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Biomass Conversion and Biorefinery

https://doi.org/10.1007/s13399-020-00913-9

ORIGINAL ARTICLE

Optimization of bio-oil production from Pistacia lentiscus seed


liquefaction and its effect on diesel engine performance
and pollutant emissions
K. Khiari 1 & L. Tarabet 1 & S. Awad 2 & K. Loubar 2 & R. Mahmoud 1 & M. Tazerout 2 & M. Derradji 1

Received: 22 April 2020 / Revised: 11 June 2020 / Accepted: 23 July 2020


# Springer-Verlag GmbH Germany, part of Springer Nature 2020

Abstract
The development of biofuels from oleaginous biomass has attracted a great deal of interest not only because of the environment
pollution but also because of the rapid depletion of the fossil fuel reserves. Among the biomass conversion processes, the
solvolysis reaction has shown to be an interesting solution which allows the direct conversion of raw materials into biofuel. In
the present work, a solvolysis process is applied on Pistacia lentiscus (PL) seeds using ethanol as solvent for bio-oil production.
Several temperatures varying from 270 to 330 °C, reaction time in the range 15–45 min and ethanol:PL seed ratio values from
0.5–1.5 ml/g were considered. The response surface methodology (RSM) combined with Box-Behnken design (BBD) is used for
modeling and optimizing both the process yield and bio-oil viscosity. The results show that the optimum conditions are obtained
for a reaction temperature of 304.91 °C, a reaction time of 35.24 min, and an ethanol:PL seed ratio of 1.16. Under these
conditions, the predicted PL bio-oil yield is around 63.5% with a bio-oil viscosity of 5.88 mm2/s. The PL bio-oil physicochemical
properties showed a good agreement with those of diesel fuel and in conformity with the international requirements except for the
viscosity, whose value was found to be slightly higher than the standard. The engine tests show that the fuel specific consumption
increases around 9% with a mixture containing bio-oil up to 30%. On the other hand, slight increases in CO (13%), HC (25%) and
particulate (30%) emissions were recorded.

Keywords Pistacia lentiscus . Bio-oil . Solvolysis . Box-Behnken design . Response surface methodology . Engine test

1 Introduction fuels promote the emission and accumulation of greenhouse


gases, as well as CO2, SO2, and NOx, causing environmental
The increasing industrialization of modern societies, the ex- pollution and climate changes [3]. In this context, it is imper-
pansion of urbanization, and the rapid demographic growth of ative to orient global energy consumption towards new renew-
populations around the world have led to constantly increas- able and clean resources.
ing energy demands. The energy requirements of different Biofuels from biomass are proven to be among the most
sectors of activity are mainly satisfied by petrochemical re- interesting solutions in order to overcome the current and
sources [1]. Indeed, fossil fuels cover around 80% of the glob- short-term needs against the energy resources. The develop-
al energy consumption which are present in all developing ment of biomass has recently generated a remarkable enthusi-
sectors and are the basis of the evolution, progress, and power asm, in particular for raw materials of a carbohydrates (ce-
of so many nations [2]. The production and use of these fossil reals, beets, and sugar cane) [4], lignocellulosic (wood, straw,
and fodder) [5], or oilseeds (vegetable oils) [6].
Several conversion processes have been achieved using
* K. Khiari chemical or thermal treatments. The catalytic transesterification
k_khiari@yahoo.fr reaction is a mastered technique and widely introduced under
industrial scale. It is an effective approach in the production of
1
LGP. Ecole Militaire Polytechnique, 16046 Bordj El Bahri, biodiesel. Pyrolysis is a thermal process converting dry biomass
Algiers, Algeria to bio-oil under an inert atmosphere. Most of the studies reported
2
GEPEA.UMR 6144. DSEE. IMTAtlantique, 04 rue Alfred Kastler, in the literature on pyrolysis processes have focused on vegetable
44307 Nantes Cedex 3, France and animal biomass [7–9] and wastes from various sources such
Biomass Conv. Bioref.

as tires [10], lubricating oils [11], and plastics [12]. The water of Durak [18], Anchusa azurea biomass has been converted by
present in the biomass leads to a negative effect on the pyrolysis, the hydrothermal liquefaction into solid (biochar) and liquid
since it would generate a great heat of vaporization. This limits products (heavy and light bio-oil) with catalyst (H3BO3,
the possibilities of using wet biomass as a raw material and thus Na2CO3, and Al2O3) and without catalyst at 300, 325, and
affects the energy balance of the process. Furthermore, the py- 350 °C, respectively. It is reported that the highest liquid yield
rolysis method needs a long reaction time and high operating was determined as 29.69% without catalyst at 350 °C. However,
temperatures. This increases the concentration of free radicals the best calorific value of 31.32 MJ/kg was obtained from heavy
and the probability of repolymerization of fragmented species bio-oil, by applying Na2CO3 catalyst at the same temperature. In
leading to the formation of char [13]. In contrast, solvolysis can another study achieved by Xu et al. [19], the catalytic pyrolysis
liquefy biomass regardless of the moisture content, since water is and liquefaction processes of microalgae for bio-oil production
used as a solvent [14]. This technique, also called liquefaction, are investigated by using rare earth metals. It has been reported
converts solid matter into liquid or gaseous products and a char, that Ce(II)/HZSM-5 at 5 wt.%. concentration leads to the optimal
in the presence of a solvent. In the literature, it is reported that bio-oil yield of 49.71 wt.% (Table 1).
various types of biomass were investigated as feedstock for bio- Several parameters also affect the liquefaction process such
oil preparation using solvolysis process such as Camellia as the reaction temperature, nature and amount of solvent, type
oleifera, Jatropha curcas, and macroalgae [15–17]. In the study and concentration of catalyst, and reaction time [14, 20]. As a

