VATAC Intelligent Electric Actuator AVA, AVAM,AVAMD, AVAT (AVAQ) , AVATM Range Instruction Edition: V2.6 Date of issue: 2009.6Contents 1 General Instructions of WATAC Actuato 2 Mounting the WATAC Actuate 2.1 Mounting the Actuator with Drive Base- 2.2 Mounting the Linear Actuator—~ 2.3 Mounting the Actuator with Gear box- 2.4 Wiring up and Wiring Diagram- 3 Operating the VATAC Actuator 3.1 Names of Each Part 3.2 Manual Operation- 3.3 Electric Operation- 4 Function Commissioning 4.1 Setting Too! 4.2 LCD of the Actuator. 4.3 Instruction of the Setting Procedure-- 4.4 Primary Setting 4.4.1 Direction of Valve Opening and Actions of Valve Opening & Closing. 4.4.2 Torque setting of the Valve Open and Close 4.4.3 Position Limits. 4.5 Advanced Setting 4.5.1 Indication Contacts r1, 12, 13, r4- 4.5.2 Control Method Setting- 4.5.3 Option Selectio 4.5.4 Control Selection of Remote Proportion: 4.5.5 Help Menu 4.5.6 Default Setting- 5 Maintance and trouble shootin 6 Weights and Lubrication-1.61 Instructions of VATAC Actuator VATAC Actuator can be commissioned without opening the electrical cover, Using the supplied infra-red setting tool access the actuator set up procedures, setting of torque values, position limits and all other coat, and indication functions can be made quickly and conveniently even in Explosion proof locations. The actuator allows commissioning and ‘adjustment to be carried out whenever the main power supply to the [clustorbeen switched on or off ‘The motor af VATAC on/off actuator is $2-1Smin short uty of modulating one is $4-50% ‘The ambient standard operating temperature of VATAC aetuator is from 30°C 19 10°C. Help menus ean diagnose the status of the contr actuator This function will greatly shortens users Aad brings more convenience’on using ‘This instruction enable users to install, operate, adjust and inspect VATAC. actuators easily. me duty, end system, valve and troubleshooting time If the actuator has a nameplate withthe sign of explosion-proof, the Actuator is suitable for use in Zone 1 and Zone 2 explosive atmospheres ‘only. It should not be installed in atmospheres where ignition temperature is less than 135°C, fut on the actuator as this will invalidate the conditions under which ‘certification have been granted ‘The actustor should be moved to a non-hazardous area for repair oF maintaince, Only the tained persons can be allowed to install, maintain land repair the actuator. Work undertaken must be catied out in accordance ‘with outlines in the manual Warning Motor Temperature excessive use, the motor surface temperature could reach 132C (e708) Motor Thermostat Bypass [the actuator is configured to be motor thermostat bypass, when using the FSD funetion, the hazardous area certification willbe invalidated Enclosure Materials AVADL to AVAOG enclosures are manufactured in aluminum alloy with ¥lainless sel fasteners and the thrst bases are maniaclared in eas ron. [AVA? to AVALO enclosures are manufactured in aluminum alloy and cast iron with stainless steel fasteners and the thrust bases ate manufactured in Users must ensure thatthe working environment is good, and the actuator ‘self should not afford the protection funetion. Users must stably protect the actuator agains its working environment Actuator Storage your actuator cannot be installed immediately, store it ina dry place the actuator has been instlled, but cannot be cabled, itis recommended thatthe plastic transit cable eniry plugs be feplaced with metal plugs, ‘which ae sealed with PTFE tape aithe WATAC Actuator 2.1 Mounting the Actuator with Drive Base Normally, the VATAC actuator is mounted on the valve with drive base “There are ta kinds of baces: heust base and non-thrust base. oth oftheir ‘key parts ate drive bush which are directly mounted on the valve stem. The ‘ive bush for thrust base has the type of trapezoidal serew threads, and for non-thrust base has the key, three jaws or square shaft. In general, the dive bush is either machined depending on the date of valve factory oF machined by users (It should be removed before machining). ‘The flange standard of drive bases are under national standard. For mul tum actuators, langes are FO, F10, Fis, F25, F30, F35 and FAQ; for ‘guarter-turn actuators, anges sre FO7, F10, FL2 and Fld. However, the ange canbe machined depending on drawing on request. ‘The actuator ean be mounted on the valve directly with the drive base (except unmachined) before leaving the factory. 4) Before the thrust actuator is mounted onthe valve, enable the drive bush ‘onto the threaded valve stom, then engage “band” and wind the handwheel lnticlockiise to engage the drive bush onto the stem, Continue winding. Until itcloses tothe valve flange, then wind wo or more turns fi securing bolts tighten fully 1b) When the non-thrust actuator is mounted onthe valve, place the ‘bush onthe valve stem, fit securing bolts tighten fully. ‘There is # hollow shaft in AVA range actuator which is forthe rising stem valve, In order to ensure that moisture doce not intrade into the hollow Shaft ofthe actuator, PTFE tape should be winded azound the caver and fully tightened 2.2Mounting the Linear Actuator Comparing VATAC actuator installation of linear range to that of other range which is with drive bush The common point is that both of them have the sime actuator and athrst base, but the diferent point is tht the linear fone has a transforming bracket and a screw, of which one end are trapezoidal serew threads, andthe other end is hexagon ol Assemble the actuator with a serew and a bracket, couple the bracket to the valve flange with fasteners, nd couple the screw to valve stem with Wafer Noto: The valve should be at its fully closed postion when coupling 2.8 Mounting the Actuator with Gearbox Usually, a part-turn valve needs a 90°gearbox, and a large torque multi turn valve needs bevel parbox or spur gearbox, Gearbox has a removable drive bush which ie machined depending on the diameter ofthe valve stem and connections. Gearbox is always coupled to the damper with # rocker and spherical linkage 2.4 Cable Connections and Wiring Diagram (Check that power supply voltage whether agrees with that stamped on the sotuator nameplate, ‘The breaker or fuse forthe actuator should be selected depending on the rated current ofthe motor EarthiGround Connections ‘A lug with @ 6mm diameter hole is cast adjacent to the conduit entries for attachment of an external protective earthing strap by & hut and bolt. An internal earth terminals also provided, -2-Cable Entry Inexplosion-proof zone, explosion-proof cable joint shouldbe used at th Ensure that cable glands or conduit are tight and fully waterproof, Seal un ls entry. Make the cable joint appropriate tothe outer diameter ofthe cable ‘able entries with a stesior brass threaded plug. Siepeonivolof | Selfmaiataied | _sepcontolof | selfmaintained ee control jnceraal power supply} control of internal [external power suppl] contol of external power supply power supply Qo ® Oo» o—i @ > | @ 2 = Force | Goren @ @| cover tfler connections, insure good “0” ring teal and transverse plane, and hard tighten