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LINEAR = 220 yards
−9
VALUE 0.000 000 000 001 10 d
1 000 000 000 000 0.000 000 000 000 001 10−12 c
000 EXPONENT −15 m
18
10
1 000 000 000 000 10 u
1018
000 10
15 n
1 000 000 000 000 10
12 p
1 000 000 000 9 f
10 SYMBOL
1 000 000 6 a
10 E
1 000
100 103 P
10
2 T
10 PREFIX
10
1 G
0.1 Exa
−1 M
0.01 10 Peta
K
0.001 10−2 h
Tera
0.000 001 10
−3
Giga
da
0.000 000 001 10
−6 Mega
kilo centi pico
hector milli femto
deca micro atto
deci nano
3
Volume Cubic metre V m -
2 2
Specific entropy m /s K J/kg K
2 3
Heat flow rate m kg/ s J/s or W
ALGEBRA 01
IMAGINARY NUMBER 8. √
n
x = x 1/ n
ί = √ −1 2
ί = -1 9. √
n m
x = x m /n
ί 3 = -1 = -√−1 ί 4 = 1 10. √n
m √x = x = √x
1/ mn mn
11. √ x √ x = x
n m m+1 /mn
= mn√ x m +1
LAW OF EXPONENT
x √ x = x m+1 /mn = √ x m +1
mn
1. x m . x n = x m+n 12. √n m
√
xm x m x = √x
n
4. m =( ¿ ¿ 3.
n
y y y √n y
1 4. a√ x +b√ x = (a + b)√ x
n n n
5. x−m = m
x 5. a√
n
x -b√ x = (a-b)√ x
n n
6. ( x ¿ = x mn
m n
( )
(+) Future age: will, shall, be, further, hence… verbs 1 1 1
in future tense [( ¿+ + ¿] T X + ( )T Y = 1
A B A
ALGEBRAIC TRANSLATION ENGLISH WORD
Plus, the sum of, more than, total of, added to, Ty = time where A work done
+
increased by, Tx = time where A and B work together
- Minus, less than, take away, decreased by, difference
of, subtracted from, diminished by, reduced by
Times, multiply by, the product of MIXTURE PROBLEM
X,. ()
÷ Divided by, the quotient of
2 The square of x, x squared, the second power of x, x
x to the second power
√ Square root of + =
WORK PROBLEM Quantitative Analysis: A + B = C
CASE 1: Qualitative Analysis: Ax% + By% = Cz%
total man-hr to complete the work = sum of unit
CLOCK PROBLEM
man-hr
CASE 2:
60
For opposite: (time ± 6) ( ¿
π
Note: new time should not exceed 12
60
For right angle: (time ± 2) ( ¿
Basis Analysis: π
For every x travel of minute hand
Your hour travels = x/12 minute MOTION PROBLEM
The second hand travels = 60x X = CONSTANT
→ x→v
Other modifiers of the position of hands of the
clock:
15 minutes spaces →hands at 90 degree DISTANCE
30 minutes spaces→ hands opposite each other
DIGIT PROBLEM
SHORTCUTS: FOR: 2-digit number
60 10t + u = original number
X( ¿ for 3 equation only 10u + t = reverse number
π
FOR: 3-digit number
60
(Original time ± factor) ( ¿ 100h + 10t + u = original number
π 100u + 10t + u = reverse number
For together: (time + 0) Where: u is the unit digit
t is the ten’s digit
h is the hundred’s digit
COST AND INVESTMENT PROBLEM
Capital + profits = selling price – discount
where: profit = % of capital
discount = % of selling price
capital profit = selling price - discount
ALGEBRA 03
“n” different things taken “n” at a time
PRINCIPLE OF COUNTING n!
Two events “h” and “k” nPn =
( n−r ) !
Principle 1: simultaneous or successive events nPn = n!
Keyword: “and” N = h x k
Principle 2: mutually exclusive events “n” different things taken at “r” at a time
Keyword: “or” N = h + k, different ways n!
nPr =
( n−r ) !
