suPENsEws WODEL

SIFPECZlPI@ATION
CUSTOMER PART MO. 2609’tl
EDITIW w. DATED 3-26-65 CUSTOWWS NAWE A ADDRESS:
Hercules Engine Dim.
su?u5wi5 EDmDN no. DATED 1-5-65
ENDINE DD- 198 FUU LOAD t?Pk 2400
liuppcorporation
Canton 2, Ohio
APWCATIOM GOV.
REGULA~IQN
8-10 % ISSUED BY: J. McMahon

NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS 0, MERWISE NOTED

TEST STAND
1. INJECTION LINCS ;, / D 8” 20’ LONC ; 8. CHECK POINT
2. TEST OIL
TEMPERATURk 110 115’F. 9. CHECK POINT
3. NOZZLE OPENING PRFSSURE 2500 Pbl IZSDl? NOZZLES, I 10. CHECK POINT

4. USE H MS CALIBRATING OIL 11. SET TORQUE SCREW

PUMP OPERATING SPEED HALF tNG,NL SPEED 12. CHECK POINT--PART LOAD
ENGINE FUEL CONSUMPTION 13. HIGH IDLF (WOT)
PUMP ACCESSORIES 14. GOVERNOR CUT-OFF
1. Delivery Valve
15. LOW IDLE
2. Speed Advance 16. TRANSFER PUMP PRESSURE (WOI)
3. Electric Shut-Off (12V E.T.R 17. TRANSFER P”hlP PRESSURE (WOT)
4.
18. MINIMUM CRAIUKING SPEED DELIVERY 150
PUMP SETTINGS (* ITEMS APPLV TO SERVICE ONLY)
1. ROLLER TO ROLLt R UIMLNbION 1.9635 0005
2. GOVERNOR INKAGt GAP L .1“L5” TO 165” 19. NAME PLATE RIGHT 51DE VIEWING E P
(‘ IJSL GAGL ND 1i.MU, 20. TIMED RIGHT SIDE VIEWING t P.
13. OPFRATE PUMP AT 1000 RPM wor (wiDt OPEN THROTTLE) 21. TIMED TO CAN (For Relatlvp End of Injection)
FOR 10 MINiiriS TO RRING TO OPCRATINti TEMPLRATURE AN( 22. GOVERNOR CONTROL COVER TO BE STAMPED 12VOL;S.
CLEAR AIR CROM SYSTEM 23. NUMBER ONE CYLINDER (FROM tND PLATE)
4. CHECK FOR MINIMI!‘VI 1% HG TRANSFLH PUMP LiF, AT 400 RPM 24. SPECIAL NOTES
iF iQ”lPP, U wil IH TPE BY PASS SYST LM PINCH BY PASS HOSE 8. Electric Shut-Off to be tested and adjusued per XL-274 -
5. ADJUST THANSFFH PlJMP PRESSURE (WOT) S./B. lOBR3
16. CHFCK FOR MiNlMlJM CRANKlNG SPEED DELIVERY (SEE STEP18
7. AIlTO ADVANCt SPEED RtSPONSlVt
a. ADVANLF MOVFMFNT 6. (0. Adv. to 6’ Adv.)

25. SEALING WIRE? PART NO. 10408 3. REQUIRED

d.
_-i--_ (REFERENCE #DRAWING XL545 OR SERVICE BULLETIN 134R)

-
z?
5
>LRT NC
zi-
l?EQ.
-
NLV, low idle adj. screw 1
k’A.%iER, low idle adj.scr 1
SCREW, low idle adj. 1 1 XAL, low idle scrf!w

SCREW, ccaver hold down, 3 12202

LOCKWASHER, cover screw 3 11582

3 WASHER, cover hold down screw

1 COVER, governor co”tw 1
GASKET. governor cover
SEAL. pilot tube 2 SCREW, head locking
SEAL, drive shaft
SHAFT, drive

1 SCREW, torq. screw hole plug

KEY, drive shaft 10274
1 WASHER, wrq. screw hole plug
BVlTON, thrust 10536
SFUIffi. thrust button 10541

