Optical Warning Systems

Catalog 2010 - 2011

 The ultimate in the art of
Optical Warning Systems

Hella’s Optical Warning Systems cover a wide range

of different models from sophisticated rotating
mirror modules to top-quality LED technology.
All the lamps are available in different attachment
versions. Therefore, the ideal beacon can be chosen for Hella, Inc.
every application purpose. All the beacons and optical 1.877.224.3552
www.hellausa.com
warning systems have been tested under the toughest of
conditions for continual heavy-duty use.
Index
Beacons

Xenon Strobe Beacons

KLX 1...................................................................................... 6
KLX 7000................................................................................ 7
KLX 7500................................................................................ 9
LED Beacons
K-LED 360 / 360 E / 360 BP................................................. 11
K-LED 400............................................................................ 13
K-LED 450 / 450 Plus........................................................... 15
K-LED 450 Dual.................................................................... 17
Halogen Beacons
KL Rotacompact................................................................... 19
KL Rotaflex / KL Rotafix........................................................ 21
KL 7000................................................................................ 23

Light Bars

LED Light Bars

MLB 170............................................................................... 27
Xenon Strobe Light Bars
Optilux OS-X400 Strobe....................................................... 29
Halogen Light Bars
Optilux OS-400 Halogen....................................................... 30

Warning Lights

LED Warning Lights

DuraLED............................................................................... 32
EXL 400 / 650....................................................................... 33
DDL100 / 200....................................................................... 35
Xenon Strobe Warning Lights
BSX-Jumbo.......................................................................... 37
BSX-Jumbo LED................................................................... 38
Concealed Lightheads.......................................................... 39

Accessories & Related Products

Rear View Cameras / Backup Alarms / Relays / Switches... 41
Power Pole Mounting Accessories........................................ 46
Work Lamps......................................................................... 49

Hella DOT System........................................................................ 26

 Technology
Technology

Hella LED Advantages:

■■ Very long service life – maximum reliability
■■ Insensitive to vibration and jarring – ideal for high vibration applications
■■ Low current consumption – ideal for continued use
■■ Intelligent electronics – a wide range of flash sequences can be programmed
■■ Extremely short reaction times – optimum safety effect
■■ Modern design
■■ 5 year limited warranty

Hella Xenon Strobe Advantages:

■■ Very rapid increase in luminous efficiency – immediately perceptible
■■ Double flash signal – intensive warning effectiveness far in excess of the legal requirements
■■ Optimum warning effectiveness also in daylight – even with direct sun radiation
■■ Very high vibration resistance – suitable for high vibration applications
■■ No moving parts – no mechanical wear, low-noise operation
■■ Low current consumption – ideal solution for continued use
■■ 2 year limited warranty / Strobe tube 1 year limited warranty

Hella Halogen Advantages:

■■ Bulbs and reflectors form a rotating unit – the full light output of the halogen bulbs is used.
■■ Optimum light beam and distribution – high range and maximum warning effectiveness
■■ Reflector system and robust bulb socket for simple, fast light-source replacement – no contamination or misalignment of the reflector
■■ Favorably-priced product solution – Low maintenance costs, e.g. when replacing the light source
■■ 1 year limited warranty / excluding all bulbs

Hella Rotating System:

■■ Best possible luminous efficiency
■■ Optimally-aligned light
■■ Homogeneous light distribution
■■ Highest luminous intensity
■■ Customer advantages: Safety and reliability

3
Quality

Requirements and Testing

Fleet managers, drivers of commercial vehicles of all kinds and farmers expect functional security. This means vehicle components
built to a high standard and offering a long service life. Hella beacons, optical warning systems and auxiliary lighting systems fulfill
these demands. Their development and production is carried out according to the strictest quality standards. Our products are pro-
duced in Germany and the USA. Hella tests their suitability for everyday life in the most demanding of test series, in the test laboratory
and in field tests:

■■ Test light output to meet specified

candela (brightness) levels at
specific angles and distance
■■ Test series against the penetration of
water and dust (IP protective rating)
■■ Electromagnetic compatibility (EMC)
■■ Thermal tests (temperature
shocks or fluctuations)
■■ Service life tests
■■ Electronic tests (inverse polarity,
short-circuit etc.)
■■ Vibration tests

What is the IP protective rating?

IP stands for international protection. The IP protective ratings are determined in accordance with DIN 40 050, part 9. The purpose of
the standard is to precisely define the electrical equipment of vehicles against the penetration of solid foreign matter, including dust, and
against the penetration of water. The various important protective ratings for signal systems are explained in more detail in the following.

Protective rating IP 5K4K

Dust may only penetrate to such an extent that function and safety are not impaired. Water, which is sprayed against the housing from
every direction at considerable pressure, may not have any damaging effects: Water pressure approx. 4 bar.

Protective rating IP 9K
Water, which is sprayed against the housing during high-pressure / steam cleaning may not have any damaging effects:
Water pressure approx. 80 – 100 bar.

Certification Standards:
Hella Optical Warning Products are tested to comply with the following standards and regulations:

SAE: J845 (Revised Dec 2007 ) demands an increase of 50% in light output from the previous J845 spec and is the standard for most
of the Hella Optical Warning products. J1318 and J845 are also used for compliance with FMVSS 108 requirements. Class I qualifies it
for use on emergency vehicles, Class II on vehicles working on the side of the road and partially blocking traffic and Class III for off road
vehicles.
ECE: Imported products from Hella Europe are tested to comply with ECE regulation R 65 which generally perform to SAE Class I
standards.
CALIFORNIA TITLE 13: These regulations cover unique light angles, brightness levels, and flash rates required by the State of
California. Products which comply now are marked in the catalog accordingly. On going product development and testing will provide
additional qualified product and will be indicated on the product and updated in the Hella on line catalog.

4
K-LED 180

Beacons
KLX 1
Xenon
LED Beacons

The Compact Strobe Beacon

■■ Compact, handy design (just 10 cm in height), and light weight

■■ Shockproof dome made of polycarbonate in 4 different colors
■■ Symmetrical and homogeneous light distribution
on account of special Fresnel optics
■■ Multi-voltage system (10–80 V) for varied applications
■■ Operating safety with inverse polarity protection
■■ Easy replacement of the plug-type flash tube

KLX 1 Fixed

(75mm)

(101.5mm)
Technical Data
Voltage 10/80V
Operating Voltage 9-92
Amps 0.1-0.3
Joules 1.5
Operating Temp -30º to 50º C (-22º to 122º F)
FPM 70 single
Flash Pattern Single
Connection Fixed: 380mm cable
Magnetic: 445 cm / 16ft flat
4.6” - (116mm)
cable with switched lighter plug 5.1” - (130mm) (30
0m
and ‘on’ indicator 6.1” - (154mm) m)

Base Material ABS Plastic

Type Approval
Voltage 12/24V
SAE SAE Class III
EMC 020891
DOT System No

Part Numbers:

KLX 1 Fixed 12V amber lens 009224001 Spare Parts and Accessories
Magnetic 12V amber lens 009224101 Amber lens 863522001
Xenon flash tube 863869001

6
 KLX 7000
Beacons Xenon

Extremely High Warning Intensity, “E” Approved

■■Internal lens modulates the light into a noticeable signal
■■Integrated personal protection switch-off of the live
components guarantees a safer handling
■■Efficient electronics with function control output, self-
diagnosis function, protection from inverse polarity
■■Under voltage switch- off
■■Service-friendly thanks to the individually replaceable electronics
and sockets as well as standard flash tubes X1
■■Robust aluminum housing complies with most stringent EMC
requirements and has an optimum cooling system, insensitive
to permanent operation and high ambient temperatures
■■Smooth, easy-clean dome made of shockproof polycarbonate
■■Flexible version: More flexible, shock-absorbing base cushions
against extreme shocks and minimizes the danger of damage. The
light always returns to the optimum position (maximum tilt: 90°)

KLX 7000 F
Technical Data
Voltage 12V 24V
Operating Voltage 10-15 20-30
Amps 3.3 1.6
(151mm)
(195.7mm)

Joules 14
Operating Temp -40º to 60º C (-40º to 140º F)
FPM 120 Double
Hz 2.05+/-0.03 (107mm)

Flash Pattern Double (155mm) (130mm)

Connection Fixed: Male spade connectors
Flange: DIN plug
Magnetic: 10ft spiral cable with lighter plug
Base Material Cast aluminum alloy
Type Approval
Voltage 12V 24V
SAE SAE Class II
ECE ECE R-65
IP Approval 5K4K9K
EMC E-Approval
DOT System No

Part Numbers:

KLX 7000 F Fixed amber lens, 12V 008181101 Spare Parts and Accessories
Fixed amber lens, 24V 008181111 Xenon flash tube 12-24V 859634001
KLX 7000 M Magnetic amber lens, 12V 008182101 Blue lens 862140021
Magnetic amber lens, 24V 008182111 Amber lens 862140031
KLX 7000 FL Flexible pole mount amber lens, 12V 008183101 Red lens 862140041
Flexible pole mount amber lens, 24V 008183111

7
KLX 7000
Xenon Beacons

KLX 7000 F KLX 7000 FL KLX 7000 M

Part Number 008181 ... 008183 ... 008182 ...

