Format No.

:-
FM/QA/28A
Process Validation Sheet
Rev No. :-
0
BOBBIN SUB
Part Name :- Process Name :- MOULDING
ASSY.
Part No. :- 504990500 M/C No. :- 209
Process Parameter Specification Tolerance Upper Limit Mean Lower Limit

PRESSURE(BAR)
INJECTION 70 ±5 75 70 65
CLAMPING 85 ±5 90 85 80
HOLD 45 ±5 50 45 40
EJECTOR(FORWARD) 80 ±5 85 80 75
EJECTOR(RETRACT) 65 ±5 70 65 60
TIME(Sec)
INJECTION 6 +1 7 6.5 6
COOLONG TIME 8 +2 10 9 8
SUCK BACK 0.5 +0.5 1 0.75 0.5
HOLD ON 8 +1 9 8.5 8
CYCLE TIME 2 CORE 65 +5 70 67.5 65
CYCLE TIME 1 CORE 75 +5 80 77.5 75
SPEED(MM/Sec)
INJECTION 38 ±5 43 40.5 33
SHOT SIZE 35 ±5mm 40 37.5 30
EJECTOR(FORWARD) 65% ±5% 70 67.5 60
EJECTOR(RETRACT) 50% ±5% 55 52.5 45
TEMPERATURE(°C)
Nozzle (Z1) 290°C ±15°C 305°C 290°C 275°C
ZONE 2 280°C ±15°C 295°C 280°C 265°C
ZONE 3 270°C ±15°C 285°C 270°C 255°C
ZONE 4 255°C ±15°C 270°C 255°C 240°C
ZONE 5 245°C ±15°C 260°C 245°C 230°C
HRTC N/A N/A N/A N/A N/A
MTC 60°C ±5°C 65°C 60°C 55°C
PRE HEAT TEMP 100°C +10°C 110°C 105°C 100°C
PRE HEAT TIME 3Hrs +1Hrs 4 3.5Hrs 3Hrs
CUSHION(MM) 6 ±5mm 11 8.5 1
RESULT
Appearance & Dimension OK OK OK
Prepared By :- Approved By :-