A

SUMMER TRAINING REPORT

ON

NATIONAL INDUSTRIES
Submitted To:-

SDJ INTERNATIONAL COLLEGE

SURAT , VESU

MAY-JUNE 2022

IN PARTIAL FULFILLMENT OF

THE REQUIREMENT OF THE AWARD FOR THE DEGREE OF

BACHELOR OF BUSINESS ADMINISTRATION

1
 IN

VEER NARMAD SOUTH GUJARAT UNIVERSITY

UNDER THE GUIDANCE OF

Company guide:
Mr. Jitubhai Mavani
Branch manager

Submitted To:-
Mr. Vishal Lotwala

Created by:-

MODI SHUBHAM RAJESHBAI (205-C)

BAROT PIYUSH RAJENDRABHAI (29-A)

GOHIL BHARGAV HARESHBHAI (106-B)

KAVA UTSAV PRAFULBHAI (158-C)

MAKVANA KISHAN SATISHBHAI (182-C)

SHAH MITI SANJAYKUMAR (297-D)

SOLANKI JINALKUMARI JAGDISHBHAI (318-E)

2
 CHAPTER:-1

GENERAL INFORMATION

3
1.1 History

Our company is working in aluminum extrusion sector since 1989, when we

were widely known as ‘National Aluminum’. We changed our brand name as
‘National Industries’ in 2008 with the mission to deliver the best quality of
work in the aluminum extrusion sector. Since then, we have never looked
back. Just within a year of establishing National Industries, we started
receiving great response and feedbacks from our beloved clients.

1.2 About Company

National industries were founded at Sachin,10 km south from Surat, in

Gujarat, Western India. After some years we started small aluminum extrusion
line in Kim near Surat in Gujarat and thereafter, National Industries started
getting recognized for quality and in no time we began receiving more
demands of clients. We started more 3 lines in our industries.

1.3 Mission :-

Our mission is simple and permanent since day one; To give the best quality
all over India in the quickest time possible to our clients. We have a long list
of happy client that loved our quality and service and we are viewing
ourselves as the one stop shop for aluminum extrusion by providing each

every products and sector of our industry.

4
1.4 Connections with Clients

Fifteen years ago it was the most advanced in quality and this indeed is still
the case today as well. Our technical evolution of our equipment has been the
most gradually and consistently growing through the past years and we are
continuing to learn from our clients as we are understanding the problems they
are facing. So, as we progressed from project to project and client to client,
we made our client more happy with our services.

It is our customers only who motivates us all time to continue the process of
increasing our performance and they believe in our decision with reliability.
Our main focus is giving our product with more quality conscious with low-
cost rate and recognizes the importance of compliance and quality in
delivering high-value products to customers, and because of this accuracy we
move ahead and ahead in this industry.

1.5 Company Profile

5
Name of the firm: National Industries
Address: Plot No-A/1/238,Sachin GIDC,Opp.Godrej Agro Vat,Road
No.2,Sachin,Surat,Gujrat 394230
Website: https://nationalindustries.net
Industry: Manufacturer of Aluminium And trading of Aluminium
Size: 40 -45 Employees
Headquarters: Plot No - A/1/238, Road No - 02,
OPP Godrej Agro vat,
Sachin GIDC, Sachin, Surat,
Gujarat, 394230 India

National Industries
Plot No 327/2, Road No - 03,
Near GEB Office, Sachin GIDC Surat,

Chairman: Gujarat, 394230 India

Vipulbhai charodiya
Year of Establishment: Since 1989
Ownership Type: Private
GST No.: 24AADFN2415MIZE
Nature of Business : Exporter and manufacturer
Additional Business : Exporter , Wholesaler

1.6 Organisational Structure :-

6
 Chairman

Vice
Chairman

Unit Head Perambra plan

Head of
Head of Head of Head of Head of
Manufactur
Commercial Quality Safety HR
ing

1.7 Management Directors

1) Vipulbhai Charodiya(Chairman)
2) Dhirajbhai Charodiya(Vice Chairman)
3) Parmendar Tivari(Unit Head Perambra plan)
4) Jitubhai(Head Of Manufacturing)
5) Susant singh(Head of Commercial)
6) Munnabhai(Head of Quality)
7) Pradipbhai charodiya(Head Of Safety)
8) Monu Misra (Head Of HR)

7
1.8 Why Choose Us ? :-

Our organization has grown considerably in a short span of time and has thus, achieved
great name and fame in the national as well as international markets. It has been possible
due to the our compliance with quality policies and hard core efforts of the team
members.

