INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 1400-2000 CUSTOMER PART #: 2643T057 MODEL NO.: DB2333-4892
GOV. REGULATION: 5-12 % CUSTOMER'S NAME: SUPERSEDES:
ENGINE: 3.152.4 PERKINS ENGINES LIMITED EDITION NO.: 7
APPLICATION: POWER UNIT DATED: 02-07-00

NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.

USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.
TEST STAND: PUMP SETTINGS: FOLLOWING PUMP SERVICE
1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 1. ROLLER-TO-ROLLER DIMENSION: 1.971" ± .001"
.063" (1.6 mm) I.D. X 25" (635 mm) LONG. (50.06 ± .025 mm)
2. CALIBRATING INJECTORS... S.A.E. J968/ISO 7440: MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) LONG. 2. GOVERNOR LINKAGE GAP: .125"-.165" (3.2-4.2 mm)
3. CALIBRATING FLUID...SAE J967/ISO 4113 (REF. S.B. 201): (USE KIT #23093 S.B. 95)
a. TEMPERATURE AT INLET: 110°-115°F (43°-46°C) 3. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
b. SUPPLY PRESSURE (S.B. 334): 2.0 ± 0.5 PSI OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
(14 ± 3 kPa) AT PUMP INLET. 4. 400 RPM (WOT):
4. CAM MOVEMENT READOUT DEVICE: #23745. a. CHECK SHUT-OFF: 4 mm³/STROKE, MAX.
b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
PUMP INSTALLATION: IT-004 (60 kPa).
ROTATION-C-* LEVER ANGLES (REF.) 5. 1500 RPM (WOT):
NAME PLATE-L-SIDE** THOT MIN.(∠B) N/A a. SET TRANSFER PUMP PRESSURE FOR 65-70 PSI,
#1 CYL.-11-O'CLOCK** THOT MAX.(∠C) N/A (448-483 kPa)(SUPPLY SET PER TEST STAND NOTE 3B).
THROTTLE-L-SIDE** S.O. (∠ E) N/A b. ADJUST RETURN OIL TO 225-475 CC/MIN. RECHECK TRANSFER
TIMING MARK N/A S.O. (∠ F) N/A PUMP PRESSURE.
E.S.O.(12V E.T.R.) c. CHECK HOUSING PRESSURE FOR 4-10.5 PSI, (28-72 kPa).
6. 1500 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END 66-67 mm³/STROKE.
7. 1680 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
PUMP OPERATING SPEED...HALF...ENGINE SPEED 10-12 MAX. mm³/STROKE.
AIR TIMED TO HOUSING FLANGE (S.B. 177)(SEE SPECIAL NOTES) 8. CHECK POINTS:
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE THROTTLE T.P.
(REF. SL-222) RPM POSITION mm³/STROKE PRESSURE
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MIN. TO BRING TO a. 150 WOT 30 MIN. 10 MIN.**
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. b. 400 WOT* 4 MAX. ---
2. 1680 RPM (WOT): RESET HIGH IDLE SCREW TO OBTAIN c. 800 L.I. 10-12 ---
10-12 MAX. mm³/STROKE. d. 1500 WOT 66-67 65-70***
3. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) e. 1500 WOT* 4 MAX. ---
f. 1680 WOT 10-12 ---
THROTTLE g. 1730 WOT 4 MAX. ---
RPM POSITION mm³/STROKE
a. 150 WOT 28 MIN. * E.S.O. DE-ENERGIZED ** (69 kPa) *** (448-483 kPa)
b. 400 WOT* 4 MAX.
c. 800 L.I. 10-12 9. SPECIAL NOTES:
d. 1500 WOT 65-68 a. TORQUE ALL FASTENERS PER S.B. 106.
e. 1500 WOT* 4 MAX. b. SEAL FASTENERS PER S.B. 134R and 365R1.
f. 1680 WOT 10-12 c. AIR TIME PUMP USING HARTRIDGE BASIC AIR TIMING TOOL
g. 1730 WOT 4 MAX. 7244-27 WITH INSERT 7244-28 AND PILOT RING 7244-26D.
CONNECT AIR SUPPLY WITH 60-100 PSI (4.1-6.9 BAR) TO #1
* E.S.O. DE-ENERGIZED CYLINDER OUTLET. SET TOOL TO 38° AND INSTALL TO DRIVE
SHAFT. SLOWLY ROTATE TOOL CLOCKWISE UNTIL ROLLERS
STRIKE CAM RING AND TOOL STOPS, SCRIBE LINE ON
HOUSING FLANGE. REPEAT PROCEDURE TO ENSURE
ACCURACY. IF INTERFERENCE BETWEEN STRAIGHT EDGE AND
HOUSING FLANGE OCCURS, PLACE WASHER (i.e. 13521)
BETWEEN STRAIGHT EDGE AND TOOL.
10. RESET HIGH IDLE SCREW TO OBTAIN 10-12 mm³/STROKE AT THE
HIGH IDLE SPEED CORRESPONDING TO THE FULL LOAD SPEED
STAMPED ON THE NAMEPLATE.
11. FULL LOAD HIGH IDLE GOV. CUT-OFF
2000 2100 2150
1800 1940 2000
1600 1730 1780
1400 1570 1620
* IF NECESSARY TO SET HIGH IDLE REMOVE RING #24364.

