Discovery, — onFiCe cory, MESSRS _ISS—43 SEWAGE TREATMENT PLANT SPECIFICATION 2006 . 06 . 08 . NO | NOMENCLATURE | Q ‘TY | REMARKS 1-1] SEWAGE TREATMENT TYPE : ISS — 43 1 SET |258 M°/DAY 1-2] CONTROL BOX 1 SET 1-3) DISCHARGE PUMP | 1 SET 1 — 4] ABRATION BLOWER | 1 SET 1 - 5] CHEMICAL PUMP 1 SED 1 - 6| SPARE PARTS 1 SET O IL SEUNG CO., LTD.SPECIFICATION FOR 188-43 SEWAGE TREATMENT. PLANT No ARTICLE unr Iss—43 caPACITY Ur/éay 2580 piscnarce | SE¥AGE BoD VoWME e/man.day 135 " Vvemop | SBRAGE Vou Ltr/man.day 60 BIOCHEMICALOXYG (BOD) ppm maximum 50 SUSPENDED SOLID (Ss) ppm maximum 50 COLIFORM maximum 200 per 100ml TREATMENT | MAIN MATERIALS Mild steel , stainlesssteel , py.c. 2 TANK | INSIDE SURFACE Tar-epoxy coating jay, | WIDTH 1820 EXTERNAL eas 3 ENGTH pansion 28S mm 1570 HEIGHT mm 1476 DISCHARGE | CAPACITY m'/hr 78 4 | PUMP TOTAL HEAD m 36 & motor | output kw 15 3 agrarion | CAPACITY m! /hr 90 5 DISCHARGE PRESSURE ke/en? 13 BLOWER ourrur kw 0.55 caPactTY ml/min 2 CHEMICAL Vs 6 DISCHARGE PRESSURE ke/ent 10 PUMP ourPuT ¥ 5 7_| NET WEIGHT WITH STANDARD EQUIPMENT kg 700 POWER SOURCE AC 415 / SOKZ 39Al SWT-28 % (Cert. No.) AFL APA Ay] yaysasy (CERTIFICATE OF TYPE APPROVAL) 1 al4}4} BE Fel Bae] Ha: Bt BHA) aaa gael 23 (Address of Manufacturer) (#23, Chungchun-ri, Chillye-myeon, Kimhae-ci, Kyeongoam) 2. AlAPAHEU AH AB: Ge s Asap (Name of Manufacturer or Importer) @ Seung Co., Ltd) 3. ae] EQ: Bh) (Name of Article) (Sewage Treatment Plants) 4 a3) 34 peg: ISS-43, 2.58M? (Type & Capacity of Article) 5 Bul] ASARQUASIA Certificate’ of Performance Test) ’1E : CWNKM.0002-01 (No. of Certificate & Test report) Beda: 2001. 7. 11 ate of Issue) (July. 11, 2001) AFLAIATAABYAA) ANOS] Vel) ois}e] aleve gycp (This is to certify that the above article has been examined and satisfactorily tested in accordance with the provisions of MARPOL 73/78) 20014 7 @ 30 Y uly. 30, 2001) aos ae Minister Ministry of Maritime Affairs! 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BEARING (6203) ‘STB 2 1 ‘BP-6203 wo) | CO) sioner 0 6 BEARING (620322) o_o STB 2 1 P6203 ee 70 or OIL SEAL Li 22827 an Blower 08 LAMP BULB Civ 3 Ie-008 CONTROL PANEL GREEN 1 0 Lap cone | Wine ey 1 Ie-001-3 CONTROL, PANEL, RED 1 10 FUSE 5(A) 3 F206 CONTROL PANEL user @m/a) | =| >) r " (CH (2 m/m) i CHEMICAL PUMP 4 B cuca : CHEMICAL TaN 8 SPARE BOK sv. ] 1 15-009 APPROVED SSH ‘TM SEWAGE TREATMENT SPARE PARTS LUST ‘CHECKED PAH ‘DWG. NO. Iss - 43 - O11 pune | _amwo | me | 0 1205 © _IL SEUNG CO., LTD1. INSTRUCTION MANUAL-------- 11 Sheets SEWAGE TREATMENT PLANT ( BIOLOGIC TYPE) MODEL ; ISS~-43 ( 2.58 M® / Day ) IL SEUNG CO., LTD1, General “IL SEUNG Sewage Treatment Plant’ is a compact sized, highly efficient treatment plant for vessels, There being a lot of media in the treated inside, in the way of maximizing the side of contact, treatment efficiency has been made higher. Also, As in the disinfection chamber installed outside of the sewage treatment tank, the sterilization of colon bacilli is performed, the size can be minimized. The equipment has been examined and tested in accordance with ‘guidelines for performance tests for sewage treatment plants with respect to effluent standards’ in the provision MARPOL 73/78(regulation 03(1)(a)(i) of Annex IV of The IMO convention), This equipment have also been tested and certified by ‘Ministry of Maritime affairs fisheries, Republic of Korea’, The international effluent standards of the treatment for this equipment are as fol lows B,0.D; + less than 50mg / L Suspended solid (SS) : less than 50mg / L Jess than 250 mpn / ml Fecal coliform 2. Structure 2.1 General Fixed media, one of the treatments by the biologic contact method, has been taken, Having the media fixed in the center of the sewage treatment tank and soaked in the water, we made the sewage rotate up and down by the circulation tub built in the middle of the tank. By flowing the sewage together with the air drawn from the bottom of the circulation tub, the dissolution of oxygen and the circulation of sewage happen at the same time. That allows the growth of microorganism on the surface of the media. This is the way to make this microorganism treat the contaminant.eran 10. Ties 12, 13. 