screws3.1 Each Parts Names of the Actuator | Display Sereen 6. Motor 2.Local, Stop, and Remote 7.Connection Terminal Cover 3.Local Operating Button 8.Flectrie Control Box 4.Hlandwheel or Rocking handlenstall when using) 9,Protestive Sleeve for Hollow Shaft S.Hand/Auto lever _—3.2 Manual Operation Depress the Hand/Auto lever into “Manual” status. Turn the handwhee! to check whether ithas engaged the clutch, When the valve value on the LCD Shanges while turning, the lever ean now be released and it will ‘automatically return (its original position. The “Manual” status will Femain engaged until the actuator is operated electrically Ifthe lever can't be depressed into “Manual” statu forthe firs ime, turn the handwheel by 30° and depress the lever again ‘When the actuator is operated electrically, iy “Manual” status will automatically switch to “electrical” status. Notice: Please do not depress electrically, I roquired, the Hand/Auto lever can be locked by a padlock with « 6.5mm hasp 3.3 Electrical Operation When the actuator witing is Finished, user should ensure that power supply. voltage agrees with rated. voltage stamped on the actus hamieplate before input electricity. 1 is aot necessary to check phase fon for VATAC attuatr. Ifthe actustor i mounted on the valve for the first time, the postion limit ‘shouldbe carried out before electrical operation (eefer to primary setting), So that its ravel range ean he made suitably. he lover when the actuator is oper ng tis strongly recommended that set position limit by manual. Fully open the valve by handwheel and set open limit position, then fully clase the valve by handwheel and set cloved limit position, at last set torgue protection vale and open-closed action (eler primary setting) Local Electrical Operation There is «black knob on the actuator for Local, Stop and Remote, When Local operation is requited, select “Local” and press Open of Close button at right side. The actuator will open or close accordingly. Pressing Stop, the actuator will stop. Remote Control Selecting Remote, the actuator will open, close and stop according the frder from control room, Remote contral cant be operated unless the external control cable is connected according to the VATAC wiring diagram,4.Function Commissioning of VATAC Actuator 4.4 The Setting Too! Specification Enclosure: Ip67 Certification: Bex ia Il ¢ TaGntsinsicaly safe) INT SAFE, Class I &ILDIV 1 GROUPSACDEFG Power Supply:9V Battery (suppliea) Operating Renge: 0.75m (should be exactly in font of the display window) Keypress Instruction 1. & Display next menu dows 2. Display next menu across 3.— Decrease/change displayed function's value or option rtting 4.4 Increasc/change displayed finetion's value or option setting 5.4 EnteriStop Infra-red Local Operation 6. Close actuator 7. ® Stop acwator 8. BE Open actuator 9. Infra-red transmission window When a button is depressed, the Setting Tool transmits the relevant instruction tothe actuator by inf red, therefore the Setting Tool must be’ in front of the display sercen directly. Then the actuator will carey out relevant Tunetions oF Sctions, When the actuator receives the infiared iastrction, the red indicator lamp under LCD and a ‘communication icon in he tp right ‘comer of LCD will ash 9@9eo Setting Too! Battery Replacement Battery status ean be checked conveniently by looking at whether the Setting Too! can transmit ina fed of not A lashing red indicator should be seen while depressing e968 any Setting Tool button, To replace the battery remove the six hexagon sockets head cap screws inthe back ft the Setting. Tool. Remove the back cover to expose the baller. Battery replacement must be cated out ina safe ares.4.2LCD of the Actuator 4.2.1 The Components of Display: ML 8 3 1 4 when having any of the alarm Conditions) 13. Upward arrowhead means 2 opening, and “ON” means fully @ epen 0 14. Downward arrowhead means [2 closing and “OFF” meant folly lose On power up the actuators Tiguid crystal display sereen is backlit 13 witha “primrose yellow” fight and Ha One of the postion indicator lamps » 7 will be on. The display sezeen will, Fig 4.2.1 ‘Red fully open indicator lamp Yellow Mid travel indicator lamp cen fully closed indicator lamp ‘opening range of valve position ‘Torque value Infrared communicator ‘Communication indicator lamp Valve slarm 9. Control alarm 10, Actuator alarm 1 Battery alarm 12. Alsem indication (It appeass Show opening range of valve position, torque value of the Setuator, and others. With the power fupply cut off the liquid crystal Aisplay sercen keeps displaying by ' back-up battery. The sereen back- Ticand position indicator lamps wll ‘be cu of for saving electricity. Fully Open ‘When the valve is fully open, the display screen will show 100% e position, upward arrowhead, and “ON” with «lighted red indicator lamp. Fig 4.2.2, Fully Close ‘When the valve is fully closed, the display sereen will show 0% valve position, downward arrowhead, and fighted green Pig. 4.2.3 4.2.2 Display- Alarm Display ‘The top portion of the display incorporates valve, control actuator, and. battery alarm indications. Each icon represents certain alarm conditions. Help Ment are also available to sssist in determining the actuator ‘operational and alarm status D¢-Valve Alarm ‘The valve slarm will appear when the actuator tripped off is result, fom the configured torgue has been exceeded, Fig 24‘The possible causes are + Valve jammed, + Valve process conditions changed (inerease in pressure, flow ste) ‘The valve status now should be inspected, It can't be operated electrically uni the valve problem issurely resolved Once the actuator has tipped off, slectrical operation inthe same ‘ireotion i inhibited. The icon will remain displayed until move inthe ‘opposite direction ‘The valve alarm icon will not be displayed when the actuator has move to the end of travel, which is preset © Control Alarm 1 displays when the remote contro! system maintains an active FSD or interlock signel_ (the interlock function or conditional ‘control having been enabled) Local and Remote operation will be inhibited at the tame time, (Refer to ‘Advanced seiting [Ai] ESD, [48] External Interlocks and [A9] Conditional Conteal) Please study he remote control condition of the Fig. 4.2.5 @ Actuator Alarm The sctvator alarm icon is displayed when CPU detects a problem from the inner or outer of ion will (except The possible eauses are “Transformer thermostat ripped + 24V internal power supply alarm + Power supply fault + Torgue inspection system a Please refer help menu to identify the specific causes ofthe alarm Fig 42.6 ‘Battery Alarm ‘The battery alarm icon i displayed shen CPU detect its battery is low or discharged When the secondary setting [0S] tnd actuator ‘isplayed, When the battery is low, the function [OS] is inhibited to ‘operate Fig. 4.2.7When the battery ‘displayed, the battery should be roplaced immediately Most of the AVA range batteries are located on the connections termin cover, which are Ughtened by 2 Steel cover and opened by an inner hexagonal wrench. For some ofthe AVA range and AVAT