-101 -111 -101 -111 -101 -111
Rated voltage 12 V
Rated voltage 24 V
Diameter 155 155 155 155 157 157
Height 195.7 195.7 241.7 241.7 204.7 204.7
Installation (firmly fixed)
Installation (magnet)
Installation (flexible)
Installation from above
Installation from below
Lens material
Dome material PC PC PC PC PC PC
Dome, amber
Dome, blue
Dome, red
Interference suppression Conducted Class 5 (CISPR 25)

Amber Lens

EMC shielding
cage

Fresnel lens
Red lens

Flash tube
Printed circuit
board

Gasket Blue lens

Base (flat) p.46 for mounting

options

8
 KLX 7500
Beacons Xenon

Extremely High Warning Intensity

Smooth Outer Lens

■■ Cast aluminum alloy base with common footprint

allows for maximum durability and heat transfer
■■ ‘European Style’ – dual lens design with integrated high
quality clear fresnel lens with superior optics for optimum
light output and smooth outer polycarbonate lens in
amber for easy cleaning and minimal dirt buildup
■■ Smart model includes optical sensor for correct light output
KLX 7500 Fixed
■■ Low electromagnetic interference – complies with “E” requirements
■■ Magnetic mount option with 14ft round cable plus
switched lighter plug and “on” indicator
■■ HD / Heavy-duty model features fully encapsulated electronics

6.8“ 171.5 mm

Technical Data
Voltage 12/24V
Operating Voltage 9-32 6.8“ 173.4 mm

Amps 2.5@12V
Joules 8-13 double / 12-17 Quad Cable Length
11“ 208 mm
Operating Temp -30º to 50º C (-22º to 122º F)
FPM 80 double / 65 Quad
Flash Pattern Double / Quad
Heavy Duty: Double only
Light Intensity Control Yes – on selected “smart”
models
Connection Fixed: 280mm cable
Magnetic: 14’ cable
Base Material Cast aluminum alloy with
integrated 1” threaded socket *Measurement in inches and [millimeters]

Encapsulated Electronics Yes – HD Model

Sync Wire No
Type Approval
Voltage 12/24V
SAE SAE Class II
IP Approval IP5K4K
IP9K
EMC 95/54/EC

9
KLX 7500
Xenon Beacons

KLX 7500 Magnetic KLX 7500 Magnetic

KLX 7500 Exploded View KLX 7500 w/Power Pole Mount Kit KLX 7500 Threaded Base
for 1“ NPT Pipe Mount
(Supplied separately)

Part Numbers:

KLX 7500 M, Smart Magnetic multi-voltage amber lens 009503001

KLX 7500 F, Smart Fixed multi-voltage amber lens 009503011
KLX 7500 M Magnetic multi-voltage amber lens 009503021
KLX 7500 F Fixed multi-voltage amber lens 009503031
KLX 7500 F HD Fixed heavy-duty multi-voltage amber lens 009503041

Spare Parts and Accessories

Mounting kit, power pole KLX 7500 H05439011
Xenon flash tube 12-24V 863962011
Amber lens 864057001 p.46 for mounting
options

10
 K-LED 360 / K-LED 360 E / K-LED 360 BP
Beacons LED

Heavy-Duty Nylon Fiber Base

Flash Pattern Options

■■ Extremely robust design and construction - tested to

withstand 200G shock force X 10 000 times
■■ 6/6 glass filled nylon base for durability and corrosion-free life
■■ Aluminum LED mounting towers ensure efficient heat dissipation for
maximum brightness and longer life from 6x high power CREE LEDs
■■ Fully encapsulated / potted electronics for maximum
vibration and weather resistance (K-LED 360E only)
■■ Individual power testing before packaging for K-LED 360 Fixed
assured quality and trouble free operation
■■ Vehicle battery monitoring and low voltage condition
flash pattern change (K-LED 360 only)
■■ Auto reverse pattern change (K-LED 360 only)

(106mm)
■■ Daylight monitoring and switchable automatic light output
adjustment (K-LED 360 only) 100% during day and 80% at night
■■ Mag mount features Neodymium magnet with 190lb pull force
and 10ft flat cable with switched lighter plug and “on” indicator
■■ K-LED 360 BP with 35-hour battery pack includes: m)

Beacon, rechargeable batteries and smart charger

3m
(11

(140mm)
Technical Data 360 / 360 BP 360 E
Voltage 12V/24V 12/24V
Operating Voltage 12-24V 12-24V
Amps 1 Amp Max 0.5 Amp Max
Operating Temp -32º to 52º C (-25º to 125º F)
FPM Various Double 90
Flash Pattern 16 incl. 4 rotating Double only
Light Intensity Control Yes No
Connection Fixed: 280mm cable
Magnetic: 10ft flat cable
Base Material 6/6 glass filled nylon
Encapsulated Electronics No Yes
Sync Wire No Yes
Type Approval
Voltage 12/24V 12/24V
SAE SAE J845 Class II SAE Class II Amber
Amber SAE Class I Red
SAE J845 Class I
Red
IP Approval IP6K5K IP6K5K

11
K-LED 360 / K-LED 360 E / K-LED 360 BP
LED Beacons

K-LED 360 Magnetic K-LED 360 w/Power Pole Mount Kit

(Supplied separately)

K-LED 360 Magnetic K-LED 360 Pipe Mount Kit K-LED 360 Exploded K-LED 360 BP w/ Battery Pack & Magnets

(Supplied separately)

Part Numbers:

K-LED 360 Fixed multi-voltage amber LEDs, clear lens H27061001

Magnetic multi-voltage amber LEDs, clear lens H27061011
Fixed w/battery pack amber LEDs, clear lens H27061081
Magnetic w/battery pack amber LEDs, clear lens H27061091
Fixed multi-voltage white LEDs, clear lens H27061021
Magnetic multi-voltage white LEDs, clear lens H27061031
Fixed multi-voltage red LEDs, clear lens H27061041
Magnetic multi-voltage red LEDs, clear lens H27061051
Fixed multi-voltage blue LEDs, clear lens H27061061
Fixed multi-voltage green LEDs, clear lens H27061071
K-LED 360 E Fixed multi-voltage amber LEDs, clear lens H27071001
Magnetic multi-voltage amber LEDs, clear lens H27071011
Fixed multi-voltage white LEDs, clear lens H27071021
Magnetic multi-voltage white LEDs, clear lens H27071031
Fixed multi-voltage white LEDs, amber lens H27071101 NEW
Magnetic multi-voltage white LEDs, amber lens H27071111 NEW
Fixed multi-voltage red LEDs, clear lens H27071041
Magnetic multi-voltage red LEDs, clear lens H27071051
Fixed multi-voltage blue LEDs, clear lens H27071061
Magnetic multi-voltage green LEDs, clear lens H27071071
K-LED 360 BP** Fixed amber LEDs, clear lens H27071081
w/battery pack Magnetic amber LEDs, clear lens H27071091

**K-LED 360 BP also available in blue, green, red and white LEDs upon request.
Spare Parts and Accessories
Mounting kit, pipe, 3/4” NPT K-LED 360 / K-LED 360 E H84294081
Mounting Kit, power pole K-LED 360 / 360 E H05437011
Clear lens, K-LED 360 / K-LED 360 E H93020011
p.46 for mounting
Amber lens, K-LED 360 / K-LED 360 E H93020021 NEW options

12
 K-LED 400
Beacons LED

Extra Heavy-Duty Aluminum Base

Shock-force tested
■■ Extremely robust design and construction - tested to
withstand 200G shock force X 10 000 times
■■ Cast aluminum base with 8 integral LED mounting towers
ensures efficient heat dissipation to ensure maximum
brightness for longer from the High Power CREE LEDs
■■ Fully encapsulated / potted electronics for maximum
vibration and weather resistance
■■ Individual power testing before packaging for
assured quality and trouble free operation
K-LED 400 Fixed
■■ Vehicle battery monitoring and low voltage condition flash pattern change
■■ Auto reverse pattern change
■■ Daylight monitoring and switchable automatic light output
adjustment – 100% during the day and 80% at night
■■ Magnetic mount features Neodymium magnet with 95lb pull force (136mm)
and 10ft flat cable with switched lighter plug and “on” indicator
■■ Removable rubber boot on magnet

(132mm)
■■ Optional smooth outer clear lens cover to prevent dirt
/ ice buildup and assist with easy cleaning

7.36” (187mm)

Technical Data
Voltage 12/24V
Amps 1.5 (nominal)
FPM Various
(130mm)
Flash Patterns Double / Quad /
Random / Action
Light Intensity Control Yes
Connection Fixed: 11” / 280mm cable
Magnetic: 10ft. / 3m flat
cable
Base Material Cast aluminum alloy
Encapsulated Electronics Yes
Type Approval
Voltage 12/24V
SAE Exceeds SAE J845 Class I
IP Approval IP6K5K

13
K-LED 400
LED Beacons

Smooth Outer Lens Cover - Optional

K-LED 400 Magnetic K-LED 400 w/Power Pole Mount Kit

(Supplied separately)

K-LED 400 Magnetic K-LED 400 Pipe Mount Kit

(Supplied separately)

K-LED 400 Exploded

Part Numbers:

K-LED 400 Fixed multi-voltage amber LEDs, clear lens H27091001

Magnetic multi-voltage amber LEDs, clear lens H27091011
Fixed multi-voltage white LEDs, clear lens H27091021
Magnetic multi-voltage white LEDs, clear lens H27091031
Fixed multi-voltage red LEDs, clear lens H27091041
Fixed multi-voltage blue LEDs, clear lens H27091051
Fixed multi-voltage green LEDs, clear lens H27091061

Spare Parts and Accessories

Mounting Kit, pipe, 3/4” NPT H84294101
Mounting Kit, power pole K-LED 400 / 450 / 450 D 005436011
Clear lens cover, smooth K-LED 400 / 450 / 450 D H93020061 NEW
Clear lens K-LED 400 / 450 / 450 D H93020071
Amber lens K-LED 400 / 450 H93020091
p.46 for mounting
Blue lens K-LED 400 / 450 H93020101 options

14
 K-LED 450 / 450 “Plus”
Beacons LED

Rotating Beam Pattern

■■ Extremely robust design and construction - tested to
withstand 200G shock force X 10 000 times
■■ Cast aluminum base with 8 integral LED mounting towers
ensures efficient heat dissipation to ensure maximum
brightness for longer from the High Power CREE LEDs
■■ Fully encapsulated / potted electronics for maximum
vibration and weather resistance
■■ Individual power testing before packaging for
assured quality and trouble free operation
■■ Vehicle battery monitoring and low voltage condition flash pattern change
■■ Daylight monitoring and switchable automatic light output
adjustment – 100% during the day and 80% at night
K-LED 450 Fixed
■■ Magnetic mount features Neodymium magnet with 95lb pull force
and 10ft flat cable with switched lighter plug and “on” indicator
■■ Removable rubber boot on magnet
■■ Optional unique Helio Shield® fitted to block sunlight entering (136mm)

top of the beacon, resulting in a brighter light contrast in

(132mm)
daylight (Not for use with daylite monitoring feature)
■■ Optional smooth outer clear lens cover to prevent dirt/
ice buildup and assist with easy cleaning
■■ K-LED 450 - Supplied with amber LEDs and amber lens 7.36” (187mm)

■■ K-LED 450 “Plus” - Supplied with white LEDs which are 20%
brighter than the standard amber and amber lens
Technical Data
Voltage 12/24V (130mm)

Amps 1.5 (Quad) 0.5 (Rotator)

FPM Various
80 Rotating / 65 Quad
Flash Patterns Rotating / Quad
Light Intensity Control Yes
Connection Fixed: 11” / 280mm cable
Magnetic: 10ft / 3m flat cable
Base Material Cast aluminum alloy
Encapsulated Electronics Yes
Type Approval
Voltage 12/24V
SAE SAE J845 Class I
IP Approval IP6K5K

15
K-LED 450 / 450 “Plus”
LED Beacons

Smooth Outer Lens Cover - Optional

K-LED 450 Magnetic K-LED 450 w/Power Pole Mount Kit

(Supplied separately)

