7810-8110-Ca-1540-651-001 - HP FG Kod

CONTRACT No: 7810 CALCULATION No: 7810-8110-CA-1540-651-001
CLIENT: Duqm Refinery & Petrochemical SAFETY CALCULATION: Yes

Industries Company LLC
PROJECT TITLE: Duqm Petrochemical Project COMPUTER PROGRAMME: ASPEN HYSYS V10.0
DISCIPLINE: PROCESS CALCULATION CLASS: 1 SHEET 1 OF 19
SUBJECT:
Purpose of this calculation is to review / identify the overpressure scenarios applicable to PZV-0006 A/B and determine the size / capacity
of PZV-0006 A/B protecting the HP FG KOD.
DRAWING Nos:
Refer to Page 2
REFERENCE DATA:
Refer to Page 2
DESIGN BASIS:
SPECIFICATIONS:
Refer to Page 2
STANDARDS & CODES:
Refer to Page 2
OTHERS
REMARKS:
HOLDS
REV DATE DESCRIPTION ORIGINATOR CHECKER APPROVER
O1 05-10-2020 PRELIMINARY SIZE ESTIMATION J. Sriram M Yesudasan G. Kamalakannan
FWUK OU-6778 Rev 1.xlsm

RVSuite
Version 5.00 RELIEF CALCULATIONS WORKBOOK

RVSUITE: COVER SHEET
CONTRACT No 7810 CALCULATION No 7810-8110-CA-1540-651-001
CLIENT Duqm Refinery & Petrochemical Industries Company LLC SAFETY CALC YES CLASS 1
PROJECT TITLE Duqm Petrochemical Project ITEM 1540-PSV-0006A/B
UNIT/ AREA 1540 / NGL - FUEL GAS SYSTEM LOCATION 1540V-001
SUBJECT
Purpose of this calculation is to review / identify the overpressure scenarios applicable to PZV-0006 A/B and determine the size / capacity of PZV-0006 A/B protecting the HP FG KOD.
Preliminary PZV inlet line sizing is carried out as part of this calculation. PZV tail pipe sizing will be performed in Aspen Flare System Analyser
and included as part of the Overall PSV summary table.
Acoustic Induced Vibration (Sound Power Level at the exit of relief source) is also calculated and relief cases where the calculated sound power
level is greater than 155dB is reported
DRAWING Nos
1. PFD: PFD UNIT 1540 FUEL GAS KNOCK OUT DRP002-FED-1540-T-PFD-001-1 Rev A1 Ref - 11
DRUM
2. P&ID P&ID UNIT 1540 HP FUEL GAS KNOCKOUT DRP002-FED-1540-T-PID-002-1 Rev H1 Ref - 12
DRUM
3. DPTD: DRP002-FED-1540-T-DPT-001-1
DPTD UNIT 1540 FUEL GAS KNOCK OUT DRUM Rev O1 Ref - 13
4. MSD: DRP002-FED-1540-T-MSD-001-1
MSD UNIT 1540 FUEL GAS KNOCK OUT DRUM Rev O1 Ref - 14
REFERENCE DATA
1. Simulation file: 1. Min GHV for Fuel Gas.hsc, 2. Normal Operating (Lean Case D02a) - Lummus Case 5.hsc, Ref - 15
3. Normal Operating (Rich Case D04) - Lummus Case 10.hsc, 4. Start up Condition (Lean Natural Gas Case).hsc,
5. Start up Condition (Rich Natural Gas Case).hsc
2. H&MB case(s): PFD UNIT 5500 FGS FUEL GAS KNOCK DRP002-FED-5500-T-PFD-001-1 Rev A1 Ref - 16
OUT DRUM
3. Datasheet(s): PRESSURE VESSEL DS HP FUEL GAS DRP002-FED-DSH-T-1540V-001 Rev O1 Ref - 17
KNOCKOUT DRUM
DESIGN BASIS
SPECIFICATIONS:
1 BASIC ENGINEERING DESIGN DATA FOR NGL PLANT DRP002-000-WUK-DPP-RFI-001 Rev 0 Ref - 01
2 OVERPRESSURE PROTECTION PHILOSOPHY DRP002-FED-PHD-T-0000-006 Rev A1 Ref - 02
3 PROCESS BASIS OF DESIGN - NGL UTILITIES DRP002-FED-SPE-T-1500-001 Rev A1 Ref - 03
4 BASIS OF DESIGN - FLARE SYSTEM DRP002-FED-SPE-T-6800-001 Rev O2 Ref - 04
STANDARDS & CODES:

1 FW PROCESS STANDARDS :FW PROCESS STD 602-SAFETY OVERPRESSURE PROTECTION, REV 5 MAR 2011 (PRESSURE SYSTEMS) Ref - 05
2 API STD 521 - PRESSURE RELIEVING AND DEPRESSURING SYSTEMS - 6TH EDITION JAN 2014 Ref - 06
3 API STD 520 PART I - SIZING AND SELECTION OF PRESSURE RELIEVING DEVICES IN REFINERY, 9TH EDITION JUL 2014 Ref - 07
4 API STD 520 PART II INSTALLATION OF PRESSURE RELIEVING DEVICES IN REFINERY, 6TH EDITION MAR 2015 Ref - 08
OTHERS:
REMARKS
1 Estimated Acoustic Induced Vibration (Sound Power Level at the exit of relief source) is greater than 155 dB. EPC contractor to take suitable actions.
HOLDS
REV DATE DESCRIPTION ORIGINATOR CHECKER APPROVER

O1 05-10-2020 PRELIMINARY SIZE J. Sriram M Yesudasan G. Kamalakannan
ESTIMATION
RVSuite: Page 2 of 40
RVSuite

RVSUITE: COVER SHEET
CLIENT Duqm Refinery & Petrochemical Industries Company LLC ITEM 1540-PSV-0006A/B
PROJECT TITLE Duqm Petrochemical Project LOCATION 1540V-001
UNIT/ AREA 1540 / NGL - FUEL GAS SYSTEM SAFETY CALC YES
REVISION O1
DATE 05-10-2020
DESCRIPTION PRELIMINARY SIZE
NOTE
CALCULATION
REV
ESTIMATION 1
ORIGINATOR J. Sriram CLASS
CHECKER M Yesudasan
APPROVER G. Kamalakannan
Pressure Unit bar
RELIEF VALVE TAG NUMBER 1540-PSV-0006A/B
LOCATION OF RELIEF VALVE 1540V-001
OTHER EQUIPMENT PROTECTED Nil
ATMOSPHERIC PRESSURE 1.0132 bara
MINIMUM EQUIPMENT DESIGN PRESSURE 48.5 barg
RELIEF VALVE SET PRESSURE 48.5 barg
RELIEF VALVE DISCHARGES TO Flare
TYPE OF RELIEF VALVE Conventional
PRESSURE VESSEL DESIGN CODE ASME VIII
NUMBER OF RELIEF VALVES Single 2
RUPTURE DISK PROVIDED UPSTREAM? No
KEY ASSUMPTIONS
1. Adequate drainage is assumed for calculating the external fire case heat input.
2. AIV Sound power level calculated at the exit of PZV is based on 0 barg back pressure.
3. HP Fuel gas KO Drum is assumed to be located abaove 1.5m from Grade.
SUMMARY OF RESULTS
1. Governing Case : Control Valve FailureOpen Or Closed
2. PZV type : Conventional
3. Set Pressure (barg) : 49
4. Number of PZVs (Duty & Spare) : 1 Operational / 1 Standby
5. PZV Required / Rated Capacity (kg/h) : 39298.4 / 41317.4
6. PZV Selected API Orifice Area (in2) & Designation : 1.84 / K
7. PZV Inlet / Outlet flange rating : #600 / #150
8. PZV Inlet Nozzle Size (in) / Orifice / Outlet Nozzle Size (in) : 3K4
9. PZV Inlet Line Size (in) : 16.0'' Inlet line
10.AIV Sound Power Level at the exit of PZV (dB): 161.9
NOTES
1. PZV inlet line is sized using FW 'RVLine' spreadsheet.
RVSuite

RVSUITE: CONTENTS SHEET
REVISION O1
DATE 05-10-2020
NOTE
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ESTIMATION 1
CLASS
ORIGINATOR J. Sriram
CHECKER M Yesudasan
Pressure Unit bar
Sl NO. WORKSHEETS Page No

1 Cover Sheet 1, 2, 3
2 Contents 4
3 System Sketch 5
4 Causes of Overpressure 6-8
5 Relief Load Summary 9-11
6 Consolidated Warning Messages 12
7 Closed Vapour Outlet 13-14
8 HS-0004 Failure 15-18
9 HS-0005 Failure 19-22
10 FireGas 23-24
11 Fire Part Liquid 25-28
12 Vapour RV Sizing 29-34
13 AIV 35-40
ATT. NO. ATTACHMENTS

Att - 01 Sketch
Att - 02 RV line Spreadsheet results - PZV Inlet line
Att - 03 Closed Blocked Outlet - Hysys
Att - 04 HS-0004 Failure
Att - 05 HS-0005 Failure
Att - 06 Fire Partilal Liquid
Att - 07 Fire gas
RVSuite

RVSUITE: SYSTEM SKETCH SHEET
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Pressure Unit bar
Refer Attachment -01 For Details
PROCESS DESCRIPTION
HP Fuel gas KOD recieves feed from Lean gas compressor and send the liquid stripped Fuel gas to HP FG consumers and LP Fuel gas KOD.
During Startup since compressor will not run, Natural gas is fed from Battery limit.
RVSuite

RVSUITE: CAUSES OF OVERPRESSURE WORKSHEET
REVISION O1
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Pressure Unit bar
REASON FOR OVERPRESSURE / NO OVERPRESSURE

S.NO. CONTINGENCY APPLICABLE
(For detailed justification refer to notes)
1a. CLOSED (BLOCKED) OUTLET Yes Mist Eliminator blockage or Closure of UV -0012 will cause Closed vapour Outlet scenario.
Vapour
1b. CLOSED (BLOCKED) OUTLET Yes Liquid collected in the KOD is rare and very trivial. Operator has adequate response time to take
Liquid action. Hence this case is not credible.
1c. REVERSE FLOW Yes Vapor outlet goes to LP fuel gas drum and Distribution header. Both are operating at lesser pressure
than relieving pressure. Hence this case is not credible.
2. COOLING WATER FAILURE No This system does not have any cooling water users. Hence Case is not credible.
3. REFLUX OR PUMPAROUND No This system does not have any reflux or pump around users. Hence Case is not credible.
FAILURE
4. SIDESTREAM REFLUX FAILURE No This system does not have any reflux or pump around users. Hence Case is not credible.
5. FAILURE OF ABSORBENT MEDIUM No This system does not have any absorbent medium. Hence Case is not credible.
6. ACCUMULATION OF No This system does not have any condensers. Hence Case is not credible.
NON-CONDENSIBLES
7. ENTRY OF VOLATILE MATERIAL No This system does not have Hot and cold liquids. Hence Case is not credible.
8. LIQUID OVERFILL Yes Blocked liquid outlet can cause Liquid Overfill. However case is not credible. Refer Case 1b for
Process or Storage/Surge Vessels details.
9. CONTROL VALVE FAILURE Yes 1. Failure of HS-0004: Failure of HS-0004 during startup can open all Control valves (PV-0004 A-D)
Open or Closed connected to it or it can close all the Control valves. Closure of control valves will not overpressurize
the system. However opening all control valves will cause overpressurization. Case is credible.
2. Failure of HS-0005: Failure of HS-0005 can open all Control valves (PV-0005 A-F) connected to it
or it can close all the Control valves. Closure of control valves will not overpressurize the system.
However opening all control valves will cause overpressurization. Case is credible.
3. Individual control valve failures are not significant. Hence not considered for calculation.
10. ABNORMAL PROCESS HEAT INPUT Yes Failure of HS-0001 can cause both 1540E-001A/B to operate. Case is credible.
11. EXCHANGER TUBE RUPTURE No There is no Shell and tube Heat exchanger. Hence case is not applicable.
12. INTERNAL EXPLOSION No There is no oxygen inside the system. Hence Case is not applicable.
(Excluding Detonation)
13. CHEMICAL REACTION No There is no chemical reaction inside the system. Hence Case is not applicable.
14. THERMAL EXPANSION No System is gas filled system. Hence Case is not applicable.
15a. FIRE Yes Fuel Gas KOD is assumed to be located above 1.5m from grade Which is less than fire Elevation.
Vessel with Partial Liquid Inventory Hence Case is credible.
15b. FIRE Yes Fuel Gas KOD is assumed to be located above 1.5m from grade Which is less than fore Elevation.
Vessel Filled with Gas (No Liquid) Hence Case is credible.
15c. FIRE No System is gas filled system. Hence Case is not applicable.
Vessel Filled with Liquid
16. POWER FAILURE Yes Power failure can cause Heater to trip. This will not cause overpressurization. Hence Case is not
credible.
17. INSTRUMENT AIR FAILURE Yes All control valves and on /off valves in this system is Failure closed. Hence no overpressurization.
Case is not credible.
18. STEAM FAILURE No Steam is not used in this system. Hence not applicable.
19. FUEL GAS FAILURE Yes Fuel gas failure will not overpressurize the system. Hence this case is not Credible.
20. INERT GAS FAILURE Yes Inert gas is used for purging. Failure of Inert gas during purging will not overpressurize the system.
Hence case is not credible.
21. NITROGEN PURGING ISOLATION Yes Maximum nitrogen operating pressure is 7.5 barg which is lesser than relieving pressure. Hence case
VALVE FULLY OPEN is not credible.
22.
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REVISION O1
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NOTE
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ESTIMATION 1
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Pressure Unit bar
RVSuite

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NOTES Pressure Unit bar
RVSuite

RVSUITE: RELIEF LOAD SUMMARY WORKSHEET
REVISION O1
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NOTE
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CALCULATION
ESTIMATION 1
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CHECKER M Yesudasan
Pressure Unit bar
RELIEF FLUID VAPOUR LIQUID Kb/ Calculated

S.NO. CONTINGENCY RATE RELIEVING PHASE Molwt z k SG Visc. Kw Orifice Area
kg/h TEMP. °C cP mm2
1a. CLOSED (BLOCKED) OUTLET
Vapour 14,065 43.60 Vapour 17.95 0.90 1.277 1 404
1b. CLOSED (BLOCKED) OUTLET

Liquid Note-1
1c. REVERSE FLOW

Note-1
2. COOLING WATER FAILURE
3. REFLUX OR PUMPAROUND
FAILURE
4. SIDESTREAM REFLUX FAILURE
5. FAILURE OF ABSORBENT MEDIUM
6. ACCUMULATION OF
NON-CONDENSIBLES
7. ENTRY OF VOLATILE MATERIAL
8. LIQUID OVERFILL
Process or Storage/Surge Vessels Note-1
9. CONTROL VALVE FAILURE

Open or Closed 39,298 43.6 Vapour 17.95 0.899 1.277 1 1128
10. ABNORMAL PROCESS HEAT

INPUT Note-1
11. EXCHANGER TUBE RUPTURE
12. INTERNAL EXPLOSION

(Excluding Detonation)
13. CHEMICAL REACTION
14. THERMAL EXPANSION
15a. FIRE Vessel with Partial Liquid

Inventory 493 276.7 Vapour 18.02 0.80 1.30 1 16
15b. FIRE
Vessel filled with Gas (No Liquid) 6029 165.67 Vapour 16.5 0.98 1.244 1 203.72
15c. FIRE
Vessel filled with Liquid
16. POWER FAILURE

Note-1
17. INSTRUMENT AIR FAILURE

Note-1
18. STEAM FAILURE
19. FUEL GAS FAILURE

Note-1
20. INERT GAS FAILURE

Note-1
21. NITROGEN PURGING ISOLATION

VALVE FULLY OPEN Note-1
22.
Governing Contingency CONTROL VALVE FAILUREOpen or Closed

Maximum Relieving Temperature 276.70 °C
RVSuite

REVISION O1
DATE 05-10-2020
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CALCULATION
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CLASS
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Pressure Unit bar
NOTES
1 Case is not credible. Refer Causes Of Overpressure for details.
RVSuite

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ESTIMATION 1
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Pressure Unit bar
RVSuite