range, the battery is installed in the electeic control box, $0 it is necessary t0 open the control box when replacing the battery, Battery replacement must be carried out in a safe area, or make Sure there is. no explosive gas oF ‘ot air nearby 4.3 Instruction of the Setting Procedure VATAC adopts non-intrusive design for the operation and setting ofthe facwator, The user can use the otting tool fo set targue, position Timit and other funetions without ‘opening electric control box, which fensures the security of the internal tlectronie and electri device, The setting tool is ceriied Intrnsically safe to allow use in explosion-proof All the actuators setting values are stored in itr EEPROM miemory in the actuator, so the data will not lose even if power losing. Users can Took over the actuators functions sind setting values with setting tool, ‘The sevting value can be changed under requirements. When setting, press*Downward” Key of the seting tool to enter the next mena, prest"Rightward” key fo enter night side menu(refer to Picture 43-1); press wor ~ Key (0 change space optional value and then pres'Enter'key to confirm, When the setting is effective, the crossband in the top of the sereen wil fash ‘The menu of the seting procedure is ciroulor, namely, as fone a8 press “Downward” or “Bightward™ key ll the time, iell return to. ‘riginal men ‘The setting procedure has two steps: primary setting and advanced Setting. There is an adéitional help menu for users to diagnose all kinds otfailures Entering Setting Procedure [Go]Position Display o Password TF Paowonk yy puord Change UDA BS oho > Ir > Ie % Gr Procedure Branch (ersiresd) Directionts Clore Rue, Open Action cr 2 od 3 Teigue Torque Valve vale Valve voice, ie Yimimed mined Giosng Opening ues “time Hae Te To cS Th > Th > Td Limitlesed Limit Open le > Lo u [50] Postion Display Fig 4.3.1 ~10-‘Turn the knob (loca! stop’ remote) to local or remote, put the seting tools direetly in Troat of the actuator's screen and press *Downward"key, and then the password protection menu will be Aisplayed(roter co picture 43.2), For changing the set value, VATAC ‘actuator must be entered correct password. The factory's default password is 33. 1 the password is nnot changed, press’Enter"key irecly, and password 35 will ash Meanwhile, @ erossband wil appears in the top of the screen (eter to picture 4.3.3), Now you can enter the next menu and ‘operate. If there is no crossband, users can only observe all options Duteas'tehange any value VATAC actuators password can be serolled through from 00-99 Use+or key 10 lookup set password, and press “Enter” key Pig 4.8.2, Fig 4.3.3 Changing Password After finishing password confirmation (reler to picture 4.3.3), press “Rightward”key to center password changing mena (efer to picture 43.4), find a password you want by using or key, and press “Enter"key Likewise, the figure you selected will flash, which means new password has been effective. Ifyou vant to enter mens setting next time, you should use new password, Users must make a record after new password seting to avoid troubles ‘when sing, 4.4 Primanf'Sauthd- * -u- Primary setting is mainly for valve ‘opening actions, valve opening airetion, torque protection value, Position limi and son, When the actuator has been installed on the valve and leotrified correct power supply, position limit setting is the most important thing. Usually, it ean be ‘operated electrically as long as the actuator has had. position limit “Usually” means that valve opeaing Girection is clockwise, and the Actuator matching is eorect [Atter entering the procedure and input a correct password, ress “Entor‘key. (See 4.3 Entering setting procedure) Prese"Dowaward'key to enter the ‘ext menu [Cr] whieh ia procedure branch. Press"Rightward”key to enter advanced setting. I'you press “Dowaward"key, it wll enter (C1) (Refer to picture 4.4.1)4.4.4 Direction of Valve Opening and Actions of Valve Opening & Closing Valve Closing Direction [C1] ‘This function is for adjusting valve opening direction. According to industry ‘custom, the clockwise tually Is the closing dtestion 59] Ie > le G Or > [> 2 Sos U Te > TOOSTbLDTA> Td te > Lo 59] Valve closing direction has option [A] and option [C]. Option [A] is lackvise closing, and option [Chis clockwise closing. Pind 4.2 Select correct valve closing direction with + or = key, and press “Enter'key. (refer to. picture 44,1 and 4:42, defwultis(C)) Valve Closing Action [62] 50] sq ED PCED Ir > Le iad => 03 > TOSTb-PTATd Lo Jagedaengc| ~12- The actuator's optional valve closing action has [CL] (close on Timity and [Ct] (close om torgue), It is suggested 10 close on limit, which isdefaul Fig tts Fig. 4.4.4st valve closing action with = or = key, and press"Enter” key. (refer to picture 4.4.3 and 443) Close on limit is an_ action thet usilizes the elements of Hall Sensor, tnd stocks the whole teavel data of the valve ito the memorizer. When itis selected close on limit, the {etuator will monitor the valve data ever and again while working When itis im the end of the valve, ‘the actuator will stop automatically. Close on torque utilize torque senor of the actuator. When the valve torque exceeds the set torque Value of the aetustor, the aetuator ‘will tsp off automatic Ie close on torgue, the should aot exceed. 80 point for details, which is Value of valve closing and opening. Valve Opening Method [C3] ‘The actuators optional valve open action has [OL (open on limit) and [or] (open on torque). Ie is suggested to open on limit, whieh is default 50] y ED PG E> Ir > le > ao SSPE Te > TOOTbL>TA TE G te >to G Fig. 44.5: Fig tts Select correct valve opening action ith + or ~ key, and press"Enter”™ key. (refer to picture 44.5 and 44.6) ~ 13 ‘Open on limit utilizes the elements ot hall sensor, and stocks the whole travel date of the valve into the memorizer. When itis selected 10 fpen on limi, the actuator will ‘monitor the valve data ever ond ‘again while working. When itis at the end of the valve, the actuator will top automatically. ‘Opening on torque is an action to uulizes torque sensor of the fctuator When the valve torque fxceeds the set torque value of the fetuator, the aetuator will trip off ‘utomatically. When it is selected to opea on torgue, the torque value should mot exeeed 80% See next point for details, which is torque Value of valve closing and opening.4.4.2 Torque setting ofthe Valve Opening and Closing ‘Torque Val Closing [Te] VATAC actuator utilizes torque sensor to make realtime measure for the torgue value in the ono procedure. When the measured torgue value is larger than the set valle, the actuator will tip. of immediately, and appear a torque ‘alarm (refer to .2.4), eis generally ‘red orth protection ation {ihectaos, a in Ie increment i ‘The value is equal to the percent g roped by rating torge” Select a sig snnloprnte talus with = Hey, Peco PC > Ir cole and press“Enter” key. (refer to prow s) Fig 44.7 Options for torque value closing a or > u ot > a> > TOT Tn oTa Le > Lo 9] Torque Value Opening {To} VATAC actuator utilizes torque sensor t9-make realtime measure for the torgue value