Table 1 Summary of recent liquefaction studies

Author Source Studied parameters Main results

Briones et al. [14] Solid rapeseed cake - Mass/solvent R - Opt. R = 0.2, Y = 82 wt.%
residue -t - Opt. t = 80 min, Y = 88 wt.%
-T - Opt. T = 170 °C, Y = 90 wt.%
Durak et al. [18] Anchusa azurea -T - Opt. T = 325 °C, without catalyst,
- Catalysts (H3BO3, Na2CO3 and Al2O3) Y = 29.91 wt.%
Xu et al. [19] Spirulina microalgae - Catalysts (Pr-Nd/HZSM-5, Ce(I)/HZSM-5, - Ce(II)/HZSM-5, Y = 49.71 wt.%
Ce(II)/HZSM-5,
La(I)/HZSM-5, La(II)/HZSM-5, HZSM-5 and Nil)
Kasargy et al. Pistacia atlantica -T - Opt. T = 375 °C, Y = 56.44 wt.%
[20] -P - Opt. P = 82 bar, Y = 56.44 wt.%
Karagöz et al. Wood biomass - Catalyst K2CO3 concentrations - Biomass/water R - Opt. K2CO3 concentration = 0.47 M,
[21] Y = 35.9 wt.%
- Opt. R = 1:6 g/ml, Y = 8.6 wt.%
Xu et al. [22] Jack pine powder -t - Opt. t = 60 min, Y = 35 wt.%
-T - Opt. T = 300 °C, Y = 44 wt.%
- Initial P of H2 - Opt. Initial P of H2 = 10 MPa, Y = 45 wt.%
- Catalysts (FeS or FeSO4) - Opt. FeSO4 = 5 wt.%, Y = 63 wt.%
Braz et al. [23] Pine wood sawdust -t - Opt. t = 120 min, Y = 92 wt.%
-T - Opt. T = 170 °C, Y = 92 wt.%
- Catalysts (H2SO4, p-toluenesulfonic - Opt. H2SO4 = 2.6 wt.%, Y = 92 wt.%
and trichlorocyanuric acids)
Bhaskar et al. Cherry wood - Aq. K2CO3 catalyst - Aq. K2CO3 catalyst = 1 M, Y = 43.2 wt.%
[24] Cypress wood - Aq. K2CO3 catalyst - Aq. K2CO3 catalyst = 0.5 M, Y = 52.0 wt.%
Bai et al. [27] Plastic waste -T - Opt. T = 490 °C, Y = 51 wt.%
-t - Opt. t = 60 min, Y = 37 wt.%
-P - Opt. P = 29 Mpa
Boocock et al. Poplar wood -t - Opt. t = 0 min, Y = 48.5 wt.%
[29] Water/wood R - Opt. water/wood R = 3/1
Yan et al. [30] Sawdust -T - Opt. T = 450 °C, Y = 63.9 wt.%
-t - Opt. t = 30 min, Y = 25 wt.%
- P of H2 - P of H2 = 5 Mpa, Y = 40 wt.%
Karagöz et al. Sawdust -T - Opt. T = 280 °C
[31] -t - Opt. t = 15 min, Y = 9.3 wt.%
Hadhoum et al. Oil mill waste water -T - Opt. T = 280 °C, Y = 58.09 wt.%
[32] -t - Opt. t = 30 min, Y = 58.09 wt.%

T reaction temperature, t reaction time, R ratio, P pressure, Opt. optimal, Y bio-oil yield
Biomass Conv. Bioref.

