Simulation Analysis of Power Quality Improvement in BLDC Motor Drive Using Type III CUK Derived Converter

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IEEE SPONSORED 2ND INTERNATIONAL CONFERENCE ON ELETRONICS AND COMMUNICATION SYSTEM

(ICECS 2015)

Simulation Analysis of Power Quality Improvement in


BLDC Motor Drive Using Type III CUK Derived
Converter
Pearly Catherine. J Bala Murugan. R
PG Scholar, Department of EEE Associate Professor, Department of EEE
K.S.Rangasamy College of Technology K.S.Rangasamy College of Technology
Tiruchengode, Tamil Nadu Tiruchengode, Tamil Nadu
pearlykpm@gmail.com nrbals@gmail.com

due to significant losses in the diode bridge. One section that


Abstract— This paper deals with a simulation analysis of Power
Factor Correction (PFC) in BLDC motor drives using type III contributes significantly to reduce the losses in the input
cuk derived converter. A power factor corrected converter is bridge rectifier. Conventionally boost converters are used as
required for improving power quality at the AC mains of an front end rectifiers [10-11]. For low voltage applications such
inverter fed BLDC motor drive. Conventionally, the BLDC as telecommunication or computer industry an additional
motor is fed by a diode bridge rectifier (DBR) which results in converter or isolation transformer is required to step down the
highly distorted supply current and a poor power factor. A new voltage. As a result, the alternatives to eliminate the diode
bridgeless single-phase ac–dc Cuk derived topology has been bridge or convert it into a dual-use circuit have been explored
introduced for power factor correction. This bridgeless topology for many years. This elimination/conversion of Diode Bridge
uses minimum number of switches and thus reduces the less
brings about its own set of challenges.
conduction losses compared with the conventional PFC rectifier.
There are three Cuk derived configurations for power factor To overcome these drawbacks several bridgeless
correction. In this paper, all the Cuk derived topologies are topologies suitable for step up or step down applications in
investigated and compared. The best topology is modelled in order to increase the power factor at the ac mains. The
MATLAB/Simulink platform and the results are analysed. distinguishing characteristic of a bridgeless PFC converter is
that it eliminates the need for a diode bridge at the input. This
Index Terms—Power Factor Correction (PFC), Bridgeless cuk reduces power losses that normally occur in a diode bridge
converters, Total Harmonic Distortions (THD), Power Quality, and, as a result, improves overall system efficiency with
BLDC motor drive. comparable cost savings. Bridgeless PFC buck converters are
limited for step down applications [12-13]. Input line current
I. INTRODUCTION cannot follow the input voltage around zero crossings of the
The BLDC motors are becoming popular in many low and input line voltage. Output to input voltage ratio is limited to
medium power applications. It is used in many household half resulting in increased THD and reduced PF. Bridgeless
types of equipment like fans, air conditioners, water pumps, buck-boost converter has both step up and step down
refrigerators, washing machines etc. [1–3]. It also finds operation in a single circuit [15-16]. It has the disadvantages:
application in many industrial tools, medical equipment’s, Discontinuous input current, high peak current in power
heating, ventilation and air conditioning, robotics and precise components, poor transient response make it less efficient.
motion control systems. As the name indicates it has no Power Factor Correction rectifiers are used to improve the
brushes for commutation. Based on the rotor position the rectifier power density and to reduce noise emissions via soft
power electronic switches are commutated. Hence it is also switching techniques or coupled magnetic topologies [7-9].
known as an electronically commutated motor [4-5].
Power quality problems have become important issues in II. CUK DERIVED PFC CONVERTERS
these motors due to the recommended limits of harmonics in
supply current by various international power quality Bridgeless Cuk converter has the following advantages
standards such as the International Electrotechnical because of its features:
Commission (IEC) 61000-3-2 [6]. So the power factor 1. Easy implementation of transformer isolation.
correction has led the circuit designers to look closely at all 2. Natural protection against inrush current
sections of the circuit and develop possible lower loss occurring at start up or overload current, lower
alternatives. A conventional PFC scheme has lower efficiency input current ripple.

978-1- 4788-7225 -8/15/$31.00©2015 IEEE


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3. Less electromagnetic interference associated The three new Cuk rectifiers are compared based on
with discontinuous conduction mode (DCM) components count, mode of operation in DCM and driver
topology. circuit complexity as tabulated in Table 1. The bridgeless PFC
4. Cuk converter has both input and output currents Cuk rectifiers of Fig. 1 utilize two power switches (Q1 and
with a low current ripple. Q2). However, the two power switches can be driven by the
5. Can achieve power factor near to the unity. same control signal, which significantly simplifies the control
circuitry.
For applications, which require a low current ripple at the
input and output ports of the converter, the Cuk converter TABLE I. CUK CONVERTER TOPOLOGIES IN DCM
seems to be a potential candidate in the basic converter MODE
topologies. Item Conv. Cuk Type-I Type-II Type-III
The three new Cuk derived topologies are derived from the Diode 4 slow+1 2 slow+3 2 fast 2 slow+2
fast fast fast
conventional PFC Cuk rectifiers [17-19]. The bridgeless Cuk 1 2(with 2 2
derived converter is a combination of two dc-dc converters. Switch unidirectional
One for each half line period (T/2) of the input voltage. There current
are one or two semiconductor switches in the current flowing capabilities)
Current 2 slow 1 slow 1 body 1 slow
path. Current stresses in the active and passive switches are Conduction diodes and 1 diode and 1 diode and 1 diode and 1
further reduced. Circuit efficiency is improved as compared to Path when switch switch with switch switch
conventional Cuk rectifier. They do not suffer from high S W on series diode
common mode noise problem and common mode emission Current 3 diodes( 2 diodes( 1 1 fast 2 diodes(
Conduction 2 slow and 1 slow and 1 diode 1 slow and 1
performance is similar to the conventional PFC topologies
Path when fast) fast) fast)
S W on
Current 2 slow 1 slow - 1 slow
Conduction diodes diode diode
Path in DCM
Componen 10 11 11 13
t Count
Number of 2 3 4 3
Capacitors
Driver 1 non- 2 non- 1 2 non-
circuit floating floating floating + 1 floating
Complexity non-
(a) floating