Other attributes that have contributed in our success include:

1. Superior quality products

2. Complete sourcing centre from India
3. Stock supplying for all
aluminium products in India
4. Most competitive price
5. Timely delivery schedules

1.9 Our Team :-

8
Our team constitutes diligent professional, who hold immense experience and apt
knowledge of their respective area of operation. They hold the required skills that help
them design and develop the products in accordance with the requirement of our clients.
Utilizing their domain expertise, we are able to offer a flawless rang to our client at par
with the international quality standards.

Our team consists of the following:

1. Engineers and technicians

2. Quality controllers
3. Warehouse supervisors
4. Packaging experts
5. R&D personnel
6. Logistics staff
7. Sales and marketing executives

The entire team works in harmony with each other, which helps in maintaining a healthy
working environment within the organization. For honing their skills, we also provide
them frequent training sessions to keep them updated with the latest market trends.

9
10
 CHAPTER :- 2

PRODUCTION DEPARTMENT

2.1 INFORMATION :-

Let us know what is a aluminium ;

11
Aluminium is a silvery- white metal, the 13 element in the periodic table. One surprising
fact about aluminium is that it’s the most widespread metal on earth, making up more
than 8% of the earth’s core mass. It’s also the third most common chemical element on
our planet after oxygen and
silicon.

There are two types of

aluminium ;

1 Primary Aluminium

2 Secondary Aluminium

2.1.1 Raw Material Used :-

National industries uses ;

1 silver aluminium HRB scrap,

2 Aluminium scrap

3 Electrical cable

4 Aluminium wire

5 Defective logs

National Industries this raw material using

make aluminium. And this raw material are
imported from abroad like;

1 America,

2 Australia,

3 China

4 Germany etc.
12
 As per the data of 2020-21 the most production countries :-

The largest production of Aluminium

countries
6%
7%
China
Russia
17%
Canana
India
69%

This pie shows that it produces the most aluminium. As per the data 2020 the China is
most raw material and aluminium production countries . China is 31000 metric tonnes
consumed. When India is 2750 metric tonnes consumed.

National Industries the most raw material imports in China. Currently custom duty on
primary aluminium is 7.5 % and aluminium scrap is only 2.5%

Post that the share of import from the us in China’s total aluminium scrap imports has
declined from 53% in 2017 to just 16 % in 2019. India has overtaken China as world
largest aluminium scrap importer .

13
2.1.2 Manufacturing / Production process :-

R a w m a t e r i a l m i x in g

E x tr u s io n b ille t c a s tin g

B ille t m u ltilo g h e a te r

Bi
C o ld c h a m b e r d ie c a s tin g

A lu m in iu m c a s tin g

I n s p e c tio n

Let us study it in detail;

Raw material mixing:-

14
This is where all the raw material come together. And raw material is heated in an
aluminium farance machine at a temperature of 700 C
until it becomes a liquid. This
process are called “
aluminium farance ” .

This process lasts 30

minutes. If raw
material is light then
30 minutes is heavy
then 1 hour lasts.

The ingredients
added to the are :

1 Aluminium scrap

2 Electrical cable

3 Aluminium wire

4 Defective logs and

other chemicals like
magnesium ,copper,
zinc, silicon, lithium
which result in the
final compound.

‘The plant has 2

mixing units in total .