PERMUTATION
Ordered arrangement (position)
“n” different things with some “alike”
Order is important
nPn = n!
n! ARITHMETIC PROGRESSION
nPn =
p! q!s! 1. nth term A.P
a n = a 1 + (n – 1) d a n = a 2 + (n – 1) d
CYCLIC OR RING PERMUTATION a n = a m + (n – m) d
nPn = (n – 1)! (people) 2. sum of A.P
S = n/2 (a 1+ an)
SPECIAL CASE: for bracelets, necklace etc. consider S = n/2 [(2a 1+¿ )d]
the possibility of minor image 3. common difference A.P
(n−1) ! d = a 2−a1 d = a 3−a2
nPn = (wearable)
2 4. relative between terms
a 3−a2 = a 2−a1
COMBINATION
5. arithmetic mean
Grouping arrangement
a1 +a3
Order is not important Am = a 2 =
2
“n” different things taken “r” at a time a
Where: 1 =first term
n! a 2=second term
nCr = a 3=third term
( n−r ) ! r !
nPr
= GEOMETRIC PROGRESSION
r!
1. nth term of G.P
a n=a1 r
n−1
a n=a m r
n−m
G.M = a 2 = √ a1 a3
a n=a2 r
n−2 INFINITE GEOMETRIC PROGRESSION
2. sum of G.P Sum of I.G.P
n
If r ¿ 1 a1 (1−r )
S=
a −r a n a1−(1−r n) 1−r
S= 1 S=
1−r 1−r When : r ¿ 1 and n = ∞ ; r n =0
an−¿a a1−(r n−1 ) r ¿ 1 and n = ∞ ; r n =0
S=r ¿ 1
S= HARMONIC PROGRESSION
r−1 r−1
reciprocal to the arithmetic progression
3. common ratio of G.P
EX. A.P = 2,4,6,8,10…..
a2 a3
r= = H.R = 1/2, 1/4 , 1/6 , 1/8, 1/10….
a1 a2
4. relation between terms THEORY OF SETS
a3 a2 an BASIC SET OPERATION
= =
a2 a1 an−1 Union difference
where: a 1=first term Intersection complement
a 2=second term
a 3=third term UNION(∪) combined
EX. A = (J, m, t)
5. geometric mean
B = (m, a, d)
AUB = (J, m,t,a,d)
COMPLEMENT (C)
Ex. A = (2, 4, 6, 8)
Ac = (1, 3, 5, 7) A DIFFERENCE B (A−¿B)
c
A =A
VENN DIAGRAM
A UNION B (AUB)
COMPLIMENT ( AUB)c
ANALYTIC GEOMETRY 01
5 ( x2 , y2 ¿ B¿, y B ¿
∆y r1 ( xP, y P ¿
-10 -5 0 5
r2
-5 ∆x
(x1 , y1 ¿
r 1 = distance B to P
r 2 = distance B to A
Coordinate of P
2. division of line segment
r 1 x B −x p Y B −Y p
= =
r 2 x B−x A Y −Y A
y 2− y 1
m= Ay
x 2−x 1
3. Slope of the line
m = tanθ 5
rise A y m1=m2
tanθ = = -5 0 -5
run A X Parallel lines have
θ AX the same slope.
-5
Slope (m) Inclined
m1=2
m (+) To the right
m (-1) To the left m2=−1/ 2
m (0) Horizontal Perpendicular lines have
m (undefined) Vertical negative reciprocal slope
m1
4. slopes and equations of parallel lines
General formula: A X +B y + C=0 Distance point to a line: P(x,y)
x y A + B y 1+ C
Intercept form: + =1 d = X1 d
a b ± √¿ ¿ ¿
Slope intercept form: y = mx + b A X +B y + C=0
Point slope form: ( y− y1 ) = m ( x−x 1)
y 2− y 1
Two-point form: ( y− y1 ) = ( x−x 1) (0,0)
x 2−x 1
Note: ambiguous (± ¿ follows sign of B
D is (+) if the point is above or to the right 1
A = [( x 1 y 2 + x 2 y 3 + x 3 y1 ¿−¿
of the line d is negative (-) if otherwise. 2
5. angle between two lines:
Determinants method:
x1 y1 1 6. area of polygon: of “n" sides
1
A = [ x 2 y 2 1] 1 x1 x2 x3 x4 xn x1
2 A= [ … … ….. ]
x3 y3 1 2 y1 y2 y3 y4 yn y1
1 1
A = [( x 1 y 2 + x 2 y 3 + x 3 y1 ¿−( x 2 y 1 + x 3 y 2 + x 1 y 3 ) ¿ A = [(
2 2
x 1 y 1 + x 2 y 3 + x 3 y 4 … …… ..+¿ x y ¿ −( x2 y 1+ x3 y 2 + x 4 y 3 …… …… …
n n
p3 ¿
p1 ( x 1 y 1 ¿ STRAIGHT LINE
Normal form: xcosθ + ysinθ = P
B A
Where: sinθ = cosθ =
p2 ( x 2 y 2 ) ± √¿ ¿ ¿ ± √¿ ¿ ¿
(0,0) −C
P=
Coordinate method: ± √¿ ¿ ¿
1 x1 x2 x3 x1
A= [ ]
2 y1 y2 y3 y1
ANALYTIC GEOMETRY O2
1. General equation of conic section
A x 2 + Bxy + C y 2 + Dx + Ey + F = 0
If the axes are parallel to the x and y axes
respectively then B = 0
A x 2 + Bxy + C y 2 + Dx + Ey + F = 0
b. By eccentricity
e= B2−4 ac < 0 Ellipse (A ≠ C)
c →center ¿ focus ¿ vertex ¿ 2
Circle (A = C)
B −4 ac < 0
a →center ¿
e=1 Parabola
CIRCLE
e>1 Hyoerbola
e<1 Ellipse
e→0 circle
C(h,k)
c. by equation: General equation:
from: A x 2 + Bxy + C y 2 + Dx + Ey + F = 0 A x 2 + Bxy + C y 2 + Dx + Ey + F = 0
when: Or x 2 + y 2 + dx + cy + f = 0
A=C Circle Standard equation:
A≠C Same sign/ellipse
A & C opposite sign Hyperbola
Either A or C is zero parabola
d. by determinants:
B2−4 ac conic
2
B −4 ac = 0 parabola
B2−4 ac >0 Hyperbola
¿ e = c/a = a/d
Where:
Length of the major axis = 2a PARABOLA
Length of the minor axis = 2b
Distance between directrix = 2d
Distance between latus rectum = 2 b2/a
1. General equation:
A x 2 + Bxy + C y 2 + Dx + Ey + F = 0
2. Standard equation: center at (h,k) Where:
2
( x−h) ( y−k )
2 LR = latus rectum (4a)
2
+ 2
= 1 major axis horizontal F = focus
a b V = vertex
2 2
( x−h) ( y−k ) d1 = d2 d 3 =d 4
+ = 1 major axis vertical
b a
2 2
( y−k ) =4 a(x−h)
Note: a > b
3. abscissa & ordinate of the center (h,k)
h = -D/2A k = -E/2C ( y−k )2=−4 a( x−h)
4. Latus rectum’
LR = 2b 2/a
5. Focal distance(c)
C = √¿¿
(x−h)2=4 a ( y−k ) LR = 4a
D. eccentricity (e)
e=1
2
( x−h) =−4 a( y−k)
latus rectum: LR = 2 b2 /a
Eccentricity: e = c/a= a/d
asymptote: y – k = m(x – h)
m = b/a → horizontal 2.Parabola Equation of diameter:
m = a/b → vertical 2a
( y )2 = 4ax y= → open to right
m
DIAMETER OF THE CONIC
r (r,θ ¿
hc =
1
√ 2 2
2 a + 2b −c
2
−1
sec (−x )=cos
−1
[]
1
x
−1 −1
csc (−x )=−csc x
2
[]
−1 1−1 −1 −1 π 2.angle bisector of the triangle:
csc (−x )=sin sin x +c os x= 2
x 2 ha = √bcs (s−a)
b+c
−1 −1 π −1 −1 π
tan x +c ot x= sec x +c sc x= 2
2 2 hb =
a+c
√ acs (s−b)
2
hc =
a+b
√|( s−c )|
a+b+c
where: s = 4. length of lines joining the midpoint:
2
a, b & c are the length a
of the sides of the triangle La=¿
2
x b−x
= b
c a Lb=¿
2 2
h b =ac−x (b−x)
3.altitude of triangles: c
Lc =¿
2 AT 2
ha =
a
2 AT 5.areas of triangle:
hb =
b
1
2 AT A= bh
hc = 2
c
c a
10.exterior angle of a triangle
θ=∝+ β
B
Where:
θ is the centarl angle and
Arc AB = arc in radians or in degrees
CIRCLE:
1.theorems on circle
c. Central angle and inscribed angle: (θ ¿
a. Central angle and its arc: (θ ¿
θ = arc AB A
θ=2 β
Where:
θ is the centarl angle f. Intersecting tangent and chord:
β is the inscribed angle 1
θ= arc AB
2
d. Intersection chords: A
1
θ = (arc AC + arc BD)
2
g. Intersecting secant:
1
Where: ab = cd θ= (arc AB - arc CD)
2
(PC)(PB) = (PD)( PA)
TRIGONOMETRY 02
√
a+b c sin s sin (s−c)
sin( ) cot C
2 2 sin =
2 sina sinb
a−b A+ B
cos ( ) tan ( ) a+ b+c
2 2 Where: s=
a+ b
=
c
2
cos( ) cot A+ B+C
2 2 s=
2
sin A =
2 √
sin ( s−b ) sin (s−c)
sinb sinc SPHERICAL EXCESS:
√
A sin s sin ( s−c ) If three sides are known;
√
sin =
2 sinb sinc tan
E
= tan () ( ) ( ) ( )
s
tan
s−a
tan
s−b
tan
s−c
√
sin ( S−B ) cos (S−C) 4 2 2 2 2
cos a = If three angles are known;
2 sinB sinC
a+ b+c
B
sin =
2 √
sin ( s−a ) cos ( s−c)
sina sinc
E = A + B + C - 180° s=
2
B
cos =
2 √
sin s sin ( s−c )
sina sinc
TERRESTRIAL SPHERE:
1 minute = I nautical mile
1 nautical mile = 6050 feet
1 statue mile = 5280 feet
1 knot = 1 nautical mile / hour
1 deg = 60 nautical miles
Earth = 6400 km = 3959 miles
THERMODYNAMICS
PROPERTIES ℉ = 9/5 (℃)+32
Celsius to Reamur (octogesimal division)
EXTENSIVE INTENSIVE B.P ° 80
Mass temperature ℃ = 1.25° Re
Height pressure Absolute “zero” temperature
Volume density 0° K = 0° R
Energy specific volume
Mole gravity ABSOLUTE VALUE TEMPERATURE
Mass flow rate specific weight Fahrenheit to Rankine
Volume flow rate specific gravity ° R = ℉ +460
Celsius to kelvin
Arbitrary temperature, t: ℃ = ° K + 273
℉ ,℃ , ° Re, ° Ro, ° N, ° De, ° L
Absolute temperature, T: INTENSIVE PROPERTY
° R, ° K m
Density = ρ=
v
LIMITS OF TEMPERATURE: Note: ρwater = 1000kg/m3 = 64.4lb/ ft 3
Celsius to Fahrenheit ρair = 1.2kg/m3 = 0.075 lb/ ft 3
℃ = 5/9 (℉−32 ¿ (if incompressible and STP)
Fahrenheit to Celsius Specific volume = v = v/m
= 1/ ρ
Gravity = g = 9.81 m/ s2 v
Volume flow rate = v̇=
g = 32.2 ft/ s2 time
specific weight = γ = w/v
= ρg = Av
Relative density/specific gravity Pabs = Patm + Pgage
ρsolid /liquid (vacuum pressure = - Pgage)
SG. = Where: Pabs = absolute pressure
ρwater
ρgas Pgage = gage pressure
SG. = Patm = atmospheric pressure
ρair
Patm = 101.325 Kpa
Note:
14.7 psi
SGwater = 1
1.032 kg/cm 2
SGair = 1
29.92 in. Hg
EXTENSIVE PROPERTY 760 mmHg
Mass and volume flow rate 1.013 bar
m 760 torr
Mass flow rate = ṁ= 10.33 m H 2 O
time
= ρ v̇
= ρAV ENERGY
Kinematic energy (KE) = KE ½ m v 2
Potential energy (PE) = PE mgh
Enthalpy (H) = H = U + PV P1 V 1
Heat (Q) = Qs = mC∆ T P1 V 1 = P2 V 2 =
