INJECTION PUMP

SUPERSEDES MODEL
SPECIFICATION
CUSTOMER PART N
EDlTlON NO. 5 DATED 11-9-71 1811 CUSTOMER’S NAME & ADDRESS:
John Deere Waterloo Tractor Works
ENGINE 404D FULL LOAD RPM 2200 . Waterloo, Iowa
APPLICATION 105 COMBINE GOV. REGULATION 9 % IED BY: G. DuPont

NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS 01 ?WlSE NOTED

TEST STAND
1. INJECTION LINES %z” I D. BY 20” LONL 8. CHECK POINT
2. TEST OIL TEMPERATURE 1101-115’F: 9. CHECK POINT
3. NOZZLE OPENING PRESSURE 2500 PSI 12SD12 NOZZLES, 10. CHECK POINT
4. USE ROOSA MASTER CALIBRATING OIL 11. SET TORQUE SCREW.
PUMP OPERATING SPEED. HALF ENGINE SPEED 12. CHECK POINT-PART LOAD
ENGINE FUEL CONSUMPTION 45 #/Hr. at 2200 RPM 13. HIGH IDLE (WOT)
PUMP ACCESSORIES 14. GOVERNOR CUT.OFF
1. Speed Advance 15. LOW IDLE
2. Delivery Valve 16. TRANSFER PUMP PRESSURE (WOT)
3. 17. TRANSFER PUM” PRESSURE (WOT)
4. 18. MINIMUM CRANKING SPEED DELIVERY
PUMP SETTINGS (t . . .
ITEMS APPLY TD SERVICE ONLY)
1. ROLLER TO ROLLER DlMENSlON 1.961 i.0005S-2 Step 2‘
2. GOVERNOR LINKAGE GAP ,125” TO ,165” 19. NAME PLATE LEFT SIDE VIEWING END PLATE i$(
t(USE GAGE NO. 18914) 20. TIMED. LEFT SIDE VIEWING END PLATE
13. OPERATE PUMP AT 1000 RPM WOT (WIDE OPEN THROTTLE) 21. TIMED TO CAM (.Relative to End of Injection)
FOR 10 MINUTES TO BRING TO OPERATING TEMPERATURE AN1 22. GOVERNOR CONTROL COVER TO HE STAMPED VOLTS.
OLll-
CLEAR AIR FROM SYSTEM. 23. NUMBER ONE CYLINDER (FROM END PLATE)_ _ _ ___ _ _ _
Q.6
4. CHECK FOR MINIMUM 18” HG TRANSFER PUMP LIFT AT 400 RPM 24. SPECIAL NOTES: --@
IF EQUIPPED WITH THE BY PASS SYSTEM, PINCH BY PASS HOSE a. Timing Mark on Governor Retainer assy., is relative t" end of
5. ADJUST TRANSFER PUMP PRESSURE (WOT) Injection for T.D.C., engine timing. True End of Injection is
16.CHECK FOR MINIMUM CRANKING SPEED DELIVERY (SEE STEP18 3-112' (Pump) before this mark for 7' B.T.D.C. on engin,:.
7. AUTO ADVANCE SPEED RESPONSIVE b. Assemble Adj. Arm Assy. No. 16038 in R3-R position per ~~-400
a. ADVANCE MOVEMENT 5O or S. B.164
C. Fuel Line Connector Washer No. 16225 (Qty. 12) & Screw No. 11346
CAM
RPM
MOYEMENT (Qty. 6) purchased separately.
b. 1300-1500 I 10 d. Do not stamp RPM on name plate
c. 2000-2200 4”
e. The "se of Shims must limit the maximum Roller-to-Roller
d.
2500 FULL ADVANCE dimension to .005" above the specified dimension.
f. Puma to be tested with Fittine No. 16800 installed.
'FOR SERVICE ON ENGINE
1. Set 3' Adv. Movement at 1900 (Full I.oad) g. To&z all fasteners per XL-fi.3 or SB 106
2. Advance must finish 5' movement by 2500 25. SEALING WIRES: PAR1 NO. 10408 I. REOUIRED
3. No Load Adv. is 2“ movement at 1300 RPM 5' movement NOTE (REFERENCE DRI \WING
by 2100 RPM - : High Idle SCI +w t,:
-‘ I 1FE A-‘ RT x:
wn NO
SCREW, low idle adj.
9

1 1.5442
NO.
F
NUT, low idle adj. screw 1 12174 12337 1 WASHER,low idle adj. screw
SEAL, low idle screv 1 13550

SCREW,cover hold down 3 2202

LOCKWASHER.cover screw 3 11582
16800 1 CONNECTOR ASSY., return line
13521 3 WASHER,cover hold dnv" screw
12153 1 COVER, governor control
GASKET, governor cover 1 -2054
SEAL, pilot tube 1 .0x9 11331 2 SCREW,head locking
SEAL, drive shaft 2 -0453
SHAFT, drive 1 0267

12259 1 SGREW,torq. screw hole plug

10464 1 WASHER,torq. screw hole plug

WASHER,torq. screw hole 1 .0464 10448 1 RING, drive shaft ret.

SCREW,torq. ser. hole plug 1 .2259
SCREW,name place 2 .0401 1 HOUSINGASSEMBLY
PLATE, name 1 .0394 2 BUSHING, throttle sha+t
GASKET, timing line cover 2 0574 1 TUBE, pilot
SCREW,timing line cover 4 0584
COVER, timing line 2 .0569
= Z =

15371 HYD. HEAD 6 ROT08 ASSY. *

11076 : PLU.uNGEB, rotor (basic.)
use11077 thou
11080 (stsndilrd)
Or11082 thru 11085 (overoi:rr)
11141 L
ROLLER, cam as indicated on rotor S.,B. 150%
SHOE, cam roller : 11136 L 13821 1 VALVE, delivery S ,>B.I.4 3R
(oversise) as reg"tS.