Extrusion of
Billet Casting :-

15
The term “billet” refers to the form of the metal being used in the manufacturing process
rather than the manufacturing process itself. Billets are solid lengths of metal with square
or circle cross-section. They can be made of virtually any type of metal or alloy and to
virtually any size to suit the part and production specifications.

This liquid is slowly poured onto the tedonds after processing the aluminium faranace.
Billets are produced by continuous casting or hot rolling methods. Once they are in their
initial form and size, they are generally shaped into the final part form and size through
machine methods which means excess material is removed from the workpiece.

Billet multilog Heater :-

Billets heating furnace with hot log shear is special equipment which is used in the pre-
process of Aluminium extrusion and it is mainly used in the billet heating, heat
preservation and shearing. Billet heating furnace with hog log shear working principle.

16
Aluminium billet
will be sent into the
furnace for the
heating through the
feeding table, after
the heating,
Aluminium billet
will be sheared by
hog log shear that
can be used
directly in the
Aluminium
extrusion press.
Billet heating
furnace with log
hot shear main
part.

Billet conveyer
shelf, billet heating
furnace body, billet heating system, hot log shear and electrical control part ETC. Billet
heating furnace with hot log shear features
The machine has the functions of Aluminium billets awing station and heating furnace,
which can finish the work by one time It can avoid waste Aluminium because it can use
the remained Aluminium billets with the next engineering. Improve the finished products
rate by 5%-8%, decrease the consumption by 25%.Same size Aluminium billet with
different materials alloy can be replaced freely without any delay, save the time greatly.
The machine can get to working temperature from normal temperature in a short time,

save the gas.

automatic sensor in the machine, alarm as there is no materials in the feeding table.

17
 Aluminium billet saw can be cut in horizontally or vertically. Billet heating furnace with
hot log shear technical parameter
Billet diameter 70-320mm
Billet length 6000-7500mm
Energy consumption 20m3/T
Hot shear production 60s/time
Cut length: 350nn-1000mm (can be adjustable)
length tolerance =/-5mm
Working temperature: 480℃-550℃
Temperature tolerance ±5℃

Cold Chamber Die Casting :-

Cold chamber die casting is ideal for metals

with high melting points and corrosive
properties. When compared to hot chamber
die casting, cold chamber die casting solves
the corrosion problem by separating the melt
pot from the injector components. The
process begins when molten metal is ladled
from the furnace into the shot chamber
through a pouring hole. Next, the plunger
forces metal through the shot chamber into
the die at pressures ranging from 2,000 and
20,000 psi. 

With cold-chamber die casting, metal is first

heated to achieve a molten state in a separate
furnace. The molten metal is then transported
to the casting machine where it’s fed into the

18
machine’s chamber. The machine uses a pressurized plunger to force the molten metal into
the cavity of the mold. This separated process is what directly differentiates cold chamber die
casting from hot chamber casting.

Aluminium Casting :-

After the aluminium is extracted from the cold chamber die casting, it is first straightened by
the machine for proper cutting , then the primary cutting is done and then the final cutting is
done.

19
Inspection :-

The final aluminium undergoes several inspection before it is deemed ready to ship.
These include

1 X-ray,

2 visual inspection ,

3 balancing test as well as tests to check the true shape of the aluminium.

The
balancing
tells you the

lightest/heaviest point on the aluminium which is then marked by a red/black dot.

This is the point where the aluminium installer will usually mount the aluminium onto the
rim and align it with the valve to balance the weight. If all the inspection pass , the
aluminium is then stored in the warehouse as “ Finished Goods” ready for dispatch.

2.1.3 Machines Used :-

1. Aluminium Farance Machine

2. Billet Casting Machine

20
3. Die Casting Machine

4. Billet Multilog Heater Machine

5. Cold Chamber die Machine

6. Aluminium Cold Machine

2.2 Quality Control Technique :-

We are committed to ensuring that our products and services conform to all applicable
statutory and regulatory requirement while exceeding customer expectations
21
in terms of quality. Our quality management system is ISO 9001:2008 certified. The
integrated ERP

systems and continuous monitoring on SCADA systems ensure full traceability of

material , adherence to process parameters, and quality control of our productions.