14, CONTENTS General Structure 2-1. General 2-2. Description of the structure 1) Sewage treatment tank 2) Disinfection chamber Installation 3-1, Main body 3-2. Piping 3-3. Wiring Operation 4-1, Operation Caution for the usage Stoppage Maintenance Disinfection 8-1. Caution of the storage 8-2. Supplement and input of the disinfectant Others 9-1. Blower 9-2, Screen Back flusbing Checking table for the maintenance Abnormal warning device Caution for keeping Level probe(4) HI in FIG,2 should be put higher than L.W.L. (5) H2 in FIG.2 should be put higher than the top of the sewage treatment plant, (to avoid shiponing) (6) The overflow piping must be kept far from the bilge with being connected to u-trap, (7) A storm valve which meets the regulation of the ship classification society must be used its outlet must be 200 to 300 mm lover than the L. WL. (8) Consideration must be given to the routing of piping for sea water not to flow into the sewage treatment plant, (9) Joint & lay the cleaning water pipe in the regulated place and set up the check valve right before laying the pipe, 3.3 Wiring (1) Apply the wire according to adequate standards and the required standards for ships. (2) Perfectly seal around the gland and make it waterproof. (3) The cable tray should be made less than 250mm. — "Pre ek ein Ping enna, i iG t4 4 pty a [AR SOUR PIPE ee io Je (0) ov2.2 Description of the Structure (1) Sewage treatment tank After passing through the screen, the sewage generated in the toilets on the vessels flows into the sewage treatment tank. In the screen laid on the top of the sewage treatment tank, foreign substances which can obstruct the purification are removed. Media, which attaches and grows the microorganism that has capacity of purifying the contaminants of the sewage, has been fixed and immersed in the water in the center of the sewage treatment tank. As with being sprayed out, the air that flows in from the blower in the lower parts of the circulation tub in the middle is getting to dissolve enough oxygen, it makes waste water rotate from the upper to the lower parts of the media and enables microorganism on the media to remove the contaminant while rotating. (2) Disinfection chamber The colon bacilli in the treatment water from the sewage treatment tank are sterilized by a chemical which flows in from the chemical dosing pump Treatment water in the inside of the disinfection chamber can flow outboard automatically by the discharge pump controlled by level probe. 3. Installation 3.1 Main body (1) Device should be installed as near to the toilet as possible, (2) Maintenance space on the top of the main body needs at least 300an, (3) The maintenance space around the main body needs at least 300mm, (4) Install the main body and piping lower than the whole toilet bowls. (5) Be sure to use the regulated pipes and bolts, (6) Be careful for Foreign substances not to be flowed into the main body, 3.2 Piping (referred to fig.2) (1) The sewage and air vent pipe should be installed on the proper slope(3 degrees over) to protect them against collecting sexage or condensation, (2) The sewage pipe should be arranged properly enough not to be clogged with the sewage and the cleaning hole should be put in the suitable place. (3) Direct discharging piping overboard must be equipped with a valve that can be sealed in the closed position, so that the system may be used in restricted waters, (It is permissible in unrestricted waters)5. Caution for the usage. (1) Never turn off the power of the aeration blower. If the blower doesn't supply air for a long time, the microorganism in the inside of the tank will die and can't sterilize the sewage. Then it will smell bad. If all the microorganisms inside die, it will take about one week to grow microorganism again to the usual level. (2) Be careful not to throw any foreign substances into the toilets. (3) Use only toilet tissue without vinyl components. (4) Use toilet