Professional Documents
Culture Documents
GENOS M e E - 15a - 300 - Aug2019
GENOS M e E - 15a - 300 - Aug2019
Thermo-Friendly Machining
Concept Navi
of global competition. manufacturing that seeks to balance high quality and low cost.
1 2
Highly rigid construction for productivity
that exceeds expectations
■ Same double column structure as on the best-selling MB-V series ■ Fast machine movements reduce non-cutting time
Maximum performance is achieved by limiting the options with the same high-rigidity structure. Non-cutting time reduced 30% from previous machine with maximum
acceleration/deceleration speeds of 0.7 G and high-speed rapid traverse.
■ Non-cutting time ■ Hi-G Control (standard)
35% less Acceleration/deceleration during positioning
(Compared with previous machine.) is controlled by math functions linked to
■ Rapid traverse motor speed/torque characteristics, to
provideboth machine accel/decel and
X,Y: 40 m/min, Z: 32 m/min vibration control.
Fast, powerful, long-life spindle
■ ATC time (T-T)
(bearing lubrication: oil air) 1.2 sec (M460-VE-e, M560-V-e) Hi-G control
1.5 sec (M660-V-e: No.40) Previous
2.6 sec (M660-V-e: No.50) Speed
Z
Time
(Z-axis travel)
460 mm
460 mm
Workpiece
Overhang
560 mm 660 mm
460 mm
(Y-axis travel) (Y-axis travel) Y-axis travel Table
(Y-axis travel)
m
m m 0m
762 mm (X-axis travel) 1,050 mm (X-axis travel)
0m
1,500 mm (X-axis travel) 66 ble) Guideway “center” aligns
0m 56 ble) (ta
1,000 mm (table) 46 ble) 1,300 mm (table) 1,530 mm (table) with ball-screw center
(ta t( a
(zero alignment center)
[Y axis] Guide Ball screw center
3 4
High dimensional stability Improved productivity with powerful machining
Torque
Torque
50 5 50 5
Machining dimensional change over time: Less than 8 µm superb (stable) machining accuracies. 11 kW (cont)
11 kW (cont)
(GENOS M460-VE-e actual data) 10 1 10 1
20 N-m N-m
■ TAS-S: Thermo Active 5 0.5 5 0.5
OD dimensional change (µm)
10 Y-axis 5 µm Stabilizer—Spindle kW kW
X-axis 8 µm 720 2,500 15,000 720 2,500 12,000
Accurate compensation during spindle 1 1
Temperature (˚C)
0.1 0.1
0 50 100 5001,000 4,00010,000 50 100 500 1,000 4,000 10,000
start/stops, and speed changes.
Z-axis 6 µm Spindle speed min-1 Spindle speed min-1
-10 30
28 ˚C
25
8 ˚C ● 15,000 min-1 wide-range spindle (Workpiece: S45C)
20 ˚C Room temp Spindle speed: 8,000 min-1
20 Spindle Cutting Feedrate Width Depth Amount
Coolant use: Yes Tool
min-1 m/min mm/min mm mm cm3/min
15 Tool: ø6 end mill
0 2 4 6 8 10 12 14 16 18 20 22 24 ø80 face mill
895 225 3,000 56 3 504
8 blades (cermet)
Elapsed time (Hr)
ø20 roughing end mill
4,000 251 4,800 7 20 672
7 flutes (carbide)
■ Simplified structure for thermal deformation / Design technology ■ Insulation measures ø63 insert drill
720 142 108
(carbide)
for uniform dissemination of heat from coolant, chips
The machine expands and contracts in predictable directions, and manageable deformation Chips with heat produced by M30 x 3.5 tap 318 30 1,113
is achieved with a machine structure that evenly transmits the temperature. machining are quickly removed
before heat is transferred to machine. Note: The “actual data” referred to above for this brochure represent examples,
and may not be obtained due to differences in specifications, tooling,
cutting, and other conditions.
Sloped telescopic cover
■ Hi-Cut Pro
A speed and acceleration controller to make sharper corners and
smoother arcs—ideal for the extra accurate and quicker cycle time jobs.