RVSUITE: CONSOLIDATED WARNING MESSAGES
REVISION O1
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ESTIMATION 1
CLASS
CHECKER M Yesudasan
WARNING MESSAGE
SteamRVSizing Case 1: Total Back Pressure exceeds 10% of Set Pressure for Conventional Valve (Variable backpressure not to exceed 10%).
Either reduce back pressure, select alternative valve or consult Process Technology .
VapourRVSizing Case 2, Case 3: RV outlet line and downstream header may be vulnerable to acoustic fatigue. Consult technology group. Add
HOLD for acoustic thickness of tail pipe on P&ID.
AIV 1 Case 2, Case 3: RV outlet line and downstream header may be vulnerable to acoustic fatigue. Consult technology group. Add
HOLD for acoustic thickness of tail pipe on P&ID.
RVSuite

RELIEF LOAD CALCULATIONS: CLOSED VAPOUR OUTLET CASE - CALCULATION WORKSHEET
REVISION O1
DATE 05-10-2020
NOTE
CALCULATION
REV
ESTIMATION 1
CLASS
CHECKER M Yesudasan
BASIS OF CALCULATION Pressure Unit bar
To calculate the vapour relief rate from a vessel with blocked vapour outlets, assuming that the upstream source pressure exceeds the relieving
pressure.The feed is either liquid / vapour or a two phase mixture. The properties at the vessel inlet are the separated / flashed condition (if it
occurs). The relieving rate is the mass flowrate of the flashed vapour at relieving pressure.
BASIC INPUTS RESULT SUMMARY

Set Vessel No.of Accumulation Relief rate Relieving Relieving Vapour Liquid
Pressure Design Relief % (kg/h) Temp(°C) Phase MW Z Ideal gas SG Visc
barg Code Valves Override
OVERRIDE k cP
48.5 ASME VIII Single 10.0 14,065 44 Vapour 17.95 0.90 1.28 - -
CALCULATION
EQUIPMENT DATA
Equipment Tag Number 1540V-001
NORMAL OPERATING CONDITION

Vessel Outlet Vapour Flow kg/h 14065 HS- 0004 Failure Sheet
Vapour Molecular Weight kg/kgmole 17.95 HS- 0004 Failure Sheet
Vapour Temperature °C 56.87 HS- 0004 Failure Sheet
Vapour Compressibility 0.873 HS- 0004 Failure Sheet
Is the Relief Rate re-calculated at Relieving Pressure? Yes

Relief rate is Vessel outlet vapour flow at Relieving conditions. Provide the inputs from simulation.Flow
and conditions with the associated stream references (where applicable) are provided below
VESSEL INLET STREAM PROPERTIES AT NORMAL CONDITIONS
Vessel Inlet Fluid Phase Vapour HS- 0004 Failure Sheet

Normal Pressure barg 42 HS- 0004 Failure Sheet
Total Inlet Flow kg/h 14065 HS- 0004 Failure Sheet
Inlet Vapour Flow kg/h 14065 HS- 0004 Failure Sheet
Inlet Molecular Weight kg/kgmole 17.95 HS- 0004 Failure Sheet
Inlet Temperature °C 56.87 HS- 0004 Failure Sheet
Inlet Compressibility 0.873 HS- 0004 Failure Sheet
RESULTS OF SIMULATION FLASH AT RELIEVING CONDITIONS
Relieving Pressure barg 53.4 HS- 0004 Failure Sheet

Relief Rate kg/h 14065 HS- 0004 Failure Sheet
Relieving Temperature °C 43.6 HS- 0004 Failure Sheet
Vapour Molecular Weight at Relieving Pressure kg/kgmole 17.95 HS- 0004 Failure Sheet
Vapour Compressibility at Relieving Pressure 0.8991 HS- 0004 Failure Sheet
OUTPUTS
Relieving Pressure barg 53.4
Relief Rate kg/h 14,065
Relieving Temperature °C 43.60
Vapour Molecular Weight kg/kgmole 17.95
Vapour Compressibility 0.90
1.277 Ideal gas Cp/Cv at relieving

Cp/Cv@Relieving Temp k (Note 1) temperature and 0.1 kPa
ADDITIONAL INFORMATION
RVSuite

RELIEF LOAD CALCULATIONS: CLOSED VAPOUR OUTLET CASE - CALCULATION WORKSHEET
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REFERENCES / NOTES Pressure Unit bar
1. Value for Ideal Gas Specific Heat Ratio at Relieving Temperature
FORMULAE USED
No specific formula is used in this calculation.
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REVISION O1
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Controller Failure: HS-0004 Failure

Failure of HS-0004: Failure of HS-0004 during startup can open all Control valves (PV-0004 A-D) connected to it or it can close all the Control valves. Closure of
control valves will not overpressurize the system. However opening all control valves will cause overpressurization. Case is credible.

Set Pressure No.of Accumulation Relief rate Relieving Relieving Vapour Liquid
Vessel Relief % (kg/h) Temp(°C) Phase MW Z Ideal gas SG Visc
barg Design Code Valves k cP
48.5 ASME VIII Single Liquid
Basis of Calculation
Scenario 9.Control Valve FailureOpen Or Closed
Multiple control valves are connected to Single selector switch HS-0004. Selector switch allows user to select particular set of control valves
for pressure controller set point. In case this control switch failure, there is a possibility of control signal routing to all control valves. During
failure it is assumed controller generates 100% opening of control valves. This means both Main valve and bypass valve opens to its fully
open position.
Governing Case Identification:

HP Fuel gas KOD recieves fuel gas from three sources and five different operating modes are available in Fuel gas KOD. Each case
sheall be Evaluated and control valves shall be sized for governing case before proceeding into calculation. Highest volumetric flow
case shall be considered as governing case for Control valve sizing.
Based on HMB Simulation;
Case Min GHV NO LC-D02a NO RC-D04 SU LnNG SU RcNG MnGHV - Minimum GHV Case
Vapor Frac (Mol) 1.00 1.00 1.00 1.00 1.00 NO- LC D02a - Normal Operating
Pressure barg 97.0 97.0 97.0 90.0 90.0 Lean gas Case
Temperature °C 60.9 60.9 60.9 56.9 56.4 NO- RC D04 - Normal Operating
Mass Flow kg/h 5060 4732 4944 11624 11741 Rich gas Case
Mol. Weight 17.02 16.55 16.86 17.95 19.03 Rich gas Case
Compressibility 0.903 0.897 0.901 0.873 0.855 Rich gas Case
Mass. Density kg/m3 65.50 65.09 66.02 68.25 73.92 SU LnNG - Start up Lean NG
Vol. Flow m3/h 77.25 72.70 74.89 170.32 158.83 SU RcNG - Start up Rich NG
SU LnNG has highest volumetric flow hence Governing Case is SU LnNG Case Minimum
Maximum
Control valve shall be designed with 10% Design margin and 10% Developmental margin over above indicated maximum flow.
Maximum Control valve inlet flow 11624 kg/h

Design margin 10%
Developmental margin 10%
Maximum Flow 14065 kg/h
Percentage turndown 10%
Turndown Flow 1162 kg/h
Assumed Control Valve Rangeability 3.0
Bypass valve (PV-0004B) sizing flow 3487 kg/h
Main Valve (PV-0004A) sizing Flow 10578 kg/h
Main Valve (PV-0004A) Rangeability 3.0
Total flow through 4 control valves 40461 kg/h
System Outflow (10% Turndown) 1162 kg/h
Required Relief Flow 39298 kg/h
Required relief rate for this scenario is as listed below; Refer Attachment - 04 for Details
Relieving phase Vapour

Relief rate 39298 kg/hr
Relieving temperature 43.6 °C
MW 17.95
Z 0.899
Cp/Cv 1.277
Viscosity 0.013 cP
REFERENCES / NOTES
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REVISION O1
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CHECKER M Yesudasan
Pressure Unit bar
RVSuite

RELIEF LOAD CALCULATIONS: CONTROL VALVE FAIL OPEN CASE - CALCULATION WORKSHEET
REVISION O1
DATE 05-10-2020
NOTE
CALCULATION
REV
ESTIMATION 1
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CHECKER M Yesudasan
To calculate the relief flow when an upstream control valve fails open. Any bypass valve is assumed to be 100% open. Credit may be taken for the
normal outlet flow. The required Cv for the control valve is calculated based on normal upstream and downstream operating conditions. The
selected (design) Cv for the control valve (and by-pass valve, if provided) is estimated and used to determine the maximum flow through the fully-
open valve(s) at relieving conditions.
Set Vessel No.of Accumulation Relief Rate Relieving Relieving Vapour Liquid
OVERRIDE k cP
48.5 ASME VIII Single 10 14,182 42 Vapour 18.0 0.87 1.27
CALCULATION
GENERAL DATA
Atmospheric Pressure bara 1.0132
CONTROL VALVE SIZING
INPUTS Case 1 Case 2 Case 3 Case 4
Control Valve Tag Number PV-0004A PV-0004B
Control Valve Type Sizing Sizing
Trim
Fluid Phase Vapour Vapour
Normal Upstream Pressure, P1 barg 90 90 Att -04
Normal Downstream Pressure, P2 barg 42 42 Att -04
Critical Flow Factor, Cf 0.9 0.9

Normal Flowrate, W kg/h 10578 3487
Upstream Temperature, T °C 56.87 56.87 Att -04
Vapour
Molecular Weight, MW kg/kgmole 17.95 17.95 Att -04
Compressibility, Z 0.873 0.873 Att -04
Cp/Cv@Relieving Temp k(Note 1) 1.267 1.267 Att -04
Steam
Saturation Temperature, Tsat °C
Liquid
Vapour Pressure , Pv bara
Critical Pressure , Pc bara
Specific Gravity @ T ,Gf
Viscosity cP
OUTPUTS
Eq1,2,3 Calculated Cv 9.1 3.0
Probable Valve Cv 13.5 5.0
Selected Control Valve Cv , Cv 13.5 5.0
BYPASS VALVE SIZE
INPUTS
Selected Bypass Valve Cv, Cv 0.0 0.0
Selected Bypass Valve Size
RELIEF RATE CALCULATION

INPUTS
Upstream Pressure during relief, P1 barg 90 90
Minimum System Outflow kg/h 581.2 581.2 10% Turndown
OUTPUTS
Downstream Relieving Pressure, P2 barg 53.35
Eq1,2,3 Control Valve Full Open Flow at
kg/h 14,763 5,468
Relieving Conditions, W
Eq1,2,3 Bypass Valve Flow at Relieving
kg/h 0 0
Conditions, W
Flow through Control Valve and
kg/h 14,763 5,468
Bypass Valve
Minimum System Outflow kg/h 581 581
Eq4 Total Relief Rate kg/h 14,182 4,886
Relieving Temperature °C 42.23 Att-04

Governing Case Case 1
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ADDITIONAL INFORMATION Pressure Unit bar
REFERENCES / NOTES
2. For control valve in liquid service, identify if failure of the control valve could result in overfilling of the downstream vessel, or whether there is a gas
breakthrough case after the liquid has been discharged from the upstream vessel. Both these cases should be evaluated on the GasBreakThru sheet.
FORMULAE USED
Reference Masoneilan Handbook for Control Valve Sizing, 2000
Eq1 Control Valve in Vapour Service
where,
Eq2 Control Valve in Steam Service
where, Tsh = T - Tsat
Eq3 Control Valve in Liquid Service
where,
Eq4
Refer Help for the definition of above parameters.
Note: In the above formulae, Pressure used is in bara and Temperature is in Kelvin.
Hence user inputs are converted from selected units where necessary to appropriate units and then used for calculation.
WARNING MESSAGE
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Controller Failure: HS-0005 Failure
Failure of HS-0005: Failure of HS-0005 during startup can open all Control valves (PV-0005 A-F) connected to it or it can close all the Control valves. Closure of
control valves will not overpressurize the system. However opening all control valves will cause overpressurization. Failure of PV-0005 A-B will not cause
overpressurization due to less operating pressure than relieving pressure.
Set Pressure No.of Accumulation Relief rate Relieving Relieving Vapour Liquid
Vessel Relief % (kg/h) Temp(°C) Phase MW Z Ideal gas SG Visc
barg Design Code Valves k cP
48.5 ASME VIII Single Liquid
Basis of Calculation
Multiple control valves are connected to Single selector switch HS-0005. Selector switch allows user to select particular set of control valves
for pressure controller set point. In case this control switch failure, there is a possibility of control signal routing to all control valves. During
failure it is assumed controller generates 100% opening of control valves. This means both Main valve and bypass valve opens to its fully
open position.
Governing Case Identification:

HP Fuel gas KOD recieves fuel gas from three sources and five different operating modes are available in Fuel gas KOD. Each case
sheall be Evaluated and control valves shall be sized for governing case before proceeding into calculation. Highest volumetric flow
case shall be considered as governing case for Control valve sizing.
Based on HMB Simulation;
Case Min GHV NO LC-D02a NO RC-D04 MnGHV - Minimum GHV Case
Vapor Frac (Mol) 1.00 1.00 1.00 NO- LC D02a - Normal Operating
Pressure barg 97.0 97.0 97.0 Lean gas Case
Temperature °C 60.9 60.9 60.9 NO- RC D04 - Normal Operating
Mass Flow kg/h 5060 4732 4944 Rich gas Case
Mol. Weight 17.02 16.55 16.86 Rich gas Case
Compressibility 0.903 0.897 0.901 Rich gas Case
Mass. Density kg/m3 65.50 65.09 66.02 SU LnNG - Start up Lean NG
Vol. Flow m3/h 77.25 72.70 74.89 SU RcNG - Start up Rich NG
SU LnNG has highest volumetric flow hence Governing Case is SU LnNG Case Minimum
Maximum
Control valve shall be designed with 10% Design margin and 10% Developmental margin over above indicated maximum flow.
Maximum Control valve inlet flow 5060 kg/h

Design margin 10%
Developmental margin 10%
Maximum Flow 6123 kg/h
Percentage turndown 10%
Turndown Flow 506 kg/h
Assumed Control Valve Rangeability 3.0
Bypass valve (PV-0004B) sizing flow 1518 kg/h
Main Valve (PV-0004A) sizing Flow 4605 kg/h
Main Valve (PV-0004A) Rangeability 3.0
Total flow through 4 control valves 22955 kg/h
System Outflow (10% Turndown) 506 kg/h
Required Relief Flow 22449 kg/h
Required relief rate for this scenario is as listed below; Refer Attachment - 05 for Details
Relieving phase Vapour

Relief rate 22449 kg/hr
Relieving temperature 47.6 °C
MW 17.02
Z 0.925
Cp/Cv 1.296
Viscosity 0.014 cP
REFERENCES / NOTES
RVSuite

BLANK: WORKSHEET
REVISION O1
DATE 05-10-2020
NOTE
CALCULATION
REV
ESTIMATION 1
CLASS
CHECKER M Yesudasan
Pressure Unit bar
RVSuite

REVISION O1
DATE 05-10-2020
NOTE
CALCULATION
REV
ESTIMATION 1
CLASS
CHECKER M Yesudasan
To calculate the relief flow when an upstream control valve fails open. Any bypass valve is assumed to be 100% open. Credit may be taken for the
normal outlet flow. The required Cv for the control valve is calculated based on normal upstream and downstream operating conditions. The
selected (design) Cv for the control valve (and by-pass valve, if provided) is estimated and used to determine the maximum flow through the fully-
open valve(s) at relieving conditions.
Set Vessel No.of Accumulation Relief Rate Relieving Relieving Vapour Liquid
OVERRIDE k cP
48.5 ASME VIII Single 10 5,486 42 Vapour 17.0 0.90 1.27
CALCULATION
GENERAL DATA
CONTROL VALVE SIZING
INPUTS Case 1 Case 2 Case 3 Case 4
Control Valve Tag Number PV-0004A PV-0004B
Control Valve Type
Trim
Fluid Phase Vapour Vapour Vapour Vapour
Normal Upstream Pressure, P1 barg 97 97 Att-05
Normal Downstream Pressure, P2 barg 42 42 Att-05
Critical Flow Factor, Cf 0.9 0.9

Normal Flowrate, W kg/h 4605 1518
Upstream Temperature, T °C 60.94 60.94 Att-05
Vapour
Molecular Weight, MW kg/kgmole 17.02 17.02 Att-05
Compressibility, Z 0.903 0.903 Att-05
Cp/Cv@Relieving Temp k(Note 1) 1.267 1.267 Att-05
Steam
Saturation Temperature, Tsat °C
Liquid
Vapour Pressure , Pv bara
Critical Pressure , Pc bara
Specific Gravity @ T ,Gf
Viscosity cP
OUTPUTS
Eq1,2,3 Calculated Cv 3.9 1.3
Probable Valve Cv 5.0 5.0
Selected Control Valve Cv , Cv 5 5.0
BYPASS VALVE SIZE
INPUTS
Selected Bypass Valve Cv, Cv 0.0 0.0
Selected Bypass Valve Size
RELIEF RATE CALCULATION

INPUTS
Upstream Pressure during relief, P1 barg 97 97
Minimum System Outflow kg/h 253.0 253.0 10% Turndown
OUTPUTS
Downstream Relieving Pressure, P2 barg 53.35
Eq1,2,3 Control Valve Full Open Flow at
kg/h 5,739 5,739
Relieving Conditions, W
Eq1,2,3 Bypass Valve Flow at Relieving
kg/h 0 0
Conditions, W
Flow through Control Valve and
kg/h 5,739 5,739
Bypass Valve
Minimum System Outflow kg/h 253 253
Eq4 Total Relief Rate kg/h 5,486 5,486
Relieving Temperature °C 42.23 Att-05

RVSuite

REVISION O1
DATE 05-10-2020
NOTE
CALCULATION
REV
ESTIMATION 1
CLASS
CHECKER M Yesudasan
REFERENCES / NOTES
2. For control valve in liquid service, identify if failure of the control valve could result in overfilling of the downstream vessel, or whether there is a gas
breakthrough case after the liquid has been discharged from the upstream vessel. Both these cases should be evaluated on the GasBreakThru sheet.
FORMULAE USED
Reference Masoneilan Handbook for Control Valve Sizing, 2000
Eq1 Control Valve in Vapour Service
where,
Eq2 Control Valve in Steam Service
where, Tsh = T - Tsat
Eq3 Control Valve in Liquid Service
where,
Eq4
Refer Help for the definition of above parameters.
Note: In the above formulae, Pressure used is in bara and Temperature is in Kelvin.
WARNING MESSAGE
RVSuite

RELIEF LOAD CALCULATIONS: FIRE CASE - VESSEL FILLED WITH GAS WORKSHEET
REVISION O1
DATE 05-10-2020
NOTE
CALCULATION
REV
ESTIMATION 1
CLASS
CHECKER M Yesudasan
To calculate the vapour relief rate from a vapour filled vessel exposed to fire. The basis of relief is the gas expansion rate from the heat input over
the surface area exposed to fire. This assumes that relief occurs prior to vessel rupture.