cleaning chemical(chloric acid, insecticide, deodorizer, etc..) as little as possible, When using, be sure to discharge directly overboard, After chemical are released, rinse it well with water, In case the chemical flows into the treatment plant, the operation for the sterilization can be hindered, 6. Stoppage When the equipment should be stopped temporarily for a check, a mechanical trouble, or an exchange of the parts, keep these points, (1) Stop using the toilets. In case of using it continuously, handle the valve overboard for the sewage not flowing into the treatment tank. (2) Turn off the switch of the blower. (3) Turn off the switch of the outlet pump. (4) Turn off the power. Like this, the equipment has been stopped. (5) In case of reoperating, handle from (2) to (4) reversely. (Close the overboard direct-outlet valve.) 7. Maintenance Try to keep proper caution to the microorganism attached to the media, or it will be dropped from the surface of it and lose the oxidizing capacity, Only one kind of sea water or fresh water should be used consistently as the toilet flushing water, It’s not good to change the waters, Because the different kinds of microorganism are produced according to the place it grows, Incubation period(fron the production to the settlement of the nicroorganism) is approximately 7-10 days regardless of the kind of water, For high clarification capacity, regular inspection and maintenance should be performed as follows,4. Operation 4.1 operation (1) Supply the power to the control panel and make sure that ‘source’ lamp is on (2) Manually operating for a short time, confirm the turning direction of the discharge pump and then put the pump under the manual control. (3) Have the three way ball valve (@) directed to the way out of the disinfection chamber and the discharge pump. (4) Supply flushing water to the sewage treatment tank by opening inlet valve of flushing water.(@) (5) As soon as 'HH warning indicating light’ is on, close the inlet valve of flushing water(@) to stop supplying flushing water. (6) After fixing the three way ball valve for air(@) in the direction of the air supply, operate the blower and check the turning direction and the flow rate. (7) With inspection balls, check whether the water is circulating or not. (If circulating, the water in the middle will splash up) (8) Opening the outlet check valves of the outlet pump, make sure that the storm valve is opened (9) Set the switch of the outlet pump to ‘AUTO’. (The outlet valve will work automatically, and the ‘HH warning indicating light' will be turned off and stopped by itself.) (10) Confirm that enough chemical is filled in the chemical tank. (11) Open the sewage inlet valve and make the sewage flow into the sewage treatment tank. ** Each level probe in this equipment can make the warning for high water level and fulfill the function of operating and stopping of the pumps. The warning for high water level is set to be operated in 15 seconds in case of rolling and pitching, but if there is a fault in controlling, it will be possible to set the timer properly.10. Back Flushing (referred to the picture) When microorganism overgrows, back flushing should be done. Sediments will be removed in this way. Sediments will be thrown away on shore or into the seas except restricted water (1) Set the discharge pump switch to ‘stop’. Q) Stop the blower and fix the three way ball valve for air(@) to the direction of the air cleansing. Operate the blower. After 30 minutes, stop operating. (Too much microorganism on the media will be romoved in this way. (3) Fix the three way valve for discharge(@) in the direction of the sewage treatment tank and discharge outlet pump. (4) Set the outlet pump switch to Manu ‘Start’ and let the sediments out. When the sediments of the sewage treatment tank have been completely let out, the pressure of the pump comes to be rapidly dropped. So right after checking it, set the outlet pump switch to Manu ‘stop’. (5) Keep flushing water flowing into the sewage treatment tank continuously by opening