P2 V 2
Note: Cwater = 1.0 cal gm.C° = 1.0 BTU/lb. F°
CHARLE’S LAW (p = c)
= 4.186 kj/kg K
Q L = mL V1 V2 V1 T2
= =
Latent heat of fussion of ice ( Lf ) T1 T2 V2 T2
Lf= 144 Btu/lb = 334 kJ/kg = 80 Cal/gm
GAY LUCASS’S LAW (v =c)
Latent heat of vaporization of boiling water P1 P2 P1 T1
= =
(L¿¿ v )¿ T2 T2 P2 T2
Lv = 970 Btu/lb = 2257 kJ/kg = 540 Cal/gm COMBINED GAS LAW (boyle’s and charle’s law)
Non flow work = Wn = P(V 2−V 1 ) P1V 1 P1V 2
=
Steady flow work = Ws = V( P1−P2 ¿ T1 T2
AVOGADRO’S LAW
RELATION BETWEEN Cp, Cv, k & R: V1 V2 V 1 n1
Cp = =
Cp – Cv = R =k n1 n2 V 2 n2
Cv
Avogadro’s no. = N A = 6.022x10
23
R kR mol−1
Cv = Cp = Boltzmann constant = K B = 1.38064910−23 J/k
k−1 k−1
BOYLE’S LAW (t = c)
DALTON’S LAW OF PARTIAL PRESSURE
PT = P1 + P2+ P3+ … … … … …+ Pn
V T = V 1=V 2 =… … … … …=V n Cp = 1.0 kJ/kg-K = 0.24 Btu/lb-R
Cv = 0.714 kJ/kg-K = 0.1714 Btu/Ib-R
PROPERTIES
THERMODYNAMIC PROCESS
Change in internal energy:
∆ U =mCv ∆ T (fixed formula) ISOBARIC PROCESS (p=c)
Change in enthalpy: V1 T2
= (charle’s law)
∆ H =mCp ∆ T (fixed formula) V2 T2
Change in entropy: Non flow work
∆ S=mCln (T ¿ ¿2 /T 1) ¿ W n = P (V 2 - V 1 )
Note: for air
Steady flow work
Ws=0 Change in enthalpy:
Change in internal energy: ∆ H =mCp ∆ T
∆ U =mCp ∆T Heat transfer
Change in enthalpy: Q = mCv∆ T
∆ H =mCp ∆ T Chane in entropy:
Heat transfer ∆ S=mCvln(T ¿ ¿ 2/T 1)¿
Q = mCp∆ T
Chane in entropy: ISOTHERMAL PROCESS (T = c)
∆ S=mCpln(T ¿ ¿2 /T 1)¿ P1 V 1
P1 V 1 = P2 V 2 = (BOYLE’S LAW)
P2 V 2
ISOMETRIC PROCESS (v = c) Non flow work
P1 T1 V2
= (gay lucass’s law) W n = P1 V 1 ln ( ¿
P2 T2 V1
Steady flow work
Non flow work V2
Wn = 0 W s = P1 V 1 ln ( ¿
V1
Steady flow work
W s = Wn
W s = V ( P1 - P2)
Change in internal energy:
Change in internal energy:
∆ U =0
∆ U =mCv ∆ T
Change in enthalpy:
∆ H =0
Heat transfer Change in internal energy:
Q = Wn = W s ∆ U = mCp ∆ T
Q = T∆ S Change in enthalpy:
Chane in entropy: ∆ H =mCp ∆ T
∆ S=mRln(V ¿ ¿ 2/V 1)¿ Heat transfer
Q=0
ISENTROPIC PROCESS (∆ S=c ¿ Chane in entropy:
1−k
T1 V 1 ∆ S=0
k k
P1 V 1 = P2 V 2 =( )
T2 V 2 POLYTROPIC PROCESS ( PV n=c ¿
T1 1−n
=¿ ¿ n n T1 V 1
T2 P1 V 1 = P2 V 2 =( )
T2 V 2
Non flow work
T1
P 2 V 2−P1 V 1 =¿ ¿
Wn = T2
1−k
Steady flow work Non flow work
k ( P2 V 2−P1 V 1) P 2 V 2−P1 V 1
Ws= Wn =
1−k 1−n
Ws=kWn Steady flow work
n( P2 V 2−P1 V 1 )
Ws=
1−n
W s = nWn
Change in internal energy:
∆ U = mCv ∆ T
Change in enthalpy:
∆ H =mCp ∆ T
Heat transfer
Q = mCn ∆T
Chane in entropy:
∆ S=mCnln(T ¿ ¿2 /T 1)¿
k−n
Cn = Cv ( ¿
1−n
FLUID MECHANICS
PROPERTIES OF FLUIDS w = kg
1. SPECIFIC WEIGHT g = m/ s2
γ = w/v 3. Density
2. MASS m
ρ=
m = w/g v
m = kg ρ = kg/m3
m = kg μk=¿ m2 /s
3