K-LED 450 Magnetic K-LED 450 Fixed w/

Pipe Mount Kit
(Supplied separately)

K-LED 450 Exploded

Part Numbers:

K-LED 450 Fixed multi-voltage amber LEDs, amber lens H27091071

Magnetic multi-voltage amber LEDs, amber lens H27091081
K-LED 450 “Plus” Fixed multi-voltage white LEDs, amber lens H27091091
Magnetic multi-voltage white LEDs, amber lens H27091101

Spare Parts and Accessories

Mounting Kit, pipe, 3/4” NPT H84294101
Mounting Kit, power pole K-LED 400 / 450 / 450 D 005436011
Clear lens cover, smooth K-LED 400 / 450 / 450 D H93020061 NEW
Clear lens K-LED 400 / 450 / 450 D H93020071
Amber lens K-LED 400 / 450 H93020091
Blue lens K-LED 400 / 450 “Plus“ H93020101 p.46 for mounting
options

16
 K-LED 450 Dual *Patent Pending

Beacons LED

Dual Color Operation

■■ 8 sets of dual color LEDs enable beacon to operate as
either color or alternate between the two colors
■■ Extremely robust design and construction - tested to
withstand 200G shock force X 10 000 times
■■ Cast aluminum base with 8 integral LED mounting towers
ensures efficient heat dissipation to ensure maximum
brightness for longer from the High Power CREE LEDs
■■ Fully encapsulated / potted electronics for maximum
vibration and weather resistance
■■ Individual power testing before packaging for
assured quality and trouble free operation
K-LED 450 D Fixed
■■ Vehicle battery monitoring and low voltage condition flash pattern change
■■ Daylight monitoring and switchable automatic light output
adjustment – 100% during the day and 80% at night
■■ Magnetic mount features Neodymium magnet with 95lb pull force (136mm)
and 10ft flat cable with switched lighter plug and “on” indicator

(132mm)
■■ Removable rubber boot on magnet
■■ Optional unique Helio Shield® fitted to block sunlight entering
top of the beacon, resulting in a brighter light contrast in
daylight (Not for use with daylite monitoring feature) 7.36” (187mm)

■■ Optional smooth outer clear lens cover to prevent dirt/

ice buildup and assist with easy cleaning

(130mm)

Technical Data
Voltage 12/24V
Amps 1.5 (nominal)
FPM Quad 70 fpm Rotating 100 rpm
Flash Patterns Quad / Rotating
Light Intensity Control Yes
Connection Fixed: 11” / 280mm cable
Magnetic: 10ft. / 3m flat cable
Base Material Cast aluminum alloy
Encapsulated Electronics Yes
Type Approval
Voltage 12/24V
SAE SAE J845 Class I Red / Amber
Quad
IP Approval IP6K5K
DOT System No

17
K-LED 450 Dual
LED Beacons

Smooth Outer Lens Cover - Optional

K-LED 450 D Magnetic K-LED 450 D w/Power Pole Mount Kit

(Supplied separately)

K-LED 450 D Magnetic K-LED 450 D Pipe Mount Kit

(Supplied separately)

K-LED 450 D Exploded

w/Dual LEDs
Part Numbers:

K-LED 450 D Fixed multi-voltage amber / blue LEDs, clear lens H27091111
Magnetic multi-voltage amber / blue LEDs, clear lens H27091121
Fixed multi-voltage red / white LEDs, clear lens H27091131
Magnetic multi-voltage red / white LEDs, clear lens H27091141
Fixed multi-voltage amber / red LEDs, clear lens H27091151
Fixed multi-voltage red / blue LEDs, clear lens H27091171 NEW
Magnetic multi-voltage red / blue LEDs, clear lens H27091181 NEW
*Other colors available upon request.

Spare Parts and Accessories

Mounting Kit, pipe, 3/4” NPT H84294101
Mounting Kit, power pole K-LED 400 / 450 / 450 D 005436011
Clear lens cover, smooth K-LED 400 / 450 / 450 D H93020061 NEW
p.46 for mounting
Clear lens K-LED 400 / 450 / 450 D H93020071 options

18
 KL Rotacompact
Beacons Halogen

Compact Size with Flexible and

Fixed Mounting

■■ 12/24V motor with single belt drive technology for quiet dependable operation
■■ Free form technology - high sheen vapor plated mirror
reflector for maximum controlled light output
■■ Fixed mount vertical H1 bulb for low maintenance / robust operation
■■ Modular mounting options to suit all applications
■■ FL=Flexible pole mount rubber base / shock
absorbing / 90º tilt to prevent damage
■■ F=Fixed
KL Rotacompact F
■■ M=Magnetic / 3 Neodymium magnets with rubber coating

(135mm)

Technical Data
Voltage 12V 24V
Operating Voltage 10.8-13.8 21.6-27.6

(157mm)
Amps 5 3
Operating Temp -40º to 60º C (-14º to 140º F)

(42.5mm)
Bulb Type H1
Bulb Wattage 55 70
RPM 180 (132mm)

Drive Type BELT - Single

Connection FL – Din plug
F – 190mm cable m)
.5m
(3 (73
M – Spiral cord with lighter plug .5
m
m
)
(1

Base Material Rubber coated ABS plastic

30
m
m

Type Approval
)

Voltage 12V 24V

SAE SAE Class I
ECE ECE R-65
IP Approval IP5K4K9K
EMC E-Approval

19
KL Rotacompact
Halogen Beacons

KL Rotacompact FL (217mm) KL Rotacompact M

(135mm)

KL Rotacompact FL KL Rotacompact Magnetic KL Rotacompact FL Exploded View

Bottom View

Part Numbers:

KL Rotacompact FL Flexible pole mount 12V amber lens 009506001

Flexible pole mount 24V amber lens 009506011
KL Rotacompact F Fixed 12V amber lens 009506201
Fixed 24V amber lens 009506211
KL Rotacompact M Magnetic 12V amber lens 009506301
Magnetic 24V amber lens 009506311

Spare Parts and Accessories

Bulb H1 12V 55W H83115001
Bulb H1 24V 70W H83115071
Lens Amber Polycarbonate 864074001
Drive Belt 855975001 p.46 for mounting
options

20
 KL Rotaflex / KL Rotafix
Beacons Halogen

Standard Solution for

Robust Applications
■■ Compact structure and striking design
■■ Shockproof domes made of polycarbonate
■■ Integrated inverse polarity protection
■■ KL Rotaflex FL: More flexible, shock-absorbing base
minimizes the danger of damage. The light always
returns to the optimum position (maximum tilt: 90°)

(135mm)
Technical
Voltage 12V 24V

(133mm)
Operating Voltage 10.8-13.8 21.6-27.6
Amps 5.5 3.5

(222mm)
Operating Temp -40º to 60º C (-40º to 140º F)
Bulb Type H1
Bulb Wattage 55 70
RPM 160
Drive Type Gear - Nylon
Connection FL – Din plug
F – Male Spade
M – Spiral cord with lighter plug
(24mm)
Base Material Rubber
Type Approval
Voltage 12V 24V
SAE SAE Class I
ECE ECE R-65
IP Approval IP5K4K9K
EMC E-Approval

Part Numbers:

KL Rotaflex FL Flexible pole mount 12V amber lens 006846001 Spare Parts and Accessories

Flexible pole mount 24V amber lens 006846011 Amber lens 859020001
KL Rotafix F Fixed 12V amber lens 007337001 Blue lens 859020101
Fixed 24V amber lens 007337011 Bulb H1 12V 55W H83115001
KL Rotafix M Magnetic 12V amber lens 007337021 Bulb H1 24V 70W H83115071
Magnetic 24V amber lens 007337031

21
 KL Rotaflex / KL Rotafix
Halogen Beacons

(135mm)

(174mm)
Rotaflex FL Rotafix F Rotafix M

Part Number 006846 ... 007337 ... 007337 ... (130mm)

-001 -011 -001 -011 -021 -031
(3.5mm)
Rated voltage 12 V (6.5mm)

m)
Bolt circle

0m
Rated voltage 24 V -Inner: 3.9” - (100mm)

0
(1

(1
-Outer: 5.1” - (130mm)* 30
Diameter 135 135 135 135 135 135 m
m
)
* Fixing from below only
Height 222 222 174 174 174 174
Installation (firmly fixed)
Installation (magnet)
Installation (flexible)
KL Rotafix
Installation from above
Installation from below
Reflector material Metal Metal Metal Metal Metal Metal
Dome material PC PC PC PC PC PC
Voltage controller
Dome, amber
Blue lens
Dome, blue
Interference suppression Conducted Class 5

Amber Lens Reflector p.46 for mounting

options

Bulb Amber Lens Reflector

Bulb

Motor drive

Motor drive

Rubber
molded part

22
 KL 7000
Beacons Halogen

High Quality Technology and Maximum

Light Values-Optimum Signal Effect
■■ Efficient light output on account of the special optics of the robust dome
■■ High light values guarantee utmost warning effectiveness and safety
■■ Maximum smooth running thanks to the maintenance-
free drive bearings and the twin-belt technology
■■ Electronic motor control ensures an absolute constant rotational
frequency even in the case of fluctuations in the wiring system
■■ Multi-voltage function possible by changing the bulbs
■■ Protection from inverse polarity
■■ Maximum EMC protective rating
■■ Pipe socket version: Anti-theft thanks to Allen socket screw fixing
■■ Flexible version: More flexible, shock-absorbing base cushions
against extreme shocks and minimizes the danger of damage. The
light always returns to the optimum position (maximum tilt: 90°)

(151mm)

(194mm)
Technical
Voltage 12V 24V (3mm)
(155mm)
Operating Voltage 10.8-13.8 21.6-27.6
Amps 5.5 3.5
Operating Temp -40º to 60º C (-40º to 140º F)
Bulb Type H1
Bulb Wattage 55 70
RPM 160
Drive Type Belt-Dual
Connection Spade Male
Base Material ABS Plastic (107mm)
Rubber
Type Approval (130mm)
Voltage 12V 24V
SAE SAE Class I
ECE ECE R-65
IP Approval IP5K4K9K
EMC E-Approval
DOT System No

23
KL 7000
Halogen Beacons

Amber Lens
KL 7000 F KL 7000 R KL 7000 FL KL 7000 M Reflector

Part Number 008061 ... 008060 ... 008063 ... 008062 ...
-101 -111 -101 -111 -101 -111 -101 -111 Bulb

Rated voltage 12 V
Rated voltage 24 V
2x Drive
Diameter 155 155 135 135 155 155 157 157
Belt
Height 194 194 221 221 240 240 203 203
Installation (firmly fixed) Motor
Installation (magnet)
Pipe socket installation option
Installation (flexible)
Installation from above
Installation from below Fixed Base
Reflector material Metal Metal Metal Metal Metal Metal Metal Metal
Dome material PMMA PMMA PMMA PMMA PMMA PMMA PMMA PMMA
Voltage controller
Dome, amber
Dome, blue
Interference suppression Conducted Class 5
Blue lens

Part Numbers:

KL 7000 F Fixed 12 V 008061101 Spare Parts and Accessories

Fixed 24 V 008061111 Amber lens 862141001

KL 7000 R Rigid pole mount 12 V 008060101 Blue lens 862140001
Rigid pole mount 24 V 008060111 Bulb H1 12V 55W H83115001
KL 7000 FL Flexible pole mount 12 V 008063101 Bulb H1 24V 70W H83115071
Flexible pole mount 24 V 008063111
KL 7000 M Magnetic 12 V 008062101
Magnetic 24 V 008062111

p.46 for mounting

options

24
 Light Bars LED

Light Bars

25
Hella DOT System **Patent Pending

Hella LED Warning lights which incorporate the DOT system are capable of communicating with each other and between groups
of lights without the need for a central control box. Each light head can be programmed individually and connected by sync and
power wires to the next nearest light head regardless of a different flash grouping.