general rule, it is recognized that temperature adds the synergis- To optimize the processes, many researchers use parametric
tic effect on liquid yield, due to the fragmentation of biomass study, one factor at a time while keeping the other variables
with the rising temperature [21]. Xu et al. [22] reported that the constant [32]. This method does not allow the identification of
effect of sub-and supercritical conditions on the liquefaction of the interactions between variables and does not precisely evalu-
Jack pine powder in a hydrogenated environment. Under the ate the optimum outcomes. Therefore, it involves a large number
pressure of 2.0 MPa of H2, a temperature change from subcrit- of tests, which are lengthy and economically unsustainable. The
ical (220 °C) to supercritical (350 °C) was made; it was observed application of meta-modeling techniques such as RSM and ar-
a 25% increase in bio-oil yield. Initially, the increase in temper- tificial neural networks coupled with an optimization algorithm
ature triggers a bio-oil yield; after reaching a maximum of the is essential for reducing the cost of production processes and
bio-oil yield, a further increase in temperature effectively in- taking into account the combined interactions between the var-
hibits the liquefaction of the biomass [23]. iables that provide an accurate experimental model of the system
According to Bhaskar et al. [24], the presence of large being studied. Moreover, such type of tools can achieve a global
quantities of cellulose and hemicellulose in the raw material optimization within a reasonable cost.
leads to high yields of bio-oil. For example, samples of cherry In our previous work [20], a parametric study was achieved
wood produce more bio-oil than cypress wood, due to the high for Pistacia atlantica bio-oil preparation using solvolysis pro-
lignin content in the biomass. Lignin is difficult to degrade cess and ethanol as a reagent and solvent. Nine experiments
and appears mainly in the residue fraction [25]. were conducted under various temperature (300 to 450 °C)
Pressure is another important parameter for the biomass and pressure (40 to 85 bars) conditions. The maximum bio-
degradation in solvolysis. In fact, the idea is to maintain a oil yield of 56 wt.% was obtained at 375 °C and 43 bars. The
single phase during liquefaction to avoid the significant en- obtained bio-oil physicochemical properties are comparable to
thalpies involved during phase changes in the solvents. those of conventional diesel with the exception of viscosity;
By maintaining the pressure above the critical pressure of the obtained value is slightly higher than the standard.
the reaction medium, the rate of hydrolysis and the dissolution Instead to transesterification process used in our previous
of the biomass can be easily controlled, which thermodynam- studies on Pistacia lentiscus (PL) valorization which need oil
ically improves the reaction pathways favorable for the pro- extraction preliminary step [33], the present work aims to
duction of liquid fuels or on the yield of gases. The pressure directly valorize PL seeds by applying the solvolysis process.
also increases the density of the solvent, but once the super- The optimization of the solvolysis process parameters of this
critical conditions are reached, the pressure exerts a small or PL non-edible oleaginous plant, very abundant in the
negligible influence on the yield of the liquid or gas. Indeed, in Mediterranean basin and proven a favorable energetic power
the supercritical region, the influence of pressure on the prop- for the synthesis of a biofuel, is investigated in order to further
erties of water or on the reaction medium (solvent) is very increase the bio-oil yield and improve its quality. It will be a
weak [26, 27]. question of optimizing the reaction time (15–45 min), temper-
During the solvolysis process, the depolymerization of the atures (270–330 °C), and ethanol:PL seed ratio (0.5–1.5 ml/g),
biomass is highly dependent on the used solvent. The interac- using RSM in combination with BBD. The physicochemical
tions between the solvent and the substrate increase when the properties of bio-oil, obtained at optimal conditions, are deter-
solvent is a product derived from the biomass itself, as is the mined according to the standard methods and compared with
case for ethanol. In addition, the decomposition reactions those of conventional diesel fuel. Thereafter, an experimental
would be linked to the polarity of the liquefaction solvent investigation is carried out to study the effect of this bio-oil
and the polar solvent such as ethanol contains hydrogen blended with diesel fuel (30 and 50% by v.) on the perfor-
bonds. Therefore, it could act as a hydrogen donor solvent mance and the exhaust emissions (carbon monoxide CO, un-
playing the role of an effective stabilizing agent, thus, burned hydrocarbon HC, nitrogen oxide NOx and soot) of a
preventing the repolymerization reactions of small fragments single-cylinder DI diesel engine operating under various en-
to form solid residues [28, 29]. gine load conditions. Results are compared with those of con-
The reaction time can influence the composition of the ventional diesel operation, taken as a baseline.
products and the conversion of the biomass. During the lique-
faction of the biomass, short residence times are generally
desired. Various authors have reported results relating to the 2 Material and methods
bio-oil yield as a function of the residence time: according to
Boocock and Sherman [29], a long residence time reduces the 2.1 Raw materials
bio-oil yield, except for a very high biomass/water ratio. Yan
et al. [30] observed a slight increase in liquid yields for long The mature fruits of PL are collected in Mountains located in
residence times. The residence time can also influence the bio- Northern Algeria. Ethanol is purchased from Sigma-Aldrich
oil composition [31]. with a purity of 98%.
Biomass Conv. Bioref.

