THERMAX

LIMITED
BOILER & HEATER GROUP


Document No.: QH0581‐7830‐182
Rev: 02
Date: 01/02/2019
Pages : 05

DOCUMENT TITLE: GA of Non-Metallic Expansion Joint

EIL JOB NO. : A545
PACKAGE/UNIT NO.: 681‐LZ‐102‐A/B/C/D/E/F/G/H
PR CODE : A545‐680‐LM‐PR‐7830
DORC Reference No.: A545‐7830‐5040‐681‐LZ‐102‐ A/B/C/D/E/F/G/H‐0019
THERMAX JOB NO. : QH0581/0582/0583/0584/0585/0586/0587/0588

SUPPLY: HRSG PACKAGE

OWNER :‐ DANGOTE OIL REFINING COMPANY

Project Name:




2 01‐02‐2019 For Review YVC AVH AVH
1 15‐10‐2018 For Review YVC AVH AVH
0 28‐03‐2018 For Review NSD YVC AVH
Rev. Date Purpose Prepared Checked By Approved By

14-FEB-2019
KUMAR PRAMOD(B891)

Page 1 of 17
 This drawing and all information herein is the property of Keld Ellentoft India Private Limited (KEI). It must not be copied or reissued for any other purpose without the consent of KEI.

S. Temp Press Split

Tag no. Type Qty 0 Ax Lat A B L S T H2 t2 t3 t1 Application Area Counter Flange X Y
no. C mmwc (Y/N)
1 EXPJT1 55X 8 675 635 20 10 3512 3512 100 180 350 100 8 8 6 Between Guillotine damper & HRSG Inlet Duct Both side 25 40 N

12 Cladding Plate 2mm SS 409

11 Cladding Pin SS 409 M10
10 Cladding Bolster SCFCF
09 Gaskets Glass Cord
08 Upper duct part IS 2062 E250 Gr-BR
07 Bolster SCFCF
06 KEI Fabric Refer - type
05b FF fasteners (Washer) ASTM A F436M TYPE I
05a FF fasteners (Nut) ASTM A563M CLASS 10S
HDG,M10 X 50 LG
05 FF fasteners (Bolt)
ASTM A325M TYPE I
04 Back up bar IS 2062 E250 Gr-BR
03 Lower duct part IS 2062 E250 Gr-BR
02 Counter Flange (100X100X8) IS 2062 E250 Gr-BR

01b Duct Fasteners (Washer) ASTM A F436M TYPE I

01a Duct Fasteners (Nut) ASTM A563M CLASS 10S

HDG,M16 X 60 LG
01 Duct Fasteners (Bolt)
ASTM A325M TYPE I
S. # Description Material

DANGOTE OIL REFINERY

CLIENT :
COMPANY LIMITED

DANGOTE REFINERY AND

EIL JOB NO.:- A545
PETROCHEMICAL PROJECT

Keld Ellentoft India Private Limited

Chennai - 600 002

G. A. DRAWING OF NON-METALLIC
EXPANSION JOINTS

CLIENT: Thermax Limited. B&H

PROJECT: Dangote
KEI SCOPE: As per Part List
SURFACE PREPARATION: Shot/Grit Blasting SA 2.5 CUST REF: PO NO : 151027452
PAINTING: Primer: One coat of Inorganic Zinc Silicate Primer 75 -100 micron/coat. DATE : 28-Mar-2018
Primer: One coat of Epoxy Zinc Phosphate Primer. DFT 75-150 microns/coat. 07 21-09-18 Paint Shade mentioned GA GA NHS -
Intermediate: Two coat of High Build Epoxy paint. DFT 125-160 microns/coat. 06 15-05-18 Split detail revised KK GA NHS - DWG #: KE.MUM.5403.01/02 REV: 07
Finish: One coat of Acrylic Polyurethane paint. DFT 50-60 microns/coat. 05 25-04-18 Split detail mentioned KK GA NHS -
Shade : RAL 5011. Colour : Steel Blue. 04 03-04-18 Customer comments incorporated GA GA NHS - THIRD ANGLE PROJECTION SCALE
Total DFT: 355 - 470 microns. 03 15-03-18 Customer comments incorporated KK GA NHS - All dimensions are in mm NTS
14-FEB-2019
All steel parts are fabricated and unmachined. 02 13-03-18 Customer comments incorporated KK GA NHS - CHKD APPD KEI REF:
Only dimensional and visual check applicable on finished material.
KUMAR PRAMOD(B891) 01 24-02-18 Customer comments incorporated KK GA NHS - Q5403N/17
GA NHS
KEI reserves the right to use standard hot rolled structural sections wherever feasible. REV. DATE REVISIONS PRPD BY CHKD BY APPD PEM/PC J11990N/17

