### 0.1925 0 0.0856 0.1565 0.071 0 ###
1 2 1 3 3 2 1
1 1 2 2 1
0 1 1 0 3 1 0 3 2 3 2 3 1 0
0 223 229 473 958 393 1039 1075 1168 1278 1408 296
### 0.4484 0.4367 0 0.3132 0.2545 ### 0.2887 0.186 0.2568 0.1565 0.2131 0.3378 ###
1 1 1 1
1 1 1 1
1 1 1 1 1 1
0 0 2 0 3 1 0 1 2 2 0 3 0 0
0 223 229 473 958 393 1039 1075 1168 1278 1408 296
### 0 0.8734 0 0.3132 0.2545 ### 0.0962 0.186 0.1712 0 0.2131 0 ###
1 3 1 1 1 2 1 1
2 1 1 3 2 1 2 1
0 2 1 1 3 1 0 4 3 2 4 2 1 0
0 223 229 473 958 393 1039 1075 1168 1278 1408 296
### 0.8969 0.4367 0.2114 0.3132 0.2545 ### 0.385 0.2791 0.1712 0.313 0.142 0.3378 ###
17 18 19 20 21 22 23 24 25 26 27 28 29 30
1 1 1
0 1 1 1 0 0 0 0 0 0 1 0 0 0
325 427 942 620 153 0 0 23 89 0
0 0.2342 0.1062 0.1613 0 ### ### ### 0 ### 1.1236 ### ### ###
1 1
0 0 1 1 0 0 0 0 0 0 0 0 0 0
325 427 942 620 153 0 0 23 89 0
0 0 0.1062 0.1613 0 ### ### ### 0 ### 0 ### ### ###
1 1
1 1
0 0 2 1 0 0 0 0 0 0 1 0 0 0
325 427 942 620 153 0 0 23 89 0
0.00 0.00 0.21 0.16 0.00 ### ### ### 0.00 ### 1.12 ### ### ###
1 1
1 1
0 1 2 1 0 0 0 0 0 0 0 0 0 0
325 427 942 620 153 0 0 23 89 0
0 0.2342 0.2123 0.1613 0 ### ### ### 0 ### 0 ### ### ###
1 1 2 1
1 1 1 1
1 1 2 2 1 0 0 0 1 0 1 0 0 0
325 427 942 620 153 0 0 23 89 0
0.3077 0.2342 0.2123 0.3226 0.6536 ### ### ### 4.3478 ### 1.1236 ### ### ###
1 1
1
1
1 0 1 1 0 1 0 0 0 0 0 0 0 0
325 427 942 620 153 0 0 23 89 0
0.31 0.00 0.11 0.16 0.00 ### ### ### 0.00 ### 0.00 ### ### ###
1 1 1
0 1 1 0 1 0 0 0 0 0 0 0 0 0
325 427 942 620 153 0 0 23 89 0
0 0.2342 0.1062 0 0.6536 ### ### ### 0 ### 0 ### ### ###
1 1
1 1
0 1 1 1 1 0 0 0 0 0 0 0 0 0
325 427 942 620 153 0 0 23 89 0
0 0.2342 0.1062 0.1613 0.6536 ### ### ### 0 ### 0 ### ### ###
3 2 1
1 1
3 1 3 1 0 0 0 0 0 0 0 0 0 0
325 427 942 620 153 0 0 23 89 0
0.9231 0.2342 0.3185 0.1613 0 ### ### ### 0 ### 0 ### ### ###
1 1 1 1
1 1 1
2 1 2 2 0 0 0 0 0 0 1 0 0 0
325 427 942 620 153 0 0 23 89 0
0.6154 0.2342 0.2123 0.3226 0 ### ### ### 0 ### 1.1236 ### ### ###
2 1 1 1 1
1 1 2 2
3 2 3 3 1 0 0 0 0 0 0 0 0 0
325 427 942 620 153 0 0 23 89 0
0.9231 0.4684 0.3185 0.4839 0.6536 ### ### ### 0 ### 0 ### ### ###
31
0
24
0
0
24
0
0
24
0.00
0
24
0.00
0
24
0
0
24
0.00
0
24
0.00
0
24
0.00
0
24
0.00
0
24
0.00
0
24
0
14 21
1
20
Qty