Hi-Cut Pro Off Hi-Cut Pro On
Trough
5 6
Truly machinist oriented,
superb ease-of-use machine operation
For smooth machining preparations With wide door opening for easy workpiece access and setup changes
● Loading/unloading tools to/from the magazine ● Tool load/unload button on spindlehead
can be performed from the front of the machine ■ Outstanding ● Wide door opening : 850 mm (1,323 mm/1,510 mm)
ease of use ● Approach to table : 210 mm (215 mm/235 mm)
● Table height : 800 mm (800 mm/850 mm) ( ) for M560-V-e/M660-V-e
● Simple and accurate zero setting with auto ● Simple and accurate tool information input with 460
gauging (Optional) auto tool length compensation (Optional) Table
Table top
230 460 230
800
Travel Y travel Travel
210
Approach
to table
Unit: mm
M460 M560 M660
Wide opening Table 460 560 660
Table top 800 800 850
GENOS M460-VE-e : 850 mm Y travel 460 560 660
GENOS M560-V-e : 1,323 mm Travel 230 280 330
GENOS M660-V-e : 1,510 mm Approach to table 210 215 235
Drawing shows GENOS M460-V-e
Actual required footprint
Table
3,875
4,015
3,194
Bed
3,325
Coolant tank
2,225 2,564
3,035
Unit: mm
7 8
Hi-tech Okuma mechatronics for advanced With a variety of eco-friendly features
machining applications
Stabilizer—Spindle)
Spindle speed
Energy-saving technology
9 10
Machine Specifications Lift-up chip conveyor (Optional)
GENOS M460-VE-e GENOS M560-V-e GENOS M660-V-e
Model For reliable and efficient handling of
No.40 No.40 No.40 No.50*1
chips from machine tools.
Travels X axis (ram saddle horizontal) mm 762 1,050 1,500
Y axis (table front/back) mm 460 560 660
Z axis (spindle vertical) mm 460 660
Table top to spindle nose mm 150 to 610 150 to 810
Conveyor Type Remarks
Table Max work dimension mm 1,000 x 460 1,300 x 560 1,530 x 660
Floor to table top mm 800 850 Hinge
Max load capacity kg 700 900 1,500 A hinged steel belt
conveyor suitable for steel To easily handle hot, wet or dry chips, or other
Spindle Max spindle speed min-1 15,000 12,000 scrap material from milling, boring, drilling and
Stepless
chips in various shapes and
Speed ranges other machining center operations.
lengths (coils/curls,
Tapered bore 7/24 taper No. 40 7/24 taper No. 50
short/medium/long)
Bearing dia mm ø70 ø70 ø90
Feedrate Rapid traverse m/min X-Y: 40, Z: 32
Cutting feedrate m/min X-Y-Z: 32
Motors Spindle kW 22/18.5 26/18.5 ATC tool dimensions
Feed axes kW X-Y-Z: 3.5 X-Y-Z: 4.6
ATC Tool shank MAS BT40 MAS BT50 Max tool size Max single tool size Max tool mass moment
Pull stud JIS (thru) In tool magazine (with adjacent tools) (Without adjacent tools)
Tool capacity tool 32 Unit: mm Unit: mm Unit: mm
Max tool dia (w/adjacent tool) mm ø90 ø100
Max tool dia (w/o adjacent tool) mm ø125 ø152 ● GENOS M460-VE-e / M560-V-e
Max tool length mm 300 400 7.84 N-m
ø44.45
kg 8 12
ø44.45
Max tool weight
Max tool moment N-m 7.8 [8 kg x 100 mm] 15.3 [12 kg x 130 mm] * *
Tool selection Memory random
ø125
ø63
ø76
ø63
ø90
Machine Size Height mm 2,746 3,295
30°
Floor space mm 2,225 x 2,810 2,564 x 3,194 3,035 x 3,325 30° 78.4 N (8 kg)
32 12 32 30 100
300
Weight kg 7,000 8,300 11,200 11,800 300
Control OSP-P300MA-e
*1. No.50 spindle is optional.
ø44.45
ø44.45
ø44.45
Rapid traverse X-Y: 40 m/min, Z: 32 m/min In-machine chip conveyor (coil) Table both sides
* *
Spindle cooling system Oil controller Coolant tank Tank with chip pan
ø125
ø63
ø40
ø40
ø90
Air cleaner (filter) Including regulator ATC air blower (blast)
Spindle oil-air lubrication system Chip air blower (blast) Nozzle type 30°
32 276 42 50 78.4 N (8 kg)
Spindle thermal deformation control (TAS-S) Foundation washers (with jack bolts) 8 pcs 32 30 218 70 50 100
400
Thermo active stabilizer construction (TAS-C) 2-lamp status indicator CE compliant (LED signal tower) 400
Automatic tool changer 32-tool magazine Work lamp Mass including shank may be up to 78.4 N (8 kg),
ATC magazine shutter Full enclosure shielding With ceiling and the position of center of gravity at that time
Tool unclamp package Tapered bore cleaning bar may be up to 100 mm from the datum diameter
Coolant supply systems tank capacities*1 M460-VE-e: 190 L (100 L effective), 250-W pump Hand tools (ø44.45).