We continuously conduct statistical analysis of production data from every process and
quality control point , to optimise our production . We have been suppling products as
per IS, ASTM , EN or as per specific customer requirements and is certified for both the
European CE and Indian BIS.

2.3 Quality Assurance :-

A full -fledged quality assurance and technical service department established within the
NATIONAL INDUSTREIS premises , along with its state of the art equipment , takes
care of the metal analysis , mechanical testing , metallographic examination and other
studies. Some of the contemporary tools used are;

1. Computerized direct reading optical emission

2. Spectrometer.
3. Carl Zeis Microscope
4. Computerized tensile testing machine
5. Hardness testing equipment.
6. Automatic profile measuring systems
7. Electrical Conductivity Meter
8. Straightness Checking Facility
9. Ultrasonic Testing Equipment and many more.

2.4 Products and Services Produced :-

22
National Industries is one of the most engaging manufacturer in India, Positioned for
High Quality delivering and better services.

We are supplying an broad range of Architectural profiles, Extrusion plant and

machineries , Structural profiles etc. The Products offered by us comprises of ;

1.Standard Section :-

We offer a range of standard profiles

from flat bars , angles , rectangular
tubes, round bars and pipes to
modular profile ,T-profile , U-profile
and Z-profile ; that are used
extensively across various industries
and segment . National Industries is
able to deliver standard section with
short lead times, as we have an
extensive range of dies available .

We are able to offer a wide variety of alloys may they be standard , high strength or lead
free machinable alloys.

2. Automotive and Commercials :-

National Industries embraces the global trend of

lightweight development in the automotive industry. We
offer a wide range of lightweight and high-performance
solutions for passenger vehicles, commercial trucks,
buses and trailers.

We are geared to cater for EV applications – from

batteries to structural frames and trim components, and
work with our clients right from the initial design
stage.

23
National Industries also works with established 2 wheelers and 3 wheelers manufacturers
in India and Europe. For European manufacturers we have developed and are supplying
lead free machinable alloys.

3. Electric Power and T&D :-

We offer a wide range of

profiles and components for
end application in the
Electric Power and
Transmission & Distribution
Industry. Banco is an
approved supplier for the
Power Grid Corporation of
India Limited, a statutory
corporation under the
jurisdiction of Ministry of
Power, Government of India
responsible for transmission
of bulk power across
different states of India. We
have a specially developed 6042 alloy for electrical hardware applications.

We also provide value added services like drilling, cutting, chamfering, tapping for these
electrical products.

4. Building and Construction :-

24
The construction sector has been an integral
part of Banco’s growth journey. We have
been providing a wide range of quality
products to this sector since over 54 years
now. Powered by our wide range of presses
and experienced engineers, we cater to
practically all requirements of the
construction industry. From the smallest
glazing strip to large facade

profiles, Banco is renowned for delivering high quality products with excellent surface
quality and consistent dimensional accuracy.

We work hand in hand with facade manufacturers and architects developing profiles that
are structurally sound and at the same time are visually stunning.

5.Machining and Forging :-

National Industries has over the

past decade developed a wide array
of machinable alloys, and recently
added lead free alloys complaint to
the RoHS norms.

We work with our clients and

customise the alloys when needed,
considering their machining
standards (Cutting Speed, Depth of
cut and Feed) – to optimise the chip
formation and chip segmentation.

2 Series : 2011, 2017A, 2014, 24534, 24345

25
 5 Series : 5754, 5083, 53000, 54300 

 6 Series : 6262, 6026 

 Lead Free: 2033, 2111, 6026

6.Pumps and Motors

7.Alternative Energy and more other .

2.5 Plant Location :-

1. National Industries, Plot No 327/2 , Road NO-03, Near GEB Office , Sachin GIDC
Surat- 394230 , Gujarat , India

26
27