Page 2 of 17
 This drawing and all information herein is the property of Keld Ellentoft India Private Limited (KEI). It must not be copied or reissued for any other purpose without the consent of KEI.

S. Temp Press Split

Tag no. Type Qty 0 Ax Lat A B L S T H2 t2 t3 t1 Application Area Counter Flange X Y
no. C mmwc (Y/N)
2 EXPJT2 25X 8 225 635 15 40 5054 10346 135 (200) 215 350 100 8 8 6 Between HRSG outlet & Stack inlet Both side 20 45 Y

12 Cladding Plate 2mm SS 409

11 Cladding Pin SS 409 M10
10 Cladding Bolster SGFGF
09 Gaskets Glass Cord
08 Upper duct part IS 2062 E250 Gr-BR
07 Bolster SGFGF
06 KEI Fabric Refer - type
05b FF fasteners (Washer) ASTM A F436M TYPE I
05a FF fasteners (Nut) ASTM A563M CLASS 10S
HDG,M10 X 40 LG
05 FF fasteners
ASTM A325M TYPE I
04 Back up bar IS 2062 E250 Gr-BR
03 Lower duct part IS 2062 E250 Gr-BR
02 Counter Flange (100X100X8) IS 2062 E250 Gr-BR
01b Duct Fasteners (Washer) ASTM A F436M TYPE I
01a Duct Fasteners (Nut) ASTM A563M CLASS 10S
HDG,M16 X 60 LG
01 Duct Fasteners
ASTM A325M TYPE I
S. # Description Material

DANGOTE OIL REFINERY

CLIENT :
COMPANY LIMITED

DANGOTE REFINERY AND

EIL JOB NO.:- A545
PETROCHEMICAL PROJECT

Keld Ellentoft India Private Limited

Chennai - 600 002

G. A. DRAWING OF NON-METALLIC
EXPANSION JOINTS

NOTE: 1. For Split details, please refer drawing # KE.MUM.5403.02A/02. CLIENT: Thermax Limited. B&H
2. BOM Sl # 02,03,04,08,11,12 shall be sent in Split and unassembled condition
PROJECT: Dangote
KEI SCOPE: As per Part List
SURFACE PREPARATION: Shot/Grit Blasting SA 2.5 CUST REF: PO NO : 151027452
PAINTING: Primer: One coat of Inorganic Zinc Silicate Primer 75 -100 micron/coat. DATE : 28-Mar-2018
Primer: One coat of Epoxy Zinc Phosphate Primer. DFT 75-150 microns/coat.
Intermediate: Two coat of High Build Epoxy paint. DFT 125-160 microns/coat. 06 21-09-18 Paint Shade mentioned GA GA NHS - DWG #: KE.MUM.5403.02/02 REV: 06
Finish: One coat of Acrylic Polyurethane paint. DFT 50-60 microns/coat. 05 25-04-18 Split detail mentioned KK GA NHS -
Shade : RAL 5011. Colour : Steel Blue. 04 03-04-18 Customer comments incorporated GA GA NHS - THIRD ANGLE PROJECTION SCALE
Total DFT: 355 - 470 microns. 03 15-03-18 Customer comments incorporated KK GA NHS - All dimensions are in mm NTS
14-FEB-2019
All steel parts are fabricated and unmachined. 02 13-03-18 Customer comments incorporated KK GA NHS - CHKD APPD KEI REF:
Only dimensional and visual check applicable on finished material. 01 24-02-18 Customer comments incorporated KK GA NHS - Q5403N/17
KUMAR PRAMOD(B891) GA NHS
KEI reserves the right to use standard hot rolled structural sections wherever feasible. REV. DATE REVISIONS PRPD BY CHKD BY APPD PEM/PC J11990N/17