Defect % 0.610 ### ###

2 Thermostat
Defect % 0.35 ### ###

Inlet/Outlet Pipe
3

Defect % 0.00 ### ###
Anode Assembly
Defect % 0.00 ### ###

5
Defect % 0.26 ### ###

4 bracket damage 0
6 Mounting Bracket
Fixing
6
7 Bolt Broken 0
Defect % 0.09 ### ###
1 Color Mismatch 0
2 Scratches 2
3 Crack 0
7 warpage
End Cover Fixing
Defect % 0.17 ### ###

3 Neon Damaged 2
8
Defect % 0.26 ### ###
1 HV Fail 2
Defect % 0.26 ### ###
1 Body Welding 0
2 Cleaning not OK 2
3 Dent 0
4 Fitting not ok 0
5 Part Missing 0
6 Paint Peel Off 0
10 Final Inspection
7 Scratches 1
8 Sticker Missing 0
9 Sticker Tilted 0
Defect % 0.26 ### ###
Tank testing
Defect % 0.35 ### ###
3 4 5 6 7 8 9 10 11 12 13 14 15 16
0 0 0 0 0 0 0 0 0 0 0 0 0 0
### ### ### ### ### ### ### ### ### ### ### ### ### ###
0 0 0 0 0 0 0 0 0 0 0 0 0 0
### ### ### ### ### ### ### ### ### ### ### ### ### ###
0 0 0 0 0 0 0 0 0 0 0 0 0 0
### ### ### ### ### ### ### ### ### ### ### ### ### ###
0 0 0 0 0 0 0 0 0 0 0 0 0 0
### ### ### ### ### ### ### ### ### ### ### ### ### ###
0 0 0 0 0 0 0 0 0 0 0 0 0 0
### ### ### ### ### ### ### ### ### ### ### ### ### ###
0 0 0 0 0 0 0 0 0 0 0 0 0 0
### ### ### ### ### ### ### ### ### ### ### ### ### ###
0 0 0 0 0 0 0 0 0 0 0 0 0 0
### ### ### ### ### ### ### ### ### ### ### ### ### ###
0 0 0 0 0 0 0 0 0 0 0 0 0 0
### ### ### ### ### ### ### ### ### ### ### ### ### ###
0 0 0 0 0 0 0 0 0 0 0 0 0 0
### ### ### ### ### ### ### ### ### ### ### ### ### ###
0 0 0 0 0 0 0 0 0 0 0 0 0 0
### ### ### ### ### ### ### ### ### ### ### ### ### ###
0 0 0 0 0 0 0 0 0 0 0 0 0 0
### ### ### ### ### ### ### ### ### ### ### ### ### ###
17 18 19 20 21 22 23 24 25 26 27 28 29 30
2
1 2
1 1
0 0 0 0 0 4 3 0 0 0 0 0 0 0
185 265 200 190 165 143
### ### ### ### ### 2.1622 1.1321 0 0 0 ### 0 ### ###
2
2
0 0 0 0 0 0 2 0 2 0 0 0 0 0
185 265 200 190 165 143
### ### ### ### ### 0 0.7547 0 1.0526 0 ### 0 ### ###
0 0 0 0 0 0 0 0 0 0 0 0 0 0
185 265 200 190 165 143
### ### ### ### ### 0.00 0.00 0.00 0.00 0.00 ### 0.00 ### ###
0 0 0 0 0 0 0 0 0 0 0 0 0 0
185 265 200 190 165 143
### ### ### ### ### 0 0 0 0 0 ### 0 ### ###
1
1 1
0 0 0 0 0 1 1 0 1 0 0 0 0 0
185 265 200 190 165 143
### ### ### ### ### 0.5405 0.3774 0 0.5263 0 ### 0 ### ###
1
0 0 0 0 0 1 0 0 0 0 0 0 0 0
185 265 200 190 165 143
### ### ### ### ### 0.54 0.00 0.00 0.00 0.00 ### 0.00 ### ###
1 1
0 0 0 0 0 1 0 0 1 0 0 0 0 0
185 265 200 190 165 143
### ### ### ### ### 0.5405 0 0 0.5263 0 ### 0 ### ###
1
1 1
0 0 0 0 0 0 1 0 1 0 0 1 0 0
185 265 200 190 165 143
### ### ### ### ### 0 0.3774 0 0.5263 0 ### 0.6993 ### ###
1
1 1
0 0 0 0 0 0 1 0 1 1 0 0 0 0
185 265 200 190 165 143
### ### ### ### ### 0 0.3774 0 0.5263 0.6061 ### 0 ### ###
1 1
0 0 0 0 0 0 1 0 1 0 0 1 0 0
185 265 200 190 165 143
### ### ### ### ### 0 0.3774 0 0.5263 0 ### 0.6993 ### ###
1 1
1 1
0 0 0 0 0 0 0 1 1 1 0 1 0 0
185 265 200 190 165 143
### ### ### ### ### 0 0 0.5 0.5263 0.6061 ### 0.6993 ### ###
31
###
###
###
###
###
0
###
###
###
###
###
0
###
14 21
1
20
Qty

