cebex 200 Cebex 200 x ar oN constructive solutions k jasticising and hydrogen free expansion grout admixture Uses Cebex 200 is an admixture for cement grouts where a reduced water / cement ratio and positive expansion are required. Applications include bed grouting, duct grouting, non-shrink ining and jointing Advantages = Hydrogen free expansion system compensates for plastic shrinkage and settlement in propetly designed cementitious ‘grout ‘= Reduced water / cement ratio in the grout mix ensures low permeability and long term durabilty in service ‘Gives high grout Muidity with low water / coment ratio, thus ‘making placement or injection of the grout easy. ‘= No metallic iron content to corrade and cause staining or deterioration due to rust expansion in the grout = Composition allows high early strength development in ‘routs, without the use of chlorides. Description Cebex 200 a plasticising and hydrogen free expansion grout admixture is supplied as @ powder admixture. Cebex 200 al- lows the use of a reduced water / cement ratio with consequent increased strengths and durability. The expansive megium ‘counteracts the natural settlement and plastic shrinkage of the ‘grout and aids stabiliy and cohesion, Technical Support Fosroc offers a comprehensive range of high performance, high ‘quality concrete repair and construction products. In addition, Fosroc offers technical support service to specifiers, end-users ‘and contractors, as well as on-site technical assistance in laca- tions all over the country, Properties Chloride content Nilto BS : 5075 Compressive strength The plasticising action of Cebex 200 al- lows reduction of the water/cement ratio of cementitious grouts whilst maintaining flow properties. This gives improvement in strength and long term durability when cured under restraint Setting Time :Cebex 200 may slightly retard the setting timas ‘of cement based grouts depending on the cement and ambi- cent temperature, Expansion characteristics ‘The controlled positive expansion in unset grouts incorporating Cebex 200 overcomes plastic ‘settlement when measured in accordance with ASTM C827. ‘An unrestrained expansion of upto 2% is typical ‘Time of expansion:1 minutes - 2 hours. Tempertures above 20°C may slightly reduce these times. Compatibility : Cebex 200 is compatible with all types of porland cement. Cabex 200 may be used in mixes containing certain other Fosroc admixtures. Consult Fosroc for further information. Application instructions mi For best resulis a mechanically powered grout mixer must be used. For quantiles upto 50kg a slow speed drill ited with ‘a high shear paddle is sultable, Larger quantities will require ‘high shear vane mixer. Its essential that machine mixing capacity and labour availabiliy is adequate to enable the grout- ing operation to be carried out continuously. This may require the use of a holding tank with provision for gentle agitation to maintain fluidity. The selected water content should be accu» rately measured Into the mixer. Slowly add the cement and Cebex 200. Mix continuously for 5 minutes, making sure that ‘a smooth even consistency is obtained, Application ‘Areas to be grouted should be prepared to ensure substrates are clean, sound, and then pre-wetted. The unrestrained sur- {ace area of the grout must be kept to a minimum. Place the ‘grout as early as possible after mixing to gain the full benefit of the expansion process. Adopt usual placing or pumping procedures ensuring a continuous operation. Curing (On completion of the grouting operation, any exposed areas which are not to be cut back should be thoroughly cured by means of water application, Concure curing membrane or wet Hessian. Clean Grouts mixed with Cebex 200 should be removed from tools and equipment wth clean water immediately after use, Cured material should be removed mechanically or with Reebaklens, page 1 of 2Cebex 200 Limitations Cebex 200 is incompatible with High Alumina Cement, Re- quired expansion may not be achieved, i groutis bleeding. Estimati Cebex 200 is supplied in 225 gm packs. Dosa: OPC —Conereting Water Cebex 200 Approx. sand Yield 50kg - ” 2259 36 litres 50kg —_50kg * 2259 7 litres ** Best determined by site trials, As a guide suggested WIP is 0.39 t0 0.45, Note . For grout, mortar or concrete mixes with an aggregate! cement ratio more than 1, use 4 x 225g units of Cebex 200 er 100 kg of cement. Effects of overdosing fey i ey fed (a) Important note + Fosroc products are guaranteed é by L Drastic overdosing of Cebex 200 increases expansion and may cause frothing. Storage Shelf life 6 months if kept in @ dry store in its original packing. High ‘temperature and humidity storage may reduce this period Precautions Health and Safety Cebex 200 is of low hazard, Contact with the skin and eyes, or inhalation of dust should be avoided. Suitable protective clothing, gloves, eyeltace protection and dust mask should be ‘wom. Any contact with skin, should be washed with clean water. Incase of contact wth eyes, should be rinsed immediately with plenty of water and sought medical attention. against defective materials and manufacture and are sold ‘subject to its standard terms and conditions of sale, copias of which may be obtained on Tequest. Whilst