CUSTOMER PART NO.

QJZ- 9j,511+3-A
EDITION NO. 16 DATED 1-i&74 CUSTOMER’S NAME & ADDRESS:
Ford Motor Com~anv
ENGINE 172 Cu. In. FULL LOAD RPM I800 IxIusLrial Engines
APPLICATION GENERATOR Village P1ai.d
GOV. REGULAl ION 3% ISSUED BY: .J. McM;llion Dearborn) Michiga

NOTE: ALL SPEEDS ARE Ik ENGladE RPM LlNL.ESS OTI

TEST SFAND
1. INJECTION LINES L/i 6”l.D. BY 20” LONG 8. CHECK POINT
2. TEST OIL TEMPERAIURF ii3-115°F. 9. CHECK POIN r (AFTER STEP i 3)
3. NOZZLE OPENING PRESSURE 2500 f’SI 12SD12 NuZZi.ES 10. CHECK POINT .
4. CALIBRATING OIL (S.B.201) ,I. SET TORQUE SCREW
PUMP OPERATING SPEED HALF ENGINE SPEEU 12. CHECK POINTY-PART LOAD
ENGINE FUEL CONSUMPTION 13. HIGH IDLE (WOT) 1854 10-13
PUMP ACCESSORIES 14. GOVERNOR CUT OFF (% HI-IDLE DEL.) 1900 5-6
1. Delivery Valve 15. LOW IDI~E 660 13-17
2. Automatic Advance 16. TRANSFER PUMP PRESSURE (WOT) 400 17-22
3. Electric Shut-off (1%‘. E.T.I(.) 17. TRANSFER PlJMP PRESSURE (WOT)
4.
PUMP SETTINGS (t .
ITEMS APPLY TO SEi:VICE ONLY)
1. ROLLER TO ROLLER DIMENSION 1.9600 t .0005
.125” TO .165”
18. MINIMUM CRANKING SPEED DELIVERY

19. NAME PLATE LEFT SIDE VIEWING END PLATE

150
I
25
1I_ 7 Min.

2. GOVERNOR LINKAGE GAP

glp
IN
20. TIMED LF:fT SlDE VIEWING END PLATE
t(USE GAGE N0.18914)
21. TIMED TO CAM (Kelative to Beginning of Injection)*
13. OPERATE PUMP AT 1000 RPM WOT \WIDE OPEN THROTTI E)
FOR 10 MINUTES TO BRING TO OPERATING TLMPERATURE ANU 22. GOVERNOR CONTROL COVER TO HE STAMPED 12VOLTS.
CLEAR AIR FROM SYSTEM. 23. TIMED TO THIS CYLINDER (FROM END PLATE)_ _ _@ OUT
4. CHECK FOR MINIMUM 18” HG TRANSFER PUMP I.IF-i AT 400 RPM 24. SPECIAL NOTES:
a. Torque all Fasteners per Xl,713 or S.B.106
5. ADJUST rRANSFER PUMP PRESSURE (WOT) b. loo-350 cc/min. Return Oil @ 35 PSI W.O.T.; with closed
16. CHECK IFOR MINIMUM CRANKING SPf ED DELIVERY (SEE STEP18 ) Throttle,return oil should be 25-50~~ less.
7. AUlO ADVANCE SPEED RESP INSIVE *True Beginning of Lnjectjon l/2” after timing mark.
a. AOVANCE MOVEMENT 7’ i: Electric Shut-off (12V. E.T.R.) Ref. XL274 or S.B.IO8R
e. Cover Name Plate with masking tape before shipping
f. Fuel Line Connectors (111.1336) t-0 be purchased separately.
g. Assemble Adi. Throttle Lever in R2-L position per XL400

25. SEALING WIRES: PART NO. 10408 2.. REQUIRED

(REFERENCE DRAWING XL545 OR SERVICE BULLETIN 134R)

___--.---
,,/- - DESCRlPTlON
%T ART NO HOUSING AND DRIVE GKOUP
z?
IEQ.
1EQ.
-- -- -
--
i?UT
,-idle adj. screw i 12174
WASHER, low idle adj. scrc 1 L2337
SCREW, low idle adjusting 1 12334
1 EAL. low idle screw

SCREW, cover hold down 3

LOCKWASHER, cover screw 3 ---.__ __.-.._ _
3
_.__.._ 1
-- ___._
- ._ _-
GASKET,
SEAL,
governor
pilot tube
cover
:
2054
3622 .- .-.-.^.. __ _‘ _~ -. f,L_..- 2
SEAL, drive shaft 2 0453 I /’

SHAFT, drive L 0259

L KING, drive !;ti,itt ret.

SCREW, name plate 2 0401 10170 1 HOU:jINC ASSLIIBI.‘Y
PLATE, name L 0394 15093 2 BUSHING, throttle shaft
GASKET, timing line cover 1 0574 10411 L TUBE, pilo L
SCREW, timing line cover 2 0584
COVER, timing line t 0567

-----= = ;_ - -__._ ___..-_- __-- ... ...- -.- .--- -- zz=

IIFAD AND ROTOR (:iiOi’!’