2.2 Experimental set-up solid residue mass


Solid residue yield ðwt:%Þ ¼  100 ð2Þ
PL seeds mass
The solvolysis experimental set-up (Fig. 1) consists of a pres- Gas yield ðwt:%Þ
sure reactor from the company SAMCO, capable of reaching a
¼ 100−ðBio−oil yield þ Solid residue yieldÞ ð3Þ
maximum temperature and pressure of 450 °C and 190 bars,
respectively. The reactor volume is 998 ml, made of stainless
steel and heated with 15 heating rods of 1250 W located in its
2.4 Experimental design
periphery. A safety valve is provided in the case that the pres-
sure in the reactor exceeds 190 bars. The reactor is equipped
RSM is used to study the effect of temperature of the reaction
with a gas injection network. The gases leaving the reactor are
medium, reaction time, and ethanol:PL seed ratio on both the
purged or collected for analysis, through a valve.
bio-oil yield and its viscosity measured at 40 °C. For this
Thermocouple is placed in the reactor to monitor and record
purpose, the mathematical model describing the relationship
the evolution of the temperature. In addition, a pressure sensor
between the predicted responses y and the reaction conditions
is used to measure the pressure in the reactor.
x is given in Eq. (4).
2.3 Bio-oil preparation y ¼ β 0 þ ∑31¼1 βi xi þ ∑3i¼1 βii x2i þ ∑2i¼1 ∑3j¼iþ1 βij xi x j ð4Þ

In each experiment carried out, the reactor is filled with the PL where β0, βi, βii, and βij are constant coefficients [33].
seeds and ethanol, with a determined ratio, closed and purged The mathematical model was tested with the analysis of
for 10 min with nitrogen in order to eliminate the presence of variance (ANOVA) which determines the significance of each
oxygen inside. Once the autoclave is heated to the desired parameter on the objective function.
reaction temperature and maintained up to the reaction time A three-level-three-factor BBD has been employed in this
end, the cooling period is switched on to room temperature. study, requiring 15 experiment combinations including three
Then, the gas phase is removed from a sampling valve and the center points. The working interval for each variable was chosen
autoclave opening is preceded. Hence, the solid-liquid mix- based on preliminary tests. All experiments on liquefaction were
ture is recovered from the bottom of the reactor and filtered. replicated three times under the same conditions for ensuring the
The solid product is washed with the same solvent, filtered viability of the obtained values. The considered variable levels
again and dried at 105 °C in an oven for 24 h. The collected and corresponding coded values are given in Table 2.
liquid is distilled to remove the solvent where the remaining
fraction is bio-oil (biofuel). 2.5 PL bio-oil analysis and characterization
The bio-oil, solid residue, and gas yields are calculated
using Eqs. 1–3. The chemical composition of PL bio-oil is determined using a
Bio−oil mass gas chromatography GC Clarus 600 coupled to a Perkin
Bio−oil yield ðwt:%Þ ¼  100 ð1Þ
PL seeds mass Elmer Turbo Mass Gold Mass Spectrometer and a Flame

Fig. 1 Experimental high-


pressure autoclave reactor
Biomass Conv. Bioref.

Table 2 Considered variables levels – Two (low and fast) acquisition systems, intended for mea-
Variable Symbol Coded level surements of combustion characteristics, engine perfor-
mance and exhaust emissions. A rapid digital data acqui-
−1 0 1 sition system is used for measuring the cylinder pressure
and the fuel injection pressure. The second data acquisi-
Temperature (°C) A 270 300 330
tion system is carried out for low frequency measure-
Time (min) B 15 30 45
ments, which concerns the engine speed, the power out-
Ethanol:PL seed ratio (ml/g) C 0.5 1.0 1.5
put, the temperatures, the flow rate of air and pilot/
gaseous fuels, the exhaust emissions (CO, HC, CH4,
NOx and particulate matter).
Ionization Detector (GC-MS-FID) using a PE-5MS column
with a split ratio of 1:100. Column temperature is pro- The details of the engine test bench are well explained in
grammed from 30 to 100 °C at 2 °C/min after from 100 to previous works [34, 35].
300 °C at 5 °C/min. The elemental composition analysis is
performed using a CHNS-O Analyzer FLASH 1112 series E.
The high heating value (HHV) is determined using a PARR 3 Results and discussion
6200CLEF calorimeter. Viscosity is measured using a vibro
viscometer SVM 3000/G2. Densimeter DMA 4500 is used to 3.1 PL seed characteristics
determine the density. Flash point is determined with a
PENSKY MARTENS NPM440 apparatus. Eraflash of The determination of the PL seeds characteristics is of crucial
Eralytics is used to measure the cetane number. Karl Fisher importance. It provides the energetic potential of this biomass
apparatus is used to measure the water content. Acid values for use as a substitute source of biofuel production.
are determined by titrimetry. A micro-chromatograph (micro- HHV value of 28.13 MJ/kg is promising for the use of PL
GC) Agilent 3000A is used to analyze the gaseous product, seeds as a raw material in the production of a biofuel. Elementary
which is collected in a gas sampling bag. This instrument is analysis allowed to determine the mass composition, mainly car-
equipped with two detectors. The first is a flame ionization bon (61.98%), hydrogen (8.82%), oxygen (28.03%) and nitrogen
detector (FID) to analyze hydrocarbons gas, and the second is (1.17%). This analysis makes it possible to calculate the H/C
a thermal conductivity detector (TCD) for H2, CO, and CO2 ratio of the number of hydrogen atoms over the number of car-
analysis. The first channel (10 m × 0.32 mm × 12 μm) is a 5 Å bon atoms, a characteristic ratio of a hydrocarbon.
molecular sieve; the second channel is PLOT Q column
(PLOT Q, 10 m × 0.32 mm × 10 μm). 3.2 Conditions optimization by RSM

