INJECTION PUMP

SPECIFICATIQN 1445

EDITION NO. 10 DATED 11-g-71

John Deere
. Waterloo Tracror Works
ENGINE 5020 FULL LOAD RPM 2500 l~aterloo, 1owa
APPLICATION .I~760 TRAGT0R GOV. REGULATION 6 % ISSUED BY: J. McNahon

NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS

TEST STAND
1. INJECTION LINES BY 20’ LO -”1.0. 8. CHECK POINT
2. TEST OIL TEMPERATURE 110-115 F 9. CHECK POINT 2 500 76-80 6
3. NOZZLE OPENING PAESSUliE 2500 PSI 12SDlZ NOZZLES. .O. CHECK POINT 1500 82-86 6
4. USE ROOSA MASTER CALIESRATING OIL .l. SET TORQIJE SCREW
PUMP OPIXATING SPEED HALF ENGINE SPiED .2. CHECK POINT APART LOAl) 2 200 35-40 5
ENGlNE FUEL CONSUMPTION 55.5 #/hr. @ 2200 RPM 3. HIGH IDLt (WOT) 2650 16-18 8
PUMP ACCESSORIES ,4. GOVERNOH CUT OFF (‘: HI IDLE Dtl ) 2700 8 Max.
1. Automatic Advance .S. LOW IDLE 600 12-15 5
2. Delivery Valqe 16. TRANSFER PIJMP PRESSURE (WOT) 400 25-35
3. Electric Shut-Off (24V. E.T.R.) .7. TRANSFER PUMP PRESSURF (WOT)
4. .S. MlNiMllM CRANKlNG SPEED DELIVERY 100 40 5 IIN.
PUMP SETTINGS ( ITEMS APPLY TO SERVICE ONLY)
1. ROLLER TO ROLLER DIMENSION I.960 .0005 -_--
See step
2. GOVERNOR LINKAGE tiAP ,125’ TO ,165’ 9. NAMt PI ATt RIGST SIDE VIEWING E.P.
.(USE GAGE NO 18914) !O. / IMCIJ RIGST SIDEVIEWING E.P.
3. OPLRATE PUMP AT 1000 RPM WOl (WlDt OPEN 1ilHOlTLt !1, ,I~~~~)
rc, CAM (Kelativs to End of Injection)”
FOR IO MINUTES To BRING ~0 OPERATING T~MP~RATIJRE A !2. G0VERNOR CONTROL COVER TO BE STAMPFD 24VOLTS
CLEAR AIR FROM SYSTEM !3. NlJMBEf? ONE CYLINDER (FROM ENE PLATE)________._
4. CHFCK FOR MINIMUM 18” HG TRANSFFR PIJMP I IFT AT 300 RI 4
‘ . ww41 Norts.
IF tQlJlPPED WITH THE BY PASS SYSTtM. PlNCti BY PASS HO a. *rue End of Injection is 4.5” (pump) befurs the timing mark on’
5. ADJUST TRANSFER PUMP PRESSURE (WOT) the Governor Caee %, for 9’ BTDC on eneiae.
86. CFIECK FOR MINIMUM CRANKING SPEFD DtLlVEHY (SEE STtp b. Assemble Adj. Throttle Lever in LY-i posltion per XL-400 or
7. AUTO ADVANCt SPEED RESPONSlVt S.fS. 164
a. ADVANCE MOVEMENT lie c. Connector Screw (11346) and Washer (16225) purchased separately
d. Pump to be tested with Fitting No. 15830 installed
e. I*, not stamp RP:I on Name Plate
b. 1250-1450 1’ Advance f. The use of shims must limit the maximum Roller-to-Roller
c. 2100-2300 4’ Advance dimension to .005” above the specified Roller-to-Roller
d. 2500 EIRX. / Fuil Advance dimension.
F0R
~“ -ERVICE
-_.-___-_-&_--_.--I)NLY UN ENGINI:: g. Electric Shut-Off to be adjusted per XL274 or S. B.108R
1. set 3O Advance movenent at 1900 RPM h. -Torq,,e all,fasteners per ~~-713 or SR LO6
(FULL LOAD)
25. b, Al INC; WiHtS PART NO. 10408 4.. REQUIRED
2. Advance must finish 5’ movanent by
(Rtc[KENCE DRAI”,ING XL545 OR SERVICE BULLETIN 134R)
2500 R?M (FULL LOAD)
3. No Load Advance is :!’ movement at
1300 RPM and 5@ mowment by 2500 iiPr.1
- F
A
R E
-‘ Q.

SCREW, low idle adj. 1 USHER, 10~ Idle adj. screw

NUT, low idle adj. screw
SEAL, low idle ecrew

SCREW, cover hold dovm

LOCKWASHER, cover screw
1 :ONNECTOK ASS?‘., return lItI=
3 JASHER, cover hold down Screw
1 :ovER, governor cantrol
GASKET, governor cover I 12054 c
SEAL. pilot tube 2 SCREW, head lockiw
1
SWL, drive shaft 1
SHAFT, drive 1 10213 cl>,%
1 <CREW, torq. screu~ hole plug
KEY, drive shaft 1
1 +ASHER, torq. screw hole plug
BUITON, thrust 1
SPRING, thrust button 1