in the on/off procedure. When the measured forgue value is larger than the set Value, the actuator will wip off mediately, and appear a torque lam (refer to 4.2.4). [tis generally ised forthe proteetion a - 14 Fig has Pinta Options for torque value opening are 40%-100%, and in 1% increments, The valves eg! to the percent multiplied by rating torque. Select appropriate value with + oF key, and press"Enter key. (eter o picture 4.4.8) Within a small range of valve ‘opening (valve position is 0%-5% intensified torgue [bb] can be Selected, Intensified torque ts 1.4 limes of the rating torque(refer to picture4.49)Valve jam function [Tb] Actuator can be configured to ase ‘the valve jam protection function ‘Thetis when the valve overtorgues, if there is no jam protection function, the actuator motor will Sop and torque alarm will be shown: if using jam protection Gr function the actuator will return for {proper valve percentage on the ‘opposite of the actual needs rection (The mex. Value of the valve percentage is the jammed valve open range Td), and then go fon running in the actual needs Aiection. This is the procedure of onectime valve jam protection, Th 7 is used to list the allowed times of| the valve jams protection. When the valve jam times for the actuator reach Tn, the sctustor motor will Stop and torque alarm will be shows, Valve jam times{Tn] [7 is used to limit the valve jam Use + oF - key to get the valve jam times, The valve jam times can be set between 1-85, and the default values. > PCD Ir De > 02 > 03 <> 10.> [Bota ote > PCD I> Ie >to > 02 > 08 > Toth oTd 0 apedaearazo ~i5- Valve jam rangetT] Td Is used to set the valve jam percentage, that is the max Foversed movement vaive percentage of the actuator when valve jams. Uso + or - key to got the valve valve jam => 02 > 03 > TooTbTaTd >to4.4.3 Position Limit, Setting Limit Closed [LC] Before setting limit closed, tighten the valve manually frst, keep pressing the sevting fool"Dovnarard” until enter: ment TLC] (reer to picture 4.4.17), and prest"Enter"key. Meanwiile, keep Dressing, and the original value of {he valve position will be changed wo0% Setting Limit Open [LO] Before setting limit open, open the valve manually, and leave a certain oom. Keep pressing the. setting foal"Downward” until enter ment [LC], press"Rightward"to enter Fight’ mena (LO|refer to picture 4418), and press eater Key Meanwhile, there is 4 Mashing of red indicator lamp on the right of screen, and the original value of the Valve position will be changed to 100%, Fig. 4.4.17 59] G v P? > PCED Ir Le or 1 > 02 03 g Te => TocoTboTn Pig. 4. 418 > PCD Ir le > 2 > 63 When the actuator has been Installed on the valve, limit must be set prior to electrical ‘operation, Limit setting is one of the most important commissioning works. Thi purpose of itis to store the set Gata of valve travel range into memorizerManual position limit Users can use manual positon limit when power is eut, then the power of actuators supplied by battery, so sufficient battery capacity should be ensured, the’ manval postion limit only suitable for small valve snd the valve should be easy operated by manual. Limit procedures areas follows: 1. Trigger mainboard: the indication lamp. will ight. when mainboard been triggered, if users don’t operate in 5 seconds, the lamp will extinguish and the mainboaed ‘vill got into satus of sleep 2. Trigger method: For AVA series, depress hand/auto lever, then turn the handwheel to trigger the mainboard; For AVAT series, install the rocking handle , then turn the rocking handle, the mainboard wil) betriggered, 3, Wind to full close manually, rewind for one turn, enter into ment [LC], press "Enter", a crossband will display in the screen, close limit finish (Peoeedute refer to P18) 4. Wind to full open manws rewind for one tur, enter into ment [Lc], press "Enter", a crossband ‘will ‘display im the’ sereea, open Tumis finish (Procedure refer to P18) sate“To access the Secondary ment press*Downward"to find Procedure Branch [59] Vaive Position Display Crossroad|Cr], then press"Rightward"to find [rl] according to the v Instruction of picture 4.5.1 [DA Coma P2 > PC > Ir > le one Panction Vile Contactsetbod Gr o> comesi rl SD rl E> rl ¥ % conucts2 FP] ED 2 D> ra Fencsiont | connerss P38 CD 8 CD 3 connersé 1 Dd Dorf O4-> OP > OJ r> or -> 0S Ytehas installed OF,0F OP or OF card and ser “ON” . the corresponding sersereen Option Functions [J Wil beinsertedathere PAL> Pb > Pd &> Pr a2 FigA.5.1 Secondary Functions [Return te Valve Postion Display vl ~18-4, 5 Advanced setting 4.5.findication Contacts (r},[-2. [3] and [ré] Indication Contacts [el], [72], [83] and (v8) ate four relays indiestiog All kinds of functions. Exch of them ‘ean be set one of the following unetions [CL] closed end position [0P] open end postion [P9} intermediate position ITC] torque ip close [70] torquetrip open [TT] torque trip any position ITI] torgue trip mid travel [DC] actuator losing D0} actuator opening [D7] actuator rotating [St}_ motorstalled [BA) battery ow [HA] hand ope [BL Blinker [LS} local stop [0] open nteriock [CL] eloseintertock IL] interlock active (ES) ESD signal [LP] lost phase {Lo} local selected [RE] remote selected [AA] actuator alarm * (24) 24V power failure [RR] motorrunning [UA] Valvealarm* [He] thermostat tipped [CA] control alarm * [RP] relay parity losed [NC]. The procedures for Setting up contacts [12], [8] and [4] ere the same as those shown for (Fl. Unless specified with order, the default settings Tor indication ‘ontacts areas follows: HI = [CL] closedy {no} contact rhormally open 12 - [OP] opens [no] contact normally open 13 = [CL] closedy (nc) contact normally closed r4~ [OP] opens [ne] contact normally closed Select correct indication functions with tor ~ Key, and press"Enter” key, Refer picture 5 2andd. 4 ‘When the R contact function is set to (Po), the required intermediate Position value must be set. No other funetions require the value to be fet The valve can be set from 19% open to 99% open in 1% Increments. See piture 5.3 ~19- Fig £82 Fig hs.3 Fig. 4.5.44.5.2 Control Mode setting ‘The control mode is used to set functions of actuator under conditions of emergency shut down, local control, remote control interlocks et, “There are 19 control functions ALESD action (ESD) A2ESD contact ype [AS ESD thermostat bypass AG ESD override interlock contol AS ESD override local control A6 Maintained local control AT2.wite remote control AS External interlocks A8 Conditional control AtTorgue switch bypass ESD Direction [A] ESD is a function when emergency appeats Ihean be sets fallow: [CL]Close on FSD, [SP] Stay puton ESD [oP] Open on ESD, Fig 4.5.5 ESD needs a support ftom the remote control wiring. For the connection method, please refer \VATAC wiring diagram. When FSD contact ype [AZ] is set to normally ‘open [ao}, one of remote high-level Stenal will entble the actuttor to ‘work in [Al] set direction. When ESD contact type [A2] is set to normally closed [ne], one ofremote Tow-level signal will enable the actuator to work in [Al] set Girection, Select correct indication functions with tor = key, and press"Enter"key. Refer to picture 4515. The defaul setting 18 Stay Pat. ESD Contact type (A2} Fig. 4.5.6 There are two types [ne] and [n0} The default setting value is [0} namely the contect is normally open. ‘When the contact is normally open, fhe. actuator responds to remote high-Tevel ESD signal When the contact ie normally closed, the actuator responds 16 emote low-level ESD signal. Select correct indication functions with tor ~ key, and press"Fnter” Key. Refer to. picture 4.5.6. The default setting is [20 ~ 20 - ESD Thermostat Bypass [A3] Pig 4.8.7 ‘The Function is get to check whether the actuator can be thermostat bypass when LSD signal appears, "Namely, when there is temperature alarm, whether FSD siphal can override temperature alarm and drive the actuator. ‘The function has two options:[F ESD can't override thermostat bypass [ON], ESD override thermostat bypass Select correct indication funetions swith “or ~ key, and press"Enter" Key. Refer to picture 45.7. The default setting is [OF], Warning: actuator explosion-proof certification i invalidated while the thermostats are Bypasted.ESD Override Interlocks [Ad] Fig 45.8 ‘The function is sot when ESD signal appeats, whether the aetuator ean verride interlocks to have an ‘ction. (When the interlocks is not Sct, this function if no need to be se) ‘The function 0 options: [OF], ESD can't override interlocks [ON], ESD override interlocks Select correct indication functions with vor = key, and press “Enter” key. Refer to picture 4.5.8. The default setting is [OF], ESD Override Local Stop [AS] Pig 8.8 ‘The function ie sot when ESD signal appears, whether the actuator can override Toca stop to have an “The function has two options [0F}, ESD can't override local stop [ONI, ESD override local stop Select correct indication functions with wor = key, and press “Eater” key. Refer to. picture 4.5.9. The default setiing is [OF] Maintained Local Contral AS) Fig 45.10 Maintsined control is aceded when operating the local knob of the actuator, namely, set this function when the actuator is in electric contro ‘The function has two options [0F}, local pointing contro [ON], maintained local contr Select correct indication functions with tor ~ Key, and press"Enter key, Refer to picture 4.5.10, The default seting (ON), - ae 2-Wire Remote Control [A7] Fig 45.11 ‘The method of 2-wire control is with common end, the ‘Connected with valve open (or valve ‘losed), Valve closed (valve open) short citeuit with control souree Elosed (normally open) without inpatiing control signal, whe the [0P] Open priority [SP] stay pur [CLI Close priority Select correct indication functions With or = Key, and press"Eater™ key. Refer to picture"a.S-11- The default setting it [OP]External interlocks [48] Fig. 45.12 ‘This function is set open/closed for external interlocks ofthe actuator. [OF disuse external interlocks [ON] use external interlocks Select correct indication funetions swith or ~ key, and press “Enter” Key. Refer to picture 4.5.12. The default settings [OF]. Note: [interlock is only needed in one direction iwi be necessary to ‘connect with telative terminals of the other diseotion on terminal compartment. External Conditional Control {AS} Where a high level of safety integrity is required, Conditional ‘Control ean be set. In this ode two signels are required for remote ‘operation. Remote control will be Conditional on both a control signa {open oF close) and the appropriate interlock signal being applied Simultaneously. Failures or a Spurious signal will not cause ‘operation, Interlocks (AB) must be [ON] Interlock signals are not required for loeal conte [0F} disuse external conditional central [ON] use external conditional control Select correct indication functions with or ~ key, and press “Eater” key. Refer to picture 4.5.13. The default setting is [OF] Fig 45.18 Torque Switch Bypass [49] Fig. 5.14 [OF] no: bypassing (on) bypassing I tis set [ON], the torque switch will be bypassed from position 0% 6 3% when opening and from Position 100% 10 98% when losing. Bypassing the torque twitch makes lorgue in excess of fated and up to actuator locked torgue for opening a "sticky" valve Outside these positions, torque felting will revert to. torgue et value of (TC] and [TO], Refer to primary setting Select correct indication functions with tor - Key, and press "Enter key, Refer to picture 4.5.14, The default setting is [OF] ~ 22 4.5.8 Option Selection Optional Contact ‘There are four addtional contacts as option: $5(r5], 86116],S7[+7}and S8(r8] If the actuator has instelled the ‘optional contacts, the setting method i as same as SI- S4.Please refer to P19, section 45 ‘The default setting of optional contacts. areas. follows: $5115] close limit indication $6116] open limit indication S7[r7] torque tripped mid travel S8[1B] remote selected Note: If the actuat installed optional cor felting of SSS! influence on actuator haven't aayContact cisplay (OE) Fig 4.5.15 If customers aced extta indication contacts, VATAC actuator ea provide Option [OE] which is set forealize this function ‘There are two options: [ON] turning on extra contacts [OF] not turning on extra contacts ‘The setting method of extra contacts r8, 16,17, 18 are identical totmatof11, 2,93. Select correct indication functions swith ~or = key, and press "Enter™ key. Refer to picture 4.5.15. The ‘efault settings [OF]. Position Transmitter Option [01] Fig 45.16 ‘The actuator has valve postion transmitter, which “ean. provide 4-20mA “analogue valve position eodback 1s an optioal function, the power canbe supplied by internal or External source. “There are two options HI} 20mA current corresponds to valve fully open [1.0] 20mA current corresponds to valve fully closed Select correct indication funetior with or ~ key, and press “Later Key. Refer to picture 4.5.16. The default setting is [HI Romate Proportional Control [OF] Fig 45.17 Remote proportional control is a switch, which is used to control Acluator, with analogue signal (asually 420mA} Only the modulating actuator has this function. Moreover, only when proportional contre! [Od] (generally 4-20mA contol) is set [Obj this option will be effetive [OF] nor turning on remote proportional conto! [ON] ‘turning on remote proportional contro! Select correct indication function ith tor ~ key, and press “Enter key. Refer to picture 4.5.17. The default setting is [OFF Remote Control Source [04] ~ 23 - The setting of remote contro! source is determined by the option function card installed, option values are: [0b] option Fotomatic Lop] enable Bus Contorl [OF]all remote controls ate invalid 1d. hard-wired remote Remote control source is set [rE] as default Use ~ oF - to adjust remote contro! source [Od] Press “Enver” ‘The displayed value will fash 10 indicate that thas boon st When use Modbus communication at, set content including’ value ‘of remote control sourve [0d] Should be [OP], value of setting too! local control (Or) should be [FE], [PA]- Bus address, [Pr] communication baud rate When use Profibus communication ‘card, sot content including: value of‘ard, sot content including: value