Page 3 of 17
 14-FEB-2019
KUMAR PRAMOD(B891)

Page 4 of 17
 14-FEB-2019
KUMAR PRAMOD(B891)

Page 5 of 17
 COMMENT RESOLUTION SHEET

CLIENT : DANGOTE OIL REFINING COMPANY
EIL DOC NO. QH0581‐7830‐182
SUBMISSION REV.NO. 2

THERMAX DOC. NO. KE.MUM.5403.01/02 & KE.MUM.5403.02/02
SR. NO. EIL COMMENTS THERMAX RESOLUTION 

 In VDM portal, vendor has mentioned the document title as "GA of Metallic Expansion 
1 bellow" whereas this document is " GA of Non‐Metallic Expansion bellow". Vendor to  Noted & updated
correct the document title in VDM portal.
 Vendor to also submit calculation for expansion bellow along with GA drawing as per 
2 It will be part of datasheet of expansion bellow(QH0581‐7830‐201)
VDR requirement.
Vendor to submit the PTR for bellow as per requirement of Job Spec. No.: A545‐680‐78‐
3
41‐SP‐20

Vendor to submit the PTR for bellow as per requirement of Job Spec. No.: A545‐680‐78‐
4 Noted & submitted
41‐SP‐20
5 Vendor to submit the PTR for expansion bellow vendor as this vendor name does not 
appear in approved vendor list attached with MR/PR.

14-FEB-2019
KUMAR PRAMOD(B891)

Page 6 of 17
 EIL  Job

Keld Job 
SL No. Customer Name Project PO Number PO Date Number
1 Larsen & Toubro Limited BPCL Mahul, Mumbai 11L000036 11‐Sep‐18 11205N
2 JNK Inida APL Assam JNKI‐029‐PO‐016 13‐May‐11 12080N
3 Larsen & Toubro Limited GNFC Bharuch Unit Systems / 75000‐02604/MM 28‐Jul‐18 12080N
4 Callidus Technology IOCL Panipat FO60590 4‐Sep‐08 8012N
5 Petron Engineering IOCL Panipat PECL‐PO‐MAT‐100479‐11 17‐Mar‐11 9303N
6 Thermax BH Ltd BPCL Mahul, Mumbai 151030532 2‐Nov‐18 12191
7 Thermax BH Ltd HPCL ‐ Mumbai 151030540 2‐Nov‐18 12195
8 Heurtey Petrochem Ltd RIL ‐ JERP 304673 12‐Oct‐18 11847
9 Heurtey Petrochem Ltd RIL ‐Khavdi 303168 31‐May‐16 11435
10 HPCL‐Mittal Energy Ltd HPCL‐ Punjab 5400002884 25‐Nov‐16 11159
11 Techniq KT India Ltd NHDC 0841‐040 16‐Oct‐14 10955
12 Punj Llyod Ltd IOCL‐Paradip 377243 10‐Apr‐13 JxxxN

14-FEB-2019
KUMAR PRAMOD(B891)

Page 7 of 17
 14-FEB-2019
KUMAR PRAMOD(B891)

Page 8 of 17
 Refer document attached

14-FEB-2019
KUMAR PRAMOD(B891)

Page 9 of 17

THERMAX LIMITED
BOILER & HEATER GROUP


Document No.: QH0581‐7830‐182
Rev: 02
Date: 01/02/2019
Pages : 05

DOCUMENT TITLE: GA of Non-Metallic Expansion Joint

EIL JOB NO. : A545
PACKAGE/UNIT NO.: 681‐LZ‐102‐A/B/C/D/E/F/G/H
PR CODE : A545‐680‐LM‐PR‐7830
DORC Reference No.: A545‐7830‐5040‐681‐LZ‐102‐ A/B/C/D/E/F/G/H‐0019
THERMAX JOB NO. : QH0581/0582/0583/0584/0585/0586/0587/0588