WASHER, torq. screw hole 1

SCREW. tox’a. ser. hole plu * 1
SCREW; name plate ‘ 1 HOUS 1% ASSEMBLY
PLATE, name 1 2 BUSHING, throttle shaft
GASKET, timing line cover
SCREW, timing line cover 1

i?W
COVER, timing line i 10569

1 ,Yo. HEAD h ROTOR ASSY. *

2 PLUNGER. rotor (basic)
rse 11102 thrulllo5 (standard)
,I- 11107 thru ii~.io(wersizef
1s indicated on rotor S.B. 6OR
1 SALVE. delivery S./B.l43R
x13822 (oversize) as req’d.
CAM RING 1 jPRING, delivery valve
1 ITOP, delivery Valve
1 JCREW, delivery valve ret.
SEAL, hydreulic head 1 WIRE, vent
SPKINC, leaf 2 SCRBW, hydraulic head Plug
SCREW, leaf spring adj. 1 WIRE, vent wire ret.
SHIM, leaf spring 1 SCREW, hydraulic head Plug
d

WASHER, fuel line ccnnectc 1 RING, rotor retainer

SCREY, fuel line connect01 2 RFTAINER, rotor

l INDEmED ITEMS INCLUDED

 DBQIC637. 23AL’
‘ -

g MT *n s
Es
izili 1. PLUG ANSY.. end Plate adJ.

17058 1’ SLEEVE, end plate

12406 1 SEAL, end plate elaeve

f---_
ROLLPIN. end plate lot.
SPRING, trans. pump blade
BLADE, transfer pump
LINER. transfer
SEAL, transfer pump
PLATE, thrust
PLUG, end plate pipe
ELENENT, f i ltar
19225 1
15627 1 SEAL. etcment
1 11507 1 RING,sleeve seal
2 15701 1 SPRINGS regulatfnB
4 11508 1 PISTON, r@grletinR
17056 1 SEAL, regulating piston
pump 1
01
15877 PlAl’E, end
1 13521 z WASHER. end plate scre”
I 11532 SCREW, end plate
1 11582 : LOCKWASHER, end plate screw
= = =

SPRINS, governor co,:rra1 1

*-
1221c 1 KETAINEK.spring
1196t 1 SPRING, idling
ARM, governor 1 I1964 1 GUIDE. idling spring
SHIFT, 60". am, pivot 1 1468C 1 ARM ASSY., meterine valve
SEAL, pivot shaft 2 135.56 1 CJASNEK, glide stud-
NUT, pivot shaft rcto 2 12208 1 STUD, guide
1161C 1 SHIM, metering valve
18801 1 VALVE, metering
I 11604 1 SPUNC, metering valve
19657 1 IETAINEK ASS,“., go”. wt
6
19528 1 KETAlNtRASSY, guv.wt.(Basic
Assemblies 19527 1 RETAINER, &Y,". weight
W.4SHER, go”. EhrUst s1ceve
18986 1 iHUB&SEIrnLY, SO". weight
KING, .gv. cage ret.ining : 75i3 I RI&('. flexible retain+
I_ = D =
. .‘

LI:VEK, throttle shaft 1 12235 1 SHmT.shut

off

SIIAL, throttle shzfr 1

WASHER, throttle shaft real 1
SNAF? ASSY., throttle 1
12253 1 LIP, shaft retainer

l‘&Vu(. adj. throttle 1

WIWlF3B. ad). throttle pas. 1
SCWiV, adJ. throttle pas. 1

-..StZtEW,
‘ sdj. throttle ret. 1 1901 1 Kmc Al+lsmmY., gov. linkage T--T
USSHE?+,
‘ ad). throttle ret. 1 2360 1 SCREW, BOV. link. hook adj.
YIR, high idle adj. 1 2362 1 WWER, govo link. book adj
J(;IIEW, high idle adj. 1 1900 1 HOOK, governor linkage
2358 1 LINK ASST., gov. link adj.
= 1919 1 :PrlmG, governor linkage
E = -
AUTOMATIC ADVANCE
GROUP

18970 1 PLUG, piston (power)

12764 6 SEAL. adv. pistan hole plug

1
15750 1 SEAL, piston ring

11507 2 SEAL, head lot. screw

PISTON, advance 1
18547 1 SCREW ASS’Y., head locating
1

GUIDE, ad". adj. screw 1

PLUG,piston (spring) 1
SCREW,advance adj. 1
SC&, sdv. adj. screw 1 1574c i PIN, advance
a -
NUT, adv. adj. screw 1 12766 1 SEA,,, ad". ser. hole plug
C&P, adv. adj. screw 1 @e 15735 1 PLUG, adv. SC=. hole
zz=---- - = __- n T&z _=A
ELECTKIC SHUT-OFFCROUP(E.T.K.)

LOCKNUT, tennirnl ~~ntdct 2

WASHER,terminal contact 3
SURE ASS’Y. ,tew.grounding 1
1.“CKWASHEK,ternlinal cClntact 1
.8493 1 LOCKWASHEK,couer screw
-2519 2 nJT,eerminal contact
liASiiEK.termlnal insulating 2

Install GroundingWire
on RIGHT side Viewinp
End Plate ~)fr XL-683.
2513 2 rUBE,teminal insulating
FRAME ASS’Y. ,solenoid 1 12480 1 SPRING,shui-nuwn arm
-2479 I ARMASS'Y.,shut-down coil
-\
,s ---
.--. =
FORSERVICE"SE ONLY FORENGINEERING
"SE ONLY
APPLICABLE
SERVICEASSE- m CHG.:, EDITION
’ GASKET KIT 116369 r- 3-18-71 11226 9
PILOT TUBEREPLACEMENT 816320 / 11-9-71 11396 10
SOLENOID ANDARMASSEMBLY 118692 ’
COVER ANDSOLENOIDASSEMBLY 118525
GOVERNOR WEIGHTRETAINASSEMBLY
(5.8.1808) 117591