The experimental values of yield and viscosity of bio-oil ob-


2.6 Test engine facility tained at three factor BBD points are given in Table 3. The
bio-oil yield values were found to range between 30 and
The engine tests are carried out on a test bench mainly com- 62.89% and are comparable to those found in the literature
posed of: [20, 36]. The bio-oil viscosity values were found to range
from 5.89 to 13.61 mm2/sand are slightly higher than the
– A single-cylinder diesel engine, Lister Petter (TS1) with upper limit of the standard (EN 14214). This may be ex-
natural aspiration, air-cooled, with a compression ratio of plained by the fact that after the decomposition of the biomass
18, a fuel injection timing of 13 BTDC, injection pressure under the effect of the temperature leading to the formation of
of 250 bar and rated power output of 4.5 kW at1500 rpm. free radicals, the combination reaction of these species can
– An automatic controlled eddy current dynamometer take place and negatively affects the recovered bio-oil quality.
(Eurotherm PARVEX/132 M-G model) coupled to the Equations (5) and (6) give the quadratic regression models
engine. fitted to the experimental data. These formulas link the effects
– An SA exhaust gas analysis bay, placed at the engine of the operating variables on the bio-oil yield and viscosity,
exhaust, to quantify the main pollutant gases: CO, CO2, respectively.
NOx and unburned hydrocarbons (HC) with the uncer-
tainties of the sensors of ± 50 ppm, ± 0.25%, and ± Y ¼ −1615:19 þ 10:66A þ 1:21B þ 16:06C−0:0017AB
100 ppm, respectively.
þ 0:0058AC
– A PPS Pegasor particulate analyzer which measures the
mass and number concentration in real time, up to þ 0:35BC−0:017A2 −0:015B2 −13:56C 2 ð5Þ
100 Hz, with an uncertainty of 10 ng/s.
Biomass Conv. Bioref.

Table 3 BBD matrix of the three variables with the experimental bio-oil In order to find the sources of variation of the responses
yield and viscosity values
considered, namely the bio-oil yield and its viscosity, the anal-
Run Factor 1 A: Factor Factor 3 C: Response Response 2 V: ysis of variance was made. Response variance analysis for
temperature 2 B: ethanol:PL 1 Y: bio- bio-oil viscosity bio-oil yield (Y) is shown in Table 4.
°C time seed ratio oil yield (40 °C) mm2/s The Model F-value of 215.61 means that the model is sig-
min ml/g %
nificant. P values less than 0.05 imply that the model terms are
1 270 15 1 30.50 13.26 significant. In this case A, B, BC, A2, B2, and C2 are signifi-
2 330 15 1 52.36 9.32 cant model terms. A value of the R2 of 0.9974 (close to 1.0)
3 270 45 1 35.65 11.84 indicates that bio-oil yield is well correlated by the quadratic
4 330 45 1 54.38 10.02 model. The predicted R2 of 0.9694 is in agreement with the
5 270 30 0.5 32.46 13.61 adjusted R2 of 0.9928; the difference is less than 0.2. In addi-
6 330 30 0.5 51.85 12.36 tion, the small value of CV of 1.90% indicates that the results
7 270 30 1.5 34.52 10.96 provided by the adapted model are satisfactory.
8 330 30 1.5 54.26 10.33 Response variance analysis for bio-oil viscosity (V) is
9 300 15 0.5 56.33 9.01 shown in Table 5. The Model F-value of 16.59 implies that
10 300 45 0.5 54.33 8.54 the model is significant. In the present case, the significant
11 300 15 1.5 51.00 8.36 model terms are A, C, A2, and C2. A coefficient of determi-
12 300 45 1.5 59.36 7.32 nation R2 of 0.9676 means that the model allows to predict the
13 300 30 1 61.25 6.12
measured response values satisfactorily.
14 300 30 1 62.12 5.99
The two considered responses in this study (yield and vis-
15 300 30 1 62.89 5.89
cosity) are influenced by the three variables (temperature,
time, and the ethanol:PL seed ratio). To minimize energy con-
sumption, it is necessary to work at low temperature and at a
reduced time. But if the profitability of the process is request-
V ¼ −470:98−2:95A−0:57B−16:22C þ 0:0012AB ed, the bio-oil yield should be high enough with an acceptable
viscosity. It will be necessary to choose the best compromise
þ 0:01AC−0:019BC þ 0:0048A2 þ 0:0036B2 which ensures profitable production with reduced production
costs and obtain a biofuel which meets the standards.
þ 6:03C 2 ð6Þ
Experimentally, this compromise is reached if the temperature

Table 4 Response variance


analysis for bio-oil yield (Y) Source Sum of squares df Mean square F-value p value