• Eliminate the need for a central control box

• Individual flash patterns can be programmed per unit *See product pages marked with Hella DOT System
• Link up to 18 units within a group and up to 4 flashing groups

1 2 3

+
4
Wire Functions

Positive (Red)

Sync Wire (White)

Ground (Black)

Program Wire (Purple)

2
Example of Flash Groupings
All lightheads labeled “1” flash first in the sequence; all lightheads labeled “2” flash
3
second in the sequence, etc.

DOT Remote Controller / Flasher

Upgradability
Convert your existing lighting to “DOT” flashing system with Hella.
A Hella Remote Controller can be connected to an existing non-
intelligent LED light (i.e. with no pre-programmed flash patterns)
or to an incandescent / halogen light bulb, to enable full compatibility
with a DOT system and 16 flash patterns. Technical Data
Operating Voltage 12V
Hella Remote
Amps 5 amps max
Controller
Operating Temp -32º to 52º C
(-25º to 125º F)
Flash Patterns 16
DOT Groups 4
Existing LED
lightheads *OR existing LED stop / Part Numbers:
turn signal taillamps
DOT Remote Controller H57021001
+

*Fitment of a Hella Solid State Relay #931773987 is recommended for loads exceeding 5 AMP. Not suitable for connection to Xenon or Strobe
lightheads / beacons.

26
 MLB 170
m
OT Syste
Light Bars LED Hella D

Mini Light Bar, Low Profile, Multiple Flash Patterns

New Generation II Upgraded Version
■■ Low profile highly effective LED mini lightbar with 360 degree visibility
■■ Unique LED light head design with superior optics
for optimum controlled light output
■■ Oversize heat sink and aluminum base plate ensures
maximum cooling to ensure brighter light for longer
■■ Robust design and construction ensures
long life in heavy duty environments
MLB 170 Fixed
■■ Fixed mount with rubber mounting pads and screws
■■ Magnetic mount with 2 X 95lb pull magnets and removable
rubber boots 10 ft flat cord plus switched lighter plug with
'on' light and momentary switch for flash pattern changing
■■ Clear UV stabilized Polycarbonate lens cover
8”
with Amber LEDs for maximum versatility
(203mm)
■■ 24 flash patterns with ‘touch and change’ wire controlled selection
■■ Optional in cab control panel
■■ Encapsulated electronics for vibration and moisture protection
17” (432mm)
■■ Replaceable light modules; choose your color combination
■■ 12V Standard. (24V available Aug/Sept 2010)
3.5”
MLB 170 Magnetic
(85mm)

Technical Data 2.8” MLB 170 Fixed

(72mm)
Voltage 12V 24V
Operating Voltage 12V 24V
Amps 5 amps @ max / pulsed 3 amps
discharge
Operating Temp -32º to 52º C (-25º to 125º F)
FPM Various
Flash Patterns 24
Light Intensity Control /
Yes
Switchable
Connection Fixed: 11”/280mm cable
Magnetic: 10ft. flat cord & plug
Base Material Aluminum / Lexan
Sync Wire Yes
Encapsulated Electro- Yes
nics
Type Approval
Voltage 12V 24V
SAE SAE Class I J845 (Rev Dec 2007) -
Amber
California Title 13 TBC
IP Approval IP6K5K
DOT System Yes

27
MLB 170
tem
DO T Sys
Hella LED Light Bars

With on/off plus momentary

MLB 170 Magnetic switch for flash pattern change

MLB 170 Magnetic

Modular Multi Color Lighthead System for MLB 170 Bottom View

■■ The Hella MLB 170 LED MIni Lightbar is fitted with modules which can be
easily exchanged with others of a different color - by simply removing the two
mounting screws and disconnecting the three wire spade connectors.
■■ Separate lightheads in Red / Blue / White and Amber are available upon request
■■ Selecting a suitable flash pattern from the 24 available will enable the
lightbar to flash different colors in alternating or rotating sequence

Control Panel (optional)

4.3” (108mm) 0.8” OPTIONAL
MLB 170 In-Cab Control Panel
(19.5mm)
• Supplied with mini light bar only
• On/off switch
• Push button for flash pattern selection
1.5” • 3 Preselect buttons / favorite patterns
• Numeric flash pattern indicator
(38mm)
• LED flash pattern display / dimmable
• Complete with 9ft 3 core cable
4 way cable exit option • Removable side mount tabs
Not sold separately
• DOT option disabled when fitted
• Available August / September 2010
Part Numbers:
With Control Panel
MLB 170 F Mini Lightbar LED, fixed, 12V, amber LEDs, clear lens H27999001 H27998001
MLB 170 F Mini Lightbar LED, fixed, 24V, amber LEDs, clear lens H27999201 H27998101 NEW
MLB 170 M Mini Lightbar LED, magnetic, 12V, amber LEDs, clear lens H27999011 H27998011
MLB 170 F Mini Lightbar LED, fixed, 12V, blue LEDs, clear lens H27999021 H27998021
MLB 170 M Mini Lightbar LED, magnetic, 12V, blue LEDs, clear lens H27999031 H27998031
MLB 170 F Mini Lightbar LED, fixed, 12V, red LEDs, clear lens H27999041 H27998041
MLB 170 M Mini Lightbar LED, magnetic, 12V, red LEDs, clear lens H27999051 H27998051
MLB 170 F Mini Lightbar LED, fixed, 12V, red / blue LEDs, clear lens H27999061 H27998061
MLB 170 M Mini Lightbar LED, magnetic, 12V, red / blue LEDs, clear lens H27999071 H27998071
MLB 170 F Mini Lightbar LED, fixed, 12V, amber / white LEDs, clear lens H27999081 H27998081
MLB 170 M Mini Lightbar LED, magnetic, 12V, amber / white LEDs, clear lens H27999091 H27998091
Lighthead LED, MLB 170, amber LEDs, clear lens H97999001
Lighthead LED, MLB 170, blue LEDs, clear lens H97999021
Lighthead LED, MLB 170, white LEDs, clear lens H97999031
Lighthead LED, MLB 170, red LEDs, clear lens H97999041
Spare Parts and Accessories
• Other color combinations available on request
Clear lens Cover H93999001 • Separate light modules available in amber, red, blue,
green, and white LEDs.
• Lens cover clear only

28
 Optilux OS-X400 Strobe
Light Bars Xenon

Twin Strobe Mini Light Bar

■■ High intensity strobes with central diamond mirror

for effective second flash feature
■■ Polycarbonate UV stabilized dome and robust ABS plastic base
■■ Fixed and Magnetic ( 4 X floating magnets for optimal
fit to vehicle roof ) mounting options

■■ Cigarette
lighter plug with
integrated switch
Technical Data
on magnetic
Voltage 12/24V version
Operating Voltage 12-24
Amps 4.5
Joules 9
(400mm)

(136.5mm)
Operating Temp -40º to 55º C (-40º to 131º F)
FPM 70
Flash Pattern Quad
Connection Fixed: 380mm cable
Magnetic: 10ft flat cable with
switched lighter plug and “on”
indicator

(200mm)
Base Material ABS Plastic
Type Approval
Voltage 12/24V
SAE J1318 Class II
IP Approval IP5K5K
EMC
DOT System No

Part Numbers:

OS-X400 F Mini lightbar strobe fixed multi-voltage amber H74999021

OS-X400 M Mini lightbar strobe magnetic multi-voltage amber H74999031

Spare Parts and Accessories

Amber lens cover H74999041
Xenon strobe flash tube H74999051

29
Optilux OS-400 Halogen
Halogen Light Bars

Twin Rotating Mini Light Bar

■■ High sheen vapor-plated free-form reflector for

maximum controlled light output plus central
mirror for effective secondary flash
■■ Unique pinion / rubber wheel drive for
ultra quiet trouble-free operation
■■ Polycarbonate UV stabilized dome and robust ABS plastic base
■■ Fixed and magnetic (4x floating magnets for
optimal fit to vehicle roof) mounting options
■■ Cigarette
lighter plug with
integrated switch
Technical Data
on magnetic
Voltage 12V 24V version
Operating Voltage 9-15 21-27
Amps 8 5
Operating Temp -40º to 55º C (-40º to 131º F)
(400mm)

(136.5mm)
Bulb Type H1 H1
Bulb Wattage 55 55
RPM 160 160
Drive Type Wheel Rubber Wheel Rubber
Connection Fixed: 380mm cable
Magnetic: 10ft flat cable with switched lighter
plug and “on” indicator

(200mm)
Base Material ABS Plastic
Type Approval
Voltage 12V 24V
SAE SAE J845 (Rev. Dec ‘07) Class I
IP Approval IP5K5K
DOT System No

Part Numbers:

OS-400 F Fixed 12V amber H74999001

OS-400 M Magnetic 12V amber H74999011
OS-400 F Fixed 24V amber H74999101 NEW

Spare Parts and Accessories

Amber lens cover H74999041
Bulb H1 12V 55W H83115001
Bulb H1 24V 70W H83115071

30
Warning Lights
DuraLED
LED Warning Lights

Multi-Voltage LED Technology

■■ 36 high-performance-LEDs in each one
■■ Total of ten flash sequences can be coded
■■ Possible to synchronize two, three or four warning lights
■■ Vibration-resistant and shockproof
■■ Extremely long service life
■■ Very low power consumption
■■ Multi-voltage 9–33 V
■■ Flat design, compact dimensions
■■ Easy-to-install surface mount conceals screws simply
by pulling out the housing caps at the side