I--a-
or13822
CAY RING 1 13639 1 SPRING, delivery valve

/---\
SElrL, hydraulic head 1 11304 F 16440
13837
11437
1
1
1
STOP, delivery
SCREW, delivery
WIIU?., vent
valve
valve rat.

1
cd
11196
\1 SPRING, leaf 11438 2 SCREW, hydraulic bead plu~l
SC&SW, leaf spring sdj. 1 11439 1 WIRE, vent tire ret.
AS :::I:
SHIM, leaf spring thru 12216 1 SCRSW, hydraulic head pltlll
eq 11217
WASHEX, fuel line COnneCtO L 11208 1 RIN6, rotor retainer
SCRSW, fuel line connectw L 11212 2 R!ZAINER, rOtOr
 DBGVC633-6A.l
DLSCIICI,OI( z DLSCRIPTmN
s
15228 1 PLUG ASSY., end plate adJ.

17058 1 SLEEVE, end plate

,-.
12406 PEAL, end plate sleeve

15225 ELEMENT, filter

15627 PEAL, element
IJLLPIN, end plate lot. 1 1152 11507 lINC,sleeve seal
SRINC, trans. pump blade 2 1569 15701 SPRING, regulating
3LhDE, transfer pmp 4 1813 11508 PISTON, reguaating
17056 SEAL, regulating piston
LI:NER, transfer pump 1 1675
or 1622
15877 1 PLATE, end
SEAL, transfer pump 1 1132 13521 4 JASHER, end plate screw
&LATE, thrust 1 1587 11532 4 ICREW, end plate
tLIJC, end plate pipe 1 1582 11582 4 LOCKWASHER, end plate screw

= =
S;PRING, governor contra 1 1 6829 ,122lC 1 RETAINER, spring
1196f SPRING. idling
rm4, governor 1 4482 11965 GLIDE, idling spring
%4R. go”. arm pivot 1 2214 146fx ARM ASSY., metering valve
SEAL, pivot shaft 2 1588 1355f WASHER, guide stud
NlVr, pivot shaft ret. 2 2288 122oe STUD, guide
s~PAclIu, p”ernor spring 1 5284 1161C SHIN, metering valve
18808 VALVE, metering
SLEEVE, governor thrust, 1 14483 11604 SPRING, metering valve

19629 RETAINER ASSY., g~v. vei@t

WEIGHT, governor 6 1658
1952t RET. ASSY.. ~0”. wt.(basic)
1952; WETAINER, @$w. weight
WASHER, 80”. thrust sleeve 1 .I620 1898t HUB ASSY., gov. veight
RING. gqv. cage retaining 1 ,228: 17513 RING, flexible ret.
= = =

12051 1 SCREW, adj. throttle lever pas.

12998 SCREW, ad j . throttle lever ret
11582 1 rlASHER, adj. T.L. ret. screw
12049 1 wlASHER, adj. T.L. pos. screw
LEVLX, throttle s’,aft 1 1222. I 16038 1 4RM ASSY., adij. throttle
CLIP, shaft retainer 1 1225:
A*- -_
12169 CREW, high idle
Throttle shaft 2 I2o4(
12175 UT. high idle screv
h. throtrlr shaft ,eal ? I4401 12019 HAFP ASSEMBLY, throttle
Yuti r.rlwt off 1 :223:
12249 1 :AM, shut-off
!1901 1 Kxx ASSMBLP., gor. un!mgc
.2360 SCRFM, govu link. hook adj.
12362 UAW?& gov. link. &ok adj
u900 : HOOK, governor Image
L2358 1 LmK ASSY., gw. link adj.
11919 1 ~PluNG, gov1)mor lInkwe
-__l--
--__ =:

*Assemble with Part ND.

1896f 1 PLUG, piston bole (power)
towards Piston Hole plug
SEAL, piston ring 1 5750 18967 1 RING, piston
*PISTtJN, power 1 6242
WASHER, s.lide 1 2622

WASHEX, slide 1 2622 11507 2 SEAL, head lot. sc_tew

6’ hdv.
PISTON, spring 1 2755
SRPINC, outer advance 1 !685 18547 SCREW ASSY., head lot.
SAiYNC, inner advance 1 !682 -GREEN-BLACK-y@ SCREW,cam advance
15438
GUIDE., adv. adj. spring $940
SEAL, piston hqle plug z 2764 12766 SEAL, adv. screw hole plug
12761 PLUG, adv. screw hole
PLIJC, piston hole (spring) i 4941
SIZEhI, advance ad J. 1 4544 w
NUT, trimmer screw 1 3807 7
-\ 0’ 1204( SEAL, adv. adj. screw
YIP, adv. adj. screw 1 1611 cp
7
t(R ONLY
SE& use I ran USE ONLY

APPLICABLESBRVICEASSEMBLIES: DATE CNG. NO.

-- EDITION
9 GASKET t16369 5-8-67 1
6-5-67 9611 2

..-^.-. -\- PILOT TUBE REPLACEMENT t16323 7-3-68

3-18-71 10110
11226 2
GOVERNOR WEIGHT RETAINER ASSEMBLY 111799 (SB18oB)’ 11-9-71 11396 5