v=m ρ = kg/m3
4. SPECIFIC GRAVITY 8. SURFACE TENSION,σ
ρsolid /liquid F
SG. = σ=
ρwater L
ρgas σ = N/m
SG. =
ρair σ = lb/ft
5. SPECIFIC VOLUME r ∆P
v = v/m σdroplets=
2
= 1/ ρ r∆P
σbubbles =
4
6. DYNAMIC VISCOSITY N
τ σ=
μd= m
dv R=m
dy N
μd=Pa−s P= /Pa
m2
τ =Pa Note:
dv = m/s
N
dy = m σ of water at 0 ℃=0.076
7. KINEMATIC VISCOSITY m
μk=μd /¿ ρ
N
σ of water at 100 ℃=0.0059
m
∆ P = Pi - Po
9. CAPILLARITY FLUID STATICS
4 σcosθ
h= θ< 90 ( adhesion ) 1. FLUID PRESSURE
γd
θ> 90 ( cohersion ) F
P=
N A
σ= Where:
m P = pressure
h=m F = force
d=m A =area
10. BULK MODULUS OF ELASTICITY (E) 2. PASCAL’S LAW
∆P Pz = Py = Pz
E = −∆ V
V HYDROSTATIC FORCE ON PLANE SURFACE
Note: modulus of elasticity is temperature dependent F = γhA e = Ig/Ay
11. COMPRESIBILTY, β Yp = I/Ay y = h/sinθ
1 I O = Ig + A ( y ¿ ¿2
β=
E
HYDROSTATIC FORCE ON CURVE SURFACE
F = γV e = Ig/Ay
F H = γhA h=y b
2 2 2
a =b +c −2 bc .cos < A cosθ=
c
a
b 2=a2 +c 2−2 ac . cos< B tanθ=
b
PERIMETER AND AREA
c 2=a2+ c 2−2 ab . cos<C
Square rectangle
Egyptian triangle 60 triangle
s w
3 5 1 60° 2
perimeter: p¿4s perimeter: p¿ 2 l+ 2w
area: A¿ s2 area: A ¿ lw
60°
triangle right triangle
4 √3
a c a c 45 Triangle Parallelogram
h θ 1 45° √2 a h
b b
perimeter: P ¿ a+b+c 2
c =a + b
2 2
1 a 45° b
Area: A¿ bh sinθ= Perimeter: P ¿ 2 a+2 b
2 c
1 Area: A ¿ bh
Trapezoid circle Surface Area: S ¿ 6 s2 Surface Area: S
b2 ¿ 2 lh+2 wh+2 wl
C r
d Sphere Cylinder
b1 Circumference: C
¿ 2 πr r
R
Perimeter: P ¿ a+ b1 +c +b2 ¿ πd h
1
Area: A ¿ ( b1 +b 2 ) h Area: A
2
4 3
¿πr
2
Volume: V ¿ πr volume: V ¿ π r 2 h
3
SOLID
Surface area: S ¿ 4 π r 2 Surface Area: S ¿ 2 πrh+2 π r 2
CUBE Rectangular Prism (box)
BRITTLENESS – TENDENCY TO
FRACTURE
WITHOUT APPRECIABLE DEFORMATION.
DRAWING – often used to MEAN TEMPERING, but NORMALIZING – HEATING OF IRON BASE
this usage conflicts with the meaning of the drawing of a ALLOY TO SOME 100℉ ABOVE THE
material through a die. And it is be avoided. TRANSFORMATION RANGE with subsequent
cooling to below that range in still air at room
GRAPHITIZING – CAUSES THE COMBINED temperature.
CARBON TO TRANSFORMED WHOLLY OR IN - PURPOSE IS TO PRODUCE
PART INTO GRAPHITIC OR FREE CARBON. UNIFORM STRUCTURE.
TEMPERING – REHEATING OF HARDENED OR
SPHERODIZING – ANY HEATING AND NORMALIZING STEAL TO A TEMPERATURE
COOLING OF STEEL THAT PRODUCES A BELOW THE TRANSFORMATION RANGE.
ROUNDED CARBON STEEL OR GLOBULAR - QUENCHED STEEL IS TEMPERED
FORM OF CARBIDE. Typically, it is a PROLONGED IN ORDER TO REDUCE INTERNAL STRESSES,
HEATING AT A TEMPERATURE SLIGHTLY COOLING TO RESTORE A CERTAIN AMOUNT
BELOW THE TEMPERATURE RANGE, USUALLY OF DUCTILITY, AND TO IMPROVE
FOLLOWED BY SLOW COOLING; OR FOR TOUGHNESS.