Fosroc endeavours to ensure that any advice, recommendation specification fr information it may give is accurate and correct, it cannoi, because it has no direct or continuous control over where or how its products are applied, accept any llablity either Fosroc Chemicals directly or indirectly arising from (India) Pvt. Ltd. Head Office Embassy Point, No. 150, 2nd Floor, arty Road Bangalore $0 001 Kemaaka telephone fax +91 80-42521900 +91 80-27281510 the use of its products whether or nat in accordance with any advice, specification, recommendation or information given by it enguiryingia@fosroc.com Renional Offices Chennai Hills Centre, 016No 6, New Na 8, Sed Cross Stree, eth Nagar, Raja Annamala;puram, ‘Chennai 600 028, Ph: +491 44 61304500, Mumbai 'D' Block, Near G Corp/Myper City, Kasarwadawall, Ghodbunder Road, Trane (West) 400 615 Ph: 491 22 6229 6800 Fax: 022 6229609 www.fosroc.com page 2 of 2 MBC Pars, 12th lear, Office No.128, Kolkata 308, Joghour Park Kotata 700 068 Ph:+91 39-65943168 Fax: 033-2498.0280 Noida UnitNo. 601, Highway Towers! A-19/2, 6th Floor, Sector 62 Gautam Buddha Nagar, Noida 201 308, Utar Pradesh Ph: +91 120 6121800, Fax: 0120-4270622Conbenira GP2 Conbextra GP2 Fi ar constructive solutions Free flow, high strength, non-shrink, cementitious precision grout Uses Conbextra GP2is used for precision grouting where'tis essential towithstandstaticand dynamicloads. Typical applications would be the grouting of base plates of turbines, compressors, boller feed pumpsete., Itcan also be used for anchoring a wide range Coffixings. These include masts, anchor bolts and fence posts. Advantages "= Gaseous expansion system compensates for shrinkage and settlement in the plastic state No metalic iron content t cause staining 1m Pre-packed material overcomes onsite batching variations Develops high early strength without the use of chlorides, High ultimate strength ensure the durability of the hardened ‘rout 1m Free flow ensures high level of contact with load bearing Description Conbextra GP? is supplied as a ready to use dry powder. The addition of a controlled amount of clean water produces a free flowing, non-shrink grout for gap thicknesses up to 100mm. Conbextra GP2 is a blend of Portland cement, graded fillers and chemicaladditives which impart controlled expansion inthe plastic state whilst minimising water demand. The low water demand ensures high early strength, The graded filers are designed to assist uniform mixing and produce a consistent ‘grout ‘Technical support ‘An experienced technical advisory team is available to give technical service on request. Properties Compressive strength : (BS 1881 - Part 116: 1983) Compressive siength (Nim?) ‘Age (days) ‘Consistency Flowable (WIP 0.18) _Pourable (WIP 0.165) 2 26 a 45 st 7 55 5 Pa 6s 6a Compressive strength with addition of aggregates Age Compressive srengih (Nimm?) WIP 0.18, (ays) 9% of aggrogates (IS 516 - 1959) 50% 75% 100% Fa 30 32 3 50 82 58 7 60 68 68 28 70 75 a Flexural strength (BS 4551, 1998) Age Flexural strength (Nimm*) (days) WIP 0.18 1 25 70 7 90 2 100 Tensile strength (wir -0.18) 3.5Nimm? @ 28 days Pullout bond strength 17 Nimm? @ 7 days (wi -0.18) 20 Nimm? @ 28 days ‘Time for expansion Start: 20 minutes (after mixing ) Finish : 120 minutes Froshwet density ‘Approximately 2220kgim* depending on actual consistency used ‘Young's modulus 28 kNimm? (ASTM D469 - 94) Dynamic load resistance Specimens of Conbextra GP2 remained undamaged even after subjecting them to altemate loads of SNimm? & 25Nimm? atthe rate of 500 cycles / minute for two millon cycles. page tofConbextra GP2 Cootficient of thermal expansion 11 x 10-4/°C. Unrestrained expansion 2-4 % in the plastic state enables to ‘overcome shrinkage. 0.004 Nim? approx “The maximum distance of flow is Pressure to restrain Flow characteristics ‘governed by the gap width and the head of the grout. Typical data for low design assuming grout is poured immediately after mixing is given in the table below Grout Max. flow distance in mm consistency Gap width 50mm 100mm 250mm (mm) head head —_head Flowable 30 350 1000 1500 40 500 1500 2000 50 900 2000 3000+ Note : This table's based on the following factors temperature = 30°C ; Water saturated substrate; Minimum unrestricted flow width is 300mm, Specification Clauses Performance specification Al grouting shown on the drawing must be carried out with @ pre packed cement based product which is chloride free. It shall be mixed with clean water to the required consistency. ‘The grout must nat bleed or segregate. A positive volumetric expansion shall occur while the grout is plastic by means of gaseous system. ‘Typical detail of stanchion base plate \ ares L| ‘The compressive strength of the grout must exceed 50 Nimm* at 7 days and 60 Nimm? at 28 days. The flexural strength of grout must exceed 9N/mm? @ 28 days. ‘Thofreshwetdensity ofthe mixed groutmustexceod2150 gir’. The storage, handling and placement of the grout must be in strict accordance with the manufacturer's instructions, Preparation Foundation surface ‘Tho substrate surface must be free from oll, grease or any loosely adherent material. Ifthe concrete surface is defective cor has laitence, it must be cut back to a sound base, Boltholes and