In this section, it is explained the results of research and at


the same time is given the comprehensive discussion. Results
can be presented in figures, graphs, tables and others that
make the reader understand easily [2], [5]. The discussion can
be made in several sub-chapters.

III. OPERATION OF BL CUK CONVERTERS


The choice of mode of operation of a PFC converter is a
critical issue because it directly affects the cost and rating of
(b) the components used in the PFC converter [20] - [22].
Continuous Conduction Mode (CCM) and Discontinuous
Conduction Mode (DCM) are widely used in practice. In
CCM or DCM, the inductor’s current or the voltage across
intermediate capacitor in a PFC converter remains continuous
or discontinuous in a switching period respectively. To
operate a PFC converter in CCM, one requires three sensors
(two voltage, one current) while a DCM operation can be
achieved using a single voltage sensor. The stresses on PFC
converter switch operating in DCM are comparatively higher
as compared with its operation in CCM.
(c) By operating the rectifier in DCM, several advantages can
be gained such as:
Figure 1. CUK Derived Converter Topologies 1. Natural near-unity power factor.
(a)Type I (b) Type II (c) Type III

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2. The power switches are turned ON at zero current and
the output diodes are turned OFF at zero current.
The mode of operation is an application dependent. CCM is
suitable for high power applications and DCM for low power
applications.

(a)
(a)

(b)
Figure 2. Circuits of Type I Cuk rectifier (b)
(a)During positive half cycle.
(b)During negative half cycle. Figure 3. Circuits of Type II Cuk rectifier
(a)During positive half cycle.
Thus, the losses due to the turn-on switching and the (b)During negative half cycle.
reverse recovery of the output diodes are considerably
reduced. Conversely, DCM operation significantly increases
the conduction losses due to the increased current stress
through circuit components. As a result, this leads to one
disadvantage of the DCM operation, which limits its use to
low-power applications (less than 300 W). Hence, DCM is
preferred for low-power applications.

(a)

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Figure 6. Power Factor Calculation Block

The sub block of power factor calculation is shown in


figure 7.The line side voltage and current is taken as input and
it is converted into corresponding real and reactive power
using real and reactive power Simulink block. The power
factor of the AC mains is calculated with the help of math
operator blocks.
(b)

Figure 4. Circuits of Type III Cuk rectifier


(a)During positive half cycle.
(b)During negative half cycle.

IV. SIMULATION CIRCUITS


A computer simulation model for PFC Cuk converter fed Figure 7. Sub block for power factor calculation
BLDC motor drive is developed using the The two inputs are taken as speed error and change in
MATLAB/SIMULINK software is shown in figure. 5. The speed error for fuzzy logic controller. Thus the decision
switching pulse for Cuk converter is generated with the help making rules for FLC for obtaining controlled signal
of hall signals obtained from hall sensors. The speed of the comprises of 11x3 matrices. Based upon these rules the
motor is controlled by controlling the DC link voltage of the switching pulse for cuk converter is generated corresponding
inverter with the help of fuzzy logic controller. Single phase to speed variation. The cuk converter regulates the supply
ac voltage is given as input to the Cuk rectifier. The voltage given to the inverter, so that the speed should be maintained
source inverter boost the DC voltage of the rectifier and is fed at the reference value.
to the BLDC Motor.
TABLE II. RULES TABLE FOR FLC

Figure 5. Simulink block of BLDC motor drive with Fuzzy logic


controller

The simulation block for AC mains power factor


calculation block is shown in figure 6. The display shows the V. RESULTS AND DISCUSSIONS
AC mains power factor which could be affected when the
motor is connected to the mains. With the help of cuk As said earlier compared to other bridgeless converters, the
converter with fuzzy logic switching pulse, the power factor type III cuk converter effectively regulates the inverter supply
has been improved to 0.98 which is nearer to unity. and improves the power factor at AC mains near to unity. The
ac-dc bridgeless converter thus reduces the conduction losses
and the use of PWM inverter makes it possible to operate at the
fundamental switching frequency. The artificial intelligent

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fuzzy logic controller generates the switching pulses for the
Cuk converter.
The speed is controlled effectively by controlling the DC
link voltage. For the performance evaluation of the proposed
drive under input ac voltage variation, the DC link voltage is
kept constant as shown in figure.

Figure 10. Back EMF Waveform

VI. CONCLUSION

The bridgeless Cuk converter fed BLDC motor drive


improves the power factor at the AC mains near to the unity
with precise speed control of fuzzy logic controller. A suitable
Type III Cuk Converter seems to be a potential candidate for
PFC. The bridgeless Type III PFC Cuk converter fed BLDC
Figure 8. Speed Response motor drive can be used to achieve almost near unity power at
the AC mains with low THD. Hence the overall system can be
The speed should be linearly varied and settled at 0.07ms.
implemented in Air-conditioning System.
Compared to other controllers, the settling time of the artificial
intelligent controllers is minimum. REFERENCES
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