Model 1761.57 9 195.73 215.61 < 0.0001


A-temperature 794.41 1 794.41 875.09 < 0.0001
B-time 22.88 1 22.88 25.21 0.0040
C-ethanol:PL seed ratio 2.17 1 2.17 2.39 0.1824
AB 2.45 1 2.45 2.70 0.1614
AC 0.0306 1 0.0306 0.0337 0.8615
BC 26.83 1 26.83 29.56 0.0029
A2 878.32 1 878.32 967.52 < 0.0001
B2 43.71 1 43.71 48.15 0.0010
C2 42.45 1 42.45 46.76 0.0010
Residual 4.54 5 0.9078
Lack of fit 3.19 3 1.06 1.58 0.4101
Pure error 1.35 2 0.6732
Cor total 1766.11 14
Fit statistics
Std. Dev. 0.9528 R2 0.9974
Mean 50.22 Adjusted R2 0.9928
C.V. % 1.90 Predicted R2 0.9694
Adeq precision 40.2377
Biomass Conv. Bioref.

Table 5 Response variance


analysis for bio-oil viscosity (V) Source Sum of squares df Mean square F- p value
value

Model 88.81 9 9.87 16.59 0.0032


A-temperature 7.30 1 7.30 12.27 0.0172
B-time 0.6216 1 0.6216 1.05 0.3535
C-ethanol:PL seed ratio 5.36 1 5.36 9.02 0.0300
AB 1.12 1 1.12 1.89 0.2277
AC 0.0961 1 0.0961 0.1616 0.7043
BC 0.0812 1 0.0812 0.1366 0.7268
A2 68.55 1 68.55 115.27 0.0001
B2 2.37 1 2.37 3.99 0.1024
C2 8.38 1 8.38 14.09 0.0132
Residual 2.97 5 0.5947
Lack of fit 2.95 3 0.9823 73.86 0.0134
Pure error 0.0266 2 0.0133
Cor total 91.79 14
Fit statistics
Std. Dev. 0.7712 R2 0.9676
Mean 9.53 Adjusted R2 0.9093
C.V. % 8.09 Predicted R2 0.4857
Adeq precision 12.2985

is around 300 °C with a reaction time of 30 min. The models about the response for given levels of each factor. The opti-
established by Eqs. 5 and 6 can be used to make predictions mum conditions for the process obtained par solution of two

Fig. 2 Effects of reaction


temperature and reaction time on
the bio-oil yield: ethanol:PL seed
ratio = 1.0 ml/g
Biomass Conv. Bioref.

Fig. 3 Effects of reaction


temperature and reaction time on
the bio-oil viscosity: ethanol:PL
seed ratio = 1.0 ml/g

Fig. 4 Effects of reaction time


and ethanol:PL seed ratio on the
bio-oil yield: reaction tempera-
ture = 300 °C
Biomass Conv. Bioref.

models are as follows: process temperature, reaction time and biomass is a predominant reaction during the initial stages of
ethanol:PL seed ratio of 304.91 °C, 35.24 min, and 1.16:1.0, solvolysis. The repolymerization is activated at later stages
respectively. Under these conditions, a theoretical bio-oil leading to the formation of solid char, resulting in a reduction
yield of 63.55% and viscosity of 5.88 mm2/s are obtained. in yield and an increase in the viscosity of the bio-oil (liquid).
The response surface contour plots show how the bio-oil An intermediate temperature generally gives higher amounts
yield and its viscosity are affected when the experimental of biofuel. The high temperatures are generally not suitable for
conditions are varied (Figs. 2, 3, 4, 5, 6, and 7). Figures 2 the production of liquid bio-oil, in terms of operating costs and
and 3 show the influence of temperature and time on the yield yield. There are two reasons for this behavior: decompositions
and on the viscosity of the bio-oil, respectively, obtained by and secondary reactions become active at high temperatures
the solvolysis process of PL seeds at 1.0 ethanol:biomass ra- and lead to the formation of gases [23]. The recombination of
tio. Experimental results have shown that the transformation free radicals is believed to lead to the formation of carbon, due
rate of PL fruit into bio-oil is low at reduced temperature to the high concentration of these radicals. These two mecha-
(around 270 °C). This rate improves with increasing temper- nisms become predominant at high temperatures, which de-
ature until reaching a maximum of 62.69% at a temperature of crease the production of bio-oil from biomass. In addition, at
the reaction medium of 300 °C. Above this temperature, a temperatures below 280 °C, the incomplete decomposition of
slight decrease in yield has been observed. On the other hand, the biomass components would decrease the bio-oil yield.
the viscosity of the bio-oil reaches an optimal of 5.89 mm2/s at Under liquefaction conditions, lignin and cellulose rapidly
300 °C. When the temperature is high enough, depolymeriza- fragment at temperatures above 280 °C [37].
tion of biomass occurs, increasing thereby the concentration Figure 4 shows the effect of time and ethanol:PL seeds on
of free radicals and the likelihood of repolymerization of the the bio-oil yield at 300 °C of temperature. It is obvious that the
fragmented species. The duality between the fragmentation bio-oil yield increases when the reaction time increases until
and the repolymerization reactions highlights the role of tem- the optimal value (around 30 min). Beyond this value, the
perature during solvolysis process. The depolymerization of trend is overturned. On the other hand, the viscosity has

Fig. 5 Effects of reaction time


and ethanol:PL seed ratio on the
bio-oil viscosity: reaction
temperature = 300 °C
Biomass Conv. Bioref.