fixing pockets must be blown clean of any dit or debris, Pre-soaking ‘Several hours prior to placing, the concrete substrates should bee saturated with frosh water. Immediately before grouting takes place any free water should bbe removed with particular care being taken to blow out all bolt holes and pockets. Base plate Itis essential that this is clean and free from ol, grease or scale. Air pressure relief holes should be provided to allow venting of any isolated high spots. Levelling shims If these are to be removed after the grout has hardened, they should be treated with a thi layer of grease. Formwork ‘The formwork should be constructed to be leakproof. This ‘can bo achieved by using foam rubber strip of mastic sealant beneath the constructed formwork and between joints In some cases its practical to use a sacrificial semi-dry sand ‘and cement formwork. The formwork should include outlets for pro-scaking, page 2of4Conbextra GP2 Unrestrained surface area This must be kept to a minimum. Generally the gap width between the perimeter formwork and the plate edge should not exceed 150mm an the pouring side and 0mm on the op- posite side. It is advisable, where practical, to have no gap at the flank sides. Mixing and placing Mixing For best results a mechanically powered grout mixer should be used. When quantities up to 50kg are used, @ heavy duty slow speed dill (400-500 rpm fitted with a paddle is suitable. Larger quantities will require @ heavy duty mixer To enable the grouting operation to be carried out continu ously it is essential that suffcient mixing capacity and labour are available, The use of a grout holding tank with provision to gently agitate the grout may be required Consistency of grout mix The quantity of clean water required to be added to a 25kg bag to achieve the desired consistency is given below Pourable 4.125 litres Flowable 48 litres The solocted water content should be accurately measured into the mixer. The total content of the Conbextra GP2 bag should be slowly added and continuous mixing should take place for § minutes. This will ensure that the grout has a ‘smooth even consistency. jacing At 30°C. place the grout within 20 minutes of mixing to gain full benefit of the expansion process, Conbexira GP2 can be placed in thicknesses up to 100mm in a single pour when used as an underplate grout, For thicker sections itis necessaty to fil out Conbextra GP2 with well graded sil free aggregate to minimise heat build up, Typically a 10mm aggregate is suitable. 50. 100% aggregate by weight of Conbexira GP2 can be added ae x PN, cern seo & ‘Any bolt packets must be grauted prior to grouting between the substrate and the base plat. Continuous grout flow is essential. Sufficient grout must be prepared before starting, The time taken to pour a batch must bbe regulated to the time to prepare the next one. Typical hopper system Removable hopper: Forlarge pours the grout may be hand placed or pumped into @ removable hopper (trough) 20mm thick phywood Sand formers Pouring should be from one side of the void to eliminate any air or presoaked water becoming trapped under the base plate. It is advisable to pour the grout across the shortest distance of travel. The grout head must be maintained at all imes so that continuous grout front is achieved. Where large volumes have to be placed Conbextra GP2 may bbe pumped. A heavy duty diaphragm pump is recommended for this purpose. Screw feed and piston oumps may also be suitable, curing ‘On completion ofthe grouting operation, exposed areas should bbe thoroughly cured. This should be done by the use of Con- cure WB curing membrane, continuous application of water andlor wet hessian, page 3 of 4Conbextra GP2 Limitations Low temperature working When the ar or contact surface temperatures are 10°C or below (on a falling thermometer, warm water ( 30 - 40°C) is recom mended to accelerate strength development, For ambient temperature below 10°C the formwork should be kept in place for at least 36 hours. Normal precautions for winter working with cementitious materi- als should then be adopted. High temperature working Atambient temperatures above 40° C, cool water (below 20°C) should be used for mixing the grout prior to placement. Estimating wckaging Conbextra GP2 is supplied in 25 kg moisture resistant bags. Yield ‘Allowance should be made for wastage when estimating quanti= ties required. The approximate yield per 25 kg bag for diferent ‘consistency is Consistency Pourable Flowable Yield (litres) 125 133 i Important note = . ( yy ky Storage Shelf life Conbextra GP2 has a shelf Ife of 6 months ifkeptin a dry store in sealed bags. {stored in high temperature and high humidity locations, the shelf Ife may be reduced Precautions Health and Safety Instructions Conbextra GP2 is alkaline and should not come into contact with skin and eyes. Inhalation of dust during mixing should be avoided. Gloves, goggles and dust mask should be worn. It contact with skin occurs, it shall be washed with water. Splashes to eyes should be washed immediately with plenty cof clean water and medical advice sought. Conbextra GP2 is non flammable. Additional information For further details about the use and selection of grouts refer to the Fasroc