OVERRIDE k cP
48.5 ASME VIII Single 21 6,029 165.7 Vapour 16.55 0.98 1.24 - -
CALCULATION
GENERAL DATA
Maximum Fire Height m 7.62
Fire Source Elevation from Grade m 0
VESSEL OPERATING CONDITIONS
Normal Operating Pressure, pn barg 42
Normal Operating Temperature Tn °C 42.97
EQUIPMENT DATA
Equipment Tag No.
Vessel Orientation Vertical Horizontal Horizontal Horizontal
Vessel Elevation from Grade m 1.5 Assumption-3
Vessel External Diameter, Dve m 1.5 Ref-17
Vessel Length m 7.35 Ref-17
Type of Head for main vessel 2:1 ellipsoidal 2:1 ellipsoidal 2:1 ellipsoidal 2:1 ellipsoidal
Boot External Diameter m
Boot Height m
Design Margin for Piping % 25 Assumption
PROPERTIES
Material of Construction CS
Is Max Wall Temperature known? Yes
Maximum Wall Temperature, Tw °C 593 Default
Vapour Molecular Weight, M kg/kgmole 16.55 Att-07
Cp/Cv@RelievingTemp k (Note1) 1.244 Att-07
Co-efficient of Discharge, Kd 0.975 Default
OUTPUTS
Vessel low point from grade m 1.13
Fire case applicable Yes
Vessel Elevation from Fire Source m 1.50

Cylinder Exposed Height m 6.12 Override
OVERRIDE
Cylinder Exposed Area (Note 2) m² 28.84
Boot Exposed Height m 0.00 Override
OVERRIDE
Boot Exposed Area m² 0.00
Bottom Head Exposed Height m 0.38 Override
OVERRIDE
(Eq5) Bottom Head Exposed Area m² 2.44
Top Head Exposed Height m 0.00 Override
OVERRIDE
(Eq5) Top Head Exposed Area m² 0.00 CUMULATIVE
Total Exposed Area, A' m² 39.10 39.10
Relieving Pressure, p1 barg 58.69

Relieving Temperature, T1 °C 165.7 Estimated
(Eq2) Co-efficient relating to k, C USC Units 342
(Eq3) F' Factor USC Units 0.0223
(Eq4) Total Vapour Relief Rate, q kg/h 6,029
m
Vapour Compressibility, Z 0.9816 Att-07
RVSuite

RELIEF LOAD CALCULATIONS: FIRE CASE - VESSEL FILLED WITH GAS WORKSHEET
REVISION O1
DATE 05-10-2020
NOTE
CALCULATION
REV
ESTIMATION 1
CLASS
CHECKER M Yesudasan
REFERENCES / NOTES
2. For Horizontal vessels,the Cylinder Wetted Area is inclusive of both the heads.
FORMULAE USED
Reference API 521
Eq1 Relieving Temperature in °R
Eq2 Co-efficient relating to k, C in USC Units (Note 1)
Eq3 in USC Units (Note 1)
Eq4 Relief rate in USC Units (Note 1)
Eq5 Exposed area of 2:1 ellipsoidal Bottom/top head =1.38 * π * Head exposed height*Dve
Exposed area of hemispherical Bottom/top head = π * Head exposed height*Dve
πR 2   4ε .(F − 0.5) + 1 + 12.(F − 0.5)2 

Eq6 Exposed area of 2:1 ellipsoidal horizontal head = (F − 0.5). 1 + 12.(F − 0.5) + 1 +
2 1
. ln  
2  4ε  2− 3  
  
where ε = 0.866 is eccentricity of the elliptical head

F=Exposed height /Dve
R=Dve/2
Exposed area of hemispherical horizontal head = π * Exposed height*Dve/2
Note 1: API 521 gives formula in USC Units only. Hence user inputs in SI Units are converted to USC Units, calculation is performed as per API in USC
Units and the calculation results are converted to SI Units.
WARNING MESSAGE
RVSuite

RELIEF LOAD CALCULATIONS: FIRE CASE - VESSEL WITH PARTIAL LIQUID INVENTORY WORKSHEET
REVISION O1
DATE 05-10-2020
NOTE
CALCULATION
REV
ESTIMATION 1
CLASS
CHECKER M Yesudasan
To calculate the vapour relief rate from a partially filled liquid vessel or vessels connected within the same fire zone. The individual wetted areas
and the latent heat of vapourisation of the liquids are used to calculate the relieving mass flowrate assuming liquid levels provide sufficient liquid
disengagement, otherwise consideration is given to liquid expansion relief rate using FireLiqFull calculation.

barg Code Valves override
OVERRIDE k cP
48.5 ASME VIII Single 21 493 276.7 Vapour 18.02 0.80 1.3 - -
CALCULATION
GENERAL DATA
Maximum Fire Height m 7.6
Fire Source Elevation from Grade m 0
Drainage/Fire Fighting Facility Adequate
EQUIPMENT DATA
Equipment Tag No. FirePartLiqFull
Vessel Orientation Vertical
Vessel Elevation from Grade m 1.5 Assumption-3
Vessel Inner Diameter, Dvi m 1.5 Ref-17
Vessel Length m 7.35 Ref-17
Type of Head for main vessel 2:1 ellipsoidal

Boot Inner Diameter m
Boot Height m
Liquid Level m 0.71 Ref-17
Design Margin for Piping % 25 Assumption

Environmental Factor, F 1 Assumption-1
PROPERTIES
Latent Heat kJ/kg 1598.1 Att - 06
Molecular Weight of Vapour 18.02 Att - 06
Relieving Temperature °C 276.7 Att - 06
OUTPUTS
Vessel low point from grade m 1.13
Fire case applicable Yes
Vessel Elevation from Fire Source m 1.50

Cylinder Wetted Height m 0.71 Override
OVERRIDE
Cylinder Wetted Area (Note 2) m² 3.35
Boot Wetted Height m 0.00 Override
OVERRIDE
Boot Wetted Area m² 0.00
Bottom Head Wetted Height m 0.38 Override
OVERRIDE
(Eq3) Bottom Head Wetted Area m² 2.44
Top Head Wetted Height m 0.00 Override
OVERRIDE
(Eq3) Top Head Wetted Area m² 0.00
Total Wetted Area, Aws m² 7.23 Override
OVERRIDE
(Eq1) Heat Absorbed, Q kJ/h 787604
(Eq2) Vapour Relief Rate kg/h 493 Override
OVERRIDE
CUMULATIVE
Relief Rate/Molwt kgmole/h 27 27
Relief Rate X RelievingTemp °C kg/h 136368 136368

Total Vapour Relief Rate kg/h 493
Average Molecular Weight kg/kgmole 18.02
Average Relieving Temperature °C 276.7
Vapour Compressibility, Z 0.8 Att-01

Cp/Cv@Relieving Temp k (Note1) 1.301 Ideal gas Cp/Cv at relieving
temperature
RVSuite

RELIEF LOAD CALCULATIONS: FIRE CASE - VESSEL WITH PARTIAL LIQUID INVENTORY WORKSHEET
REVISION O1
DATE 05-10-2020
NOTE
CALCULATION
REV
ESTIMATION 1
CLASS
CHECKER M Yesudasan
REFERENCES / NOTES
2. For Horizontal vessels,the Cylinder Wetted Area is inclusive of both the heads.
FORMULAE USED
Eq1 Heat Absorbed Q (in Watt) where Drainage/Fire Fighting Facility is adequate Reference API 521
where Drainage/Fire Fighting Facility is inadequate
C1 = 43200 and C2 = 70900 in SI Units ( C1 = 21000 and C2 = 34500 in USC Units )
Eq2
Eq3 Wetted area of 2:1 ellipsoidal Bottom/top head =1.38 * π * Head wetted height*Dvi
Wetted area of hemispherical Bottom/top head = π * Head wetted height*Dvi
πR 2   4ε .(F − 0.5) + 1 + 12.(F − 0.5)2 

(F − 0.5). 1 + 12.(F − 0.5) + 1 +
1
Eq4 Wetted area of 2:1 ellipsoidal horizontal head = 2
. ln  
2  4ε  2− 3  
  
where ε = 0.866 is eccentricity of the elliptical head
F=Wetted height /Dvi
R=Dvi/2
Wetted area of hemispherical horizontal head = π * Wetted height*Dvi/2
WARNING MESSAGE
RVSuite

RELIEF LOAD CALCULATIONS: CLOSED LIQUID OUTLET CASE - CALCULATION WORKSHEET
REVISION O1
DATE 05-10-2020
NOTE
CALCULATION
REV
ESTIMATION 1
CHECKER M Yesudasan
Liquid Inventor is estimated for using Multiflash Calculation

OVERRIDE k cP
48.5 ASME VIII Single 10 0 0.0 Liquid
CALCULATION
CALCULATION OF TIME REQUIRED TO FILL THE VESSEL

INPUTS
Equipment Tag Number
Vessel Orientation Vertical
Vessel Inner Diameter m 1.5 Ref - 17
Vessel Length m 7.35 Ref - 17
Liquid Level m 0.71 Ref - 17
Total Normal Inlet Flowrate (Note 1) kg/h
Normal Liquid Inlet Flowrate kg/h
Normal Operating Temperature °C
Time required for Operator Intervention minutes
Liquid Outlet Closed

Liquid Density at Normal Condition kg/m3
Credit for Flow through other Liquid Outlets kg/h
OUTPUTS
Liquid Inventory m3 1.7
Total Vessel Volume m3 13.9
Space for Liquid Holdup, Holdupvol m3 12.2
(Eq1) Fill Rate m3/h

(Eq2) Time to fill the Vessel Tfill minutes
Is Liquid Overfilling viable?
CALCULATION OF RELIEF RATE MASS FLOW

INPUTS
Credit for Flow through Vapour Outlet kg/h
Is Vessel Inlet Flow pumped? Yes
Proceed to 'PUMP FLOW' section.
PUMP FLOW
Is Pump Curve available? No
As Pump Curve is not available, total relief rate is considered to be Vessel Normal inlet flow less the flow through other
liquid outlets and vapour outlet.
(Not Applicable)
Pump Suction Pressure barg
Pump Discharge Pressure barg
Pump Differential Pressure bar
Pumped Liquid Density kg/m3
Pump Differential Head m
Delivered Flow at Relieving Pressure m3/h
RVSuite

RELIEF LOAD CALCULATIONS: CLOSED LIQUID OUTLET CASE - CALCULATION WORKSHEET
REVISION O1
DATE 05-10-2020
NOTE
CALCULATION
REV
ESTIMATION 1
CHECKER M Yesudasan
OUTPUTS Pressure Unit bar
Total Relief Rate at Normal Pressure kg/h
STREAM FLASH PROPERTIES AT RELIEF VALVE INLET

For inlet flow which is two phase at normal pressure,enter two phase properties under 'normal pressure' and flash stream to determine fluid physical
properties at relieving pressure, for relief valve sizing.
PSV Inlet
Normal Relieving
Pressure Pressure
TwoPhase Liquid
Total Relief Flowrate kg/h
Pressure barg
Relieving Temperature °C
Liquid Flowrate kg/h
Liquid SG
Liquid Viscosity cP
Vapour Flowrate kg/h
Vapour Molecular Weight kg/kgmole
Vapour Compressibility
Ideal Gas Specific Heat Ratio,k
ADDITIONAL INFORMATION
FLUID CONDITIONS AT RELIEF VALVE DISCHARGE (TWO PHASE FLOW CASES)
Flash at critical flow pressure to determine conservative downstream physical properties, unless superimposed back pressure is higher.
Units Units PSV Outlet

Set Pressure (absolute) Phase
Allowable accumulation % Liquid Flow kg/h
Relieving Pressure (absolute) Vapour Flow kg/h
(Eq3) Critical Flow Pressure,P (absolute) Liquid Density
cf kg/m3
Vapour Molecular Weight kg/kgmole
Vapour Compressibility
Temperature °C
REFERENCES / NOTES
1. Flow is the basis for the maximum relief load.
FORMULAE USED
Eq1
Eq2
Eq3 Critical flow pressure(absolute)
where,P1 is relieving pressure in absolute units.
RVSuite

RELIEF VALVE SIZING CALCULATIONS: VAPOUR PHASE RELIEF VALVE SIZING WORKSHEET
REVISION O1
DATE 05-10-2020
NOTE
CALCULATION
REV
ESTIMATION 1
CLASS
CHECKER M Yesudasan
To calculate the RV orifice area required for vapour relief. Relief Valve Sizing Calculation is based on API 520 Part I. Relief Valve Selection is
based on API 526.
Total Total
Set Pressure No.of Relief Is Rupture Backpressure Required
Vessel Design Type of Relief Required Installed Selected
Valves disk Correction No. of
Code Valve Orifice Area Orifice Area Orifice
installed? factor Valves
(mm2) (mm2)
barg Single
48.5 ASME VIII 1 Conventional No 1.000 1 404 506 H
CALCULATION
INPUTS
Case 1 Case 2 Case 3 Case 4

Type of Contingency Operational Operational Operational Fire
Relief Valve Sizing Case Closed Out HS-004 Fail HS-005 Fail FireCase-Partial
Relief Rate, W kg/h 14,065 39,298 22,449 492.8
Relieving Temperature, T °C 43.60 43.6 47.6 276.7
Total Back Pressure, Pb barg 4.85 4.85 4.85 4.85
Co-efficient of Discharge, Kd 0.975 0.975 0.975 0.975
Vapour Molecular Weight, M kg/kgmole 17.95 17.95 17.02 18.02
Vapour Compressibility, Z 0.90 0.8991 0.9248 0.8
Cp/Cv @ Relieving Temp, k (Note 1) 1.277 1.277 1.296 1.301 Ideal gas Cp/Cv at
relieving temperature
Maximum Design Temperature °F