Technical Data
Voltage 12/24V
Operating Voltage 9-32
Amps 0.25-0.7
Operating Temp -30º to 50º C (-22º to 122º F)
FPM Various
Flash Pattern 10 plus
Connection 2.5m cable
(31mm)
Base Material ABS Plastic (117mm)
(148mm)
Encapsulated Electronics Yes
Sync Wire Yes
(7mm)
Type Approval

(100mm)
Voltage 12V
(6.2mm)
SAE SAE Class II
(13mm)
(8mm)
IP Approval IP6K6K
DOT System No

Part Numbers:
DuraLED Multi-voltage, amber lens, 12/24V 959037111

DuraLED Multi-voltage, red lens, 12/24V 959037011

DuraLED Multi-voltage, green lens, 12/24V 959037811

DuraLED Multi-voltage, blue lens, 12/24V 959037611

32
 EXL 400
m
OT Syste
Warning Lights LED
H ella D

External Lighthead
Superior wide angle performance
New Generation II Upgraded Version
■■ Proven product design to fit existing
mounting holes in vehicle bodies
■■ Unique Hella optics with superior 40˚ angular
performance and light output
■■ SAE Class I for maximum versatility and operational use
■■ DOT capability 'built in' to electronic PCB
■■ Water-resistant
■■ 16 flash patterns with ‘touch and change’ wire controlled selection

Technical Data
Voltage 12-24V
Operating Voltage 12/24V
Amps 0.15
Operating Temp -32º to 52º C (-25º to 125º F)
FPM Various
Flash Pattern 16
Connection 11” / 280mm cable
(35mm)
Base Material 6/6 Glass-filled Nylon
Encapsulated Electronics Yes
Sync Wire Yes
Type Approval
(101mm) (108mm) (95mm)
Voltage 12/24V
SAE SAE Class I
(J845, Rev. Dec 2007)
IP Approval IP6K5K
(19mm)
DOT System Yes

Part Numbers: Additional color options / Green and White are Special Orders

EXL 400 Warning Lamp 4” , 12/24V, round, amber LEDs, clear lens H22889001
EXL 400 Warning Lamp 4” , 12/24V, round, blue LEDs, clear lens H22889021
EXL 400 Warning Lamp 4” , 12/24V, round, red LEDs, clear lens H22889041

*Also available in green and white LEDs upon request.

Unique 40˚ Wide beam pattern
for added safety
Spare Parts and Accessories
Rubber Grommet 4“ Round H96889001
Fixed Anti-theft flange mount 4“ Round TBA

33
EXL 650
m
OT Syste
H ella D LED Warning Lights

External Lighthead
Superior wide angle performance
New Generation II Upgraded Version
■■ Proven product design to fit existing
mounting holes in vehicle bodies
■■ Unique Hella optics with superior 40˚ angular
performance and light output
■■ SAE Class I for maximum versatility and operational use
■■ DOT capability 'built in' to electronic PCB
■■ Water-resistant
■■ 16 flash patterns with ‘touch and change’ wire controlled selection

Technical Data
Voltage 12-24V
Operating Voltage 12/24V
Amps 0.15
Operating Temp -32º to 52º C (-25º to 125º F)
FPM Various
Flash Pattern 16
Connection 11” / 280mm cable
Base Material 6/6 Glass-filled Nylon
Encapsulated Electronics Yes (107mm)
(56mm)
Sync Wire Yes (28mm)

Type Approval
Voltage 12/24V (58mm) (34mm)
(10mm)
SAE SAE Class I
(J845, Rev. Dec 2007)
6.5” (165mm)
IP Approval IP6K5K
DOT System Yes

Part Numbers: Additional color options / Green and White are Special Orders

EXL 650 Warning Lamp 6.5“, 12/24V, oval, amber LEDs, clear lens H22889011
EXL 650 Warning Lamp 6.5“, 12/24V, oval, blue LEDs, clear lens H22889031
EXL 650 Warning Lamp 6.5“, 12/24V, oval, red LEDs, clear lens H22889051

*Also available in green and white LEDs upon request.

Unique 40˚ Wide beam pattern
for added safety
Spare Parts and Accessories
Rubber Grommet 6.5“ Oval H96889011
Fixed Anti-theft flange mount 6.5“ Oval TBA

34
 DDL 100
Warning Lights LED

Deck / Dash Warning Lights

Versatile mounting
■■ Unique LED light head design with superior
optics for optimum controlled light output
■■ Oversize heat sync and ventilated housing ensures
maximum cooling to ensure brighter light for longer
■■ Robust design and construction ensures
long life in heavy duty environments
■■ Close fitting full light visor ensures zero flash back
2.4”
■■ Visor can be trimmed to fit windshield angles (60mm)
■■ Versatile mounting bracket and removable suction cups
enables most effective and secure mounting options
10ft flat cord with switched lighter plug and 'on' light 6.5” (165mm)
■■ 16 Flash Patterns with easy push button selection

)
m
4.6” 0m
Technical Data (16
(118mm) 3”
6.
Voltage 12V
Operating Voltage 12V
Amps 0.25A
Operating Temp -32º to 52º C (-25º to 125º F)
2.7” (68mm) 6.3” (160mm)
FPM Various
Flash Pattern 16
Connection 10ft. flat cord & plug
Base Material 6/6 Glass-Filled Nylon 3.2”
(80mm)
Type Approval
Voltage 12V
SAE SAE Class I
(J845, rev. Dec 2007) DDL 100 Mounting Options
California Title 13 TBC
IP Approval IP6K6K
DOT System No

Additional color options

Part Numbers:
DDL 100 Deck / Dash Warning Light 12V single, amber LEDs, clear lens H22888001
DDL 100 Deck / Dash Warning Light 12V single, blue LEDs, clear lens H22888021
DDL 100 Deck / Dash Warning Light 12V single, red LEDs, clear lens H22888041

*Also available in green and white LEDs upon request.

35
DDL 200
LED Warning Lights

Deck / Dash Warning Lights

Double Intensity
■■ Unique LED light head design with superior
optics for optimum controlled light output
■■ Oversize heat sync and ventilated housing ensures
maximum cooling to ensure brighter light for longer
■■ Robust design and construction ensures
long life in heavy duty environments
2.4”
■■ Close fitting full light visor ensures zero flash back (60mm)
■■ Visor can be trimmed to fit windshield angle
■■ Versatile mounting bracket and removable suction cups
12.8” (325mm)
enables most effective and secure mounting options
10ft flat cord with switched lighter plug and 'on' light
■■ 20 Flash Patterns with easy push button selection

)
m
4.6” 0m
Technical Data (16
(118mm) 3”
6.
Voltage 12V
Operating Voltage 12V
Amps 0.5A
Operating Temp -32º to 52º C (-25º to 125º F)
2.7” (68mm) 6.3” (160mm)
FPM Various
Flash Pattern 20
Connection 10ft. flat cord & plug
Base Material 6/6 Glass-Filled Nylon 3.2”
(80mm)
Type Approval
Voltage 12V
SAE SAE Class I
(J845, rev. Dec 2007) DDL 200 Mounting Options

California Title 13 TBC

IP Approval IP6K6K
DOT System No

Part Numbers: Additional color options

DDL 200 Deck / Dash Warning Light 12V double, amber LEDs, clear lens H22888011
DDL 200 Deck / Dash Warning Light 12V double, blue LEDs, clear lens H22888031
DDL 200 Deck / Dash Warning Light 12V double, red LEDs, clear lens H22888051
DDL 200 Deck / Dash Warning Light 12V, red / blue LEDs, clear lens H22888061
DDL 200 Deck / Dash Warning Light 12V, amber / red LEDs, clear lens H22888071
DDL 200 Deck / Dash Warning Light 12V, amber / blue LEDs, clear lens H22888081
DDL 200 Deck / Dash Warning Light 12V, amber / white LEDs, clear lens H22888091
*Also available in green, white and a combination of these LED colors upon request.

36
 BSX-Jumbo
Warning Lights Xenon

BSX-Jumbo with Multi-Voltage Ballast Unit

for Alternating Flash Sequences

■■ High-sheen metalized FF reflector and

Xenon rod-type tube form, one unit
■■ Through the reflector form, a wide beam angle with
extremely high warning effectiveness is achieved
■■ Extremely shock-resistant lenses made of polycarbonate
■■ Multi-voltage ballast unit for alternating flash
function Xenon strobe tube can be replaced from
the back; removal of lens is not required
■■ 2 lightheads connected per ballast unit

Technical Data
Voltage 12/24V
Joule 15
Flash Rate FPM 120
Amps 3.5
Flash Pattern Double / Alternating
Connections Lighthead cable length 28” 710 mm
Type Approval
Voltage 12/24V
SAE J575 7”
IP Approval IP5K6K
(178mm)

9” (228mm) 3.5” (89mm)

Ballast Unit Xenon Tube

Part Numbers:

Strobe emergency lamp for alternating flash sequences Spare Parts and Accessories

BSX-Jumbo Red 12/24V 308970001 Xenon strobe tube with reflector 12/24V 308966001
BSX-Jumbo Blue 12/24V 308970011 Ballast unit, alternating flash / 2 head 12/24V HLE00102
BSX-Jumbo Clear 12/24V 308970021
BSX-Jumbo Amber 12/24V 308970031

37
BSX-Jumbo LED
LED Warning Lights

BSX-Jumbo LED version with flashing and

‘steady on’ option

■■ Surface mount design for easy installation

■■ Double flash alternating
■■ Connect up to 8 lightheads per controller
■■ Can be connected directly to 12V power for ‘steady on’ function
■■ White unit suitable for interior light - output 280 Lumen
■■ Chrome bezel available - August / September 2010

Technical Data
Voltage 12V ( 24V available on request)
Steady on feature yes
Flash Rate FPM 80 - alternating
Amps < 0.7 per pair - alternating
Flash Pattern Triple
Connections 2 pin Amp 14” cable
Type Approval
Voltage 12V / 24V Optional
SAE No homologation 7”
IP Approval IP5K6K
(178mm)

9” (228mm) 1.1” (27mm)

4, 6, 8 Head 2 Head

Control Units

Part Numbers:
BSX-Jumbo LED Red 12V H08971001
BSX-Jumbo LED Blue 12V H08971011
BSX-Jumbo LED Clear 12V H08971021
Control Units
Controller LED BSX Jumbo 12V 2 Head HLE001001
Controller LED BSX Jumbo 12V 4 Head HLE001011
Controller LED BSX Jumbo 12V 6 Head HLE001021
Controller LED BSX Jumbo 12V 8 Head HLE001031