M560-V-e: 230 L (120 L effective), 250-W pump Tool box ● GENOS M660-V-e (No. 50)
M660-V-e: 460 L (270 L effective), 250-W pump Operation panel with color LCD 15.3 N-m
ø69.85
ø69.85
ø69.85
Thru-spindle coolant*2 1.5 MPa (medium pressure, large volume) Pulse handle
*1. Use water-based coolant. *2. Okuma pull studs required. * *
ø100
ø152
ø40
ø40
GENOS M460-VE-e & M560-V-e, M660-V-e “Package” Specifications (Europe Package Specs) 30°
46 300 54
Item Description 46 40 214 100 117.6 N (12 kg)
400
400 130
15,000 min-1 spindle
32-tool ATC
Mass including shank may be up to 117.6 N (12 kg),
Shower coolant supply
and the position of center of gravity at that time
In-machine chip conveyor (coil) Table both sides * Commercially available milling chucks may interfere with the ATC tool change arm and tooling outer may be up to 130 mm from the datum diameter
1.5 MPa thru-spindle coolant Large volume portions. Please check dimensions with tool manufacturer documentation before use. (ø69.85).
Air blow during spindle rotation Thru-spindle
Transformer
11 12
The Next-Generation Intelligent CNC
Smooth, comfortable operation with the feeling Machining processes can be newly added or revised on the Machining Order Table.
of using a smart phone Smooth Each process can be set freely with tool units, and knowhow can be input with the edit function with a high degree of
operations even freedom.
Improved rendering performance and use of a multi-touch panel achieve with wet or The recommended value is automatically set when new additions are made.
intuitive graphical operation. Moving, enlarging, reducing, and rotating work-gloved
Processes can be added or have ■ Tool path, cutting conditions...
3D models, as well as list views of tool data, programs, and other hands Enlarge their order changed for each tool
information can be accomplished through smooth, speedy operations on the Machining Order Table
with the same feel as using a smart phone. The screen display layout on
the operation screen can also be changed to suit operator preferences
and customized for the novice and/or veteran machinists.
“Just what we wanted.”— Refreshed OSP suite apps in window ■ Approach/relief, cutting depth movement
This became possible through the addition of Okuma's machining expertise based on requests we heard from real, machine-shop customers.
The brain power packed into the CNC, built by a machine tool manufacturer, will “empower shop floor” management.
Key items changed directly on
Increased productivity through visualization of motor Machining Order Table
Routine inspection support
power reserve
Maintenance Monitor Spindle Output Monitor
The Maintenance Monitor displays items for inspections before Monitoring operating status even when away from the
starting daily operation and regular inspections and the rough machine Simple operations for 1st part machining jobs
estimate of inspection timing. Touching the [INFO] button displays E-mail Notification
the PDF instruction manual file of relevant maintenance items. Can be operated directly from Machining Order Table.
Comment display for greater ease of use and faster work
When a problem is detected it can be quickly corrected and checked, speeding up first part machining.