WASHER, torq. screw hole 10464

SCREW, torq. SC=, hole plu 12259
1 HOUSIN% ASSEMBLY
SCREW, Mmc plate 10401
2 BUSHING, throttle shaft
PIATE. name 10394
GASKET, timing line cover 10574
SCREW, riming line cover 10584
COVER, timing line 10567

- --
“LAD L ROTOR GROUP

10980 1 HYD.HEAD 6 ROTOR ASSY. *

11086 2 PLUNGER, rotor (basic)
use11087 thrull096(Standard)
or 11097 thrulllO0 (oversize)
ROLLEK, canI 2 11141 as indicated on rotor S.8.6oR2
SHOE, cam I-O 1 lei 2 11137 1 VALVE, delivery S.B. 109
or13822 (oversize) as req’d.
CAH RING I 10372 1 SPRING, dselivery valve
1 STOP, dellvery valve
SCREW, deliery valve ret.
SEAL, hydraulic head 1 11304 : WIRE, vent
SKtINC, leaf 1 11196 2 SCREW, hydraulic head plug
SCREW, leaf spring ad). 1 11175 1 WIRE, vent virc ret
1 SCREW, hydraulic head plus
CONNECTOR, fuel line 4 11336
VASHER, fue! line connector 8 16225 1 RING. rotor retainer
SCREV, fuel line c~nnect~f 4 11346 w 2 RETAINER, rotor

-T INPENIED ITEMS INCJJDED

 ,,BCFC435-1At
-- ST
!sl

2
1
1
1
1 IXJIVE, and plate

I‘ATE, snd
LMER, transfer pump
)
w&D% trrnsrer pmnp
F%Kl.snd plate pipe
=

SPRING, governor control 1 12210 IETAIiiEh; spring

11966 SPRING, Idling
ABH, governor 1 11969 XIDB, idling spring
SRAPT, go”. arm pivot 1 i4680 4BRMASSY., metering valve
SBAL, pivct ehaft 2 13556 IIASHLR, gufdo stud
NUT, plwt shaft ret. 2 12205 STUD, guide
11610 PHIN, raetwlpg valve
1156O VALVE, metering
1 11604 iPBlMG, metering valve
15193 <ETAFAIRERASST., go”. weight
WBICHT. governor 6 14276 RET. bSSY.,gov. wt.(basic>
14264 RETAINER, go”. weiBht
UASNBB. go”. thrust sleeve 14266 NUB ASS<*. gnv. vaight
RIM, pv. cage retaining : 14274 RING. flexible ret.
-_ -.- zr-- I=-__----

LEVEH. throttle shaft 1 12235

SUL, throttle shaft 2

WASHER. throttle shaft seal 2

SHAFT ASSY., throttle 1

AN” 5but-cff

LEVEX. adj. throttle 1

WASHER, edj. throttle pOs. 1

SCREW, sdj. throttle ~0s. 1 11901

z;:“:
SCBEW, rdj. throttle ret. 1 33900
WASHER, ad). throttle ret. 1 12338
11919
NUf, high idle adj. 1
SCREW, high Idle adj. 1
L

PLUG, piston hole (POWBR)

*Assemble with part “0.
toward piston hole plug

* PISTON, power 1
WASHER, slide 2
PISTON, spring 1

SHIH. advance spring 1s

rqr SEAL, he&d lot. screw

SRSINC, outer advance I SCREW ASSY., head lot.

SPRING, inner advance 1 SCREW, cam advance
SEAL, adv. screw hole pIuS
PLUG, edv. acrew hole
PLUG. piston hole (SPRING) 1

----------=

TUBE, terminal insul.

FR.Q,E ASSY., solenoid
SRRIMG, shut-down
‘ arm
ABW ASSY.s *hut-dawn coil

1011 SE8VICE U:SE ONLY DBCPC43 5s 1AL FOR

BDITIOM
APRLICABLB SBkVICB ASSBKBLIBSI -DAtg -CBG. 80. -7

Cl6183 l-5-65 8941 5 Bafer eu E.6.N. +?l341

CASKET KlT

PILd TUBE REPIACENERT I)16320

SOLENOID ABD ARM ASSEbRLY #I6376

COVER AWU SOLENOID ASSEMSLY /lb360