Defect % 0.299 ### ###

2 Thermostat
Defect % 0.22 ### ###

Inlet/Outlet Pipe
3

Defect % 0.00 ### ###
Anode Assembly
Defect % 0.00 ### ###

5
Defect % 0.00 ### ###

4 bracket damage 0
6 Mounting Bracket
Fixing
6
7 Bolt Broken 0
Defect % 0.07 ### ###
1 Color Mismatch 0
2 Scratches 2
3 Crack 0
7 warpage
End Cover Fixing
Defect % 0.15 ### ###

3 Neon Damaged 2
8
Defect % 0.15 ### ###
1 HV Fail 2
Defect % 0.37 ### ###
1 Body Welding 0
2 Cleaning not OK 2
3 Dent 0
4 Fitting not ok 0
5 Part Missing 0
6 Paint Peel Off 0
10 Final Inspection
7 Scratches 1
8 Sticker Missing 0
9 Sticker Tilted 0
Defect % 0.22 ### ###
Tank testing
Defect % #DIV/0! ### ###
3 4 5 6 7 8 9 10 11 12 13 14 15 16
1
1
0 0 0 0 1 0 0 0 1 0 0 0 0 0
96 211 83 179 272
### ### ### 0 0.4739 ### 0 ### 0.5587 0 ### ### ### ###
1 1
0 0 0 0 1 0 0 0 1 0 0 0 0 0
96 211 83 179 272
### ### ### 0 0.4739 ### 0 ### 0.5587 0 ### ### ### ###
0 0 0 0 0 0 0 0 0 0 0 0 0 0
96 211 83 179 272
### ### ### 0.00 0.00 ### 0.00 ### 0.00 0.00 ### ### ### ###
0 0 0 0 0 0 0 0 0 0 0 0 0 0
96 211 83 179 272
### ### ### 0 0 ### 0 ### 0 0 ### ### ### ###
0 0 0 0 0 0 0 0 0 0 0 0 0 0
96 211 83 179 272
### ### ### 0 0 ### 0 ### 0 0 ### ### ### ###
0 0 0 0 0 0 0 0 0 0 0 0 0 0
96 211 83 179 272
### ### ### 0.00 0.00 ### 0.00 ### 0.00 0.00 ### ### ### ###
0 0 0 0 1 0 0 0 0 0 0 0 0 0
96 211 83 179 272
### ### ### 0 0.4739 ### 0 ### 0 0 ### ### ### ###
0 0 0 0 1 0 0 0 0 0 0 0 0 0
96 211 83 179 272
### ### ### 0 0.4739 ### 0 ### 0 0 ### ### ### ###
1
1 1
0 0 0 0 2 0 0 1 0 0 0 0 0 0
96 211 83 179 272
### ### ### 0 0.9479 ### 0 ### 0 0 ### ### ### ###
0 0 0 0 0 0 0 0 1 0 0 0 0 0
96 211 83 179 272
### ### ### 0 0 ### 0 ### 0.5587 0 ### ### ### ###
0 0 0 0 0 0 0 0 0 0 0 0 0 0
### ### ### ### ### ### ### ### ### ### ### ### ### ###
17 18 19 20 21 22 23 24 25 26 27 28 29 30
1
1
0 0 0 0 0 0 1 0 0 1 0 0 0 0
80 100 66 251
### ### ### ### ### 0 1 0 ### 0.3984 ### ### ### ###
0 0 0 0 0 0 0 0 0 1 0 0 0 0
80 100 66 251
### ### ### ### ### 0 0 0 ### 0.3984 ### ### ### ###
0 0 0 0 0 0 0 0 0 0 0 0 0 0
80 100 66 251
### ### ### ### ### 0.00 0.00 0.00 ### 0.00 ### ### ### ###
0 0 0 0 0 0 0 0 0 0 0 0 0 0
80 100 66 251
### ### ### ### ### 0 0 0 ### 0 ### ### ### ###
0 0 0 0 0 0 0 0 0 0 0 0 0 0
80 100 66 251
### ### ### ### ### 0 0 0 ### 0 ### ### ### ###
1
0 0 0 0 0 0 0 0 0 1 0 0 0 0
80 100 66 251
### ### ### ### ### 0.00 0.00 0.00 ### 0.40 ### ### ### ###
0 0 0 0 0 0 0 0 0 1 0 0 0 0
80 100 66 251
### ### ### ### ### 0 0 0 ### 0.3984 ### ### ### ###
0 0 0 0 0 0 0 0 0 1 0 0 0 0
80 100 66 251
### ### ### ### ### 0 0 0 ### 0.3984 ### ### ### ###
1
1
0 0 0 0 0 0 1 0 0 1 0 0 0 0
80 100 66 251
### ### ### ### ### 0 1 0 ### 0.3984 ### ### ### ###
0 0 0 0 0 0 0 0 0 2 0 0 0 0
80 100 66 251
### ### ### ### ### 0 0 0 ### 0.7968 ### ### ### ###
0 0 0 0 0 0 0 0 0 0 0 0 0 0
### ### ### ### ### ### ### ### ### ### ### ### ### ###
31
###
###
###
###
###
0
###
###
###
###
###
0
###
14 21
1
20