Minimum Design Temperature °F
Material of Construction CS CS CS CS
Relief Valve Inlet Flange Class 600 600 600 600
OUTPUTS
Overpressure % 10.0 10.0 10.0 21.0 Override
OVERRIDE
Relieving Pressure P1 barg 53.4 53.4 53.4 58.7
Critical Flow Pressure, Pcf barg 28.9 28.9 28.7 31.6
(Eq1) Critical Flow Pressure, Pcf bara 29.9 29.9 29.7 32.6
Critical Flow? Yes Yes Yes Yes
Back Pressure as % of Set Pressure % 10.0 10.0 10.0 10.0
Back Pressure Correction Factor, Kb 1.000 1.000 1.000 1.000 Override
OVERRIDE
Combination Correction Factor, Kc 1.000 1.000 1.000 1.000
(Eq2) Co-efficient relating to k, C SI Units 0.0262 0.0262 0.0263 0.0264
(Eq3) Total Calculated Orifice Area, A mm2 404 1128 672 16
Calculated No. of Valves 1 1 1 1
Calculated Orifice Area per Valve mm2 404 1128 672 16
Orifice Area per Valve (Note 2) mm2 506 1186 830 71 Override
OVERRIDE
Selected Orifice (Note 3) H K J D Override
OVERRIDE
(Eq4) Rated Flow per Valve kg/h 17,646 41,317 27,747 2,203
Inlet NozzleSize/Orifice/Outlet NozzleSize 2H3 3K4 3J4 1D2 Override

OVERRIDE
(Eq5) Sound Power Level at exit of each Relief Valve Lw dB 153 160 157 138
RVSuite

REVISION O1
DATE 05-10-2020
NOTE
CALCULATION
REV
ESTIMATION 1
CLASS
CHECKER M Yesudasan
REFERENCES / NOTES
Use only for preliminary sizing.Final calculation to be done by Instruments Group or Vendor.
2. This is the API effective orifice area from API526, unless otherwise overriden by Vendor valve area
3. This is the API orifice letter designation from API526 unless otherwise overriden by Vendor designation
FORMULAE USED
Reference API 520 Part I
Eq1 Critical Flow Pressure
Flow is sub-critical when Pb>Pcf
Eq2 Co-efficient relating to k in SI Units
Eq3 Total Calculated Orifice Area
where, W is the relief rate in kg/h, P1 is the Relieving Pressure in kPaa and T is the Relieving Temperature in Kelvin
Eq4 Rated Flow per Valve =
Eq5 Sound Power level at the exit of each Relief Valve
where,
Lw is the Sound Power level in dB
W is the Rated flow per Valve in kg/s, P1 is the Relieving Pressure in Paa, T1 is the Relieving Temperature in Kelvin
∆P = (Relieving Pressure - Back Pressure) in Paa
M is the Vapour Molecular weight
Warning will be generated if Lw is greater than 155 dB
RVSuite

REVISION O1
DATE 05-10-2020
NOTE
CALCULATION
REV
ESTIMATION 1
CLASS
CHECKER M Yesudasan
WARNING MESSAGE Pressure Unit bar
Case 2, Case 3: RV outlet line and downstream header may be vulnerable to acoustic fatigue. Consult technology group. Add HOLD for
acoustic thickness of tail pipe on P&ID.
RVSuite

REVISION O1
DATE 05-10-2020
NOTE
CALCULATION
REV
ESTIMATION 1
CLASS
CHECKER M Yesudasan
based on API 526.
Total Total
(mm2) (mm2)
barg Single
48.5 ASME VIII 1 Conventional No 1.000 1 204 325 G
CALCULATION
INPUTS

Type of Contingency Fire
Relief Valve Sizing Case Fire Gas
Relief Rate, W kg/h 6029
Relieving Temperature, T °C 165.67
Total Back Pressure, Pb barg 4.85
Co-efficient of Discharge, Kd 0.975
Vapour Molecular Weight, M kg/kgmole 16.55
Vapour Compressibility, Z 0.98
Cp/Cv @ Relieving Temp, k (Note 1) 1.244 Ideal gas Cp/Cv at

OUTPUTS
OVERRIDE
Critical Flow Pressure, Pcf barg 32.2
(Eq1) Critical Flow Pressure, Pcf bara 33.2
Critical Flow? Yes
Back Pressure Correction Factor, Kb 1.000 Override
OVERRIDE
(Eq2) Co-efficient relating to k, C SI Units 0.0259
(Eq3) Total Calculated Orifice Area, A mm2 204
Calculated No. of Valves 1
Calculated Orifice Area per Valve mm2 204
Orifice Area per Valve (Note 2) mm2 325 Override
OVERRIDE
Selected Orifice (Note 3) G Override
OVERRIDE
(Eq4) Rated Flow per Valve kg/h 9,604
Inlet NozzleSize/Orifice/Outlet NozzleSize 1.5G3 Override

OVERRIDE
(Eq5) Sound Power Level at exit of each Relief Valve Lw dB 150
RVSuite

REVISION O1
DATE 05-10-2020
NOTE
CALCULATION
REV
ESTIMATION 1
CLASS
CHECKER M Yesudasan
REFERENCES / NOTES
FORMULAE USED
where,
RVSuite

REVISION O1
DATE 05-10-2020
NOTE
CALCULATION
REV
ESTIMATION 1
CLASS
CHECKER M Yesudasan
RVSuite

REVISION O1
DATE 05-10-2020
NOTE
CALCULATION
REV
ESTIMATION 1
CLASS
CHECKER M Yesudasan
based on API 526.
Total Total
(mm2) (mm2)
barg Single
48.5 ASME VIII 1 Conventional No 1.000 1 404 506 H
CALCULATION
INPUTS

Type of Contingency Operational Operational Operational Fire
Relief Valve Sizing Case Closed Out HS-004 Fail HS-005 Fail FireCase-Partial
Relief Rate, W kg/h 14,065 39,298 22,449 492.8
Relieving Temperature, T °C 43.60 43.6 47.6 276.7
Total Back Pressure, Pb barg 0 0 0 0
Co-efficient of Discharge, Kd 0.975 0.975 0.975 0.975
Vapour Molecular Weight, M kg/kgmole 17.95 17.95 17.02 18.02
Vapour Compressibility, Z 0.90 0.8991 0.9248 0.8
Cp/Cv @ Relieving Temp, k (Note 1) 1.277 1.277 1.296 1.301 Ideal gas Cp/Cv at

OUTPUTS
OVERRIDE
Critical Flow Pressure, Pcf barg 28.9 28.9 28.7 31.6
(Eq1) Critical Flow Pressure, Pcf bara 29.9 29.9 29.7 32.6
Critical Flow? Yes Yes Yes Yes
Back Pressure Correction Factor, Kb 1.000 1.000 1.000 1.000 Override
OVERRIDE
(Eq2) Co-efficient relating to k, C SI Units 0.0262 0.0262 0.0263 0.0264
(Eq3) Total Calculated Orifice Area, A mm2 404 1128 672 16
Calculated No. of Valves 1 1 1 1
Calculated Orifice Area per Valve mm2 404 1128 672 16
Orifice Area per Valve (Note 2) mm2 506 1186 830 71 Override
OVERRIDE
Selected Orifice (Note 3) H K J D Override
OVERRIDE
(Eq4) Rated Flow per Valve kg/h 17,646 41,317 27,747 2,203
Inlet NozzleSize/Orifice/Outlet NozzleSize 2H3 3K4 3J4 1D2 Override

OVERRIDE
(Eq5) Sound Power Level at exit of each Relief Valve Lw dB 154 162 159 139
RVSuite

REVISION O1
DATE 05-10-2020
NOTE
CALCULATION
REV
ESTIMATION 1
CLASS
CHECKER M Yesudasan
REFERENCES / NOTES
FORMULAE USED
where,
RVSuite

REVISION O1
DATE 05-10-2020
NOTE
CALCULATION
REV
ESTIMATION 1
CLASS
CHECKER M Yesudasan
Case 2, Case 3: RV outlet line and downstream header may be vulnerable to acoustic fatigue. Consult technology group. Add HOLD for
acoustic thickness of tail pipe on P&ID.
RVSuite

REVISION O1
DATE 05-10-2020
NOTE
CALCULATION
REV
ESTIMATION 1
CLASS
CHECKER M Yesudasan
based on API 526.
Total Total
(mm2) (mm2)
barg Single
48.5 ASME VIII 1 Conventional No 1.000 1 204 325 G
CALCULATION
INPUTS

Type of Contingency Fire
Relief Valve Sizing Case Fire Gas
Relief Rate, W kg/h 6029
Relieving Temperature, T °C 165.67
Total Back Pressure, Pb barg 0
Co-efficient of Discharge, Kd 0.975
Vapour Molecular Weight, M kg/kgmole 16.55
Vapour Compressibility, Z 0.98
Cp/Cv @ Relieving Temp, k (Note 1) 1.244 Ideal gas Cp/Cv at

OUTPUTS
OVERRIDE
Critical Flow Pressure, Pcf barg 32.2
(Eq1) Critical Flow Pressure, Pcf bara 33.2
Critical Flow? Yes
Back Pressure Correction Factor, Kb 1.000 Override
OVERRIDE
(Eq2) Co-efficient relating to k, C SI Units 0.0259
(Eq3) Total Calculated Orifice Area, A mm2 204
Calculated No. of Valves 1
Calculated Orifice Area per Valve mm2 204
Orifice Area per Valve (Note 2) mm2 325 Override
OVERRIDE
Selected Orifice (Note 3) G Override
OVERRIDE
(Eq4) Rated Flow per Valve kg/h 9,604
Inlet NozzleSize/Orifice/Outlet NozzleSize 1.5G3 Override

OVERRIDE
(Eq5) Sound Power Level at exit of each Relief Valve Lw dB 151
RVSuite

REVISION O1
DATE 05-10-2020
NOTE
CALCULATION
REV
ESTIMATION 1
CLASS
CHECKER M Yesudasan
REFERENCES / NOTES
FORMULAE USED
where,
RVSuite

REVISION O1
DATE 05-10-2020
NOTE
CALCULATION
REV
ESTIMATION 1
CLASS
CHECKER M Yesudasan
O.P: 0.02 barg
D.P: 14 barg
O.T: 117 deg C
7810-8110-CA-1540-651-001 Att - 01 Sketch.pdf 1 of 1

D.T: 275 deg C O.P: 0.02 barg
A.P : FV D.P: 14 barg
A.T : -196 deg C O.T: 117 deg C
D.T: 275 deg C
A.P : FV
O.P: 44 barg PV 0014 CFL
A.T : -196 deg C O.P: 44 barg
D.P: 48.5 barg FO D.P: 48.5 barg
O.T: 55 deg C UV 0001 CFL
O.T: 55 deg C
D.T: 85 deg C FO,TSO D.T: 85 deg C FUEL GAS
I
0100
TO DISTRIBUTION HEADER
H I
PDI
0100
0001
PY HS PC PV 0010 LFL
FO O.P: 0.02 barg
PI 0005A 0005 0005
FQI D.P: 7 barg
XY I
HS 0006
O.T: 315 deg C
0001 NOTE 10 0009
PC PV D.T: 325 deg C
0001 0100 PY FI H
+
PC H 0006 L A.P : FV
NOTE 10
0005 0005A 1" 0005B 0009 A.T : -46 deg C
1" H U L
H
NOTE 5
FQI FI PC PRESSURE FY TEMP TI
3010
PIT ON/OFF I PI 0004 0004
0010 COMP. 0006 COMP 0007
O.P: 7 barg
L NOTE 7
O.P: 35.6 barg XV 0110 0004
PIT D.P: 11 barg
D.P: 45 barg 0001 O.P: 7 barg 0009 PIT FIT TIT
+
0010 0006 0007 O.T: 40 deg C
3/4" D.P: 11 barg FUEL GAS
O.P:0001
O.T: 55 deg C PC H PRESSURE FY TI HH D.T: 85 deg C
35.6 barg TEMP PI
O.T: 40 deg C
4"x3" 4"x3"
D.T: 120 deg C D.P: 48.5 barg 0014

COMP.
0004 COMP 0005 0015 PY PY
A.P : Atm D.T: 85 deg C
NOTE 11 6" TO DISTRIBUTION
O.T: 55 deg C PIT PIT
2oo3 0009A 0009B 6"
2" NOTE 1
A.T : -29 deg C D.T: 85 deg C HEADER
Fuel Gas 0004 TO LFL
0005 PIT FIT TIT PIT
O.P: 0.02 barg
0014 0004 0005 0015
From the lean gas UV-0005 PV 0005A A,B,C PSV 0011 A/B D.P: 7 barg
XV-0001 O.T: 315 deg C
compressor suction FC, TSO FC PSET 11 barg
FC, TSO ID = 2900 mm
D.T: 325 deg C
UV 0012 UV 0003 PV 0009A A.P : FV
O.P: 44 barg FC,TSO FC,TSO FC " A.T : -46 deg C
PSV 0006 A/B D.P: 48.5 barg
MW2
PSET 48.5 barg O.T: 55 deg C 24"
D.T: 85 deg C
LP FUEL
PV 0005B 6"
NOTE 11 6" 2" NOTE 12
GAS KOD
TO CFL
FC
T-T = 10150 mm
1540V-002
PY O.P: 0.02 barg LIT LC
0005C
TIT D.P: 14 barg PV 0009B O.P: 7 barg 0005 0005
O.P: 97 barg FC D.P: 11 barg
ID = 1500 mm O.T: 117 deg C O.T: 40 deg C GWR
D.P: 105 barg O.P:
NOTE4410barg
0001 D.T: 275 deg C D.T: 85 deg C
O.T: 61 deg C PV D.P: 48.5 barg A.P : FV A.P : FV
D.T: 85 deg C
PY "
A.T : -3 deg C
O.T: 55 deg C
+
A.T : -196 deg C
Fuel Gas A.P : Atm 0005C D.T: 85 deg C 1" 0005D
MW2
24"
1"
A.T : -29 deg C
3"x2" HP FUEL "
PV 0005C GAS KOD

From the lean gas UV-0006 O.P: 44 barg
XV-0002 FC D.P: 48.5 barg
1540V-001
compressor FC, TSO LIT LC
FC, TSO O.T: 55 deg C
T-T = 7350 mm
discharge D.T: 85 deg C O.P: 44 barg
0002
0005 0002
0005
collection header D.P: 48.5 barg
O.T: 55 deg C
GWR
PV 0005D D.T: 85 deg C
FC A.P : FV
A.T : -29 deg C
O.P: 0.1 barg
PY M
D.P: 7 barg
O.T: 65 deg C
0005E "
D.T: 85 deg C
CHD
NOTE 10 UV 0011 LV 0005
PV PY FC
+ FC TSO
0005E 3/4" 3/4" 0005F
PV 0005E
FC O.P: 0.1 barg
D.P: 7 barg
O.T: 65 deg C
D.T: 85 deg C
CHD
UV 0009 LV 0002
PV 0005F FC TSO FC
FC
SELECT A/B H
TY HS TC
0001A 0001 0001
L
O.P: 84.5 barg PY HS

TY
D.P: 92.7 barg
O.T: 44 deg C 0001B NOTE 9 0004A 0004
D.T: 85 deg C O.P: 84 barg SPI
A.P : Atm D.P: 92.7 barg O.P: 44 barg
A.T : -29 deg C O.T: 57 deg C D.P: 48.5 barg
D.T: 85 deg C O.T: 55 deg C
Natural (Rich) Gas D.T: 85 deg C
4" 4"
From inlet filter
separator UV-0007 XV-0003 PV 0004A
FC PY
1100S-001 A/B/C FC, TSO FC, TSO
1540E-001A 0004B
PV 0004B PY
FC
0004C
4" 4"
PV 0004C PY
1540E-001B FC
0004D
O.P: 84 barg
D.P: 92.7 barg
O.P: 86.4 barg O.T: 42 deg C
Methanol Injection D.P: 106.5 barg D.T: 85 deg C
PV 0004D
FC
7810-8110-CA-1540-651-001 Att - 02 RV line Spreadsheet results - PZV Inlet line.pdf 1 of 1
FOSTER WHEELER ENERGY LTD By : Date : 05-Oct-20
Checked : Date :
RELIEF VALVE LINE SIZING Appr. : Date :
Rev. by: Date :
WORKSHEET APPROVED FOR PRELIMINARY DESIGN Sheet : of
CALCULATION No.: 6740-8110-CA-691661-78
SAFETY RELATED CALCULATION
CUSTOMER : Aramco Overseas Company B.V. CONTRACT : 6700/29
LOCATION : 1540V-001 UNIT : NGL Fractionation Train 2 - Q69
RELIEVING DEVICE : 1540-PSV-0006A/B RELIEVES TO : Flare