SUPPLY: HRSG PACKAGE

OWNER :‐ DANGOTE OIL REFINING COMPANY

Project Name:




2 01‐02‐2019 For Review YVC AVH AVH
1 15‐10‐2018 For Review YVC AVH AVH
0 28‐03‐2018 For Review NSD YVC AVH
Rev. Date Purpose Prepared Checked By Approved By

14-FEB-2019
KUMAR PRAMOD(B891)

Page 10 of 17
 This drawing and all information herein is the property of Keld Ellentoft India Private Limited (KEI). It must not be copied or reissued for any other purpose without the consent of KEI.

S. Temp Press Split

Tag no. Type Qty 0 Ax Lat A B L S T H2 t2 t3 t1 Application Area Counter Flange X Y
no. C mmwc (Y/N)
1 EXPJT1 55X 8 675 635 20 10 3512 3512 100 180 350 100 8 8 6 Between Guillotine damper & HRSG Inlet Duct Both side 25 40 N

12 Cladding Plate 2mm SS 409

11 Cladding Pin SS 409 M10
10 Cladding Bolster SCFCF
09 Gaskets Glass Cord
08 Upper duct part IS 2062 E250 Gr-BR
07 Bolster SCFCF
06 KEI Fabric Refer - type
05b FF fasteners (Washer) ASTM A F436M TYPE I
05a FF fasteners (Nut) ASTM A563M CLASS 10S
HDG,M10 X 50 LG
05 FF fasteners (Bolt)
ASTM A325M TYPE I
04 Back up bar IS 2062 E250 Gr-BR
03 Lower duct part IS 2062 E250 Gr-BR
02 Counter Flange (100X100X8) IS 2062 E250 Gr-BR

01b Duct Fasteners (Washer) ASTM A F436M TYPE I

01a Duct Fasteners (Nut) ASTM A563M CLASS 10S

HDG,M16 X 60 LG
01 Duct Fasteners (Bolt)
ASTM A325M TYPE I
S. # Description Material
- Document is reviewed
w.r.t previous comments
only.
- Vendor to refer the CLIENT :
DANGOTE OIL REFINERY
COMPANY LIMITED
comments marked in the
document and in CRS EIL JOB NO.:- A545
DANGOTE REFINERY AND
PETROCHEMICAL PROJECT
sheet. Mention name of
package (Typical Keld Ellentoft India Private Limited
comment for all Chennai - 600 002

sheets)
G. A. DRAWING OF NON-METALLIC
EXPANSION JOINTS

CLIENT: Thermax Limited. B&H

KEI SCOPE: As per Part List

Code: 2 PROJECT: Dangote

SURFACE PREPARATION: Shot/Grit Blasting SA 2.5 Checked by: PK CUST REF: PO NO : 151027452
PAINTING: Primer: One coat of Inorganic Zinc Silicate Primer 75 -100 micron/coat. DATE : 28-Mar-2018
Primer: One coat of Epoxy Zinc Phosphate Primer. DFT 75-150 microns/coat. Date: 14/02/19 07 21-09-18 Paint Shade mentioned GA GA NHS -
Intermediate: Two coat of High Build Epoxy paint. DFT 125-160 microns/coat. 06 15-05-18 Split detail revised KK GA NHS - DWG #: KE.MUM.5403.01/02 REV: 07
Finish: One coat of Acrylic Polyurethane paint. DFT 50-60 microns/coat. 05 25-04-18 Split detail mentioned KK GA NHS -
Shade : RAL 5011. Colour : Steel Blue. 04 03-04-18 Customer comments incorporated GA GA NHS - THIRD ANGLE PROJECTION SCALE
Total DFT: 355 - 470 microns. 03 15-03-18 Customer comments incorporated KK GA NHS - All dimensions are in mm NTS
14-FEB-2019
All steel parts are fabricated and unmachined. 02 13-03-18 Customer comments incorporated KK GA NHS - CHKD APPD KEI REF:
Only dimensional and visual check applicable on finished material.
KUMAR PRAMOD(B891) 01 24-02-18 Customer comments incorporated KK GA NHS - Q5403N/17
GA NHS
KEI reserves the right to use standard hot rolled structural sections wherever feasible. REV. DATE REVISIONS PRPD BY CHKD BY APPD PEM/PC J11990N/17

Page 11 of 17
 This drawing and all information herein is the property of Keld Ellentoft India Private Limited (KEI). It must not be copied or reissued for any other purpose without the consent of KEI.