Fig. 6 Effects of reaction


temperature and ethanol:PL seed
ratio on the bio-oil yield: reaction
time = 30 min

become important for the products obtained from the longer generates low proportions of solid residue (23.1%) and gas-
reaction times. This result is due to the fact that a long time in eous fractions (13.4%), as compared with liquid fraction.
the solvolysis process would favor the repolymerization of the Analysis of the gases produced by the liquefaction process
radicals, leading to the formation of carbon (solid) and, con- showed the presence of CO2 (6.5%), CO (1%), saturated and
sequently, to a reduction in yield and to an increase in the unsaturated hydrocarbons (5.9%), whose chain is between C1-
viscosity of the bio-oil (Fig. 5). C4, as well as traces of H2 and CH4. In hydrothermal lique-
The contour plots in Fig. 6 display the effects of both tem- faction of biomass, dehydration and decarboxylation are two
perature and ethanol:biomass ratio on the yield of bio-oil at main reactions that can eliminate the oxygen atom in the form
30 min. For a fixed temperature, an excess of PL seeds (ratio of H2O and CO2. The severe operating conditions cause the
around 0.5: 1) would not allow the solvent to realize enough dehydrogenation of the components of the biomass, while the
H+ ions, which induces repolymerization reactions between decarboxylation is reduced to a thermal cracking of the long
free radicals, resulting in a significant molecular mass in the chain of carboxylic acids, which releases the CO2 and reduces
solvolysis products, thereby forming solid products. A maxi- the chain size.
mum bio-oil yield is recorded for a 1:1 ratio leading to an For the solid residue, the elemental composition analysis
optimal viscosity value of 5.89 mm2/s (Fig. 7). Beyond this has shown that it is composed of the following: C: 59.0%; H:
ratio, the production of bio-oil continuously decreases, with 6.6%; O: 32.2%; and N: 2.2% corresponding to an interesting
an increase in the ethanol:PL seed ratio. These results are calorific value (29.03 MJ/kg) that allows to use this residue as
similar to those achieved by Huang et al. [38] whom was an alternative solid fuel to produce heat or for the preparation
reported that the excess solvent would lead to a greater amount of activated carbon.
of solid residue by self-condensation reaction [20]. The chromatogram presented in Fig. 8 shows that the PL
bio-oil mainly consists of fatty acid ethyl esters, characterized
3.3 Bio-oil, solid, and gas characteristics by intense peaks. For a quantitative analysis, it would be suf-
ficient to calculate the area of each peak of the chromatogram
It is interesting to note that the optimal liquefaction process of the FID detector, in order to determine its proportion rela-
conditions lead to produce an important part of a liquid frac- tive to the total composition of the bio-oil. Fatty acid com-
tion (63.5%). It should be also noted that the PL conversion pounds represent more than 93% of the bio-oil fraction: ethyl
Biomass Conv. Bioref.

Fig. 7 Effects of reaction


temperature and ethanol:PL seed
ratio on the bio-oil viscosity:
reaction time = 30 min

cis-9-hexadecenoate (1.38%), ethyl cis-11-hexadecenoate depolymerization and into gases by reactions of


(1.66%), ethyl hexadecenoate (18.53%), ethyl cis-9- decarbonylation and decarboxylation. As a result of these re-
octadecanoate (69.72%), and ethyl octadecenoate (1.91%). action paths, biomass is converted into linear and cyclic hy-
The results of this analysis provide an idea about the predom- drocarbons (6.80%). Interestingly, the same behavior was ob-
inant reactions occurring during the solvolysis process, name- served in our previous study [12].
ly the transesterification of the oil found in PL seeds. This The main properties of PL bio-oil, diesel fuel, and
reaction mechanism was favored by the presence of ethanol EN14214 standards are presented in Table 6. The viscosity
as a solvent. At the same time, thermal cracking took place value of this biofuel of 5.89 mm2/s is slightly higher than
transforming the lignocellulosic materials into liquids by standard EN14214, for which it must be between 3.5 and

Fig. 8 PL bio-oil chromatogram


Biomass Conv. Bioref.