EQUIPMENT PROTECTED : 1540V-001 SET PRESSURE : 3.344 Barg
ATMOS. PRESSURE 0.070 Bara
GOVERNING CASE: CONTROL VALVE FAILUREOpen or Closed
DESCRIPTION: 1540-PSV-0006A/B Line Sizing
ACCUMULATION 110 % (e.g. 110) RELIEVING PRESSURE 3.678 Barg
REQUIRED CAPACITY, W 39298 kg/h RV RATED CAPACITY, (W As / Ar) = 41321 kg/h
REQUIRED ORIFICE AREA, Ar 1.748 in2
SELECTED ORIFICE AREA, As 1.838 in2 FLOW EXIT VESSEL 41321 kg/h
ALLOWABLE PRESSURE DROP CALCULATION: VAPOUR
FLUID DENSITY USED, rho 2.842 kg/m3 VAPOUR MOLECULAR WEIGHT 17.95
VESSEL NOZZLE SIZE (ID) 16 in VAPOUR TEMPERATURE 43.6 degC
NOZZLE VELOCITY, v 31.14 m/s VAPOUR COMPRESSIBILITY 0.90
VAPOUR VISCOSITY 0.010 cP
RV MAIN LINE SIZE 16 in @ SCHEDULE STD
RV MAIN LINE PRESS. DROP 0.055 Bar / 100m.
RV MAIN LINE FLOW 41321 kg/h VESSEL EXIT LOSS : (0.5(rho v2 / 2)) = 0.007 Bar
PIPE ROUGHNESS 0.046 mm
INLET LINE ESTIMATE: ALLOWABLE PRESSURE DROP : TOTAL (3% OF SET PRESSURE) 0.100 Bar
(Preliminary) LINE (TOTAL minus EXIT LOSS) 0.093 Bar
BASED ON SELECTED RV MAIN LINE SIZE, ESTIMATED LINE LENGTH = 94 m

ESTIMATED LINE PRESSURE DROP = 0.052 Bar
** CAUTION - Confirm sizing by check on layout when available **
SUGGESTED INLET LINE SIZE = 14 INCH
(MUST BE SUBJECT TO THE DETAILED CHECK BELOW WHEN LINE ROUTING DATA AVAILABLE)
DISCHARGE LINE SIZE ESTIMATE (Vapour & Two-phase Cases Only)

(Preliminary - Must be checked when line routing data available)
VAPOUR MOLECULAR WEIGHT 17.95 TO ATMOSPHERE 13.0 in, use 14 in
DISCHARGE TEMPERATURE 43.6 degC CONVENTIONAL RV TO FLARE 14.6 in, use 16 in
VAPOUR WEIGHT % 100 wt% BALANCED RV TO FLARE 12.8 in, use 14 in
VAPOUR FLOW 41321 kg/h
DETAILED INLET LINE CONFIGURATION CHECK: (BASED ON ESTIMATE)
PROC LINE 1 PROC LINE 2 RV MAIN LINE RV INLET LINE TOTAL

FLOW IN LINES kg/h ? ? 41321 41321
LINE SIZE in 0 0 16 16
PIPE SCHEDULE 0 0 STD STD
Le/D No Le (m) No Le (m) No Le (m) No Le (m)
BRANCH TEES 60 0 0.0 0 0.0 0 0.0 0 0.0
THRU TEES 20 0 0.0 0 0.0 0 0.0 0 0.0
90° L.R. ELBOWS 16 0 0.0 0 0.0 0 0.0 0 0.0
GATE VALVES 8 0 0.0 0 0.0 0 0.0 0 0.0
REDUCER (Size) 0 0 0.0 0 0.0 0 0.0 0 0.0
REDUCER (Size) 0 0 0.0 0 0.0 0 0.0 0 0.0
OTHER 0 0 0.0 0 0.0 0 0.0 0 0.0
OTHER 0 0 0.0 0 0.0 0 0.0 0 0.0
TOTAL FITTINGS Le (m) 0.0 0.0 0.0 0.0
STRAIGHT LENGTH (m) 0.0 0.0 0.0 94.0

TOTAL Le (m) 0.0 0.0 0.0 94.0
LINE dP (Bar / 100m) N/A N/A 0.055 0.055

LINE PRESSURE DROP (Bar) 0.000 0.000 0.000 0.052 0.052 Bar
TOTAL SYSTEM PRESSURE DROP IS 1.76 % OF SET PRESSURE

Line configuration is ACCEPTABLE.
RVLINE / Rev. 4.04 Date: Sep-11

Data File: K:\DRPIC\7810-8110-CA-1540-651-001\Rev A1\4.Supporting Files\RVLine.dat
7810-8110-CA-1540-651-001 Att - 03 Closed Blocked Outlet - Hysys.pdf 1 of 6
25
Pressure 7.000 bar_g
P F
Spec. Spec.
25 1540-006
TEE-101
BPK
HHV Vol. Basis 38.88 MJ/m3
1540V-002
Temperature 22.00 C 19 12
VLV-101
Mass Flow 1.279e+004 kg/h
LHV Mass Basis 1.102e+004 kcal/kg
TEE-100
HHV Vol. Basis 38.88 MJ/m3
Q-100
Fuel
Heat Flow 0.3145 MW Gas
Comp. Flow
17 To Rate
P, F,
T Closed
Lean Spec. P Drain
Header
Natural BPK
Q-100 Spec.
Gas NG
Feed 16 4 1540-002
1540V-001 To Closed Drain Header
MIX-100 TEE-102 Pressure Temperature 21.39 C
E-100
Let
Mercury Down 1540-002 Pressure 7.000 bar_g
Pressure 42.00 bar_g Molar Flow 0.0000 kgmole/h
Water NG Feed
Temperature 21.72 C
To Closed Drain Header (1)
Pressure 90.00 bar_g To
Closed Temperature 38.74 C
BPK @ Mass Flow 1.280e+004 kg/h Drain
4 Header Pressure 42.00 bar_g
STD
Conditions Water/ LHV Mass Basis 1.101e+004 kcal/kg (1)
Temperature 56.87 C Molar Flow 0.0000 kgmole/h
Mercury HHV Vol. Basis 38.87 MJ/m3
Calculation Pressure 90.00 bar_g
Mass Flow 11624 kg/h
Actual Volume Flow 170.3 m3/h
Mass Density 68.25 kg/m3
Molecular Weight 17.95
Z Factor 0.8727
Mon Oct 05 12:13:25 2020 Case: 4. Start up Condition (Lean Natural Gas Case).hsc Flowsheet: Case (Main)
Relief Flow
Temperature 43.60 C
Relief Z Factor 0.8991
Flow
Ideal Gas Cp/Cv 1.277
P Viscosity 0.0133 cP
Spec.
1540V-001-2
4-2 1540-002-2
Pressure Let
Down-2
1540-002-2
To Closed Drain Header

(1)-2
Mon Oct 05 12:14:36 2020 Case: 4. Start up Condition (Lean Natural Gas Case).hsc Flowsheet: PZV0006A/B (PZ006)
1
Case Name: 4. Start up Condition (Lean Natural Gas Case).hsc
2 Company Name Not Available
3 Bedford, MA Unit Set: COTC
4 USA
Date/Time: Mon Oct 05 12:15:28 2020
5
6
Fluid Package: Basis-1
7 Material Stream: Relief Flow Property Package: Peng-Robinson
8
9
10
CONDITIONS
11 Overall Vapour Phase Aqueous Phase
12 Vapour / Phase Fraction 1.0000 1.0000 0.0000
13 Temperature: (C) 43.60 43.60 43.60
14 Pressure: (bar_g) 53.40 53.40 53.40
15 Molar Flow (kgmole/h) 2189 2189 0.0000
16 Mass Flow (kg/h) 39298 39298 0
17 Std Ideal Liq Vol Flow (m3/h) 120.6 120.6 0.0000
18 Molar Enthalpy (kcal/kgmole) -1.920e+004 -1.920e+004 -6.807e+004
19 Molar Entropy (kJ/kgmole-C) 153.1 153.1 58.48
20 Heat Flow (MW) -48.83 -48.83 0.0000
21 Liq Vol Flow @Std Cond (m3/h) 5.160e+004 * 5.160e+004 0.0000
22
23
PROPERTIES
25 Molecular Weight 17.95 17.95 18.05
26 Act. Volume Flow (m3/h) 952.1 952.1 0.0000
27 Molar Density (kgmole/m3) 2.299 2.299 46.54
28 Mass Density (kg/m3) 41.27 41.27 840.1
29 Mass Enthalpy (kcal/kg) -1069 -1069 -3771
30 Mass Entropy (kJ/kg-C) 8.529 8.529 3.240
31 Heat Capacity (kJ/kgmole-C) 44.46 44.46 77.65
32 Mass Heat Capacity (kJ/kg-C) 2.476 2.476 4.302
33 LHV Molar Basis (Std) (kcal/kgmole) 1.978e+005 1.978e+005 1.096
34 HHV Molar Basis (Std) (kcal/kgmole) 2.175e+005 2.175e+005 9789
35 HHV Mass Basis (Std) (kcal/kg) 1.211e+004 1.211e+004 542.3
36 CO2 Loading --- --- ---
37 CO2 App ML Con (kgmole/m3) --- --- ---
38 CO2 App WT Con (kgmol/kg) --- --- ---
39 LHV Mass Basis (Std) (kcal/kg) 1.101e+004 1.101e+004 6.072e-002
40 Phase Fraction [Vol. Basis] 1.000 1.000 ---
41 Phase Fraction [Mass Basis] 1.000 1.000 0.0000
42 Phase Fraction [Act. Vol. Basis] 1.000 1.000 0.0000
43 Mass Exergy (kcal/kg) 127.5 --- ---
44 Partial Pressure of CO2 (bar_g) -0.1308 --- ---
45 Cost Based on Flow (Cost/s) 0.0000 0.0000 0.0000
46 Act. Gas Flow (ACT_m3/h) 952.1 952.1 ---
47 Avg. Liq. Density (kgmole/m3) 18.14 18.14 55.25
48 Specific Heat (kJ/kgmole-C) 44.46 44.46 77.65
49 Std. Gas Flow (STD_m3/h) 5.175e+004 5.175e+004 0.0000
50 Std. Ideal Liq. Mass Density (kg/m3) 325.7 325.7 997.3
51 Act. Liq. Flow (m3/h) 0.0000 --- 0.0000
52 Z Factor --- 0.8991 4.441e-002
53 Watson K 18.31 18.31 8.477
54 User Property --- --- ---
55 Partial Pressure of H2S (bar_g) -1.034 --- ---
56 Cp/(Cp - R) 1.230 1.230 1.120
57 Cp/Cv 1.448 1.448 1.156
58 Ideal Gas Cp/Cv 1.277 1.277 1.328
59 Ideal Gas Cp (kJ/kgmole-C) 38.34 38.34 33.69
60 Mass Ideal Gas Cp (kJ/kg-C) 2.136 2.136 1.867
61 Heat of Vap. (kcal/kgmole) 1718 --- ---
62 Kinematic Viscosity (cSt) 0.3212 0.3212 0.6888
63 Liq. Mass Density (Std. Cond) (kg/m3) 0.7615 0.7615 1015
64 Liq. Vol. Flow (Std. Cond) (m3/h) 5.160e+004 5.160e+004 0.0000
65 Liquid Fraction 0.0000 0.0000 1.000
66 Molar Volume (m3/kgmole) 0.4350 0.4350 2.149e-002
67 Mass Heat of Vap. (kcal/kg) 95.69 --- ---
68 Phase Fraction [Molar Basis] 1.0000 1.0000 0.0000
69 Aspen Technology Inc. Aspen HYSYS Version 10 Page 1 of 4
Licensed to: Company Name Not Available * Specified by user.
1
4 USA
5
6
7 Material Stream: Relief Flow (continued) Property Package: Peng-Robinson
8
9
10
PROPERTIES
12 Surface Tension (dyne/cm) --- --- 68.76
13 Thermal Conductivity (W/m-K) 3.954e-002 3.954e-002 0.6342
14 Bubble Point Pressure (bar_g) --- --- ---
15 Viscosity (cP) 1.326e-002 1.326e-002 0.5786
16 Cv (Semi-Ideal) (kJ/kgmole-C) 36.15 36.15 69.34
17 Mass Cv (Semi-Ideal) (kJ/kg-C) 2.013 2.013 3.841
18 Cv (kJ/kgmole-C) 30.70 30.70 67.16
19 Mass Cv (kJ/kg-C) 1.710 1.710 3.721
20 Cv (Ent. Method) (kJ/kgmole-C) --- --- ---
21 Mass Cv (Ent. Method) (kJ/kg-C) --- --- ---
22 Cp/Cv (Ent. Method) --- --- ---
23 Reid VP at 37.8 C (bar_g) --- --- ---
24 True VP at 37.8 C (bar_g) --- --- 1419
25 Liq. Vol. Flow - Sum(Std. Cond) (m3/h) 5.160e+004 5.160e+004 0.0000
26 Viscosity Index --- --- ---
27 Water Content[Gas] (mg/Nm3) 278.8 278.8 8.026e+005
28
29
COMPOSITION
30
31
Overall Phase Vapour Fraction 1.0000
32 COMPONENTS MOLAR FLOW MOLE FRACTION MASS FLOW MASS FRACTION LIQUID VOLUME LIQUID VOLUME
33 (kgmole/h) (kg/h) FLOW (m3/h) FRACTION
34 Nitrogen 42.0050 0.0192 1176.6864 0.0299 1.4592 0.0121
35 CO2 36.3168 0.0166 1598.2930 0.0407 1.9365 0.0161
36 Methane 1989.3311 0.9089 31914.6404 0.8121 106.5975 0.8836
37 Ethane 75.9153 0.0347 2282.7658 0.0581 6.4180 0.0532
38 Propane 25.3780 0.0116 1119.0949 0.0285 2.2087 0.0183
39 i-Butane 6.5633 0.0030 381.4843 0.0097 0.6788 0.0056
40 n-Butane 7.0008 0.0032 406.9166 0.0104 0.6977 0.0058
41 i-Pentane 2.4065 0.0011 173.6341 0.0044 0.2785 0.0023
42 n-Pentane 1.7502 0.0008 126.2793 0.0032 0.2005 0.0017
43 n-Hexane 1.0939 0.0005 94.2683 0.0024 0.1423 0.0012
44 Benzene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
45 n-Heptane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
46 SC_7* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
47 SC_8* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
48 SC_9* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
49 BK_1* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
50 BK_2* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
51 C6* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
52 C7* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
53 C8* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
54 C9* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
55 H2O 0.7592 0.0003 13.6765 0.0003 0.0137 0.0001
56 H2S 0.0109 0.0000 0.3728 0.0000 0.0005 0.0000
57 M-Mercaptan 0.0066 0.0000 0.3157 0.0000 0.0004 0.0000
58 E-Mercaptan 0.0022 0.0000 0.1359 0.0000 0.0002 0.0000
59 nPMercaptan 0.0022 0.0000 0.1666 0.0000 0.0002 0.0000
60 COS 0.0219 0.0000 1.3142 0.0000 0.0013 0.0000
61 Mercury 0.0000 0.0000 0.0003 0.0000 0.0000 0.0000
62 Oxygen 0.0438 0.0000 1.4002 0.0000 0.0012 0.0000
63 Argon 0.1641 0.0001 6.5548 0.0002 0.0048 0.0000
64 THEOL-66 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
65 Methanol 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
66 CS2 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
67 E-Benzene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
68 Toluene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
1
4 USA
5
6
8
9
10
COMPOSITION
11
12
Overall Phase (continued) Vapour Fraction 1.0000
15 p-Xylene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
16 Total 2188.7718 1.0000 39298.0000 1.0000 120.6399 1.0000
17
18
Vapour Phase Phase Fraction 1.000
21 Nitrogen 42.0050 0.0192 1176.6864 0.0299 1.4592 0.0121
22 CO2 36.3168 0.0166 1598.2930 0.0407 1.9365 0.0161
23 Methane 1989.3311 0.9089 31914.6404 0.8121 106.5975 0.8836
24 Ethane 75.9153 0.0347 2282.7658 0.0581 6.4180 0.0532
25 Propane 25.3780 0.0116 1119.0949 0.0285 2.2087 0.0183
26 i-Butane 6.5633 0.0030 381.4843 0.0097 0.6788 0.0056
27 n-Butane 7.0008 0.0032 406.9166 0.0104 0.6977 0.0058
28 i-Pentane 2.4065 0.0011 173.6341 0.0044 0.2785 0.0023
29 n-Pentane 1.7502 0.0008 126.2793 0.0032 0.2005 0.0017
30 n-Hexane 1.0939 0.0005 94.2683 0.0024 0.1423 0.0012
31 Benzene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
32 n-Heptane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
33 SC_7* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
34 SC_8* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
35 SC_9* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
36 BK_1* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
37 BK_2* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
38 C6* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
39 C7* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
40 C8* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
41 C9* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
42 H2O 0.7592 0.0003 13.6765 0.0003 0.0137 0.0001
43 H2S 0.0109 0.0000 0.3728 0.0000 0.0005 0.0000
44 M-Mercaptan 0.0066 0.0000 0.3157 0.0000 0.0004 0.0000
45 E-Mercaptan 0.0022 0.0000 0.1359 0.0000 0.0002 0.0000
46 nPMercaptan 0.0022 0.0000 0.1666 0.0000 0.0002 0.0000
47 COS 0.0219 0.0000 1.3142 0.0000 0.0013 0.0000
48 Mercury 0.0000 0.0000 0.0003 0.0000 0.0000 0.0000
49 Oxygen 0.0438 0.0000 1.4002 0.0000 0.0012 0.0000
50 Argon 0.1641 0.0001 6.5548 0.0002 0.0048 0.0000
51 THEOL-66 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
52 Methanol 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
53 CS2 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
54 E-Benzene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
55 Toluene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
56 p-Xylene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
57 Total 2188.7718 1.0000 39298.0000 1.0000 120.6399 1.0000
58
59
Aqueous Phase Phase Fraction 0.0000
62 Nitrogen 0.0000 0.0001 0.0000 0.0001 0.0000 0.0001
63 CO2 0.0000 0.0014 0.0000 0.0033 0.0000 0.0040
64 Methane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
65 Ethane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
66 Propane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
67 i-Butane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
68 n-Butane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
1
4 USA
5
6
8
9
10
COMPOSITION
11
12
Aqueous Phase (continued) Phase Fraction 0.0000
15 i-Pentane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
16 n-Pentane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
17 n-Hexane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
18 Benzene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
19 n-Heptane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
20 SC_7* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
21 SC_8* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
22 SC_9* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
23 BK_1* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
24 BK_2* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
25 C6* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
26 C7* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
27 C8* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
28 C9* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
29 H2O 0.0000 0.9986 0.0000 0.9966 0.0000 0.9959
30 H2S 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
31 M-Mercaptan 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
32 E-Mercaptan 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
33 nPMercaptan 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
34 COS 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
35 Mercury 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
36 Oxygen 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
37 Argon 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
38 THEOL-66 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
39 Methanol 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
40 CS2 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
41 E-Benzene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
42 Toluene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
43 p-Xylene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
44 Total 0.0000 1.0000 0.0000 1.0000 0.0000 1.0000
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7810-8110-CA-1540-651-001 Att - 04 HS-0004 Failure.pdf 1 of 5
Relief Flow
Temperature 43.60 C
Flow
P Viscosity 0.0133 cP
Spec.
1540V-001-2
4-2 1540-002-2
Pressure Let
Down-2
1540-002-2