38
 Concealed Lightheads
Warning Lights LED

LED Lightheads
■■ 12V In-line driver and flasher unit (included)

■■ Amp draw: 0.75 peak / 0.30 average

■■ 25 flash patterns available

■■ Can be mounted vertically and horizontally 1” diameter hole required

■■ Aluminum base for efficient heat dissipation and cool operating temperature – ensuring brighter light for longer periods of time

■■ Includes 9 ft. of cable per lighthead

■■ SAE Class 5 approved

■■ Available in clear, amber, blue and red

■■ Flanges in black and chrome available for surface mounting

7/8” (22mm)

7/8” (22mm)

LED Lightheads

Chrome Black

Mounting Flanges

Part Numbers:

H30LLC LED Concealed lighthead with cable and driver / flasher, white H83468031
H30LLA LED Concealed lighthead with cable and driver / flasher, amber H83468041
H30LLR LED Concealed lighthead with cable and driver / flasher, red H83468051
H30LLB LED Concealed lighthead with cable and driver / flasher, blue H83468061
HVFIB Flange Black H83468101
HVFIC Flange Chrome H83468111

39
Concealed Lightheads
Xenon Warning Lights

Xenon Strobe Lightheads

Technical Data
Voltage 12/24V
Amps / Power Supply
2 outlet 20W 2.1A/12V - 1.05A/24V
4 outlet 50W 5.2A/12V - 2.6A/24V
6 outlet 60W 6A/12V - 3A/24V
6 outlet 90W 9A/12V
FPM 75 (per outlet)
Connection AMP Connectors
Mounting 1” diameter hole

Xenon Strobe Tubes / Power Supply

Part Numbers:

Xenon Strobe Kits

H220KTC Xenon Lighthead Kit: H220PS w/ 2x15Ft Cables & 2 Clear Lightheads H83468631
H650KTC Xenon Lighthead Kit: H650PS w/ 4x15Ft Cables & 4 Clear Lightheads H83468641
H660KTC Xenon Lighthead Kit: H660PS w/ 4x15Ft Cables & 4 Clear Lightheads H83468651
H690KTC Xenon Lighthead Kit: H690PS w/ 4x15Ft Cables & 4 Clear Lightheads H83468661
Individual power supply cables and Xenon strobe tubes:
H220PS Power supply 12V/24V- 2 outlet 20W H52420051
H650PS Power supply 12V/24V- 6 outlet 50W H52420061
H660PS Power supply 12V/24V- 6 outlet 60W H52420071
H690PS Power supply 12V - 6 outlet 90W H52420081
H30SAC Xenon strobe tube, soft plug, amp connector, clear H83467031
H30RAA Xenon strobe tube, rigid screw in, amp connector, amber H83467041
H30RAC Xenon strobe tube, rigid screw in, amp connector, clear H83467051
H15CAB Cable co-axial 15ft with amp connectors H84871021
H25CAB Cable co-axial 25ft with amp connectors H84871031
H35CAB Cable co-axial 35ft with amp connectors H84871041

Special cables and water proof connectors available on request. Minimum order quantities apply.

40
 Concealed Lightheads
Warning Lights LED / Xenon

Accessories

41
Accessories

Camera Systems

Description Model # Part #

Complete Kit - ‘Extreme’ BE-970F-000N A3130
• Monitor - Color 7.0” TFT LCD Wide Screen, BE-970FM A3041
Waterproof, 4 Camera Inputs, Audio, Integral Twin,
Triple & Quad Split Screen Functionality, 12-24vdc
• Camera - Color, 125 deg, Heavy Duty, Color, LED, BE-990CN A3042
Ultra-Low-Light, Audio
• Cable - 66 Ft (20m) - Supplied with kit BE-L920 A1481
• Cable - 66 Ft (20m) - Supplied separately BE-L120 A0801
• 3 year warranty

Complete Kit - ‘Elite’ BE-870L-000N A3131

• Monitor - Color 7.0” TFT LCD Wide Screen, BE-870LM A2705
1 Camera Input + Audio,12-24vdc
• Camera - Color, 130 deg, LED, Ultra-Low-Light + Audio BE-801C A1905
• Cable - 66 Ft (20m) BE-L120 A0801
• 3 year warranty

Complete Kit - ‘Value’ VBV-770B-010N A3014

• Monitor - Color 7.0” TFT LCD Wide Screen, 3 Camera VBV-770BM A2584
Inputs + Audio, 12-24vdc
• Camera - Color, 120 deg, LED, Ultra-Low-Light + Audio VBV-701C A2575
• Cable - 33 Ft (10m) VBV-L410 A1386
• 2 year warranty

Complete Kit - ‘Budget’ VBV-650-000N A3026

• Monitor - Color 5.0” TFT LCD 3:4 format, 1 Camera VBV-650M A2807
Input, 12-24vdc
• Camera - Color, 120 deg, LED, Ultra-Low-Light VBV-600CN A3025
• Cable - 66 Ft (20m) VBV-L420 A1380
• 1 year warranty

See comprehensive Hella/Brigade catalog for further details

42
 Accessories
Technology

White Noise Back-up Alarms White Sound Reversing Alarms

23

White Sound Reversing Alarms 23

Alerting, locatable, and no noise nuisance

Reversing alarms are vital for safety, yet conventional tonal (beeping) alarms can cause noise nuisance and irritation – and
Alerting, locatable, and no noise nuisance
confusion as to the danger’s approach direction. Worse, tonal alarms may be ignored because their ‘false’ alarms are heard well
outside the danger zone; People 'tune them out' due to habituation.
The solution to this problem is the bbs-tek ‘white sound’ (multi-frequency) reversing alarm, which emits a unique “shh…shh…
Reversing
shh…” sound. alarms are lower
Using vital for safety,
sound yet conventional
pressure levels, thetonal
white(beeping)
sound alarmalarms can cause
creates greaternoise
and nuisance and irritation
more immediate listener– response
and
confusion
because itas to the
is so danger’s
unlike any otherapproach
man-made direction.
sound. Worse, tonal alarms
And, uniquely, it is may be ignored
instantly because
sound-source their ‘false’
locatable alarms
which, are heard
instead well
of head-
outside
spinningtheanddanger zone;triggers
confusion, Peoplecorrect
'tune them out' due to evasive
and immediate habituation.
action.
The
Whitesolution
sound’s to superior
this problem is the beams
directivity bbs-tekthe‘white
soundsound’ (multi-frequency)
within the danger zonereversing alarm,sideways
with reduced which emits a unique
spillage; and “shh…shh…
it dissipates
shh…” sound.
faster too so it Using lower sound
is acceptable pressure levels,
to site-workers the households.
and local white sound alarm creates greater and more immediate listener response
because it is so sound
Multi-frequency unlike any other aman-made
provides vital safetysound.
benefitAnd, uniquely,
for the it is instantlyMost
hearing-impaired. sound-source
impairmentlocatable which,
occurs only insteadfrequency
in certain of head-
spinning and confusion,
band(s) rather triggers
than the entire correct spectrum.
frequency and immediate evasive
Should action.
a hearing-impaired frequency band cover a tonal alarm’s narrow
White sound’s
frequency bandsuperior
then thedirectivity
alarm willbeams the sound
be unheard within
whereas the danger zonesound
a multi-frequency with reduced sideways
will still be heard inspillage; and it dissipates
the hearing-unimpaired
faster too so it is acceptable to site-workers and local households.
frequencies.
Multi-frequency sound provides a vital safety benefit for the hearing-impaired. Most impairment occurs only in certain frequency
band(s) rather
Sound, like thancan
music, the beentire
veryfrequency spectrum.
sweet. Noise, Should aishearing-impaired
by definition, frequency
offensive to the ear. band cover
Tonal alarms a tonalnoisy………………….
are always alarm’s narrow
frequency band then the alarm will be unheard whereas a multi-frequency sound will still be heard in the hearing-unimpaired
frequencies.
All featured bbs-tek alarms: ®

Sound, like music, can be very sweet. Noise, by definition, is offensive to the ear. Tonal alarms are always noisy………………….
s4OUGHDURABLEGUARANTEEDDUSTWATERPROOF)0 s#ANBESTEAM CLEANEDANDPRESSURE HOSED
s#ONFORMTO3!%*ENVIRONMENTALSTANDARDS
All featured bbs-tek® alarms: s#%AND%-#APPROVED
s3OLID STATESPARK FREEELECTRONICS s-ULTI &REQUENCY
s4OUGHDURABLEGUARANTEEDDUSTWATERPROOF)0
s%POXY SEALEDAGAINSTMUDWATERANDVIBRATION s#ANBESTEAM CLEANEDANDPRESSURE HOSED
s
.!30IEKCERTIlCATEFORg3ILENT!PPROACHgNIGHTTIME
s#ONFORMTO3!%*ENVIRONMENTALSTANDARDS s#%AND%-#APPROVED
DELIVERYSCHEMEMODELSUPTOD"
sWarranty
3OLID STATESPARK FREEELECTRONICS Lifetime
s-ULTI &REQUENCY
s%POXY SEALEDAGAINSTMUDWATERANDVIBRATION s.!30IEKCERTIlCATEFORg3ILENT!PPROACHgNIGHTTIME
bbs-tek Smart Self Adjusting Models
® DELIVERYSCHEMEMODELSUPTOD"

4AKESTHEGUESSWORKOUTOFSOUNDLEVELSELECTION)DEALFORVEHICLESORMACHINESWORKINGINAREASWITHWIDELY
DIFFERINGAMBIENTNOISELEVELSWHEREAlXED VOLUMEALARMWILLBEEITHERTOOQUIETINLOUDENVIRONMENTSORTOO

bbs-tek Smart Self Adjusting Models

noisy in quiet environments.
®
s$IGITAL3OUND3AMPLING s,ISTENINGPROlLEMATCHEDTOWORKSITENOISE
4AKESTHEGUESSWORKOUTOFSOUNDLEVELSELECTION)DEALFORVEHICLESORMACHINESWORKINGINAREASWITHWIDELY
DIFFERINGAMBIENTNOISELEVELSWHEREAlXED VOLUMEALARMWILLBEEITHERTOOQUIETINLOUDENVIRONMENTSORTOO
s#ONTINUOUSSELF ADJUSTMENT s-AINTAINSALARMLEVELAT D"ABOVEAMBIENT
noisy in quiet environments.