S. Temp Press Split

Tag no. Type Qty 0 Ax Lat A B L S T H2 t2 t3 t1 Application Area Counter Flange X Y
no. C mmwc (Y/N)
2 EXPJT2 25X 8 225 635 15 40 5054 10346 135 (200) 215 350 100 8 8 6 Between HRSG outlet & Stack inlet Both side 20 45 Y

12 Cladding Plate 2mm SS 409

11 Cladding Pin SS 409 M10
10 Cladding Bolster SGFGF
09 Gaskets Glass Cord
08 Upper duct part IS 2062 E250 Gr-BR
07 Bolster SGFGF
06 KEI Fabric Refer - type
05b FF fasteners (Washer) ASTM A F436M TYPE I
05a FF fasteners (Nut) ASTM A563M CLASS 10S
HDG,M10 X 40 LG
05 FF fasteners
ASTM A325M TYPE I
04 Back up bar IS 2062 E250 Gr-BR
03 Lower duct part IS 2062 E250 Gr-BR
02 Counter Flange (100X100X8) IS 2062 E250 Gr-BR
01b Duct Fasteners (Washer) ASTM A F436M TYPE I
01a Duct Fasteners (Nut) ASTM A563M CLASS 10S
HDG,M16 X 60 LG
01 Duct Fasteners
ASTM A325M TYPE I
S. # Description Material

DANGOTE OIL REFINERY

CLIENT :
COMPANY LIMITED

DANGOTE REFINERY AND

EIL JOB NO.:- A545
PETROCHEMICAL PROJECT

Keld Ellentoft India Private Limited

Chennai - 600 002

G. A. DRAWING OF NON-METALLIC
EXPANSION JOINTS

NOTE: 1. For Split details, please refer drawing # KE.MUM.5403.02A/02. CLIENT: Thermax Limited. B&H
2. BOM Sl # 02,03,04,08,11,12 shall be sent in Split and unassembled condition
PROJECT: Dangote
KEI SCOPE: As per Part List
SURFACE PREPARATION: Shot/Grit Blasting SA 2.5 CUST REF: PO NO : 151027452
PAINTING: Primer: One coat of Inorganic Zinc Silicate Primer 75 -100 micron/coat. DATE : 28-Mar-2018
Primer: One coat of Epoxy Zinc Phosphate Primer. DFT 75-150 microns/coat.
Intermediate: Two coat of High Build Epoxy paint. DFT 125-160 microns/coat. 06 21-09-18 Paint Shade mentioned GA GA NHS - DWG #: KE.MUM.5403.02/02 REV: 06
Finish: One coat of Acrylic Polyurethane paint. DFT 50-60 microns/coat. 05 25-04-18 Split detail mentioned KK GA NHS -
Shade : RAL 5011. Colour : Steel Blue. 04 03-04-18 Customer comments incorporated GA GA NHS - THIRD ANGLE PROJECTION SCALE
Total DFT: 355 - 470 microns. 03 15-03-18 Customer comments incorporated KK GA NHS - All dimensions are in mm NTS
14-FEB-2019
All steel parts are fabricated and unmachined. 02 13-03-18 Customer comments incorporated KK GA NHS - CHKD APPD KEI REF:
Only dimensional and visual check applicable on finished material. 01 24-02-18 Customer comments incorporated KK GA NHS - Q5403N/17
KUMAR PRAMOD(B891) GA NHS
KEI reserves the right to use standard hot rolled structural sections wherever feasible. REV. DATE REVISIONS PRPD BY CHKD BY APPD PEM/PC J11990N/17

Page 12 of 17
 14-FEB-2019
KUMAR PRAMOD(B891)