Table 6 Properties of diesel fuel


and PL bio-oil Properties Units Diesel PL bio-oil EN 14214

Density at 15 °C kg/m3 840 900 860–900


Kinematic viscosity at 40 °C mm2/s 3.2 5.89 3.5–5.0
High heating value MJ/kg 43.29 38.05 -
Cetane number 49 47.5 51 min
Flash point °C 55 48 101 min
Acid value mg KOH/g – 0.41 0.5 max

5 mm2/s. The density of PL bio-oil at 15 °C is equal to injection conditions [35]. The increase in the proportion
0.90 kg/m3. The high heat value of bio-oil (38.05 MJ/kg) is of bio-oil in the mixture leads to a decrease in the value of
comparable to that of conventional diesel, which justifies the the calorific value and an increase in the viscosity, requiring
choice of this biomass as a source of innovative fuel. more fuel quantity for maintaining the same operating con-
However, a flash point value of 48 °C is measured; it is com- ditions. As a result, the specific fuel consumption is in-
parable to that of conventional diesel. Indeed, such a flash creased and the BTE is decreased as compared with diesel
point value is synonymous with safety during storage, use, fuel at all examined engine loads. In comparison to BO50,
and handling of the product. A high cetane number (47.5) blending diesel fuel with 30% of bio-oil leads to an im-
generates a short ignition delay and improves the ignition provement in the engine performance (BTE and BSFC)
ability of the engine. A low acid number is obtained, in the approximately 5% in all engine load conditions. Such be-
order of 0.41 mg KOH/g; this value is satisfactory; it is lower havior is in agreement with the results reported in the liter-
than the maximum limits required by the standard. ature [34].
The main pollutant emissions (HC, CO, NOx, and par-
3.4 Engine tests ticulate matters) are also shown in Table 7 for diesel fuel
and its blends containing 50% and 30% bio-oil. As usually
In Table 7, brake-specific fuel consumption (BSFC) and reported, the formation of NOx mainly depends on the com-
brake thermal efficiency (BTE) are given as the engine per- bustion temperature, the oxygen availability, and the resi-
formance at various load conditions for diesel fuel and its dence time for which oxygen-nitrogen reactions occurring
blends containing 50% and 30% bio-oil. Conversely to to a significant completion level. Even with high oxygen
BSFC evaluation, based on the ratio of the total fuel flow content, BO50 blend results in a considerable low NOx
rate and the engine brake power, the difference in the emissions level as compared with neat diesel fuel: approx-
heating values between test fuels (diesel, BO30, and imately 14% at medium load and 25% at high engine load
BO50) is taken into account in the BTE calculation. It is conditions. In fact, the tallness of air/bio-oil blend mixture
noticeable that the BSFC increases with the bio-oil content preparation during the ignition delay period, due to the high
in the mixture for all the tested engine load conditions. The bio-oil viscosity and poor volatility, leads to the inferior
BSFC of a diesel engine is particularly sensitive to the burning rate at the earlier stages of combustion resulted in
physicochemical properties of the fuel particularly viscosi- reduced peak cycle temperature and consequently reduced
ty and calorific value as well as the volumetric fuel NOx emissions.

Table 7 Performance and pollutant emissions at various load conditions for diesel and its blends with bio-oil

Fuels HHV (MJ/ Flash point Viscosity (mm2/ Load BSFC BTE HC NOx CO Particulate (mg/
kg) (°C) s) (kW) (g/kW h) (%) (ppm) (ppm) (ppm) m3)

BO50 40.17 52 4.36 1.17 540.53 17.0 313 487 254 26.0
2.25 374.02 24.6 336 607 358 37.0
4.50 337.00 27.2 436 683 1883 142.0
BO30 41.66 53 3.91 1.17 536.12 16.5 302 481 246 16.0
2.25 384.96 23.0 307 750 352 22.0
4.50 320.96 27.6 389 845 1745 133.0
Diesel 43.29 55 3.20 1.17 465.26 18.0 272 477 217 6.1
2.25 335.84 24.8 282 702 301 17.9
4.50 281.89 29.5 348 902 1652 104.8
Biomass Conv. Bioref.

In Table 7, it is clearly shown that the increase in bio-oil – The characterization of PL bio-oil according to the stan-
quantity in the blend, particularly the blend with 50% bio-oil, dard methods shows that the obtained physicochemical
leads to the combustion process weakening expressed by the properties are comparable to those of diesel fuel and in
increase up to 19% in HC emissions and 12% in CO emissions conformity with international requirements with the ex-
when loading the engine at full engine load condition. The ception of viscosity; the obtained value of 5.89 mm2/s is
trend of HC emissions has been observed by a number of slightly higher than the standard.
researchers with different vegetable oils as fuel [39, 40]. In – In bio-oil/diesel blend engine tests, the BTE decreases up
addition to the presence of polycyclic aromatic hydrocarbons, to 7% as compared with that of conventional diesel fuel
the high viscosity of the bio-oil leads to poor spraying of the operation. For pollutant emissions, a slight increase in
fuel into the engine cylinder and subsequently to poor com- CO, HC, and particulate emissions was recorded with a
bustion [35]. For carbon monoxide (CO) emissions, highest decrease in NOx emissions, for all considered engine
levels are recorded for BO50 blend at all power outputs as loads.
compared with BO30 and neat diesel fuel. In diesel engine,
CO emissions are formed due to rich pockets present in the
combustion chamber. Combustion of rich mixture leads to
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