Information module entitled 'Precision grouting in the Construction industry. Fostoc products are guaranteed against defective materials and manufacture and are sold subject to ils standard terms and conditions of salo, copies of which may be obtained on Fequest. Whilst Fosroc endeavours to ensure that any advice, recommendation specification ‘or information it may give is accurate and correct, it cannot, because it has no direct or ‘continuous control over where or how ils products are applied, accept any liability either Fosroc Chemicals (India) Pvt. Ltd. Head office Embassy Pint, No. 150, 2nd Foo, nary Road Bangalore $60 001 Karnataka telephone tax +491 80-42521000 +491 0.22281510 directly oF indirectly arising from the use of its products whether or not in accordance with ‘any advice, specification, recommendation or information given ay it cenguiryindia@fosroc.com Chennai Mumbai Hills Centre, O14 No 5, New No 9, 3rd Cross Street seth Nagar, Raja Annamalaipuram, ‘Chennai 600 026. Ph: +91 44 61304500 D'Black, Near G Corpiiyper City Kasarwadawal, Ghodbunder Road, Thane (West) 400 615, Ph: +91 22 6220 6800 Fax 022 62296800 www.fosroc.com page 4 of4 MBC Park, 12th foor, Office No.12B, Kolkata 304, Jodhpur Park Kolkata 700 068 Phse91 33.65343188 Fax: 093-2480-0280 Noida Unit No. 601, Highway Towers |A-13/2, 6th Floor, Sector~ 62, Gautam Buddha Nagar, Noida 201 209, Utar Pradesh Ph: #91 120 6121900 Fax; 0120.4270622Fosroc® Nitoproof 725 eee ~~! L constructive solutions One-component cold-applied water based modified polyurethane hybrid elastomeric waterproof membrane Description Fosroc Nitoproof 726 is a roller, brush, squeegee or soray- applied, one-component waterproof membrane based on ‘modified polyurethane hybrid technology. Itis water based, easy to use, flexible and UV resistant. Itis especially sulted {for exposed roof applications where fre rating and UV colour slabiliy is desired. Uses For exposed roof waterproofing applications in both new Construction and refurbishment projects. Typical applications include Serviced roofs = Flat or sloping roofs = Cool roots 1m Refurbished roofs Advantages 1 One-component, ready to use Can be applied as single coat = UV resistant and colour stable Seamless 1m High solar reflectance, SRI 106 for white ‘= Excellent flexibility and crack bridging 1m Fire rated to ASTM E108 Class A Environment friendly - low VOC = Water vapour permeable Resistant to mould growth Resistant to roots Specification Where mentioned in the contract drawings, the protective and waterproofing coating shall be Fosroc Nitoproof 725, ‘one-component, flexible, ASTM E108 Class A fe rated, UV resistant colour stable water based modified polyurethane hybrid coating systam. Fosrac Nitoproof 725 should be applied te achieve a minimum 0.8mm aft Properties ‘Typical Physical properties at 23°C Solids by Volume 62% Density 1.3gimt Tensile strength ASTM D412_-1,75MPa ngation, ASTM D412 >350% Hardness, ASTM 02240 75 Shore A Tear strength, ASTM 0624: 13Nimm ‘Adhesion to substrate ASTM 04541 / 07234 Crack bridging, staticidynamic : 2mm ASTM C836 UV resistance/colour stability 2000 hrs qUVA, ASTM D4587_: Pass, Resistance to water tom pressure Water vapour transmission :3.1ginFiday rale, ASTM E96, 32:C/50%RH_(47.8grint/day) ‘Surface touch dry time 1 hr at 50°C!<20%RH 2.5 his at 25°C/55%RH 5 hrs at §°C/70%RH <26 hrs .9MPa conorete {.5MPa steeV/aluminium Walkable time Service temperature 10°C to +9056 Resistance to Fire ‘ASTM E108 Class A Resistance to dynamic indentation ETAG 005 Part 1 Pass, P3 at +90°C. Resistance to mould growth ASTM 03273 Pass, rating 10 Resistance to roots CENITS 14416 Pass ‘Solar Reflectance Index ASTM E1980, White 406 LEED compliance Pass (v4.1 Heat island reduction SRI) LEED Ea04.2 Pass (VOC) BAAQMD Reg 8 Rule 3 Pass (VOC) Clarification of property values ‘The typical physical properties given above are derived from results derived from laboratory testing in controlled conditions. Field-applied samples may vary dependent on circumstances beyond our control such as the application temperatures and weather conditions, fm thickness, test and curing conditions and age of samples tested, Certification Fire Rated as roof waterproofing to ASTM E108 Class A. Root resistance to CENTS 14416, Resistance o mould growth to ASTM 03273. Solar Reflectance Index 106 to ASTM E1980 for white PagetFosroc® Nitoproof 725 Instructions for use Surface preparation ‘All surfaces must be clean and free from debris, loose of flaking material, standing water, paint, oll, rust, grease, organic growth and other contaminants Concrete surfaces must be free from laitance and any traces of formwork release oils and curing compounds. Blasting is highly recommended as an effective method of surface reparation and to provide @ suitable key for the Nitoproof 725 coating. Any surface irregularties must be filed with Fosroc Nitomortar FC / FCB or other appropriate product from the Fosroc Renderoc or Nitomortar range prior to coating. Contact Fosroc for advice. Metal surfaces should be abraded or blasted to SA1.0 to ‘expose bright metal and achieve a suitably profiled surface, then wiped clean with Fosroc Solvent 102 and allowed to dry prior to coating Movernent joints: Al expansion and movement