© STANADYNE Automotive Corp. All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.
DB2333-4892 EDITION 7 DATED 02/07/2000 PAGE 2 OF 4
DESCRIPTION QTY P/N HOUSING & DRIVE GROUP P/N QTY DESCRIPTION
(61388)

21660 1 SCREW ASSY-VENT

OR 21661-21665
SEAL, DRIVE SHAFT BLK 2 10453
11331 2 SCREW, HEAD LOCKING
22601 1 SCREW, BUTTON HD CAP
27606 1 WASHER, SEALING
SHAFT, DRIVE 1 21519
REF. S.B. 378 12259 1 SCREW, PAN HEAD
10464 1 WASHER, SEALING
SEAL, O-RING 1 16371 26180 1 BEARING, THRUST
HOUSING ASSY, PUMP 1 32427 21521 1 WASHER, THRUST
SLEEVE, THROTTLE STOP 1 24364

SCREW, NAME PLATE 2 24419

10443 1 RING, RETAINING
NAME PLATE 1 28771 21522 2 WASHER, DR SH SPRING
11354 1 WASHER, PLAIN
GASKET, TIMING COVER 1 27603
27602 1 SEAL, O-RING
SCREW,HEX WASH HD M 2 21194 11363 1 SCREW, HEAD LOCATING
COVER, TIMING WINDOW 1 23107 10393 1 SCREW, HEX CAP

NOTES:

DESCRIPTION QTY P/N HEAD & ROTOR GROUP P/N QTY DESCRIPTION
(60066) 28747 1 HYD HD & ROTOR ASSY
11076 2 PLUNGER, BASIC
USE 11077-11080 (STD)
ROLLER, CAM 2 11141 OR 11082-11085 (O/S)
AS IND. ON ROTOR S.B.60R
SHOE, CAM ROLLER STD 2 20116 11438 1 SCREW, SOCKET SET
12216 1 SCREW, HEAD PLUG
27601 1 SEAL, O-RING
CAM RING 1 21686
29710 1 SCREW, TX DR SOC HD
29384 1 PLATE-LOCK
20727 3 CONNECTOR, FUEL LINE
SEAL, O-RING 1 27245 20177 3 CONN,FUEL LINE(SOLID)

SPRING, LEAF 1 11196

13827 1 VALVE, DELIVERY 30MM
SCREW, LEAF SPRING 1 11175 OR 13828 (O/S) AS REQ’D
REF. S.B. 143B
SPRING, DLVY VALVE 1 16441 13837 1 SCREW, DEL VALV

STOP, DELIVERY VALVE 1 16440

NOTES:

DESCRIPTION QTY P/N TRANSFER PUMP GROUP P/N QTY DESCRIPTION

(60023)
20530 2 RETAINER, ROTOR
SEAL, TRANSFER PUMP 1 27608
21232 1 LINER, TRANS. PUMP
20511 4 BLADE, TRANS PUMP
OR 20512 REF. S.B. 304
20528 1 RING, LINER LOCATING