of emote conteol souree[Od) should be [OP], value of setting tool emote contorl [Or] should be [nE](PAI- BUS address, @ € Fighs.i8 Fig h S19 Setting screen Setting screen ‘open close System control source[OP) Bus operation instruction two communication cable of RS485 connect with "41" and "45" 2.Connest “4” and “36°, “S* and “39” on external wiring terminal swith wire 2.The last actuator should be installed with terminating resistance by jumping wire, there is 1 terminating resistance switch on the communication card, switch to SON" to enable the default setting is “OFF” yy acutator's address, the sige from Ito 285, ensure hho same address exist address set ment is "PA". Relative Bus set menus are: value of “od” should be OP"; value of "OF" should be“rF™ PA-Bus address Use this to set every physical address, every acluor’s address of ‘work station should be unique, The address range from 1 to 285, the efaalt address is | Use+or - to acquire suitable address. Press “Enter ‘The displayed value will Hash to indicate that ithas beens, Pr-communication baud rate When using Modbus,suitable communication baud tate should ben set according’ to the Fequimment of work station. While using Profibus, there is no need to set communication avd Fate.( Bus control section refer to bus network contol instruction), The communication speed of our sctustors ar as follows [17-3000 [2}-6000s [3}-12006% [e}-24006is [s}-48000%s [6}-8600bis [719200015 [s}-s84o00is [oi-sto00b's Useror - ta choose suitable communication baud rate Press "Enter", the displayed va will fash to indicate that ithas been a4 Intorrupter Timar[O4} ‘This funetion isnot provided for the Fig £3.20 Selting Tool Control (OR] Pig 5.21 “This function sets the setting too! ‘whether ican be used to local open tnd closed [on] seting tool local openiclosed enabled (it is available when Tocalistop/remote Knol is turnedto Local) [OF] setting 100! local openiclosed disabled [rE] Actuator is set remote operation in the software (itis especially useful when Tocalistopiremote kaob is removed ‘on punpose) Select correct indication functions With or ~ Key, and press"Enter" Key. Refer to picture 4.5.21, The default setting is [OF Prohibit Operation with Battery Invalidation (08) Fig 4.5.22 If the handwheel has heen operated when power loss, low battery and no display appear, the valve position date will be incorrect. At this moment, although the main power reverts, the actuator will not be allowed t0 operate unless old batteries are replaced If disable this function, the important thing is do not to operate the actuator manually during power loss end low battery. At this moment, hand/autoswiteh lever ean be locked at auto to prevent mana ‘operation [0a] Prohibit opera los Jn after power [OF] Allow Operation after Power Toss Select correct indication Functions with tor ~ ey, and prest"Eater” Key. Refer to picture 4.5.22, The default settings (OF). a54.5.4 Control Selection of Remote Proportion Option Folomatic Folomati (proportion) conteolle used. to. control ¥ position(anatog) Folomatic isn additional contro! unit. Please check whether the Wiring diagram has this fonction Before setting, please make sure thatthe remote control source [04 has been set at[Ob}, Display of Folomatic setting can be set OFFGnvisible), t0 give users additional protection, If choose ON, the relative Additional function display will be Visible and adjustable, NOTE: If Folomatic card has been installed, ON/OFF setting in Folomatic screen not influcee ope Tbecause the card has loaded. ali Sefault values ‘This manual astumes all Folomatic functions have been checked or set, and lists all display of Folomatic setin sequence ‘Whea st, the aetuator should be at stats of Local or Stop, and add point signal form terminal 26(+) and 27( (refer to wiring diagram) Modulating actuator ean control valve postion accurately Users can use Fe\Fo,Fp to reach such higher accuracy. In this picture, Fd is deadband of actuator, Fe is deedband critical excursion at close direction, Fo is ‘deadbend critical excursion at open ‘ireetion, When opening the valve, the actuator will change maintain ‘operation inte step operation in. the Step operation zone from Fo plat ‘until get into the range of Fa. Whea closing the valve, the actuator will change from maintain ‘operation to step operation range of Fe until get into the range of Fé, ‘The step distance is determined by Fp, ety tu oseox FO spew, fe fu epg 1008 Setting of Fe, Fo and Fp is closely interrelated to working environment of actuator, and Should be adjust according practical NOTE: Setting of Fe, Fo, Fp, Fd please referto P27 26 Point Signal Type [Ft] ‘Analogue control signal has current type and voltage spe [1}eurtent signal contol [U} voltage signal controt Select correct indication functions with vor = key, and press “Enter” key. Refer to picture 4.5.23. The default setting is 1) Fig. 4.5.28Point Signal Range [Fr] When [FI] is selected as current control [o110-10mA [02] 0-20mA analogue control [42] 4-20mA a When [FI] is selected as voltage control [051 0-SV voltages [10) 0-10V voltage analogue ‘control save conteal gue control save conteal Select correct indication funetions with ~or ~ key, and press “Enter” key. Refer to picture 4.5.24. The ‘default settings (42), Pig. 4.5.24 Deadband critical excursion at close direction [FC] Fig. 4.5.25 Use tor. to set deadband critical ‘excursion, it ean be set from Oto 100, default values Press “Enter ‘The displayed option will Nash to {indicate that it has been st Pree“Rightward” display (FO) Deadband critical excursion at ‘open direction [FO] Use tor. to set deadband critical ‘excursion, it ean be set from Oto 100, defait values. Prese“Enter” The displayed option will ash to Jndicate hat thas been set. Press"Rightward” display [Fd] Deadband set [Fa] Pig. 4.8.26 the modulating actuator can't stop ata certain place, namely, hunts ot Fesponds to certain unnecessary fignal ata certain place, the eadband parameter should be Increased. If more accurate control |g needed, the deadband should be decreased. Range 00-100 corresponds to 09-10% of control point signal. Note: Meximum deadband is 10% of valve stroke, ‘The deadband sare should normally aot be less than 1% Select correct indication functions with sor ~ key, and press "Eater key. Refer to picture 4.5.26. The fault setting Is 12], namely, the eadband set is 1.2% of valve stroke, namely disable ‘The displayed option will ash 10 indicate that it has been st. Press “Rightward” to display (FP) Step distance [FP] Use ~ orto set step distance. The excursion value can be set from O10 30, The default values 2,‘Analogue threshold control Fs] When using current analogue control, users can use this function to realize control the actuator by analogue signals, After enabling this function, when input current is (030% of set value, the actuator will sloteswhen inpul eurent is 30-70% ff set value, the actuator will stop, ‘when input current is 70-100% oF setvalue, the actuator will lose ‘Thie function ie default sot (OF, nantly disable. Use tore to enable or disable this function. Press “Enter” ‘The