(1)-2
Mon Oct 05 12:16:24 2020 Case: 4. Start up Condition (Lean Natural Gas Case).hsc Flowsheet: PZV0006A/B (PZ006)
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CONDITIONS
13 Temperature: (C) 43.60 43.60 43.60
14 Pressure: (bar_g) 53.40 53.40 53.40
16 Mass Flow (kg/h) 39298 39298 0
20 Heat Flow (MW) -48.83 -48.83 0.0000
22
23
PROPERTIES
28 Mass Density (kg/m3) 41.27 41.27 840.1
33 LHV Molar Basis (Std) (kcal/kgmole) 1.978e+005 1.978e+005 1.096
34 HHV Molar Basis (Std) (kcal/kgmole) 2.175e+005 2.175e+005 9789
35 HHV Mass Basis (Std) (kcal/kg) 1.211e+004 1.211e+004 542.3
36 CO2 Loading --- --- ---
39 LHV Mass Basis (Std) (kcal/kg) 1.101e+004 1.101e+004 6.072e-002
51 Act. Liq. Flow (m3/h) 0.0000 --- 0.0000
52 Z Factor --- 0.8991 4.441e-002
53 Watson K 18.31 18.31 8.477
56 Cp/(Cp - R) 1.230 1.230 1.120
57 Cp/Cv 1.448 1.448 1.156
58 Ideal Gas Cp/Cv 1.277 1.277 1.328
61 Heat of Vap. (kcal/kgmole) 1718 --- ---
63 Liq. Mass Density (Std. Cond) (kg/m3) 0.7615 0.7615 1015
65 Liquid Fraction 0.0000 0.0000 1.000
66 Molar Volume (m3/kgmole) 0.4350 0.4350 2.149e-002
67 Mass Heat of Vap. (kcal/kg) 95.69 --- ---
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PROPERTIES
13 Thermal Conductivity (W/m-K) 3.954e-002 3.954e-002 0.6342
15 Viscosity (cP) 1.326e-002 1.326e-002 0.5786
18 Cv (kJ/kgmole-C) 30.70 30.70 67.16
19 Mass Cv (kJ/kg-C) 1.710 1.710 3.721
22 Cp/Cv (Ent. Method) --- --- ---
23 Reid VP at 37.8 C (bar_g) --- --- ---
24 True VP at 37.8 C (bar_g) --- --- 1419
26 Viscosity Index --- --- ---
27 Water Content[Gas] (mg/Nm3) 278.8 278.8 8.026e+005
28
29
COMPOSITION
30
31
34 Nitrogen 42.0050 0.0192 1176.6864 0.0299 1.4592 0.0121
35 CO2 36.3168 0.0166 1598.2930 0.0407 1.9365 0.0161
36 Methane 1989.3311 0.9089 31914.6404 0.8121 106.5975 0.8836
37 Ethane 75.9153 0.0347 2282.7658 0.0581 6.4180 0.0532
38 Propane 25.3780 0.0116 1119.0949 0.0285 2.2087 0.0183
39 i-Butane 6.5633 0.0030 381.4843 0.0097 0.6788 0.0056
40 n-Butane 7.0008 0.0032 406.9166 0.0104 0.6977 0.0058
41 i-Pentane 2.4065 0.0011 173.6341 0.0044 0.2785 0.0023
42 n-Pentane 1.7502 0.0008 126.2793 0.0032 0.2005 0.0017
43 n-Hexane 1.0939 0.0005 94.2683 0.0024 0.1423 0.0012
44 Benzene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
45 n-Heptane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
46 SC_7* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
47 SC_8* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
48 SC_9* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
49 BK_1* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
50 BK_2* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
51 C6* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
52 C7* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
53 C8* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
54 C9* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
55 H2O 0.7592 0.0003 13.6765 0.0003 0.0137 0.0001
56 H2S 0.0109 0.0000 0.3728 0.0000 0.0005 0.0000
57 M-Mercaptan 0.0066 0.0000 0.3157 0.0000 0.0004 0.0000
58 E-Mercaptan 0.0022 0.0000 0.1359 0.0000 0.0002 0.0000
59 nPMercaptan 0.0022 0.0000 0.1666 0.0000 0.0002 0.0000
60 COS 0.0219 0.0000 1.3142 0.0000 0.0013 0.0000
61 Mercury 0.0000 0.0000 0.0003 0.0000 0.0000 0.0000
62 Oxygen 0.0438 0.0000 1.4002 0.0000 0.0012 0.0000
63 Argon 0.1641 0.0001 6.5548 0.0002 0.0048 0.0000
64 THEOL-66 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
65 Methanol 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
66 CS2 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
67 E-Benzene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
68 Toluene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
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COMPOSITION
11
12
15 p-Xylene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
16 Total 2188.7718 1.0000 39298.0000 1.0000 120.6399 1.0000
17
18
21 Nitrogen 42.0050 0.0192 1176.6864 0.0299 1.4592 0.0121
22 CO2 36.3168 0.0166 1598.2930 0.0407 1.9365 0.0161
23 Methane 1989.3311 0.9089 31914.6404 0.8121 106.5975 0.8836
24 Ethane 75.9153 0.0347 2282.7658 0.0581 6.4180 0.0532
25 Propane 25.3780 0.0116 1119.0949 0.0285 2.2087 0.0183
26 i-Butane 6.5633 0.0030 381.4843 0.0097 0.6788 0.0056
27 n-Butane 7.0008 0.0032 406.9166 0.0104 0.6977 0.0058
28 i-Pentane 2.4065 0.0011 173.6341 0.0044 0.2785 0.0023
29 n-Pentane 1.7502 0.0008 126.2793 0.0032 0.2005 0.0017
30 n-Hexane 1.0939 0.0005 94.2683 0.0024 0.1423 0.0012
31 Benzene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
32 n-Heptane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
33 SC_7* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
34 SC_8* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
35 SC_9* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
36 BK_1* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
37 BK_2* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
38 C6* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
39 C7* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
40 C8* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
41 C9* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
42 H2O 0.7592 0.0003 13.6765 0.0003 0.0137 0.0001
43 H2S 0.0109 0.0000 0.3728 0.0000 0.0005 0.0000
44 M-Mercaptan 0.0066 0.0000 0.3157 0.0000 0.0004 0.0000
45 E-Mercaptan 0.0022 0.0000 0.1359 0.0000 0.0002 0.0000
46 nPMercaptan 0.0022 0.0000 0.1666 0.0000 0.0002 0.0000
47 COS 0.0219 0.0000 1.3142 0.0000 0.0013 0.0000
48 Mercury 0.0000 0.0000 0.0003 0.0000 0.0000 0.0000
49 Oxygen 0.0438 0.0000 1.4002 0.0000 0.0012 0.0000
50 Argon 0.1641 0.0001 6.5548 0.0002 0.0048 0.0000
51 THEOL-66 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
52 Methanol 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
53 CS2 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
54 E-Benzene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
55 Toluene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
56 p-Xylene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
57 Total 2188.7718 1.0000 39298.0000 1.0000 120.6399 1.0000
58
59
Aqueous Phase Phase Fraction 0.0000
62 Nitrogen 0.0000 0.0001 0.0000 0.0001 0.0000 0.0001
63 CO2 0.0000 0.0014 0.0000 0.0033 0.0000 0.0040
64 Methane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
65 Ethane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
66 Propane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
67 i-Butane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
68 n-Butane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
1
4 USA
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10
COMPOSITION
11
12
Aqueous Phase (continued) Phase Fraction 0.0000
15 i-Pentane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
16 n-Pentane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
17 n-Hexane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
18 Benzene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
19 n-Heptane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
20 SC_7* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
21 SC_8* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
22 SC_9* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
23 BK_1* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
24 BK_2* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
25 C6* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
26 C7* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
27 C8* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
28 C9* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
29 H2O 0.0000 0.9986 0.0000 0.9966 0.0000 0.9959
30 H2S 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
31 M-Mercaptan 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
32 E-Mercaptan 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
33 nPMercaptan 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
34 COS 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
35 Mercury 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
36 Oxygen 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
37 Argon 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
38 THEOL-66 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
39 Methanol 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
40 CS2 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
41 E-Benzene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
42 Toluene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
43 p-Xylene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
44 Total 0.0000 1.0000 0.0000 1.0000 0.0000 1.0000
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46
47
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50
51
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Relief Flow
Temperature 47.62 C
Flow
Comp. Viscosity 0.0135 cP
P, T P
Spec. Spec.
1540V-001-2
1540-001-2 1540-002-2
Pressure
Let
Down-2
1540-002-2
Pressure Let Down-2 Pressure 53.40 bar_g
Resistance (Cv or K) 38.00 Actual Volume Flow 597.6 m3/h
To Closed Drain
Header (1)-2
Mon Oct 05 12:18:08 2020 Case: 1. Min GHV for Fuel Gas.hsc Flowsheet: PZV0006A/B (PZ006)
1
Case Name: 1. Min GHV for Fuel Gas.hsc
4 USA
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CONDITIONS
11 Overall Vapour Phase Liquid Phase
13 Temperature: (C) 47.62 47.62 47.62
14 Pressure: (bar_g) 53.40 53.40 53.40
16 Mass Flow (kg/h) 22449 22449 0
20 Heat Flow (MW) -26.31 -26.31 0.0000
22
23
PROPERTIES
28 Mass Density (kg/m3) 37.57 37.57 37.57
33 LHV Molar Basis (Std) (kcal/kgmole) 1.779e+005 1.779e+005 1.778e+005
34 HHV Molar Basis (Std) (kcal/kgmole) 1.960e+005 1.960e+005 1.960e+005
35 HHV Mass Basis (Std) (kcal/kg) 1.152e+004 1.152e+004 1.151e+004
36 CO2 Loading --- --- ---
39 LHV Mass Basis (Std) (kcal/kg) 1.045e+004 1.045e+004 1.045e+004
51 Act. Liq. Flow (m3/h) --- --- ---
52 Z Factor --- 0.9248 0.9248
53 Watson K 17.89 17.89 17.89
56 Cp/(Cp - R) 1.253 1.253 1.253
57 Cp/Cv 1.438 1.438 1.438
58 Ideal Gas Cp/Cv 1.296 1.296 1.296
61 Heat of Vap. (kcal/kgmole) --- --- ---
63 Liq. Mass Density (Std. Cond) (kg/m3) 0.7216 0.7216 0.7216
65 Liquid Fraction 0.0000 0.0000 1.000
66 Molar Volume (m3/kgmole) 0.4531 0.4531 0.4531
67 Mass Heat of Vap. (kcal/kg) --- --- ---
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PROPERTIES
13 Thermal Conductivity (W/m-K) 4.055e-002 4.055e-002 6.888e-002
15 Viscosity (cP) 1.345e-002 1.345e-002 7.626e-003
18 Cv (kJ/kgmole-C) 28.63 28.63 28.63
19 Mass Cv (kJ/kg-C) 1.682 1.682 1.682
22 Cp/Cv (Ent. Method) --- --- ---
23 Reid VP at 37.8 C (bar_g) --- --- ---
24 True VP at 37.8 C (bar_g) --- --- ---
26 Viscosity Index -73.45 --- ---
27 Water Content[Gas] (mg/Nm3) 0.0000 0.0000 0.0000
28
29
COMPOSITION
30
31
34 Nitrogen 88.3710 0.0670 2475.5372 0.1103 3.0700 0.0445
35 CO2 7.9834 0.0061 351.3477 0.0157 0.4257 0.0062
36 Methane 1222.0260 0.9265 19604.8410 0.8733 65.4817 0.9488
37 Ethane 0.4223 0.0003 12.6974 0.0006 0.0357 0.0005
38 Propane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
39 i-Butane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
40 n-Butane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
41 i-Pentane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
42 n-Pentane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
43 n-Hexane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
44 Benzene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
45 n-Heptane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
46 SC_7* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
47 SC_8* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
48 SC_9* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
49 BK_1* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
50 BK_2* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
51 C6* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
52 C7* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
53 C8* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
54 C9* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
55 H2O 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
56 H2S 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
57 M-Mercaptan 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
58 E-Mercaptan 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
59 nPMercaptan 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
60 COS 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
61 Mercury 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
62 Oxygen 0.0277 0.0000 0.8868 0.0000 0.0008 0.0000
63 Argon 0.0924 0.0001 3.6900 0.0002 0.0027 0.0000
64 THEOL-66 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
65 Methanol 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
66 CS2 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
67 E-Benzene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
68 Toluene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
1
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COMPOSITION
11
12
15 p-Xylene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
16 Total 1318.9228 1.0000 22449.0000 1.0000 69.0166 1.0000
17
18
21 Nitrogen 88.3710 0.0670 2475.5372 0.1103 3.0700 0.0445
22 CO2 7.9834 0.0061 351.3477 0.0157 0.4257 0.0062
23 Methane 1222.0260 0.9265 19604.8410 0.8733 65.4817 0.9488
24 Ethane 0.4223 0.0003 12.6974 0.0006 0.0357 0.0005
25 Propane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
26 i-Butane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
27 n-Butane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
28 i-Pentane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
29 n-Pentane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
30 n-Hexane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
31 Benzene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
32 n-Heptane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
33 SC_7* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
34 SC_8* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
35 SC_9* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
36 BK_1* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
37 BK_2* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
38 C6* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
39 C7* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
40 C8* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
41 C9* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
42 H2O 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
43 H2S 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
44 M-Mercaptan 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
45 E-Mercaptan 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
46 nPMercaptan 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
47 COS 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
48 Mercury 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
49 Oxygen 0.0277 0.0000 0.8868 0.0000 0.0008 0.0000
50 Argon 0.0924 0.0001 3.6900 0.0002 0.0027 0.0000
51 THEOL-66 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
52 Methanol 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
53 CS2 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
54 E-Benzene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
55 Toluene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
56 p-Xylene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
57 Total 1318.9228 1.0000 22449.0000 1.0000 69.0166 1.0000
58
59
Liquid Phase Phase Fraction 0.0000
62 Nitrogen 0.0000 0.0672 0.0000 0.1105 0.0000 0.0446
63 CO2 0.0000 0.0060 0.0000 0.0156 0.0000 0.0062
64 Methane 0.0000 0.9264 0.0000 0.8731 0.0000 0.9487
65 Ethane 0.0000 0.0003 0.0000 0.0006 0.0000 0.0005
66 Propane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
67 i-Butane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
68 n-Butane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
1
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COMPOSITION
11
12
Liquid Phase (continued) Phase Fraction 0.0000
15 i-Pentane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
16 n-Pentane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
17 n-Hexane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
18 Benzene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
19 n-Heptane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
20 SC_7* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
21 SC_8* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
22 SC_9* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
23 BK_1* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
24 BK_2* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
25 C6* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
26 C7* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
27 C8* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
28 C9* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
29 H2O 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
30 H2S 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
31 M-Mercaptan 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
32 E-Mercaptan 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
33 nPMercaptan 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
34 COS 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
35 Mercury 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
36 Oxygen 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
37 Argon 0.0000 0.0001 0.0000 0.0002 0.0000 0.0000
38 THEOL-66 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
39 Methanol 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
40 CS2 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
41 E-Benzene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
42 Toluene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
43 p-Xylene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
44 Total 0.0000 1.0000 0.0000 1.0000 0.0000 1.0000
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
7810-8110-CA-1540-651-001 Att - 06 Fire Partilal Liquid.pdf 1 of 6
Attachment No.
Calculation No
Equipment No(s).
INPUT DATA SI units USC units
System Initial Liquid Volume 1.70 m³ 449 USGal
System Initial Liquid Mass 1673 kg 3688 lb
10.0%
Vaporisation Per Stage (Basis: Initial System Mass)
167 kg 369 lb
System Wetted Area 7.23 m² 77.8 ft²
5973.4 kPaa 866.4 psia
Relief Pressure
5872.1 kPag 851.7 psig
C1 or C2 Factor 70900 -
F Factor 1.00
RESULTS SI units USC units
Heat Load 1.29E+06 kJ/hr 1.23E+06 BTU/hr
Max A' Value 0.0031 - 0.0096 -
Stage Number 8
Latent Heat of Vaporisation, L 1598.1 kJ/kg 687.1 BTU/lb
Vapour Z-value 0.800
276.7 °C 530.1 °F
Vapour Temperature
549.9 °K 989.7 °R
Vapour Viscosity 0.019 cP
Vapour Density 29.4 kg/m³ 1.84 lb/ft³
Liquid Density 757.7 kg/m³ 47.30 lb/ft³
Vapour Molecular Weight 18.0 kg/kmol 18.0 lb/lbmol
WARNINGS AND ADDITIONAL INFORMATION
Time to Bub. Point 1.36 hr Under 2 hrs, boiling must be considered.
Temperature 276.7 °C OK for carbon steel vessel (<400°C).
Total Vaporisation Time 1.66 hr Under 2 hrs, given result must be considerd.
Cumulative Time 3.02 hr This includes Vaporisation time and Time to B.P.
Latent heat 1598.1 kJ/kg Latent heat sufficiently high (>50 BTU/lb) for reliability.
Outside 0.8 -1.1 range. Z value represents 'non-ideal gas' behaviour.
Compressibility 0.800 -
Review RV Size with alternate (DI) method .
Note - Warnings:
Green Acceptable conditions
Pink Should be reviewed in accordance with Guideline Section 2c
and explained in the calculation report main body.
PASTE SHEET 'CALCULATION TABLES' IN YELLOW SPACE BELOW, USING UNIT SET "SI"
System Initial Total Mass Of Liquid 1672.996871 C1 or C2 Factor 70900 Pre-heat Load 1758721.525 System Wetted Area Heat Load
Vapourisation Per Stage Based on Initial Liquid Mass 1.00E-01 F Factor 1 Pre-heat Time 4898.436019 1 7.23 1292534
Vapourisation Per Stage Based on Initial Liquid Mass 167.2996871 Heat Load 1292534.487 2 0 0
System Wetted Area 7.23 3 0 0
No. Stages Simulated 9 4 0 0
5 0 0
Flash Stage No. Vapour Generated (%mass) Feed Rate Feed Temperature Feed Cp Vapour Temp Heat Duty Vapour MW Vapour Z-value Vapour Cp Vapour Rate Sensible Heat of Liq & Vap Out LHV Outlet Liquid Density
A' (USC Units) Vapour Density Time Per Stage Vaporisation Time Cumulative Time Vapour Viscosity
1 10 1673.00 276.13 6.043 276.68 272811 18.02 0.800 2.673 167.30 5244 1599.33 757.7142 0.0096 29 760 760 5658 0
2 10 1505.70 276.68 6.059 276.70 267465 18.02 0.800 2.673 167.30 106 1598.08 757.6940 0.0096 29 745 1505 6403 0
3 10 1338.40 276.70 6.059 276.70 267379 18.02 0.800 2.673 167.30 3 1598.19 757.6929 0.0096 29 745 2250 7148 0
4 10 1171.10 276.70 6.059 276.70 267367 18.02 0.800 2.673 167.30 1 1598.13 757.6925 0.0096 29 745 2994 7893 0
5 10 1003.80 276.70 6.059 276.70 267368 18.02 0.800 2.673 167.30 0 1598.14 757.6923 0.0096 29 745 3739 8637 0
6 10 836.50 276.70 6.059 276.70 267384 18.02 0.800 2.673 167.30 17 1598.13 757.6864 0.0096 29 745 4484 9382 0
7 10 669.20 276.70 6.059 276.70 267377 18.02 0.800 2.673 167.30 12 1598.12 757.6812 0.0096 29 745 5228 10127 0
8 10 501.90 276.70 6.059 276.70 267365 18.02 0.800 2.673 167.30 2 1598.11 757.6797 0.0096 29 745 5973 10871 0
9 1.00E+01 334.5993741 276.7045705 6.059 276.7049535 267363.3793 18.01510054 0.799739925 2.672617238 167.2996871 0.55942947 1598.107113 7.58E+02 9.65E-03 29.43300694 744.667299 6717.628114 11616.06413 1.86E-02
10 167.2996871 6.059
Feed Vapour Cp 2.666857971 Maximum A': 0.0096
PASTE SHEET 'MULTISTAGE FLASH INPUTS' IN YELLOW SPACE BELOW, USING UNIT SET "SI"
Initial Liquid Volume (Enter m3 in pseudo-units m3/h) 1.70 System Wetted area, m2 Liquid Vol., m3
Vapourisation Per Stage (Mass Fraction of Inital Mass) 0.10 1 7.23 1.7
Wetted Area 7.23 2 0 0
C1 or C2 Factor 70900 3 0 0
F Factor 1.00 4 0 0
7810-8110-CA-1540-651-001
Relief Pressure 5973.40 5 0 0
SALIENT POINT IDENTIFIER (DO NOT EDIT):