inlet valve of flushing water(@). The high-water level alarm is given, operate the pump to let the water out. Repeat this two or three times. * Use the same quality of water as the one used as toilet flushing water before letting out the sediments. (6) Keep flushing water flowing in. When 'HH warning indicating light’ is on, close the inlet valve of flushing water(@) at once. Fix the three way valve of discharge water(@) toward the direction of disinfection chamber and inlet valve of discharge water and set the switch of discharge pump to ‘Auto’. (7) Put the three way valve for air(@) in the direction of air supply and operate the blower.8.Disinfectant 8.1 caution of the storage Because the disinfectant has strong oxidizing power, extra attention should be paid when it cones to its custody, (1) Keep it in cool/dry place and avoid direct sunlight. (2) Keep it away from heat, inflammable or foreign substances, (3) If disinfectant happens to be touched on the skin or clothes, do shake it out and wash it well with water, (4) Keep it away from in the eyes, mouths, or noses etc, (5) You had better put on your gloves when handling it. 8.2 Supplement and input of the disinfectant When put the disinfectant into the chemical tank, take an cxtra care of not being touched on the body. Chemicals will be put in automatically from the chemical dosing pump and the quantity of the input has already been set at the time of delivery. 9. Others 9.1 blower (1) The entrance of the filter of the blower should be cleaned with compressed air as frequently as you can, (2) If air filter becomes dirty or clogged, aeration capacity can be deteriorated and the life of the blower will be shortened, 9.2 Screen (1) Open the manhole of the senage treatment tank and inspect the screen every 2 or 3 week and check if foreign substances are on the screen, (2) If any foreign substances are on the screen, remove them right avay, (3) It would be better to mark "N,B,(Caution)” on the toilet door in order to minimize inflows of foreign substances,13. Caution for Keeping (winter lay-up) When the plant is not used, under the normal operation conditions, completely open the discharge pump in the lower part, Removing the cover in the upper part and putting flushing water in, Repeat discharging two or three times. After cleaning and emptying the equipment, keep it in the condition of non-operation, When there is a possibility of its being frozen as the temperature is falling down, keep all the drain valves of the pump and piping opened, 14. Level probe In this sewage treatment plant, the float level switch is installed at the point 3 in the disinfection chamber. Each level switch senses the treatment in the disinfection chamber and shows the normal operation, stoppage, and alarm(of the high water level) of the discharge pump. In the level probe for the high water-level, a timer is set and the timer is installed to avoid any indesirable activation due to water splash, -10-1. Checking table for the maintenance. For the maintenance, the items below should always be observed and proper measure should be taken for the results and then good operation condition will be kept. | Items to be Z Diagnosis | Resul ts _ inspected (Countermeasure) Regular conflux. Conf lux No conf lux Air coming stop Clear brown Good color tone Yellow High senage load so ee Little Good ‘treatment fork Odor Excretion Odor High sewage load Corrosive Odor | Stopping air supply Nothing Stopping air supply Foaming, A little Good In every space | Effect of the cleanser isinfection a Removing back flushing & chamber Clarity sludge (effluent water) Clear Good 12, Abnormal warning device (the high water level alarm in the disinfection chamber) ecsalaniee Trouble Renedy inspected Pump disorder Repair the pump Not operating of Motor adherence Repair the motor discharge pump Motor overload Remove the cause of overload| Control disorder Repair the part of disorder Disorder of the toilet Water overflow in valve, Repair the valves the plant Cleaning water inlet valves’ Fasten the valves are opened,