Page 13 of 17
 14-FEB-2019
KUMAR PRAMOD(B891)

Page 14 of 17
 COMMENT RESOLUTION SHEET

CLIENT : DANGOTE OIL REFINING COMPANY
EIL DOC NO. QH0581‐7830‐182
SUBMISSION REV.NO. 2

THERMAX DOC. NO. KE.MUM.5403.01/02 & KE.MUM.5403.02/02
SR. NO. EIL COMMENTS THERMAX RESOLUTION 

 In VDM portal, vendor has mentioned the document title as "GA of Metallic Expansion  Noted
1 bellow" whereas this document is " GA of Non‐Metallic Expansion bellow". Vendor to  Noted & updated
correct the document title in VDM portal.
 Vendor to also submit calculation for expansion bellow along with GA drawing as per 
2 It will be part of datasheet of expansion bellow(QH0581‐7830‐201)
VDR requirement.
Vendor to submit the PTR for bellow as per requirement of Job Spec. No.: A545‐680‐78‐
3
41‐SP‐20

Vendor to submit the PTR for bellow as per requirement of Job Spec. No.: A545‐680‐78‐ Refer comments

4 Noted & submitted
41‐SP‐20
marked for PTR
5 Vendor to submit the PTR for expansion bellow vendor as this vendor name does not  requirement
appear in approved vendor list attached with MR/PR.

Noted. Vendor to
submit the same

14-FEB-2019
KUMAR PRAMOD(B891)

Page 15 of 17
 EIL  Job

Keld Job 
SL No. Customer Name Project PO Number PO Date Number
1 Larsen & Toubro Limited BPCL Mahul, Mumbai 11L000036 11‐Sep‐18 11205N
2 JNK Inida APL Assam JNKI‐029‐PO‐016 13‐May‐11 12080N
3 Larsen & Toubro Limited GNFC Bharuch Unit Systems / 75000‐02604/MM 28‐Jul‐18 12080N
4 Callidus Technology IOCL Panipat FO60590 4‐Sep‐08 8012N
5 Petron Engineering IOCL Panipat PECL‐PO‐MAT‐100479‐11 17‐Mar‐11 9303N
6 Thermax BH Ltd BPCL Mahul, Mumbai 151030532 2‐Nov‐18 12191
7 Thermax BH Ltd HPCL ‐ Mumbai 151030540 2‐Nov‐18 12195
8 Heurtey Petrochem Ltd RIL ‐ JERP 304673 12‐Oct‐18 11847
9 Heurtey Petrochem Ltd RIL ‐Khavdi 303168 31‐May‐16 11435
10 HPCL‐Mittal Energy Ltd HPCL‐ Punjab 5400002884 25‐Nov‐16 11159
11 Techniq KT India Ltd NHDC 0841‐040 16‐Oct‐14 10955
12 Punj Llyod Ltd IOCL‐Paradip 377243 10‐Apr‐13 JxxxN

As per Cl. No.: 4.7 of Doc. No.: A545-680-78-41-SP-0020,

Sub contractor or sub vendor (if any item not listed in vendor list attached with MR)
shall be accepted based on their past track record (PTR) during execution i.e.
Vendor to note that before undertaking any activity in the HRSG / Boiler works or
bought out, Contractor to ensure that contractor or his subcontracting agencies / sub
vendor shall meet the experience criteria:
i. i.e. at least 2 similar jobs with similar capacity and parameters
ii. These 2 jobs shall have been executed in last 10 years and
iii. Out of these 2 jobs at least one shall be in successful operation for 1 year).
Accordingly vendor to submit the supporting documents to fulfill these criteria like:
1. PO copy of the reference job which meets the above criteria
2. GA drawing of the reference job which meets the above criteria
3. Data sheets of the reference job which meets the above criteria
4. Mechanical completion certificate for the reference job which meets the
above criteria
5. Client letter to satisfy the condition that Out of these 2 jobs at least one job is
in successful operation for 1 year.

14-FEB-2019
KUMAR PRAMOD(B891)

Page 16 of 17
 14-FEB-2019
KUMAR PRAMOD(B891)

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