Flash Stage No. A' Compliant A' Temperature? Time? Latent Heat? Stage Identifier L Z T M tau Cum.Time Viscosity Vap Density Liq Density
1 0.009640309 0.009640309 Temperature OK for carbon steel vessel Under 2hrs, fire may still be burning Latent heat sufficiently high for reliability 0 0 0 -500 0 0 0 0 0 0
8 0.009647612 0.009647612 Temperature OK for carbon steel vessel Under 2hrs, fire may still be burning Latent heat sufficiently high for reliability 8 1598.105847 0.799739396 276.7045705 18.01510078 5972.960815 10871.39683 0.01861533 29 757.6797231
Max: 0.009647612 0.009647612 8 1598.105847 0.799739396 276.7045705 18.01510078 5972.960815 10871.39683 0.01861533 29.43304729 757.6797231
Maximum attainable A' is compliant with practical conditions
Att - 06 Fire Partilal Liquid.pdf
2 of 6
VAP1
Liq @ Re. P&T
Liq @ Op. P&T Temperature 276.7 C
7810-8110-CA-1540-651-001
Temperature 276.1 C
Temperature 56.87 C Molecular Weight 18.02
Pressure 5973 kPa
Pressure 4303 kPa Z Factor 0.7998
Mass Flow 1673 kg/h
Mass Flow 1673 kg/h Cp/Cv 1.673
Actual Volume Flow 1.700 m3/h Mass Flow 167.3 kg/h
A VAP2
VAP1
276.7
ADJ-1 LIQ1
18.02
Select / Add the Mass Density 757.7 kg/m3 VAP3
Liq @ STG1 0.7997
Correct Fluid Op. 1 Liq @ Mass Heat Capacity 6.059 kJ/kg-C 276.7
Property Package P&T VLV-100 E-130 Re. 1.673
A P&T 18.02
for the Inlet 167.3
VAP2 VAP4
Stream (Liq@Op. ADJ-13 0.7997
P&T) 1.673 276.7
STG2
Op. to Re. Q1 LIQ1 LIQ2 167.3 18.02
VAP3
Conditions 757.7 0.7997
Op. to Re. Conditions A 6.059 1.673
Heat Flow 1.759e+006 kJ/h 167.3 VAP5
ADJ-5 STG3 VAP4
LIQ2 LIQ3 276.7
Q1 18.02
757.7
Heat Flow 2.728e+005 kJ/h A 0.7997
6.059 VAP5
Q2 ADJ-6 1.673
Q2 STG4 167.3
LIQ3 VAP6
2.675e+005 LIQ4
Q3 276.7
MULTISTAGE CALCULATION Q3 757.7
FLASH TABLES (DO A 18.02
2.674e+005 6.059
INPUTS NOT EDIT!!) 0.7997
ADJ-7
STG5 1.673
LIQ4 VAP6
LIQ5 167.3 VAP7
ONLY EDIT VALUES IN SPREADSHEET: Q4 A 276.7 VS Relieving
Q4 757.7 Stream
"MULTISTAGE FLASH INPUTS" 2.674e+005 6.059 18.02
ADJ-8 op-100
VAP7 0.7997
OR P, T AND COMPOSITION IN STREAM: LIQ6
STG6 1.673
Q5 LIQ5 Relieving Stream
"Liq @ Op. P&T" Q5 757.7
A 167.3 VAP8
2.674e+005 6.059 Temperature 276.7 C
ALL DEGREES OF FREEDOM CAN BE EDITED 276.7
IN THESE TWO PLACES AND EDITS ADJ-9 Pressure 5973 kPa
ELSEWHERE MAY LEAD TO ERRORS 18.02 Mass Flow 167 kg/h
STG7
LIQ6 0.7997 Molecular Weight 18.02
ENSURE ALL ADJUSTS HAVE RUN TO Q6Q6
COMPLETION (NO LONGER YELLOW) BEFORE LIQ7 VAP8 1.673 VAP9
Z Factor 0.800
REPORTING RESULTS 2.674e+005 276.7
757.7 167.3 Viscosity 0.0186 cP
A 6.059 18.02
ADJ-4 0.7997
STG8 VAP9 1.673
LIQ7 LIQ8
Q7 167.3
Q7 757.7
2.674e+005
A 6.059
ADJ-10 STG9
LIQ8
Q8 LIQ9
Q8 757.7
A
2.674e+005 6.059
ADJ-11
Att - 06 Fire Partilal Liquid.pdf
Q9 LIQ9
Q9
2.674e+005 A
ADJ-12
3 of 6
Mon Oct 05 12:30:42 2020 Case: Fire Case.hsc Flowsheet: Case (Main)
1
Case Name: Fire Case.hsc
3 Bedford, MA Unit Set: SI13h
4 USA
5
6
7 Material Stream: Relieving Stream Property Package: Peng-Robinson
8
9
10
CONDITIONS
11 Overall Vapour Phase
12 Vapour / Phase Fraction 1.0000 1.0000
13 Temperature: (C) 276.7 276.7
14 Pressure: (kPa) 5973 5973
15 Molar Flow (kgmole/h) 9.287 9.287
16 Mass Flow (kg/h) 167 167
17 Std Ideal Liq Vol Flow (m3/h) 0.1676 0.1676
18 Molar Enthalpy (kJ/kgmole) -2.359e+005 -2.359e+005
19 Molar Entropy (kJ/kgmole-C) 157.4 157.4
20 Heat Flow (kJ/h) -2.191e+006 -2.191e+006
21 Liq Vol Flow @Std Cond (m3/h) 0.1649 * 0.1649
22
23
PROPERTIES
25 Molecular Weight 18.02 18.02
26 Molar Density (kgmole/m3) 1.634 1.634
27 Mass Density (kg/m3) 29.43 29.43
28 Act. Volume Flow (m3/h) 5.684 5.684
29 Mass Enthalpy (kJ/kg) -1.309e+004 -1.309e+004
30 Mass Entropy (kJ/kg-C) 8.736 8.736
31 Heat Capacity (kJ/kgmole-C) 48.15 48.15
32 Mass Heat Capacity (kJ/kg-C) 2.673 2.673
33 LHV Molar Basis (Std) (kJ/kgmole) 1.160e-002 1.160e-002
34 HHV Molar Basis (Std) (kJ/kgmole) 4.101e+004 4.101e+004
35 HHV Mass Basis (Std) (kJ/kg) 2276 2276
36 CO2 Loading --- ---
37 CO2 App ML Con (kgmole/m3) --- ---
38 CO2 App WT Con (kgmol/kg) --- ---
39 LHV Mass Basis (Std) (kJ/kg) 6.441e-004 6.441e-004
40 Phase Fraction [Vol. Basis] 1.000 1.000
41 Phase Fraction [Mass Basis] 1.000 1.000
42 Phase Fraction [Act. Vol. Basis] 1.000 1.000
43 Mass Exergy (kJ/kg) 1078 ---
44 Partial Pressure of CO2 (kPa) 0.0000 ---
45 Cost Based on Flow (Cost/s) 0.0000 0.0000
46 Act. Gas Flow (ACT_m3/h) 5.684 5.684
47 Avg. Liq. Density (kgmole/m3) 55.40 55.40
48 Specific Heat (kJ/kgmole-C) 48.15 48.15
49 Std. Gas Flow (STD_m3/h) 219.6 219.6
50 Std. Ideal Liq. Mass Density (kg/m3) 998.0 998.0
51 Act. Liq. Flow (m3/s) --- ---
52 Z Factor 0.7997 0.7997
53 Watson K 9.190 9.190
54 User Property --- ---
55 Partial Pressure of H2S (kPa) 0.0000 ---
56 Cp/(Cp - R) 1.209 1.209
57 Cp/Cv 1.673 1.673
58 Heat of Vap. (kJ/kgmole) 2.879e+004 ---
59 Kinematic Viscosity (cSt) 0.6325 0.6325
60 Liq. Mass Density (Std. Cond) (kg/m3) 1015 1015
61 Liq. Vol. Flow (Std. Cond) (m3/h) 0.1649 0.1649
62 Liquid Fraction 0.0000 0.0000
63 Molar Volume (m3/kgmole) 0.6121 0.6121
64 Mass Heat of Vap. (kJ/kg) 1598 ---
65 Phase Fraction [Molar Basis] 1.0000 1.0000
66 Surface Tension (dyne/cm) --- ---
67 Thermal Conductivity (W/m-K) 5.851e-002 5.851e-002
68 Viscosity (cP) 1.862e-002 1.862e-002
1
4 USA
5
6
7 Material Stream: Relieving Stream (continued) Property Package: Peng-Robinson
8
9
10
PROPERTIES
12 Cv (Semi-Ideal) (kJ/kgmole-C) 39.83 39.83
13 Mass Cv (Semi-Ideal) (kJ/kg-C) 2.211 2.211
14 Cv (kJ/kgmole-C) 28.77 28.77
15 Mass Cv (kJ/kg-C) 1.597 1.597
16 Cv (Ent. Method) (kJ/kgmole-C) --- ---
17 Mass Cv (Ent. Method) (kJ/kg-C) --- ---
18 Cp/Cv (Ent. Method) --- ---
19 Reid VP at 37.8 C (kPa) --- ---
20 True VP at 37.8 C (kPa) --- ---
21 Liq. Vol. Flow - Sum(Std. Cond) (m3/h) 0.1649 0.1649
22 Viscosity Index --- ---
23 Ideal Gas Cp/Cv 1.301 1.301
24 Ideal Gas Cp (kJ/kgmole-C) 35.89 35.89
25 Mass Ideal Gas Cp (kJ/kg-C) 1.992 1.992
26 Bubble Point Pressure (kPa) 5973 ---
27
28
COMPOSITION
29
30
33 Nitrogen 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
34 CO2 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
35 Methane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
36 Ethane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
37 Propane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
38 i-Butane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
39 n-Butane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
40 i-Pentane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
41 n-Pentane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
42 n-Hexane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
43 Benzene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
44 n-Heptane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
45 SC_7* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
46 SC_8* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
47 SC_9* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
48 BK_1* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
49 BK_2* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
50 C6* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
51 C7* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
52 C8* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
53 C9* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
54 H2O 9.2866 1.0000 167.2993 1.0000 0.1676 1.0000
55 H2S 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
56 M-Mercaptan 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
57 E-Mercaptan 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
58 nPMercaptan 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
59 COS 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
60 Mercury 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
61 Oxygen 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
62 Argon 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
63 THEOL-66 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
64 Methanol 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
65 CS2 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
66 E-Benzene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
67 Toluene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
68 p-Xylene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
1
4 USA
5
6
7 Material Stream: Relieving Stream (continued) Property Package: Peng-Robinson
8
9
10
COMPOSITION
11
12
13 Total 9.2866 1.0000 167.2993 1.0000 0.1676 1.0000