Heavy
Heavy Duty
Duty
s$IGITAL3OUND3AMPLING s,ISTENINGPROlLEMATCHEDTOWORKSITENOISE
s#ONTINUOUSSELF ADJUSTMENT s-AINTAINSALARMLEVELAT D"ABOVEAMBIENT

Heavy
MODEL
Duty
VOLTS DC
SOUND LEVEL CURRENT SOUNDER SIZE (mm) HOLE FREQUENCY
dB(A)@1m AMPS UNIT (WxHxD) CENTRE (mm) KHz
3! ""3       $RIVER XX  Multi
Model: SA-BBS-107 Part#: A1400
SA-BBS-107
SOUND LEVEL CURRENT SOUNDER SIZE (mm) HOLE FREQUENCY
Medium
MODEL Duty
VOLTS DC
Medium Duty dB(A)@1m AMPS UNIT (WxHxD) CENTRE (mm) KHz
3! ""3       $RIVER XX  Multi
SA-BBS-107

Medium
MODEL
Duty
VOLTS DC
SOUND LEVEL CURRENT SOUNDER SIZE (mm) HOLE FREQUENCY
dB(A)@1m AMPS UNIT (WxHxD) CENTRE (mm) KHz
3! ""3       $RIVER XX   Multi
See comprehensive Hella/Brigade catalog for further details Model: SA-BBS-97 Part# A1399
SA-BBS-97
SOUND LEVEL CURRENT SOUNDER SIZE (mm) HOLE FREQUENCY
MODEL VOLTS DC
dB(A)@1m AMPS UNIT (WxHxD) CENTRE (mm) KHz
See page 28 for
3! ""3   warranty details 
  $RIVER XX   Multi
43
SA-BBS-97
Accessories
Quality

White Noise Back-up Alarms

White Sound
White Sound Reversing
Reversing Alarms
Alarms

bbs-tek®® -- Fixed
bbs-tek Fixed Volume
Volume Models
Models
Heavy Duty
Duty
Heavy Duty

SOUND LEVEL CURRENT SOUNDER SIZE (mm) HOLE FREQUENCY

MODEL VOLTS DC SOUND LEVEL CURRENT SOUNDER SIZE (mm) HOLE FREQUENCY
MODEL VOLTS DC dB(A)@1m AMPS UNIT (WxHxD) CENTRE (mm) KHz
dB(A)@1m AMPS UNIT (WxHxD) CENTRE (mm) KHz
BBS-107 12-24 107 1.0 Driver 172 x 79 x 95 153 Multi
BBS-107 12-24 107 1.0 Driver 172 x 79 x 95 153 Multi
BBS-102 12-24 102 1.0 Driver 172 x 79 x 95 153 Multi
BBS-102 12-24 102 1.0 Driver 172 x 79 x 95 153 Multi

BBS-107
Model Part#
BBS-107
BBS-102 Medium Duty
Duty
Medium Duty
BBS-102
BBS-107 # A0899
BBS-102 # A0898

SOUND LEVEL CURRENT SOUNDER SIZE (mm) HOLE FREQUENCY

MODEL VOLTS DC SOUND LEVEL CURRENT SOUNDER SIZE (mm) HOLE FREQUENCY
MODEL VOLTS DC dB(A)@1m AMPS UNIT (WxHxD) CENTRE (mm) KHz
dB(A)@1m AMPS UNIT (WxHxD) CENTRE (mm) KHz
BBS-97 12-24 97 0.3 Speaker 127 x 76 x 65 98-108 Multi
BBS-97 12-24 97 0.3 Speaker 127 x 76 x 65 98-108 Multi
BBS-92 12-24 92 0.3 Speaker 127 x 76 x 65 98-108 Multi
BBS-92 12-24 92 0.3 Speaker 127 x 76 x 65 98-108 Multi
BBS-87 12-24 87 0.5 Speaker 91 x 55 x 45 76 Multi
BBS-87 12-24 87 0.5 Speaker 91 x 55 x 45 76 Multi
BBS-82 12-24 82 0.5 Speaker 91 x 55 x 45 76 Multi
BBS-82 12-24 82 0.5 Speaker 91 x 55 x 45 76 Multi

Petrol Tanker --Medium

Petrol Tanker MediumDuty
Medium Duty
Duty

BBS-97
Model Part#
BBS-97
BBS-92 SOUND LEVEL CURRENT SOUNDER SIZE (mm) HOLE FREQUENCY
BBS-92 MODEL VOLTS DC SOUND LEVEL CURRENT SOUNDER SIZE (mm) HOLE FREQUENCY
BBS-92 (ADR)
BBS-97 # A0935 MODEL VOLTS DC dB(A)@1m AMPS UNIT (WxHxD) CENTRE (mm) KHz
BBS-92 (ADR) dB(A)@1m AMPS UNIT (WxHxD) CENTRE (mm) KHz
BBS-87HV
BBS-92 # A0934 BBS-92(ADR) 12-24 92 0.3 Speaker 127 x 76 x 65 98-108 Multi
BBS-87HV BBS-92(ADR) 12-24 92 0.3 Speaker 127 x 76 x 65 98-108 Multi
BBS-82HV
BBS-92 (ADR) # A2165
BBS-82HV
BBS-87HV # A1323 with double insulated power cables
BBS-82HV # A1322
Electric Forklift Truck
Electric Forklift
Electric Forklift Truck-- -Medium
Truck MediumDuty
Medium Duty
Duty

MODEL VOLTS DC SOUND LEVEL CURRENT SOUNDER SIZE(mm) HOLE FREQUENCY

SOUND LEVEL
dB(A) @ 1m CURRENT
AMPS SOUNDER
UNIT SIZE (mm)
(WxHxD) HOLE
CENTRE FREQUENCY
MODEL VOLTS DC SOUND LEVEL CURRENT SOUNDER SIZE (mm) HOLE(mm) KHz
FREQUENCY
MODEL VOLTS DC dB(A)@1m AMPS UNIT (WxHxD) CENTRE (mm) KHz
BBS-97HV 36-80 dB(A)@1m
97 AMPS
0.30 UNIT
Speaker (WxHxD)
127x76x65 CENTRE (mm)
98-108 KHz
Multi
BBS-87HV 36-80 87 0.15 Speaker 127x76x65 98-108 Multi
BBS-87HV
BBS-92HV 36-80
36-80 87
92 0.15
0.30 Speaker
Speaker 127x76x65
127x76x65 98-108
98-108 Multi
Multi
BBS-82HV 36-80 82 0.15 Speaker 127x76x65 98-108 Multi
BBS-82HV 36-80 82 0.15 Speaker 127x76x65 98-108 Multi
BBS-87HV 36-80 87 0.15 Speaker 127x76x65 98-108 Multi

BBS-82HV 36-80 82 0.15 Speaker 127x76x65 98-108 Multi

BBS-87
Model
BBS-87
BBS-72
Part#
BBS-72
Movement Indicators
Movement Indicators
Indicators ---Medium
Medium Duty
Light Duty
Duty
BBS-82 BBS-67
BBS-82 BBS-67
BBS-77
BBS-87 BBS-62
BBS-77 BBS-62# A0897
BBS-82 # A0896
BBS-77 # A1397 SOUND LEVEL CURRENT SOUNDER SIZE (mm) HOLE FREQUENCY
MODEL VOLTS DC SOUND LEVEL CURRENT SOUNDER SIZE (mm) HOLE FREQUENCY
BBS-72 # A1676 MODEL VOLTS DC dB(A)@1m AMPS UNIT (WxHxD) CENTRE (mm) KHz
dB(A)@1m AMPS UNIT (WxHxD) CENTRE (mm) KHz
BBS-67 # A1677 BBS-77 12-24 77 0.1 Speaker 91x55x45 76 Multi
BBS-62 # A1678 BBS-77 12-24 77 0.1 Speaker 91x55x45 76 Multi
BBS-72 12-24 72 0.1 Speaker 91x55x45 76 Multi
BBS-72 12-24 72 0.1 Speaker 91x55x45 76 Multi
BBS-67 12-24 67 0.1 Speaker 91x55x45 76 Multi
BBS-67 12-24 67 0.1 Speaker 91x55x45 76 Multi
BBS-62 12-24 62 0.1 Speaker 91x55x45 76 Multi
BBS-62 12-24 62 0.1 Speaker 91x55x45 76 Multi

See comprehensive Hella/Brigade catalog for further details

44
 Accessories

Tonal Back-up Alarms

12-24V 107dB Heavy Duty 996139101

12-24V 112dB Heavy Duty 996139111
12-24V 87-118dB Heavy Duty 996139001

12V-24V 90dB 009148001

12V-24V 97dB 009148011
12V-24V 107dB 009148021
12V-48V 97dB 009148061
12-24V 82-102dB 009148101

12-24V 90dB 009148071

Switches & Relays

Switch with LED 007832021 Switch Rocker H61919001 - blue
location light and On/Off SPST H61920001 - green
function light H61921001 - red
INCANDESCENT H61921011 - amber
Symbol Card for 713630711 - amber
beacons
12V Relay: H41510061
Switch Rocker H61922001 - amber 30Amp, with
On/Off SPST H61923001 - green bracket 4 pin
flush mount H61924001 - red Boxed
LED H61924011 - blue Normally open

Switch Rocker H61925001 - amber

12V Solid State 931773987
On/Off SPST H61926001 - blue
Relay. Extremely
flush mount H61927001 - green
fast switching
INCANDESCENT H61928001 - red
capability. 22 Amp
Normally open

*For a complete range of switches, relays and back-up alarms, go to our Electrics section
of Hella’s Online Catalog at www.hellausa.com.

45
Accessories

‘Power Pole’ Mounting Accessories

Get versatility with Hella power poles. Hella has developed
various pole brackets to provide you with multiple mounting
options. The Hella power poles come with a pre-installed
socket to plug in and light up Hella beacons and work
lamps. This system offers you the ability to install different
devices using the same pole according to your needs.

The Hella power poles provide an easy way to remove

beacons and work lamps for storage and to prevent theft.
Combined with a variety of power pole options, some of the
Hella beacons such as Rotaflex have flexible pole mount
rubber bases which bend to 90 degrees decreasing the risk
of damage to the beacon.

■■ Mounting poles with multiple options

■■ Suitable for beacons and work lamps
■■ Easy to install
■■ Safety & functionality
■■ Theft prevention
Hella‘s Mounting Accessories provide a variety
of mounting options for all of your needs
See page 49

Rotacompact combined with a Ultra Beam Work Lamp with universal bracket and
Hella ‘Power Pole’ mounting bracket plug connected to Hella ‘Power Pole’ mounting
bracket

*Hella Ultra Beam Work Lamp has a built-in connector

socket for the work lamp adapter.