!0478 1 HYD. HEAD & IROTOK ASSEMBLY”

.I 056 2 P.>UNGER, rotor (basic)
use 11057 thru 11060 (Standard)
or 11062 thx 11065 (Oversize)
2 as indicated on rotor S.B.6OR
2 L3H21 I VAJ.VE, de ivery I S.B.143K
or 13822 (Oversize) as Rerl’d
1 t I 8 39 I SPK LNC, delis/cry valve
1644C L STO’, delive-y valve
13837 1 SCREW, delivery valve
1 L130’1 14565 L WLRE, vent
1 I 4247 1 L438 2 S#:REW, hydraulic head plug
1 ILL/i 11439 1 WIRE, vent wire retainer
/ 7216 1 %REW, hydraulic head plug

8 11208 1 RlNl:, rotor retainer

4 11212 2 RET.ITNER, r-0 :or
*IN,lENTED IT?MS INCLUDED
 ~~-----..-_.._. .- --
UESCRlPTlON G zl
------_.- E
‘C
-REP --
DBG'iCC429-6AL
I...__.^
I__ 1151 1 IPLUG, end plate

I- ---l
SEX., end plate sleeve 1150~

r SPRlNG, regulating 11s,3 GREEN _:--_------;

:hrl 11524 0r 15541 as required

,/&
PISTON, regulating 11508 ___ ,?
CAP 6. FILIEK ELEMENTASS' 13025 .______-~~-_-d
SEAL, filter cap *....-, -1t50: 1 SLEEVE, end plate
SEAL, transfer pump
ROLLPIN, end plate lot.
---- 11481 1 SPRING, plunger retainer

-1147 PLATE, end

LILaR, transfer p"",p
BLADE, transfer pump
PLUG, end plate pipe
_--______
1 1
-1352. IJASHER,end plate screw
2 SCREW,end plate
1 1 LOCKWASHER, end plate screw
=

!,PRlNG, go*erno* control 1 :ETAINER, spring

1 ;PRING, idling
ARM, governor 14482 1 XIDE, idling spring
SHAFT, go". arm pivot 12214 1 LRMASSY., metering valve
SEAL, pivoL shaft 11588 1 IASHER,guide stud
NUT, pivot shaft ret. 12288 1 ;TUD, guide
1 iHIM, metering valve
1 'ALVE, metering
SLEEVE, ga'~ernor thrust
1 :PRING, metering valve
WEIGBT, governor 1 :ETAINERASSY., gov. weight
11658
1 RET. ASS-f., go”. wt. (basic)
WASHER,gov. thrust sleevr 11620 1 RETAINER,gov. weight
RING, go". cage retaining 1 HUBASSY., go". weight
12285
__I_____ 1 RING, flexible ret.
zz -=

1 SCREW,adj. throttle lever pas

I.C,WK,throttle sha‘t
CLIP, shaft retainer
SEAL, throttle shaft
!\'ASIIER, throttle shaSt seal
L XREW, adj. throttle lever ret
1 gASHER,adj. T.L. ret. screw
1 {ASHER,adj. T.L. pas. screw
1 1 1RMASSEMBLY,adj. throttle
1
12169 1 SCREW,high idle
2 1217: 1 UT, high idle scow
2 00
. 12015 1 ;HAFT ASSEMBLY. throttle

I
,/--r’ :
OOKASSEMBLY, gav. linkage
SCREW,go". link. hook adj.
,1

1 WASHER,gov. link. hook adj.

1 HOOK,governor ljnkage
1 LINK ASSY., gov.link adj.
* jPRING, governor linkage
= I -
LLILU

I AUTOMATIC
ADVANCE
GROUP

1
1 EAL, piston hole plug

1 1 SPRING, Outer advance

12741 s XIM, advance spring

1274: 9'
2 1274'
1 <ETAINER,slide washer
SEAL, head lot. screw
1
1
SCREW ASSY., head locating
1 SCREW,cam advance
12761 1 SEAL, adv. screw hole plug
i
12761 1 PLUG, adv. screw hole
= _A___== ____-.- z.z
~----ELRcTKIc SHUT-OFFGROW (E.T.R.~ I
2
2
2 12.501 WASHER,term. insulating

2 12513 --- 16391 1 SLEEVE, S.O. coil arm spring

gu;*----'---
12481 1 SPRING, shut-down arm
1 - . ..~ ___~__~ 1247' 1 ARMASSmLY, shut-down coil

t- -
_.___...__ _..._-_._._. _._._ _.
A ___ __..__ ~-_--.-._. .l--_.-l-__.l .___. I_ _-.,_ _Ix ._ _.._.__-._-_~~----
,I-- FOR SERVICI! IJSE ONLY PO,? ENC:,NEERING “SE ONLY
APP1.I<,.,IILESERVICEASSEMBLIES DAlk mc. NO. FDITION

CAIIKBTKIT 1116369 / 10-16-72 11573 15

SoI.ENolDANDAI@,ASSEMBLY ii18691 1-16-74 11893 16
covm AND '<"LCN"[DASSEMBLI' ii I 8 524