Daily Defect Monitoring Bajaj Mar - 22 Old

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Daily Defect Monitoring Summary - SWH 2021-22

Station Average Average PPM Line Rejection Capillary Cutout Testing

PPM Line rejection Tank Testing - Fabrication

Tank testing 3 Leakage Hook welding 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

PPM Line rejection Assembly line

Statio Average (20-

1 Open Circuit ( Dead) Total 0 0 12 3 12 0

1 Open Circuit ( Dead) 3 1 5 7 12 2

1 Wrong Pipe Insert 0 0 0 0 4 0

1 Bracket Thread not OK 0 0 21 23 23 13

1 Leakage Center Welding 0 0 0 0 0 0

1 Tank Bracket Alignment not OK 5 34 23 14 8 0

1 Harness Thimble Loose 0 0 0 0 9 2

TANK LEAKAGE TEST RECORD- FABRICATION

1 Leakage Center Welding 146 224 160 346 96.333333333 65

Month Avg. 2019

Water Heater Inprocess Rejection % at Intech

Open Circuit ( Dead) Total

1 Capillary Cutout TCO Cut in Less Than 88°C

Cut Off above 98°C

2 Final Electrical Testing

3 Capillary Thermostat Cut in Less Than 68°C

4 Pressure Testing Assembly Element Leakage

5 final Inspection Cleaning not ok

Defect %age Contribution

1 Open Circuit ( Dead) Total 0

1 Open Circuit ( Dead) 2

1 Wrong Pipe Insert 0

2 Fitment not OK due to Excess Enamel 0

3 Centre line problem 0

Total Defect Quantity 14 1 0

1 Bracket Thread not OK 13

1 Leakage Center Welding 0

1 Tank Bracket Alignment not OK 0

1 Harness Thimble Loose 2

1 Leakage Center Welding 65 2 1

1 Open Circuit ( Dead) Total 1

1 Open Circuit ( Dead) 0

1 Wrong Pipe Insert 0

2 Fitment not OK due to Excess Enamel 0

3 Centre line problem 0

Total Defect Quantity 12 0

1 Bracket Thread not OK 4

1 Leakage Center Welding 0

1 Tank Bracket Alignment not OK 8

1 Harness Thimble Loose 0

1 Leakage Center Welding 19

1 Open Circuit ( Dead) Total 2

1 Open Circuit ( Dead) 0

1 Wrong Pipe Insert 0

2 Fitment not OK due to Excess Enamel 1

3 Centre line problem 0

Total Defect Quantity 42 1 2

1 Bracket Thread not OK 30 2

1 Leakage Center Welding 0

1 Tank Bracket Alignment not OK 26

1 Harness Thimble Loose 0

1 Leakage Center Welding 105 2 3

1 Open Circuit ( Dead) Total 9

1 Wrong Pipe Insert 0

2 Fitment not OK due to Excess Enamel 0

3 Centre line problem 0