displayed value will fash to indicate that thas boon st. Press “Rightward"te display (Ft) Inhibit Time (Ft Fig. 4.5.27 In order to prevent the actuator from working. frequently” within much short time or for sapidly fluctuating. signal, it appears an appropriate delay to prevent lunneceesary movement.” innibit time is interval time both of two factions. ‘The parameter is set to adjust interval time both of two Setions. Second ig the unit, and ange of it is 00-100 seconds. It senerally suggested that the setting fof inhibit time should not Less than Sreconds Select correct indication function with for Keys , and press “Pater” key. Refer to picture 4.5.27. The default setting is [05], Press Enter” The displayed option will Mash to indicate that that been st. Press “Rightward"t display [FA] Response on Loss of Point Signal [FA] Fig. 4.5.28 This function isto set the actuator to respond or nt when point signal Joss happens. itis effective when the control signal is act 2er0, for instance 420m [On] Respond but the actuator runaing diction is determined by [FFT [OF] Respond to move to the valve "position corresponding th low signal Select correct indic jon functions ~ 28 bby using +or- keys , and then press ‘The displayed valve will fash to indicate that thas boon st. (Note: [FA] ean only be used in the Signal range like. 4-20mA,there Should beno signa bike o Press “Rightward”to display [FF] Failsafe Action [FF] Wis necessary to set Failsafe action here when point signal enable 10 [ony [LO] move valve to position corresponding to minimum point Siena [SP] stay put on fors of point signal THI] move valve to position corresponding (0 maximum point sn Select correct indiestion functions with or key, and press “Enter” key,4.5.5 Help Menu VATAC actuator has self-diagnosis function, Users ean use belp ment for quick troubleshooting Help sezcens instruction: HI Factors affecting clectrica HD inspecting battery starus and ESD input H3 inspecting postion limit and power supply status H4 inspecting remote control input HS inspecting remote interlocks, local control input and motor thermostate H inspecting torque switch status and infrared setting too: HD inspeoting travel limit and remote indication utpet HB inspecting position devices H9 Rattery status Ht software version No. U inspecting date of contro! analogue Factors Affecting Electrical ‘Operation [H1) | enpre ie 4.5.33 POSITIONERROR Bar ON = Current position errr. During power up the actuator postion processor compares the ‘current position to that stored in the eprom If there is discrepancy, it will display x a current position cnmor. Resseting of open and ‘lose limite shouldbe cartied out. 28 POWER SUPPLY ALARM Bar ON = internal 24V power supply malfunetion. Ifthe aetostor can't detect snternal 24V" power Supply when having main power 29 supply, this alarm will appeses, and the actuator slarm will display in the fereen at the same time. Note internal 24V power supply is Tor remote contrat TEMPERATURE ALARM Bar ON ~ temperature sensor tripped. When the motor temperature sensor tripped which faused by overheated, this alarm ‘vill appears and the actuator alarm Will appears in the screen at the TORQUE ALARM Bar ON = torque sensor tipped or matfunciion. When the actuator torgue om the travel exceeds that fetvor the corque inspecting system malfunction, thisalarm will appears fn the actuator alarm will deploy inthe green atthe same time. LOW BATTERY ON POWER UP ar ON = low battery inspected [0S] is selected [ON], the actuator electrical operation will be pronibited until power rever Inspecting Battery Status and ESD Input [H2] Fig. 4.5.34 BATTERY CAPACITY DISCHARGED Bar ON = battery level discharged The battery should be replaced and low BaTTeRY Bar ON = low battery. Bar ON when the battery is low but sil able to support the necessary actuator Bar OFF ~ battery OK ESD SIGNAL EFFECTIVE Bar ON = ESD signal present, ESD. function will be determined by the settings oa control. mode configuration sereens (Al) 10 [AS] ‘The actuator will not respond to any local or remote eoatrol when 48 ESD signal maintainedInspecting Position Limit and Power Supply Status [H3], H3 open old CLOCKWISE LIMIT Bar ON = actuator moved to slockiise limit of revel Anti-clockwise Limit Bar ON = actuator moved to snti= clockwise limit of travel. Phase Losing Bar ON = Phase fosing (3 phase actuator only) Inspecting Remote Control Input tHe] HA seo. se eof Est som | Jer Fig 4.5.88 REMOTE OPEN 1 Bar ON = remote open signal present REMOTE CLOSE 1 Bar ON ~ remote close signal REMOTE OPEN2 Bar ON = remote open signal present from Bus option Bus PCB REMOTE CLOSE 2 Bar ON = remote close signal present from Bus option Bus PCB Esp1 Bar ON = ESD signal preseat Bar OFF = ESD signal not present, and/or remote stop valid Esp2 Bar ON = ESD signal present Bus option PCB REMOTE MAINTAIN 4 Bar ON = remote maintain signal preseat REMOTE MAINTAIN 2 Bar ON ~ remote maintain signal preseat from bus option PCB All standard hard wiring emote input signal should be designed as “1 When Modbus, Profibus or Foundation Fieldbus card has been installed the remote control input should be designed a" Inspecting Remote interlocks, Local Control input and Motor Thermostats (45) HB ig. 4.5.37 OPEN INTERLOCK Bar ON ~open interlock effective CLOSE INTERLOCK Bar ON~ close interlock effective REMOTE CONTROL NOT SELECTED Bar ON = remote control not Selected Bar OFF = remote control selectedLOCAL CLOSE SIGNAL NOT PRESENT Bar ON = Local close signal not Bar OFF = Local close signa present LOCAL OPEN SIGNAL NOT PRESENT Bar ON = Local open signal not present Bar OFF ~ Local open signa present ‘THERMOSTAT TRIPPED Bar ON = Thetmostet tripped The actuator motor has thermostat switch, If the motor become fverheated, the thermostat switch Will ip andthe actuator will prohibit clectric operation. After the motor temperature. felling down, the thermostat switch wil automatically reset and the atustor fan go.on working LOCAL STOP NOT SELECTED Bar ON = Local stop not selected Bar OFF = Local stop selected LOCALCONTROLNOT SELECTED Bar ON ~ Local control ot selected Bar OFF =Local contol selected Inspecting Torque Switch Status and Infrared Setting Teal [M6] H Genes tf, al I Fig 4.5.38 When actuators are supplied for vandal proof applications he local control knobs. are removed 10 prevent unauthorized. operation ‘The local contol function are then carried outy the Setting Too LOCAL CONTROL NOT FITTED Bar OFF = Local conte fited Bar ON = Local control not fitted (vandal proof) TORQUE SWITCH TRIPPED Bar OFF = torque switch wipped NFRARED OPEN SIGNAL NOT PRESENT Bar OFF =torque switch tripped INFRARED CLOSE SIGNAL NOT PRESENT Bar OFF torque switeh tipped NFRARED REMOTE CONTROL NOT SELECTED Bar OFF = infrared emote control selected (Vandel proof) When local control is not offered for vandal proof, the option selection sereen [Or] must be et to [rE] for remote operation Inspecting Stroke Limits and Remote Indication Outputs [27] HT sue oe: Fig. 4.5.39 OPEN LIMIT Bar ON = sctuator reaches fully CLOSE LIMIT Bar OFF = actuator resches slose ACTUATOR MOVEMENT Bar ON ~ actuator moving SWITCH CONTACTS Ri Ra, Re Bar ON=r contact close The bar will indicate fully Re, theInspecting Position Devices [HB] 4.5.6 Default Setting Value [61] and (42) H8 | |_| ot VATAC actuator adopts two hi ct position dat sensors to ins land actuator action direction POSITION SENSORA, 8 Correct operation of the sensor is bar ON (and OFF) 12 times. per uiput revolution. When the motor fs running, the time for ar ON and OFF should be equ {Torobserve tit Tinetion, select manual operation and turn the Sctustor handwhecl clockwise, Sarting wth ll sensors OFF: ‘Turn clockwise 30, Senior A SensorB 0.0 ° Fig. 4.5.40 onctions ofall VATAC actuators are configured according to default settings before being dispatched, soe following sheet. Isurely ean be set according co pointed content when ordering. ‘There ae two fault settings: [41] all parameter initialized [2] linst number of turns initialized If [dl] entered, all primary and advanced fanetion ‘except position it will be tet fault. Refer to following shee. If [42] is entered, position limit will be reset The whole travels 25 turns and the display sercen shows 50% position As longas find the menu by using the setting tool and then press"Enter™ key. See picture 4.5. ~32- 4.5.6. VATAC Stangard [41]Defaul S 0 Function [P?] Password [Ur] IDA Monitor [Ue] Mobile phone Primary functions [C1] Close Direction [C2] Close method [C3] Open method [41] default sotting Unatfeeted will keep setting [On] IDA.Availsble [OF] Disabie| [C) Clockwise [CL] Close timit [OL] Opes limit [1C}Torgue closed [40] 40% Rated torque [TO] torque Open [0] 40% Rated torgue Advance settings [rl] Indication ST rl close, normally open [r2]tndieationS2 12 open, normally open [r3] Indication S313 close, normally closed [eJIndicationS¢ 14 open, normally closed [AIIESD methog{SP] ESD ste [A2] ESD contact type [NO] Normally open (FSD effective wien closed) [A3] ESD thermostat bypass|OF] Thermostats effective Aluring FSD [A4) ESD override interlocks{OF] Interlocks effective during ESD TASTESD overtide local stop( OF] Local stop effective uring FSD [AG] Self-Maintained local contol{On] self Maintained in local contrat [A7] 2-wires controlf OP] 2-wire controlling, valve open inadvanceAs} Inteocks[OF interlocks disused [A9) Conditional control[OF] function disused [ON] CPT[HT}4mA coreespond to ‘lose 4mA [0P] option remote proportional control [OF] [04] remote control source (52) scefix ornot [or] setting tool local contol[OF] setting tool control disused [0S] powerloss prohibit [OF] ‘bo protection Additonal contacts: [r5] Indications (CLY(n0} ‘lose, normally open [vs] Indication SS [OPO] pen normally open [7] Indication $7 (u}{n0}) torque trip mid travel, normally closed [18] Indications lee y(a0) ‘open, normally elosed 5.Maintance,inspection and trouble shooting For long time no trouble operation, every actuator should bbe Tully tested and installed, sealed, modulated according instruction, AVA. and AVAT adopt special double sealed and non- intrusive enclosure, which can realize exhaustive protection of, Users should not open temminal cover ‘when do routine examination. Thee is ro need to open the terminal cover and adjust the intemal cleewcal contol pts which ae sealed by \VATAC Quay Control Department ‘The power of actuator should be fsolted before examination and mainfance, except battery replacement ‘The power of actuator should be faolated before open the terial cover, except battery seal plug, routine examination including: 1. Check the securing bolts eoween scar and valve are tightened, 2. Ensue the cleanness and lubiston lof valve stem and coupling 3.A operating plan should be made when motorized valve seldom be perted. 4, Batery should be replaced every $ Battery of actuator Battery is used to sepport the valve Position detection and display when power it cut ff In case power bas been cut of batiery can ensure the transfer of valve poston and display fon sereen when manual operon, 1 can also support data recording when dat logger is installed. Warning: Battery seat which located on the ctustor enclosure should not be damaged on explosion-proo? zane. F - 33 - ‘users nce to got battery scat ou, the poster of attr should be isolated or ‘at fst. AVA/AVAT has added a special circuit in baery finetion. It can reduce ‘tery consumption and increase its lit “The batery bas life about 7 years ‘There is © doom on the screen to Indicate te banery capacity To avoid data lose, recommend replace batery when main power is ‘on. IF ain power isnot available and the batery is dachargod check the valve positon afer replacement of batery Battery disassembly Choose Local Stop, disassemble the Datery which located at the top of enclosure, beside handel. It isin the seal plug which has a tag oniUUse a 6mm Allen key to remove seal hole, reconnect the battery the control box, ensure the “O" wire to the battery terminal, 6.Welghts and Lubrication ring is still om the control reinstall the control box and Unless specially ordeved for exteme climatic conditions, VATAC actuators hox, disconnect the wite of ensure the “O"ring it correctly are dispatched with gearcases filled with GL-5 75W/90 lubricant suitable for battery, pull the battery out from installed, Use num Allen key ambieat temperatures ning Teor 22°F/30°C to 160°F/ 70°C ‘as laste seal le tight the contol box, Note: Excluding secondary gearboxes. ‘Weights and lubricant capacity Trouble shooting ce. Whonpowsr is connected Pari We NOW TKG)—[tubricanteapaciy but the diaplay backlight i off AVAOI a 03 and the valve indication light NG? 3 o3 oth AVA 3 5 When power is connected, the ROT 2 a Battery Model backlight should be on. (efer to : For Burepe explosion prectiea na) ANAS 3 os poof(CENELEC), FM" or CSA Check whether the power is AVAOE 75 rt Eentfieale actuators, only use 9V oval and apiee wih ae valve AVAOT 300 5 manganese dioxide battery. Ul gq. the nameplate: Measure the AVAOE a0 mn certificate oF sime standard cin yohage of terminal 12 and 3 AVAO? a0 7 also use it When power it cutoff the AVATO a0 7 For water tight actuator, 9V battery ean support to indicate AVATO! 24 1s manganese dioxide battery or other valve position of liquid crystal AVATOR 34 1s 9V battery which applied same screen AVATO? rn 1s standard are available I display blank, the battery AVATO 35 13 Replacement of Battery should be replaced and the travel ava 35 is Insert the battery into the rubber fimit should be reset. SWAT a is[Ansiogue 170 ¥ Tews (24) Ye i 1e201 zl uonisod zl foneg dnyoeg | Nod 35With scientific designing, advanced machining and proper installing, VATAC actuator can provide fault-free operation for many years. If technical support or spare parts are required, contact local agents or factory directly and offer actuator part No. and range No. VATAC can provide the best service in the whole world, ‘As we are continually developing our products, please forgive us that the design of VATAC ‘Actuators is subject to change without notice. The latest products and information are available at our website: www.cnvehina.com, for more information, please email us at sales@envchina.com,