joints should be primed and sealed with a suitable joint sealant e.g Nitoseal MS6O0, ‘When sealant is dry, Niloseal Debonding Tape should be applied over the joint. One primer coat of Niloproof 725 should be applied to the substrate to a distance 150mm either side of the tape, and allowed to dry. A 0.65 - 0.7mm thick wet coat of Nitoproof 725 should be applied over the joint area, extending 150mm beyond each side of the tape, and while wet, reinforced using Nitoproof Scrim and allowed to dry. Assecond 0.65 - 0.7mm thick wet coat should then be applied. Treatment of Cracks Al shrinkage and non-moving structural cracks should be pretreated with a minimum 1.3mm thick wet coat of Nitoproof 725, extending 75mm either side of the crack, Coving and bends All angles / bends must have @ cant strip or coving detail installed, This may be formed using @ sandi cement mix, One primer coat of Nitoproof 725 should be applied and allowed to dry, then a 0.65 ~ 0.7mm thick wet coat applied, extending 150mm either side of the coving, and while stil ‘wel, reinforced using Niloproof Scrim and allowed to dry. A second 0.85 —0.7mm wat coat should be applied. Al other angles, joints, protrusions and stress points should be pretreated with a'1.3mm thick coat of Nitoproof 725 extending 100mm either side of the dota. Reinforcement Using Nitoproof Scrim is recommended where movement is possible, using the same technique as above All pretreatment coats must be allowed to dry before the main application of Nitoproof 725, Pre-Application Mixing Nitoproof 725 is a single component material. Stir using YT APN. srt soars slow speed dril for 1-2 minutes to achieve a homogenous ‘consistency prior to application. Avoid air entrapment whilst stirring, do not over-stir. Allow to settle for 1-2 minutes before use. Priming Priming is mandatory for porous and absorbent substrates such as concrete. Priming s recommended but not mandatory for prepared metal substrates. Propare a 1:1 by volume Nitoproof 725 / clean water mixture, ‘Apply primer and allow to wel/ soak in to the substrate and dry to a tacky stale before coating, Niloproof 725 can be applied in one coat by roller or brush for squeegee or by airless spray at 2 wet film thickness of 1.3 - 1.4 mm. If necessary contact Fosroc for further advice (on spray equipment. Nitoproof 725 can also be applied in two coats by roller or brush or squeegee or by airless spray al a wet film thickness ‘of 0.65 ~ 0.7 mm per coat. This is the recommended technique for applications onto vertical surfaces. Allow the first coat to dry (normally 1-5 hours depending on the climatic conditions) then proceed with the application of the second coat, The second coat of Nitoproof 725 should bbe applied at 90° to the frst, ensuring that a final Continuous coating with a minimum total applied wet film thickness of 1.3 — 1.4 mm is achieved, resulting in a total dry film thickness of 0.8 — 0.9 mm. ‘Spray equipment Examples of suitable airless spray equipment models are the Keiser KP330 and K>230 or the Graco Mark V. Flood Test The Nitoproof 725 membrane must be cured for at least 48 hours prior to a flood test, Flood to a minimum of 50mm depth of water for 24 hours. Drains must be plugged and barriers put in place to contain the water. Curing and protection Nitoproof 725 must be completely dry (e.g up to 24 hours at 25°C) prior to the placement of any protection layer. Inorder to protect Nitoproof 725 against any damage caused by e.g backfiling or trafic, it must be protected using either 2 cementilious screed or protection boards, A separation sheet can be laid under the protection layer if necessary, to avoid any bonding to the membrano. Nitoproof 725 Method Statement ‘The Niloproof 725 Method Statement should be consulted for all issues relating to the application and use of the product. Contact Fosroc for advice if necessary. Page 2Fosroc® Nitoproof 725 Nitoproof 725 Coverage al 1.3mm wit (0.8mm dt) :20litre pail 16m per 20 fire pail Prime 1:4 Nitoproof 725 / clean water by volume = Tm perlitre of primer Limitations Do not apply Nitopoof 725 if the substrate temperature Is <3°C above dew point, Do not apply Nitoproaf 725 if the concrete moisture content i's >6% ofif rising moisture (negative pressure) is evident by polyethylene sheet test, or anticipated during service, Do not apply Nitoproof 725 if the ambient or substrate temperature is <5°C, or when ambient relative humidity is >B5M%, Do not apply Nitoproof 725 if precipitation is anticipated ‘within the walkable time ofthe product, This can be up to 24 hours depending on actual conditions. Do not apply Nitoproof 725 if the substrate is confirmed or considered likely to be surface saturated, The substrate must be sufficiently dry at the surface to allow some penetration of primer. Nitoproof 725 is not suitable for permanent pedestrian traffic. Nitoproof 725 should not be subjected to permanent static point loading. In this case protection must be in place, see Curing and Protection section. Nitoproof 725 should not be subject to permanent immersion fr permanent ponding water, Nitoproof 725 should not be subject to chemicals or oils spillage, any such contamination should be removed immediately and repairs carried out if necessary