28987 1 REG. ASSY, TRANS.PUMP

SPRING, T.P. BLADE 2 15699
ROLL PIN 1 19837
SEAL, REG. SLEEVE 1 19844

19855 1 SPRING, REGULATING

PISTON, REGULATOR 1 19895

PLUG ASSY, TP REG 1 15228

FILTER, INLET 1 28986 33128 1 CAP, TRANS PUMP END

NOTES:

INDENTED ITEMS INCLUDED

DB2333-4892 EDITION 7 DATED 02/07/2000 PAGE 3 OF 4
DESCRIPTION QTY P/N GOVERNOR GROUP P/N QTY DESCRIPTION
(60028)
SPRING, GOV CONTROL 1 18146
BLACK-BLACK 12210 1 RETAINER, SPRING
ARM, GOVERNOR 1 14482
11966 1 SPRING, IDLE
YELLOW-YELLOW
11969 1 GUIDE, IDLE SPRING

27606 1 WASHER, SEALING

SHAFT, GOV ARM 1 12214
SEAL, O-RING 2 31332 24726 1 STUD, GUIDE
NUT, PIVOT SHAFT RET. 2 12288 22134 1 ARM ASSY-MET.VALVE
SPACER, GOV SPRING 1 15284 11563 1 VALVE, METERING
* SEE NOTE
26427 1 SHIM, MET.VALVE SPRG
20359 1 SPRING, MTR VALVE
SLEEVE, GOV. THRUST 1 14483

WEIGHT, GOVERNOR 6 11658

WASHER, THRUST 1 20222

RING, RETAINING 1 12285 29111 1 RETAINER ASSY, GOV WT

NOTES: * O.S. METERING VALVE AND ARM ASSEMBLY 22248 REFERENCE S.B.336

DESCRIPTION QTY P/N LINKAGE GROUP P/N QTY DESCRIPTION

(60025)

SEAL, O-RING 2 17438 16279 1 SHAFT, SHUT-OFF

WASHER, SPACER 2 14408

12253 1 CLIP, SHAFT RETAINER
SHAFT ASSY, THROTTLE 1 29366 12221 1 LEVER, THROTTLE FORK
NUT, HEX 1 12174 12169 1 SCREW, LEVER ADJUST
SCREW, LEVER ADJUST 1 12972 12174 1 NUT, HEX

17605 1 HOOK ASSY-GOV.LINKAGE

12360 1 SCREW, HEX HEAD MACH.
12362 1 LOCKWASHER,SHAKEPROOF
17604 1 HOOK, GOV LINK

12358 1 LINK ASSY, ADJUSTING

11919 1 SPRING, GOVERNOR LINK

NOTES:

DESCRIPTION QTY P/N COVER GROUP P/N QTY DESCRIPTION

(60026)

26564 1 REG ASSY, HSG PRESS

27607 1 SEAL, O-RING

14760 2 NUT, LOCK
28388 2 TERMINAL, E.S.O.
SCREW, BUTTON HD CAP 3 22351 12049 2 LOCK WASHER, TOOTH
12500 2 WASHER, TERM INSUL

NUT, HEX 2 12519 30789 1 CAP, COVER SCREW

WASHER, PLAIN 2 18501

30788 1 CUP, COVER SCREW

SEAL, RECT SECTION 1 27244 21898 1 COVER, GOV CONTROL

26214 1 SOLENOID, 12V ETR

2-23190 TUBE, INSULATE

NOTES: E.S.O. TERMINAL ORIENTATION TO BE IN LINE WITH SIDES OF COVER

INDENTED ITEMS INCLUDED

DB2333-4892 EDITION 7 DATED 02/07/2000 PAGE 4 OF 4

FOR SERVICE USE ONLY FOR ENGINEERING USE ONLY

APPLICABLE SERVICE ASSEMBLIES DATE CHANGE NO. EDITION
THROTTLE SHAFT BUSHING REPLACEMENT 17776 01/22/1990 19887 1
GASKET KIT 24373 10/21/1991 20952 2
ESO MOUNTING AND GROUNDING KIT 26431 11/13/1991 20952 3
PILOT TUBE REPLACEMENT (REF SB 171C) 32980 11/11/1992 21485 4
01/19/1994 22989 5
06/15/1994 22964 6
02/07/2000 26664 7

INDENTED ITEMS INCLUDED