14
15
18 Nitrogen 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
19 CO2 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
20 Methane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
21 Ethane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
22 Propane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
23 i-Butane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
24 n-Butane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
25 i-Pentane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
26 n-Pentane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
27 n-Hexane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
28 Benzene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
29 n-Heptane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
30 SC_7* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
31 SC_8* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
32 SC_9* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
33 BK_1* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
34 BK_2* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
35 C6* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
36 C7* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
37 C8* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
38 C9* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
39 H2O 9.2866 1.0000 167.2993 1.0000 0.1676 1.0000
40 H2S 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
41 M-Mercaptan 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
42 E-Mercaptan 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
43 nPMercaptan 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
44 COS 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
45 Mercury 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
46 Oxygen 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
47 Argon 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
48 THEOL-66 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
49 Methanol 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
50 CS2 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
51 E-Benzene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
52 Toluene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
53 p-Xylene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
54 Total 9.2866 1.0000 167.2993 1.0000 0.1676 1.0000
55
56
57
58
59
60
61
62
63
64
65
66
67
68
F
Flow 4732 kg/h Spec.
HHV Vol. Basis 36.49 MJ/m3 Temperature
ass Basis 1.120e+004 kcal/kg 1540V-002 To WHRU
LHV Mass Basis (Std) 1.120e+004 kcal/kg 19 12 1540-007 Supplementary Pressure
ol. Basis7810-8110-CA-1540-651-001
36.49 MJ/m3 Att VLV-101
- 07 Fire gas.pdf Firing 1 ofMass
4 Flow
Mass Flow 4732 kg/h
ular Weight 16.55
Molecular Weight 16.55 Molecular Weig
Density 65.09 kg/m3 TEE-100
Mass Density 29.09 kg/m3 Mass Density
ity 1.484e-002 cP Fuel
Viscosity 1.284e-002 cP Gas Viscosity
Volume Flow 72.70 m3/h Flow
Wobbe Index 48.24 MJ/m3 Rates
or 0.8973 17 To
Comp. Closed
P Drain Temperature
Normal P, T
Spec. Spec. Header
Pressure
Operating 1540V-001
Molar Flow
Case 1540-001
Pressure
1540-002 Temperature 27.84 C
Mass Density
D02a - Let
Down 1540-002
Case 5 Pressure 42.00 bar_g
Molar Flow 0.0000 kgmole/h
Pressure Let Down
Actual Volume Flow 162.7 m3/h Temperature
Resistance (Cv or K) 7.693
To Pressure
Closed Mass Flow
Drain
Header Molecular Weig
(1) To Closed Drain Header (1)
Mass Density
Temperature 42.97 C
Viscosity
Molar Flow 0.0000 kgmole/h
VS
op-100
Fire Gas Relief

Fire
Gas Temperature 166.4 C
Relief
Z Factor 0.9816
Viscosity 1.646e-002 cP
Mon Oct 05 12:47:05 2020 Case: 2. Normal Operating (Lean Case D02a) - Lummus Case 5.hsc Flowsheet: Case (Main)
7810-8110-CA-1540-651-001 Att - 07 Fire gas.pdf 2 of 4
1
Case Name: 2. Normal Operating (Lean Case D02a) - Lummus Case 5.hsc
4 USA
5
6
7 Material Stream: Fire Gas Relief Property Package: Peng-Robinson
8
9
10
CONDITIONS
12 Vapour / Phase Fraction 1.0000 1.0000
13 Temperature: (C) 166.4 * 166.4
14 Pressure: (bar_g) 58.69 * 58.69
15 Molar Flow (kgmole/h) 286.0 286.0
16 Mass Flow (kg/h) 4732 4732
17 Std Ideal Liq Vol Flow (m3/h) 15.17 15.17
18 Molar Enthalpy (kcal/kgmole) -1.661e+004 -1.661e+004
19 Molar Entropy (kJ/kgmole-C) 164.0 164.0
20 Heat Flow (MW) -5.521 -5.521
21 Liq Vol Flow @Std Cond (m3/h) 6745 * 6745
22
23
PROPERTIES
25 Molecular Weight 16.55 16.55
26 Act. Volume Flow (m3/h) 171.8 171.8
27 Molar Density (kgmole/m3) 1.665 1.665
28 Mass Density (kg/m3) 27.55 27.55
29 Mass Enthalpy (kcal/kg) -1004 -1004
30 Mass Entropy (kJ/kg-C) 9.911 9.911
31 Heat Capacity (kJ/kgmole-C) 44.76 44.76
32 Mass Heat Capacity (kJ/kg-C) 2.705 2.705
33 LHV Molar Basis (Std) (kcal/kgmole) 1.853e+005 1.853e+005
34 HHV Molar Basis (Std) (kcal/kgmole) 2.043e+005 2.043e+005
35 HHV Mass Basis (Std) (kcal/kg) 1.234e+004 1.234e+004
36 CO2 Loading --- ---
37 CO2 App ML Con (kgmole/m3) --- ---
38 CO2 App WT Con (kgmol/kg) --- ---
39 LHV Mass Basis (Std) (kcal/kg) 1.120e+004 1.120e+004
40 Phase Fraction [Vol. Basis] 1.000 1.000
41 Phase Fraction [Mass Basis] 1.000 1.000
42 Phase Fraction [Act. Vol. Basis] 1.000 1.000
43 Mass Exergy (kcal/kg) 157.7 ---
44 Partial Pressure of CO2 (bar_g) -0.7037 ---
45 Cost Based on Flow (Cost/s) 0.0000 0.0000
46 Act. Gas Flow (ACT_m3/h) 171.8 171.8
47 Avg. Liq. Density (kgmole/m3) 18.85 18.85
48 Specific Heat (kJ/kgmole-C) 44.76 44.76
49 Std. Gas Flow (STD_m3/h) 6761 6761
50 Std. Ideal Liq. Mass Density (kg/m3) 311.9 311.9
51 Act. Liq. Flow (m3/h) --- ---
52 Z Factor 0.9816 0.9816
53 Watson K 18.72 18.72
54 User Property --- ---
55 Partial Pressure of H2S (bar_g) -1.034 ---
56 Cp/(Cp - R) 1.228 1.228
57 Cp/Cv 1.298 1.298
58 Ideal Gas Cp/Cv 1.244 1.244
59 Ideal Gas Cp (kJ/kgmole-C) 42.42 42.42
60 Mass Ideal Gas Cp (kJ/kg-C) 2.563 2.563
61 Heat of Vap. (kcal/kgmole) --- ---
62 Kinematic Viscosity (cSt) 0.5974 0.5974
63 Liq. Mass Density (Std. Cond) (kg/m3) 0.7016 0.7016
64 Liq. Vol. Flow (Std. Cond) (m3/h) 6745 6745
65 Liquid Fraction 0.0000 0.0000
66 Molar Volume (m3/kgmole) 0.6007 0.6007
67 Mass Heat of Vap. (kcal/kg) --- ---
68 Phase Fraction [Molar Basis] 1.0000 1.0000
1
4 USA
5
6
7 Material Stream: Fire Gas Relief (continued) Property Package: Peng-Robinson
8
9
10
PROPERTIES
12 Surface Tension (dyne/cm) --- ---
13 Thermal Conductivity (W/m-K) 5.860e-002 5.860e-002
14 Bubble Point Pressure (bar_g) --- ---
15 Viscosity (cP) 1.646e-002 1.646e-002
16 Cv (Semi-Ideal) (kJ/kgmole-C) 36.44 36.44
17 Mass Cv (Semi-Ideal) (kJ/kg-C) 2.202 2.202
18 Cv (kJ/kgmole-C) 34.48 34.48
19 Mass Cv (kJ/kg-C) 2.084 2.084
20 Cv (Ent. Method) (kJ/kgmole-C) --- ---
21 Mass Cv (Ent. Method) (kJ/kg-C) --- ---
22 Cp/Cv (Ent. Method) --- ---
23 Reid VP at 37.8 C (bar_g) --- ---
24 True VP at 37.8 C (bar_g) --- ---
25 Liq. Vol. Flow - Sum(Std. Cond) (m3/h) 6745 6745
26 Viscosity Index -29.31 ---
27 Water Content[Gas] (mg/Nm3) 0.0000 0.0000
28
29
COMPOSITION
30
31
34 Nitrogen 8.2111 0.0287 230.0167 0.0486 0.2852 0.0188
35 CO2 1.5816 0.0055 69.6054 0.0147 0.0843 0.0056
36 Methane 276.0218 0.9653 4428.1898 0.9358 14.7905 0.9750
37 Ethane 0.1098 0.0004 3.3018 0.0007 0.0093 0.0006
38 Propane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
39 i-Butane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
40 n-Butane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
41 i-Pentane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
42 n-Pentane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
43 n-Hexane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
44 Benzene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
45 n-Heptane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
46 SC_7* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
47 SC_8* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
48 SC_9* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
49 BK_1* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
50 BK_2* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
51 C6* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
52 C7* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
53 C8* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
54 C9* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
55 H2O 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
56 H2S 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
57 M-Mercaptan 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
58 E-Mercaptan 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
59 nPMercaptan 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
60 COS 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
61 Mercury 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
62 Oxygen 0.0063 0.0000 0.2013 0.0000 0.0002 0.0000
63 Argon 0.0203 0.0001 0.8110 0.0002 0.0006 0.0000
64 THEOL-66 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
65 Methanol 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
66 CS2 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
67 E-Benzene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
68 Toluene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
1
4 USA
5
6
7 Material Stream: Fire Gas Relief (continued) Property Package: Peng-Robinson
8
9
10
COMPOSITION
11
12
15 p-Xylene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
16 Total 285.9508 1.0000 4732.1262 1.0000 15.1701 1.0000
17
18
21 Nitrogen 8.2111 0.0287 230.0167 0.0486 0.2852 0.0188
22 CO2 1.5816 0.0055 69.6054 0.0147 0.0843 0.0056
23 Methane 276.0218 0.9653 4428.1898 0.9358 14.7905 0.9750
24 Ethane 0.1098 0.0004 3.3018 0.0007 0.0093 0.0006
25 Propane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
26 i-Butane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
27 n-Butane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
28 i-Pentane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
29 n-Pentane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
30 n-Hexane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
31 Benzene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
32 n-Heptane 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
33 SC_7* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
34 SC_8* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
35 SC_9* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
36 BK_1* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
37 BK_2* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
38 C6* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
39 C7* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
40 C8* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
41 C9* 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
42 H2O 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
43 H2S 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
44 M-Mercaptan 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
45 E-Mercaptan 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
46 nPMercaptan 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
47 COS 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
48 Mercury 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
49 Oxygen 0.0063 0.0000 0.2013 0.0000 0.0002 0.0000
50 Argon 0.0203 0.0001 0.8110 0.0002 0.0006 0.0000
51 THEOL-66 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
52 Methanol 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
53 CS2 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
54 E-Benzene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
55 Toluene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
56 p-Xylene 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
57 Total 285.9508 1.0000 4732.1262 1.0000 15.1701 1.0000
58
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7810-8110-Ca-1540-651-001 - HP FG Kod

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CONTRACT No: 7810 CALCULATION No: 7810-8110-CA-1540-651-001

CLIENT: Duqm Refinery & Petrochemical SAFETY CALCULATION: Yes

DISCIPLINE: PROCESS CALCULATION CLASS: 1 SHEET 1 OF 19

STANDARDS & CODES:

REV DATE DESCRIPTION ORIGINATOR CHECKER APPROVER

O1 05-10-2020 PRELIMINARY SIZE ESTIMATION J. Sriram M Yesudasan G. Kamalakannan

FWUK OU-6778 Rev 1.xlsm

Version 5.00 RELIEF CALCULATIONS WORKBOOK

STANDARDS & CODES:

REV DATE DESCRIPTION ORIGINATOR CHECKER APPROVER

Version 5.00 RELIEF CALCULATIONS WORKBOOK

RELIEF VALVE TAG NUMBER 1540-PSV-0006A/B

LOCATION OF RELIEF VALVE 1540V-001

OTHER EQUIPMENT PROTECTED Nil

ATMOSPHERIC PRESSURE 1.0132 bara

MINIMUM EQUIPMENT DESIGN PRESSURE 48.5 barg

RELIEF VALVE SET PRESSURE 48.5 barg

RELIEF VALVE DISCHARGES TO Flare

TYPE OF RELIEF VALVE Conventional

PRESSURE VESSEL DESIGN CODE ASME VIII

NUMBER OF RELIEF VALVES Single 2

RUPTURE DISK PROVIDED UPSTREAM? No

Version 5.00 RELIEF CALCULATIONS WORKBOOK

Sl NO. WORKSHEETS Page No

ATT. NO. ATTACHMENTS

Version 5.00 RELIEF CALCULATIONS WORKBOOK

Refer Attachment -01 For Details

Version 5.00 RELIEF CALCULATIONS WORKBOOK

REASON FOR OVERPRESSURE / NO OVERPRESSURE

Version 5.00 RELIEF CALCULATIONS WORKBOOK

Version 5.00 RELIEF CALCULATIONS WORKBOOK

Version 5.00 RELIEF CALCULATIONS WORKBOOK

RELIEF FLUID VAPOUR LIQUID Kb/ Calculated

1b. CLOSED (BLOCKED) OUTLET

1c. REVERSE FLOW

2. COOLING WATER FAILURE

4. SIDESTREAM REFLUX FAILURE

5. FAILURE OF ABSORBENT MEDIUM

7. ENTRY OF VOLATILE MATERIAL

9. CONTROL VALVE FAILURE

10. ABNORMAL PROCESS HEAT

11. EXCHANGER TUBE RUPTURE

12. INTERNAL EXPLOSION

13. CHEMICAL REACTION

14. THERMAL EXPANSION

15a. FIRE Vessel with Partial Liquid

16. POWER FAILURE

17. INSTRUMENT AIR FAILURE

18. STEAM FAILURE

19. FUEL GAS FAILURE

20. INERT GAS FAILURE

21. NITROGEN PURGING ISOLATION

Governing Contingency CONTROL VALVE FAILUREOpen or Closed

Version 5.00 RELIEF CALCULATIONS WORKBOOK

Version 5.00 RELIEF CALCULATIONS WORKBOOK

Version 5.00 RELIEF CALCULATIONS WORKBOOK

Version 5.00 RELIEF CALCULATIONS WORKBOOK

BASIC INPUTS RESULT SUMMARY

NORMAL OPERATING CONDITION

Is the Relief Rate re-calculated at Relieving Pressure? Yes

VESSEL INLET STREAM PROPERTIES AT NORMAL CONDITIONS

Vessel Inlet Fluid Phase Vapour HS- 0004 Failure Sheet