When used to waterproof a ballasted root, the Nitoproot 725 ‘must be covered by a min 140g/m* non-woven geotextile prior to placing of ballast Nitoproof 725 is not suitable for permanent contact with soll sed for growing flora, e.g. inside planter boxes, for roof gardens eae VT ar aN Fosroc Limited talephone: fax www.fosroc.com ‘Storage Nitoproof 725 has a shelf life of 12 months if kept in @ dry, air conditioned store between +5°C and +30°C in its ‘original unopened containers. A reduction in shelf life can be expecied if stored above +30°C, Product is water based and must be protected from freezing conditions. Precautions Health and Safety For all Fosroc products, consult the appropriate Health and Safety Datasheet. Additional information Fosroc manufactures a wide range of complementary products which include + Watorproofing membranes & waterstops Joint sealants & filer boards Cementitious & epoxy groults ‘Specialised flooring materials Concrete repair mortars Protective coatings ‘Surface treatments Concrete Admixtures ‘Cement Grinding Alds “hor orn poss apse eran sya rey nao arena ram ue soon, tae er osonmenaion lmao en Pogo 4Fosroc Nitocote AP35 Fi ar constructive solutions Latex acrylic polymer based cementiti coat Uses Provides passivating protection matrix to reinforcing steel Advantages '=Anticorrosive - protects from future corrosion. High adhesion - excollent bonding to all types of stee! substrate Cement based - compatible with concrete User friendly - can be easily applied by brush Nitocote AP35, a single component latex acyrlic polymer based ‘emulsion is used for protecting steel reinforcement from cor- It only needs to be mixed with cement at site to produce an ‘easily brushable coating. Technical support Fostoc offers a technical support service to specifiers, end users and contractors, as well as on-site technical assistance in locations all over the country opertios Appearance Milky white liquid Solid content Excoods 35% pH 8-9 Specific gravity 1.04 @ 27°C Application temperature Not less than 10°C Adhesion to steel Excellent Bond strength with coment Good Toxicity Nontoxic Mix proportions 1 part Nitocote AP35 acrylic polymer : 1.25 part coment Application instructions ‘Surface Proparation ‘Any corroded steel in the repair area and all loose scale and corrosion deposits should be fully exposed. Steel should be cleaned to a bright condition paying particular attention to the back of exposed steel bars. Grit-blasting is recommended for this process. Where corrosion has occured due to the presence of chlorides, the steel should be high-pressure washed with clean water im= mediately after grt-blasting to remove corrosion products from pits and imperfections within its surface, Application ‘The application of Nitocote AP35 acrylic primer must take place 88 s00n as possible to a dry steel surface after completion of the preparation work but always within 3 hours. (One full and unbroken coat of Nitocote AP36 acrylic primer shall be applied by suitable brush making sure the surfaces of the steel are properly coated. A small brush is generally suitable for this purpose. It shall be allowed to dry fully before continuing. Itin doubt of having achieved an unbroken coating, a second pplication should be made as soon as the first coat is fully dry (generally botwoon 45 minutos and one hour) ‘The application of concrete repair materials should proceed as. soon as the Nitocote AP35 acrylic primer is fully dry ( generally 45 mins. to 1 hour} Minimum application temperature for Nitocote AP35 acrylic primer is 10°C. Equipment cleaning Immediately after use, alltoots shall be washed with clean water. Estimating rackaging Nitocote AP35 acrylic primer is supplied in 1, 5 and 20 litre plastic containers. page 1 of2Fosroc Nitocote AP35 Coverage Approximately 8 - 10 m?/ ire depending on substrate Storage Shelf life Nitocote AP35 acrylic primer has a shelf life of 12 months at 30°C. Nitocote AP3S acrylic primer should be protected from frost. Precautions Health & Safety instructions Nitocote AP35 acrylic primer is non toxic, However it should rover be ingested and if it comes into contact with eyes, it shall be washed immediately with plenty of water and medical advice shall be sought Nitocote AP35 acrylic primer is slightly alkaline, Skin contact should be avoided. Gloves and protective clothing should be wom during handiing/spplication of the product. Fire Nitocote AP3S acrylic prmer is non flammable. ST NY Fosroc Chemicals (India) Pvt. Ltd. Head office Embassy Print, No, 150, 2nd Foo, nary Road Bangalore $60 001 Karnataka Chennai Hills Centre, O14 No 5, New No 9, 3rd Cross Stree seth Nagar, Raja Annamalaipuram, Chennai 600 026. Ph: #91 44 61304500 www.fosroc.com Important note = Fostoc producls are guaranteed against defective materials and manufacture and are sold subject to is standard terms and conditions of salo, copies of which may be obtained on Fequest. Whilst Fosroc endeavours to ensure that any advice, recommendation specification fr information it may give is accurate and correct, it cannot, because it has no direct or continuous control over where or how ils products are applied, accept any liability either irectly oF indirectly arising from the use of its