Common Variable Monitor
Automatic saving of recorded alarms Selected
Screen Capture overall
13 14
■ Standard Specifications GENOS M460-VE-e
Basic Specs Control X, Y, Z simultaneous 3-axis, spindle control (1 axis)
Position feedback OSP full range absolute position feedback (zero point return not required) ■ Table size ■ Working ranges Unit: mm
Coordinate functions Machine coordinate system (1 set), work coordinate system (20 sets)
Min / Max command ±99999.999 mm, ±9999.9999˚, 8-digit decimal, command unit: 0.001 mm, 0.01 mm, 1 mm, 0.0001˚, 0.001˚, 1˚
762
Feed Cutting feed override 0 to 200%, rapid traverse override 0 to 100% Spindle travel range (X axis)
Spindle control Direct spindle speed commands, override 30 to 300%, multi-point indexing
Tool compensation No. of registered tools: Max 999 sets, tool length/radius compensation: 3 sets per tool
80
Travel 460 Travel 762
150
Self-diagnostics Automatic diagnostics and display of program, operation, machine, and NC system faults
460
Programming Program capacity Program storage: 4 GB, operation buffer: 2 MB
150
Program operations Program management, editing, multitasking, scheduled program, fixed cycle, G-/M-code macros, arithmetic, logic statements,
math functions, variables, branch commands, coordinate calculate, area calculate, coordinate convert, programming help
(spindle vertical)
(spindle vertical)
80
Z-axis travel
Z-axis travel
Operations “suite apps” Applications to graphically visualize and digitize information needed on the shop floor
Travel 460
“suite operation” Highly reliable touch panel suited to shop floors. One-touch access to suite apps. 1,000
Easy Operation One series of operations completed with a single screen (single mode operation) Table length Y-axis travel X-axis travel
(table F/B) (ramsaddle horizontal)
Comprehensive management of tool shape and tool compensation information for each tool number
Tool data shared between machining and Advanced One-Touch IGF (optional) 18H7
150
Machine operating panel achieves sure machine operations
Machine operations MDI, manual (rapid traverse, manual cutting feed, pulse handle), load meter, operation help, alarm help,
sequence return, manual interrupt/auto return, pulse handle overlap, parameter I/O, self-diagnostics, PLC monitor,
30
460 500 500
+2
0
Easy Setting of Cycle Time Reduction
12
Table width 1,000
MacMan Machining management: machining results, machine utilization, fault data compile & report, external output Table length
+2
30
Communications / Networking USB (2 ports), Ethernet 0
T-slot detail
High speed/accuracy specs TAS-S (Thermo Active Stabilizer––Spindle), TAS-C (Thermo Active Stabilizer––Construction), Hi-G Control, (3 slots)
Hi-Cut Pro
Energy-saving function ECO suite ECO Idling Stop*1, ECO Power Monitor*2
Power inlet
*1. Spindle cooler Idling Stop is used on TAS-S machines.
*2. The power display shows estimated values. When precise electrical values are needed, select the wattmeter option. ■ Dimensional drawing / 37 KVA 50 mm2 4C
Height from floor: 750 mm or 2,150 mm
Installation drawing 500 3,790 500
(Margin)
Transformer
500
130 100
Item Description
300 430
Auto program schedule update To change a part program during a scheduled run Tank removal
direction
600
Coordinate system selection 100 sets (Std: 20 sets)
100
Helical cutting To machine large-diameter screws with angular cutters Bed bottom line
Synchronized Tapping Fast & accurate rigid tapping (synchronized spindle speed, angle, feed axis position)
NC cabinet
Programmable travel limits Per G22, G23
1,076
1,150
Arbitrary angle chamfering Easy any-angle chamfering (C, R)
Tool life management Tools automatically replaced per No. of workpieces or cycle times
Auto power shut-off At auto run end or preset times
3,580
2,810
Sequence stop Machining stopped at designated sequence No.
354
Air inlet height 456, Rc3/8 internal
Real 3-D simulation Real time simulation of all machining modes (auto, MDI, manual)
Required capacity 500 L/min (ANR)
1,330
I-MAP Easy part program editing per guide maps (with drawing calculate) More than 0.5 MPa
910
Simple load monitor Spindle load (stops machining at overload) Supplied air temperature
should be within +5°C
NC operation monitor Time totals (cutting, operation, spindle rotation, external input, etc) and 4 workpiece counters
32-tool ATC
Cycle time reduction Reduces/shortcuts operation procedures
320