46
 Accessories
Technology
Mounting Bracket w/
screw**

006294051
4” w/ single pole socket
(100mm)
1.8”
(45mm) 006294091
w/ two pole socket

.95” (24mm)

Side Mounting
Bracket**

006294021
)
4.3” (110mm w/ single pole socket
3.15”
(80mm)
1.2”
(30mm)

3.5” (90
mm)
2.8” (70mm)

Roof Mounting
Bracket**
4”
(100mm) 006294011
w/ single pole socket
40”
(1000mm)

2.8” (70mm)

4.1” (105mm)

Swivel Hold Mounting

Bracket**
5.7”
(145mm)
4”
006294031
(100mm)
w/ single pole socket

2.8” 1.2”
(70m (30mm)
4” (1 m)
00m
m) 9.5”
(240mm)
Socket Socket
(single pole) (two pole)
• Included as square head
standard • Available as spare part
850434011 862757011 Telescopic
Mounting Bracket
Work Lamp • Can be extended up
Bracket w/ plug to 40”

990320001 006294041

**Bracket Mounting bolts 5/16” x 1.4” (8mm x 35mm) included.

47
Quality

Work Lamps

48
 Work
Technology
Lamps

Halogen / HID / LED Work Lamps

Ideal for Construction, Agricultural, & Logging vehicles, Hella’s Work Lamp Program features computer designed Free-
Form (FF) reflectors, high gloss die-cast aluminum reflectors, and shock-resistant molded housing. All lamps include
bulbs and mounting instructions.

!
Power Beam 1000 NEW AS300 & AS400

With Heavy Duty Bracket

60mm 112mm 60mm
2.36” 4.40” 112mm
2.36” 4.40”
95mm
3.74”

114mm

95mm
3.74”

129mm
4.48”

5.07”

Features: Features:
• Multivolt: 9-33 V • Generation 4 ballast
• Luminous efficiency: 850 lumen • Robust bracket can withstand extreme vibration
• Color temperature: 6500° K • AS300 housing with integrated DT connector is made of flame
• Normal operating housing temperature: 65 °C - 149 °F retardant UV resistant polymers that offer very high resistance to
• Connection: integrated Deutsch plug corrosion and impact damage while exhibiting a large degree of
• Ambient temp.: -40 to +50 °C / -40 to +122 °F self-damping vibration protection
• Amperage Draw: @12V = 1.54A, @24V = 0.75A • AS400 features brass PG screw connection with DT connector
that prevents water ingress
Power Beam 1000 LED Work Lamp • AS400 housing is die-cast aluminum
with DT Connector (Glass Lens)......................996188001 • DT Connector

Power Beam 1000 LED Work Lamp with DT Connector AS300 Xenon Work Lamp, Plastic Housing
(Glass Lens and HD Bracket)..........................996188011 (12V, Close Range).........................................996242501

Power Beam 1000 LED Work Lamp AS300 Xenon Work Lamp, Plastic Housing
with DT Connector (PMMA Lens)....................996188021 (12V, Long Range)..........................................996242551

AS400 Xenon Work Lamp, Aluminum Housing

(12V, Close Range).........................................996242101
AS300 & AS400 also available in 24V.

49
Quality
Work Lamps
LED Xenon Halogen

83mm 75mm 85mm 97mm 83mm 75mm

3.27” 2.95” 3.35” 3.82” 3.27” 2.95”
111mm

111mm
119mm
4.37”

4.37”
4.69”

Mounting Height = 2.5m Mounting Height = 2.5m Mounting Height = 2.5m

Angle of Inclination = 15º Angle of Inclination = 15º Angle of Inclination = 15º

Features: Features: Features:

• Compact LED Work Lamp with minimum
power consumption (15 Watts)
• Light output greater than 550 lumen
• Extremely long service life of the 4 high
performance LEDs
• Close range illumination with clear lens
• Mulitvoltage 9 – 33 V, reverse battery and
over-voltage protection
• Suitable for very rough conditions
• Dust and waterproof: IP6K7 and IP6K9K
• Aluminum die cast housing, stainless steel
bracket & M10 mounting stud
• Operation temperature -40°C – +50°C
• Back of the housing has large cooling ribs
for optimized heat dissipation
• Includes connection cable of 2m, potted
cable version
• Compact HID Work Lamp for use in
cramped conditions
• Includes external ballast unit 4th
generation, D1S bulb and DT - 2 Pin
• Homogenous close range illumination
• HID version offers 2.5 times more
illuminance than a Halogen Work Lamp
with a power consumption of only 42 Watts
• M10 mounting stud
Module 70 Xenon Work Lamp D1S
(Close Range, 12V)............ 996176361
D1S 35W High Intensity
Discharge Capsule............. H83074001
• Compact Work Lamp for use in cramped
conditions
• Surface-mounted versions for upright
mounting
• Easily-accessible H3 bulb – no tools
required for bulb replacement
• Cable feed through an opening in the
rubber cap
• Includes H3 55W 12V bulb and wire leads
• M10 mounting stud
Module 70 Halogen Work Lamp H3
(Close Range, 12V)............ 996176491
Module 70 Halogen Work Lamp H3, Bulk
(Close Range, 12V)............ 996176497

Module 70 LED Work Lamp Generation II Xenon Ballast Unit H3 12V 55W Halogen Bulb
(Close Range, 9-33V)..........996176721 (Gen 4, 12V)....................... H51855001 (Retail)......................................... H83135372

50
 Work
Technology
Lamps

Mega Beam Oval 100 Rubber

!
NEW

Mega Beam also available in HID

X-powerpack internal ballast.
Refer to Mega Beam X-powerpack flyer for
more details.

110mm 96mm 160mm 70mm 120mm 72mm

4.33” 3.77” 6.29” 2.75” 4.72” 2.83”
160mm

140mm
6.29”
170mm

5.51”
6.69”

Mounting Height = 2.5m Mounting Height = 2.5m Mounting Height = 2.5m

Angle of Inclination = 15º Angle of Inclination = 15º Angle of Inclination = 15º

Features: Features: Features:

• Computer Designed Free-Form Reflector • High Gloss Die-Cast Aluminum Reflector • Shock-Resistant Rubber Molded Housing
• High Gloss Die-Cast Aluminum Reflector • Shock-Resistant Molded Housing • Metal Parabolic Reflector
• Shock-Resistant Molded Housing • Grommet with Wire Leads • Grommet with Wire Leads
• Grommet with Wire Leads

Clamshell includes: Clamshell includes: Clamshell includes:

(1) Heavy-duty Halogen Work Lamp (1) Heavy-duty Halogen Work Lamp (1) Heavy-duty Halogen Work Lamp
(1) Bulb (H3 12V 55W) (1) Bulb (H3 12V 55W) (1) Bulb (H3 12V 55W)
(1) 4-point bracket with hardware (1) 4-point bracket with hardware (1) Mounting instructions
(1) Mounting instructions (1) Mounting instructions

Mega Beam Work Lamp Clamshell Oval 100 Work Lamp Clamshell Rubber Work Lamp Clamshell
(12V, Close Range)..............996234021 (12V, Close Range)..............996361271 (12V, Close Range).............H15986011

51
 Work
Quality
Lamps
AS115
Double Beam Picador Ultra Beam

!
NEW

Ultra Beam also available in HID

X-powerpack internal ballast.
Refer to Ultra Beam X-powerpack flyer for
more details.

158mm 127mm 156mm 72mm 112mm 95mm

6.22” 5” 6.14” 2.83” 4.40” 3.75”
120mm
140mm

4.72”

155mm
5.51”

6.10”

Mounting Height = 2.5m Mounting Height = 2.5m Mounting Height = 2.5m

Angle of Inclination = 15º Angle of Inclination = 15º Angle of Inclination = 15º

Features: Features: Features:

• Computer Designed Free-Form Reflector • Computer Designed Free-Form Reflector • Computer Designed Free-Form Reflector
• High Gloss Die-Cast Aluminum Reflector • High Gloss Plastic Reflector • High Gloss Die-Cast Aluminum Reflector
• Shock-Resistant Molded Housing • Shock-Resistant Molded Housing • Shock-Resistant Molded Housing
• Grommet with Wire Leads • Grommet with Wire Leads • Grommet with Wire Leads

Clamshell includes: Clamshell includes: Clamshell includes:

(1) Heavy-duty Halogen Work Lamp (1) Heavy-duty Halogen Work Lamp (1) Heavy-duty Halogen Work Lamp
(2) Bulb (H3 12V 55W) (1) Bulb (H3 12V 55W) (1) Bulb (H3 12V 55W)
(1) Mounting instructions (1) Mounting hardware (1) 4-point bracket with hardware
(1) Mounting instructions

AS115 Double Beam Work Lamp Clamshell Picador Work LampClamshell Ultra Beam Work Lamp Clamshell
(12V, Close Range)..............006991661 (12V, Close Range)..............996522201 (12V, Close Range)..............997506301

52
 Technology

Online Support

Hellausa.com Hellamining.com Online Catalog

Link to all the websites listed. Complete information on Hella Mining’s Over 4000 products listed with product
range of Work Lamps, Optical Warning points, technical information, diagrams &
Systems, and more. Packed with lots of beam patterns. Access online thru hellausa.
technical information and easy navigation. com or the Aftermarket Club.

Printed Materials Module 70 Work Lamps

LED, Xenon & Halogen

Close Range Series

Oval 100 FL Work Lamp

For Fork Lifts

Ultra Beam X-powerpack

Work Lamp

Mega Beam X-powerpack

Work Lamp

Hella Mining Catalog
Complete information of Hella Mining’s range
of specially-designed Work Lamps, Optical
Warning Systems, and more uniquely for the
Mining environment.
LED Interior Lighting Catalog
LED technology for Heavy-Duty, buses, RV,
marine, and a variety of other applications.
A variety of shapes, colors, and functions
available.
Work Lamp Flyers
Complete information of Hella’s range of
specially-designed Work Lamps,

53
Quality

Solutions Inside!

Hella develops and manufactures components and systems for lighting

technology and electronics for the automotive industry. In addition, joint venture
companies also produce complete vehicle modules, air conditioning systems and vehicle
electric systems. Hella has one of the largest aftermarket organizations in the world for
automotive parts and accessories, with its own sales companies and partners in more
Hella, Inc.
than 100 countries. Hella is one of the top 50 automotive parts suppliers in the world 1.877.224.3552
and one of the 100 largest industrial companies in Germany. More than 24,000 people www.hellausa.com
work in 70 manufacturing facilities, production subsidiaries and joint ventures all over
the world. Nearly 3,500 engineers and technicians work in research and development
throughout the company group. Hella, solutions for you.

54
 #H04206211 Hella, Inc. 6.10 Printed in USA

Hella, Inc.
201 Kelly Drive
Peachtree City, GA 30269
1.877.224.3552
www.hellausa.com
hella.faq@hella.com