products whether or not in accordance with ‘any advice, specification, recommendation or information given by it telephone tax om 491 80-42521900 +491 00.22281510 enquiryindia@fosroc.com Realonal Offices Mumbai Noida Kolkata IMBC Park, 12th oor, Office No.128, Unit No. 601, Highway Tower-l 304, Jodhpur Park 'D'Block, Near G CorpiHyper City A-13/2, 6thFlbor, Sector 62 Kolkata 700 068 Kasarwadawal, Ghodbunder Road, Gautam Susdha Nagar, PhiaB1 23.65343188 Thane (Wesl) 400 615 Noida 297 309, Uttar Pradesh Fax: 083-2498-0280, Ph: +91 22 6229 6800 Ph: +91 1206121900, Fax: 022 62296809 Fax: 0120-4270822 page 20f2 nomenranes@Nitozine Primer Nitozinc Primer Fi ar constructive solutions Two component epoxy zincrich primer Uses Nitozine Primer is recommended for priming exposed steel reinforcement for use with Fosroc concrete repair mortars. The product actively resists corrosion within the confines of the repair location and avoids the generation of incipient anodes in immediately adjacent locations. Nitozine Primer is compatible with all Renderoc mortars and fluid micro coneretes. Advantages 'Anticorrosive- Active Zinc-rich’ system combats corrosion by electro chemical means. Two component product - Easy to mix and use. 1 Timesaving - Touch dry after 30 to 45 mins. = Excollont adhesion - Exhibits excellent bond strength in ‘cementitious repairs. Nitozinc Primer is supplied as a two component system based ‘on metallic zinc and epoxy resin which on mixing gives a grey coloured tiquid Technical support Fostoc offers a comprehensive range of high performance, high quality concrete repair and construction products. In addition, Fosroc offers. technical support service to speci- fiers, end-users and contractors, as well as on-site technical assistance in locations all over the country, Design Criteria (One or two coats of Nitozine Primer are generally required, dependent largely on the nature and profile of the substrate. Nitozine Primer is recoatable generally between 30 minutes and one hour after the application of first coat. Application of top coat may also proceed at this time. At elevated tem= peratures, the recoalable and overlay times wil be reduced. The minimum application temperature for Nitozine Primer is. 10°C, The local Fosroc office may be consulted for further information. opertios Specific gravity 1.75 Wet fim thickness/coat 4100 microns Dry fm thicknessicoat 40 microns ‘Adhesive bond strength > 1.5 Nimm? with steel (ASTM D4541) Pot fe 30 minutos @ 30°C Application thickness 100 microns (wet) per coat Drying times @20'c @35°C “Touch ary 48 mins 15 mins Fully dry/Recoatable 45 minutes to 1 hour, Surface drying time @27°C 20 to 40 mins. Note : At temperatures below 20 °C, the drying times will be slower. Conversely, at temperatures above 35°C, the drying times will be faster, Specification clauses ‘Stee! reinforcement primer Performance specification ‘The steel reinforcement primer shall be an epoxy, two ‘component, zinc rich liquid packed and supplied ready to Use. An unbroken 40 microns DFT coating shall be capable 0f providing'active’ galvanic protection and avoiding the _generation of incipient anodes in the immediately adjacent locations. It shall be of suitable viscosity to enable the coat- ing to penetrate into imperfections and pits within the surface of the structural steel “The formulation ofthe primer shall be such that drying occurs to allow the application of the repair mortar after 45 minutes, ‘at 36°C or after one hour at 20°C. It shall be fully compatible with the reinstatement methods adopted ‘Supplier specification The steel reinforcement primer shall be Nitozinc Primer, manufactured by Fosroc and used in accordance with the manufacturer's datasheet. Nitozine Primeris fully compatible with Fosroc's reinstatement techniques. page 1 of 3Nitozinc Primer Application instructions Preparation ‘Any corroded stee! shal be fully exposed and all loose scale and corrosion deposits shall be removed. Steel should be cleaned to a bright condition paying particular attention to the back of exposed steel bars, Grit-blasting is recommended for this process. ‘Where corrosion has occurred due to the presence of chlorides, the steel should be high-pressure washed with clean water immediately after grit-blasting to remove corrosion products, {rom pits and imperfections within its surface. Both components shallbe mixed unti!a homogenous mixture is. obtained. Itis important that both components are intermixed thoroughly and that no traces of the components remain un- mixed. A slow speed heavy duty ri fited with a paddle is recommended for mixing The application of Nitozine Primer must take place @s soon as, possible to adry slee! surface after completion ofthe prepara- tion work but always within 3 hours. (One full and unbroken coat of Nitozine Primer shall be applied Using a suitable brush, making sure the surfaces of the steel are properly coated. A small brush is generally suitable for this purpose. It shall be sllowed to dry fully before continuing Ifin doubt of having achieved an unbroken coating, a second application should be made as soon as the first coatis fully dry (generally between 30 minutes and one hour) The primed surfaces should not be left exposed to the