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Operation MODULE 4
Operation MODULE 4
SELECTING A LOCATION
Choosing a business location is not something that can be done on a whim—it's a crucial
step in starting a business. First things first, the business location you choose will depend on the
type of business you operate. Business parks, shopping malls, strip malls, professional
buildings, and others are all designed to meet the specific needs of various businesses. If you’re
expanding from online-only to online and brick-and-mortar, for example, your needs will be
much different than if you’re an accountant looking to grow your firm and bring in new clients.
A business location strategy takes planning and research and a willingness to thoroughly vet all
of your options. With these helpful tips, you can identify the best place to locate your expanding
business.
In almost every case, where you can locate your business will be dictated by local zoning
ordinances in your community. Don’t sign on the dotted line until you’re sure it’s legal for you to
operate your business in your desired location.
Capacity planning is concerned with finding answers to the basic questions regarding capacity
such as:
(i) What kind of capacity is needed?
(ii) How much capacity is needed?
(iii) When this capacity is needed?
Capacity planning is to be carried out keeping in mind future growth and expansion
plans, market trends, sales forecasting, etc. Capacity is the rate of productive capability of a
facility. Capacity is usually expressed as volume of output per period of time.
(i) Long-term capacity plans which are concerned with investments in new facilities
and equipments. These plans cover a time horizon of more than two years.
(ii) Short-term capacity plans which takes into account work-force size, overtime
budgets, inventories etc.
Capacity refers to the maximum load an operating unit can handle. The operating unit might be
a plant, a department, a machine, a store or a worker. Capacity of a plant is the maximum rate
of output (goods or services) the plant can produce.
The production capacity of a facility or a firm is the maximum rate of production the
facility or the firm is capable of producing. It is usually expressed as volume of output per period
of time (i.e., hour, day, week, month, quarter etc.). Capacity indicates the ability of a firm to meet
market demand - both current and future.
Measurement of capacity
Capacity of a plant is usually expressed as the rate of output, i.e., in terms of units produced per
period of time (i.e., hour, shift, day, week, month etc.). But when firms are producing different
types of products, it is difficult to use volume of output of each product to express the capacity of
the firm. In such cases, capacity of the firm is expressed in terms of monetary value (production
value) of the various products produced put together.
When the long-range capacity needs are estimated through long-range forecasts for products, a
firm may find itself in one of the two following situations:
(i) A capacity shortage situation where present capacity is not enough to meet the
forecast demand for the product.
(ii) An excess or surplus capacity situation where the present capacity exceeds the
expected future demand.
Factors affecting determination of plant capacity
(i) Capital investment required,
(ii) Changes in product design, process design, market conditions and product life
cycles,
(iii) Flexibility for capacity additions,
(iv) Level of automation desired,
(v) Market demand for the product
(vi) Product obsolescence and technology obsolescence and
(vii) Type of technology selected.
Factors Affecting Capacity Planning: Two kinds of factors affecting capacity planning are:
(i) Controllable Factors: amount of labour employed, facilities installed, machines,
tooling, shifts of work per day, days worked per week, overtime work, subcontracting,
preventive maintenance and number of production set ups.
(ii) Less Controllable Factors: absenteeism, labour performance, machine break-
downs, material shortages, scrap and rework, strike, lock-out, fire accidents, natural
calamities (flood, earthquake etc.) etc
Facility Layout - Objectives, Design and Factors Affecting the Layout
Introduction
An effective facility layout ensures that there is a smooth and steady flow of production
material, equipment and manpower at minimum cost. Facility layout looks at physical allocation
of space for economic activity in the plant. Therefore, main objective of the facility layout
planning is to design effective workflow as to make equipment and workers more productive.
A model facility layout should be able to provide an ideal relationship between raw material,
equipment, manpower and final product at minimal cost under safe and comfortable
environment. An efficient and effective facility layout can cover following objectives:
To provide optimum space to organize equipment and facilitate movement of goods and
to create safe and comfortable work environment.
To promote order in production towards a single objective
To reduce movement of workers, raw material and equipment
To promote safety of plant as well as its workers
To facilitate extension or change in the layout to accommodate new product line or
technology upgradation
To increase production capacity of the organization
Facility layout designing and implementation is influenced by various factors. These factors vary
from industry to industry but influence facility layout. These factors are as follows:
The design of the facility layout should consider overall objectives set by the
organization.
Optimum space needs to be allocated for process and technology.
A proper safety measure as to avoid mishaps.
Overall management policies and future direction of the organization
Facility Layout - Objectives, Design and Factors Affecting the Layout (managementstudyguide.com)
SPACE ALLOCATION
Space allocation is the process of experimenting with placements of your organizational
units (business unit, division, department, or functional group) within your company's current or
future space. The planning exercise indicates if your current owned or leased space can
efficiently accommodate your needs or if a space reduction or expansion is required. You
experiment with different placements of organizational units on various floors (allocations) to
determine the best way to use your space.
Process Flow Analysis is used to help fully understand the current condition of any
manufacturing process facility. Process Flows can be used to identify all elements within a
manufacturing facility from raw materials through to people and waste routes.
Process flows are the life blood of food manufacturing process. Efficient flows equates to
efficient production. Our expertise drives through efficiencies, layout improvements and
enhanced material flows giving you robust insight into how your facility can evolve more
efficiently.
We believe that a key way to understand your product range is by Value Stream
Mapping. This allows the efficient assessment of process flows and the clear identification of
the right process.