Tool breakage detection (touch sensor) Includes auto tool offset
Auto gauging (preps) Includes auto zero offset 1.5 MPa thru-spindle coolant unit
(Margin)
Spindle center
170
500
Mulitiple languages 15 languages available
2,175 50
2,225
■ Optional Specifications
Interactive functions External I/O communication 32-tool ATC Spindle center
Tool load/unload button
146
Advanced One-Touch IGF-M Conversational programming and DNC-DT (in-MC)
machine operations DNC-T3 Spindlehead cooler
Programming High-speed, high-precision ATC Signal tower
magazine door 771 359
Program notes (MSG) Message displayed on screen by Hyper-Surface Fast, high-precision applications
ATC operation
1,400
3-D circular interpolation ECO Operation panel
2,600
2,746
Cylindrical side facing Easier to execute ECO Power Monitor On-machine wattmeter 381 381
280
610
2,150
Slope machining Operations Move Move
2,002
Chip pan
Skip function G31 Sequence operation Sequence restart (Std)
32
1,235
150
Drawing conversion Programmable mirror image Mid-block restart
1,000
762 X-axis travel
730
750
Enlarge/reduce Block skip 3 sets 1,000 Table full length
490
Program branch; 2 sets External M signals 4 signals, 8 signals
F1-digit feed Parameter Other Tank removal
FL 380 470
70
direction 460
User task 2 I/O variables (16 each) Additional axis for rotary table 1 additional axis Table width 95 840 850 (Doors open) 390 Chip bucket
Air unit
Monitoring OSP-VPS (Virus Protection System) Coolant tank 230 460 230 380 200 1,220 860 330 800 (Opt)
Move Y-axis travel Move 3,790 Lift-up chip conveyor
Machining Navi M-gII+ From chatter to optimum spindle speed
1,800 695 Pulse handle (Opt)
(cutting condition search)
730 2,495 315
Manual gauging (w/o sensor)
Interactive gauging Touch-sensor, touch-probe required
15 16
GENOS M560-V-e GENOS M660-V-e
■ Table size ■ Working ranges Unit: mm ■ Table size ■ Working ranges Unit: mm
1,050
Spindle travel range (X axis) 1,500
Spindle travel range (X axis)
80
Travel 660 Travel 1,500
92.5
660
125
560
(spindle vertical)
(spindle vertical)
92.5 125
Z-axis travel
Z-axis travel
(spindle vertical)
(spindle vertical)
Z-axis travel
Z-axis travel
Travel 460
Travel 660
80
Y-axis travel X-axis travel 1,530
1,300 (table F/B) (ram saddle horizontal) Table length
T-slot Cross groove Y-axis travel X-axis travel
Table length
(table F/B) (ram saddle horizontal)
150
T-slot Cross groove
18H7 18H7
7+0.40
150
18H7 18H7
+0.4
0 7
30
Table width Cross groove detail
12+20
1,300
Table length 660 765 765
30
30 +20
12
Table length
+2
T-slot detail
30 0
(5 slots)
T-slot detail
(4 slots)
Power inlet
■ Dimensional drawing / 37 KVA 50 mm2 4C ■ Dimensional drawing /
Installation drawing Height from floor: 750 mm or 2,150 mm
Installation drawing
500 4,190 500
500 4,350 4,670* 500 Power inlet
(Margin) 130 (Margin)
(Margin) (Margin) 38 KVA 50 mm2 4C
450 1,230 1,200 Height from floor: 770 mm or 2,170 mm
130
500
Transformer 100
450 1,740 1,200
(Margin)
Tank removal
500
direction Tank
430
removal
600
89
200 430
direction
56
600
Air inlet height 954, Rc3/8 internal
86
100
Required capacity 500 L/min (ANR) NC cabinet
More than 0.5 MPa
45
551
610
Supplied air temperature Air inlet height 943, Rc3/8 internal NC cabinet
1,330
1,330
should be within +5°C Required capacity 500 L/min (ANR)
More than 0.5 MPa
59
1.5MPa thru-spindle coolant unit Supplied air temperature
3,875
should be within +5°C
357
3,194
4,015
1.5MPa thru-spindle coolant unit
3,325
No. 50 32-tool ATC
(Opt)
1,185
32-tool ATC
No. 40 32-tool ATC
10
310
Spindle
Spindle center center
515 515
(Margin)
(Margin)
90 2,430 44
170
500
50 45
180
500
2,564 3,035
Spindle center
695
32-tool ATC
146
3,295
Table top
panel
2,455
Air unit 750 Move 750 Move
Operation 1,500 X-axis travel
Air unit
1,400
39
810
panel
2,600
2,600
2,170
2,746
2,295
610
Move Move
1,235
150
1,000
Chip pan
780
770
1,235
730
750
Tank removal
70
Coolant tank 660 Table width
direction
660 X-axis travel 1,031 1,302 (Doors open*1) 607 103 Chip bucket
Tank removal FL
70
17 18
● The specifications, illustrations, and descriptions in this brochure vary in different markets and
When using Okuma products, always read the safety precautions
are subject to change without notice.
mentioned in the instruction manual and attached to the product.
Pub.No.GENOS-M-e-E-(15a)-300 (Aug 2019)
Standard
Efficient
Global
No.1
” as in “generous”)
The origin of gene, from Greek genos
GENOS
meaning race, offspring, origin
(pronounced “