ele- ‘ments for longer than necessary before overcoating. Nitozine Primer will, however, protect steel under clean interor exposed Conditions for a period of several months. In non-aggressive exterior environments, a maximum interval of 14 days will be tolerated but in industrial and/or marine environments this Interval should be reduced to the practical minimum. The application of concrete repair materials should proceed 18 soon as the Nitezine Prmer is flly dry ( generally 45 min to 4 hour - Refer properties). % many L Low temperature working The minirurn application temperature is 10°C, The material should not be applied when the substrate andiorairtemperature is 10°C and below. Cleaning Nitozine Primer should be removed from tools, equipment and mixers with Nitolor Sol immediately after use Limitations Nitozine Primer should not be applied when the temperature is below 10°C. ifany doubts arise conceming temperature or ap- plication conditions, the local Fosroc office shall be contacted. Estimating Packaging Nitozine Primer 185 live Pack Nitofor Sol 5 & 201ire containers Coverage Nitezine Primer 4-5m*/ ttre Note = This coverage figure is theoretical - due to wastage factors, variety and nature of possible steel substrates, the practical coverage figures may be reduced. Storage Shelf life 66 months ifkept in dry store in the original, unopened contain- ers. If slored at high temperature andlor high humidity condi- lions the shell life may be reduced page 2 of 3Nitozinc Primer Precautions Health & Safety instructions Nitozine Primer and Nitoflor Sol should not come in contact with the skin and eyes, or be swallowed, Adequate ventile- tion should be ensured and inhalation of vapours should be avoided. Some people are sensitive to resins, hardeners and solvents. Hence suitable protective clothing, gloves and eye protection shallbe worn. If working in confined areas, suitable respiratory protective equipment must be used. The use of barrier creams, provide additional skin protection. Incase of contact with skin, it shall be rinsed with plenty of water, then cleansed with soap and water. Incase of skin contact with Nitozine Primer, it shall be removed immediately with resin removing cream followed by washing with soap and water. Solvent should not be used, Incase of contact with eyes, it shall be ringed immediately with plenty of clean water and medical advice shall be sought immediately. If swallowed, medical attention shall be sought immediately - Vomiting should not be induced, Nitozine Primer and Nitoflor Sol are flammable. It shall be kept. away from source of ignition. Smoking is prohibited during handling / application of the product. In the event of fire, it shall be extinguished with Carbondioxide or foam. Use of water jet is not recommended. Important note = Fosroc producis are guaranteed Flash points Nitozine Primer 16°C Nitoflor Sol 33% Additional information Dekguard $ was formerly known as Nitocote Dekguard S. Fos- roc manufactures a wide range of products specifically designed {for ropair and refurbishment of damaged reinforced concrete, This includes hand-placed and spray grade repair mortars, ‘uid micro - concretes, chemical resistant epoxy mortars and ‘a comprehensive package of protective coatings. In addition, wide range of complementary products is available. This includes joint sealants, water proofing membranes, grouting, anchoring and specialised flooring materials, Fosroc have also produced several educational raining videos ‘which provide more detail about the mechanisms which cause corrosion within reinforced concrete structures and the solutions hich are available to arrestor retard these destructive mecha- nisms. Further information is available from the publication :* Concrete Repair and Protection - The Systematic Approach’ For further information about products, training videos or pub- lications, contact the local Fosroc office. against defective materials and manufacture and are sold subject to its standard terms and conditions of sale, copies of which may be obtained on request, Whilst Fosroc endeavours to ensure that any advice, recommendation specification ‘or information it may give Is accurate and correct, it cannot, because it has no direct or continuous control over where or now its products are applied, accept any liabiliy either Fosroc Chemicals (India) Pvt. Ltd. Girectly or indirectly ansing from the use of its products whether or not ‘any advice, specification, recommendation or information gwen by it in accordance with Hoad Office telephone tax e-mail Embassy Point, No. 150, 2nd Floor, Infant Road +491 0-42521900 +91 00-22281510 enquiryindia@fosroc.com Bangalore 560 001, Karnataka Resional Offices Chennai Mumbai Noida Kolkata Hils Centre,014 No 5, New No 8, Srd Grose Sire seth Nagar, Raja Annamalaipurar, ‘Chennai 600 026. Ph: +91 44 67304500 ‘D Block, Near G CorpiMyper Cy Kasarwadawal, Ghodbunder Road, Thane (West) 400 615 Ph: +91 22 6229 6800 Fax: 022 62296809 wwwifosroc.com page 3 0f3 MBC Park, 12th floor, Office No.12B, Unit No. 601, Highway Towers A-19/2, 6h Floor, Sector 62, Gautam Budaha Nagar, Noida 201 309, Uttar Pradesh Ph: +91 1206121900, Fax: 0120-4270622 304, Jodhpur Park Kolkata 700 068 Provo 33-053¢9168 x: 033-2498-0260