SMALL OBJECTS OF HIGH
TRANSFORMATION RANGE/CRITICAL RANGE
STRESS RELIEVING – IS THE HEATING OF – FOR FERROUS METALS is the temperature interval
THERMAL BODY TO A SUITABLE during which austenite is formed during heating.
TEMPERATURE (GENERALLY JUST BELOW - THIS MAY OVERLAP BUT NEVER
THE TEMPERATURE RANGE FOR STEEL, SAY COINCIDE. THE RANGE ON HEATING IS
(1100-1200℉ ) and HOLDING IT AT THAT HIGHER THAN THAT ON COOLING.
TEMPERATURE FOR A SUITABLE TIME (1 TO 3
HOURS FOR STEEL) HARDNESS - increase the hardness number
- purpose of REDUCING indicate increasing hardness.
INTERNAL RESIDUAL STRESSES.
- INTERNAL STRESSES BHN – BRINELL HARDNESS NUMBER.
PRESENTED BECAUSE THE BODY HAS BEEN Standard – 300 kg
CAST, QUENCHED, NORMALIZED, MACHINED, Soft metal – 500 kg
COLD WORKED, OR WELD.
ROCKWELL TESTER – FASTER THAN THE Load 15,30 or 45 kg.
BRINELL (15-N, 30-N, 45-N)
AND WIDELY USED T 1
COMMERCIALLY, measure the B – hard materials. in. ball with
16
depth of the penetration by the indenter. load.
Rockwell B ( 1 (15-T, 30-T, AND 45-T)
Rb ¿ in ball. 100 kg load for medium
16
soft metal as for many copper alloys VICKER TESTER – has a square base, diamond
and soft metals. pyramid indenter.
Rockwell C ( Diamond indenter, 150 kg. load, for
RC ¿ hard metals, as hard steel.
Rockwell A ( Diamond indenter, 60 kg. load for
RA ¿ extremely hard metals such as tungsten AISI AND SAE SPECIFICATION NUMBERS
carbide.
Rockwell D ( Diamond indenter, 100 kg. load, AISI x x x x
RD ¿ sometimes used for case hardened
metals. Carbon content.
Rockwell E ( 1 Specific alloy in the group
RE ¿ in. ball, 100 kg. load, for soft metals,
8 Alloy group: indicate major elements.
1 such as bearing metals and magnesium. AISI PREFIX
F (R F ¿ DIFFERET SIZES FOR PHOSPHOR Ex. AISI C1030
16 BRONZE. B – acid bassemer steel
C – basic open-hearth carbon steel
N C – hard materials. Diamond indenter. D – acid open-hearth carbon steel
E – electric furnace steel (usually alloy) Molybdenum-nickel 46XX
Molybdenum-chromium- 47XX
LETTER B OR L IN THE MIDDLEN OF THE nickel
NUMBER. Molybdenum-nickel 48XX
Indicate that BORON AND LEAD respectively, has been chromium 5XXX
added. (Ex. 94 B 40) Heat & corrosion resistant 514XX
515XX
H AT THE END Chromium-vanadium 6XXX
Indicate material can be bought on hardenability Nickel-chromium- 8XXX
specification. ( Ex. 9840H) molybdenum
Silicon-manganese 92XX
Nickel-chromium- 9XXX
STEEL SAE
molybdenum (except
Plain carbon 10XX 92XX)
Free cutting 11XX
Manganese 13XX ALLOY STEEL – wrought alloy steel is steel that
Boron 14XX contains significant quantities of recognize alloying
Nickel 2XXX metals, the most common being;
Nickel-chromium 3XXX ALUMINUM, CHROMIUM, COBALT, COPPER,
Heat & corrosion resistant 303XX MANGANESE, MOLYBDENUM, NICKEL,
molybdenum 4XXX PHOSPHORUS, SILICON, TITAIUM, TUNGSTEN,
Molybdenum-chromium 41XX AND VANADIUM.
Molybdenum-chromium- 43XX - Used to improve the hardenability of the
nickel steel, to reduce distortion from heat treatment, to increase
toughness, ductility, and tensile strength. And to improve CHROMIUM (Cr) – improves hardenability
low-temperature or high-temperature properties. economically, resistance to corrosion, strength at high
temperatures and wearing properties
(a) Low-alloy structure steel – develop for COBALT (Co) – improves red hardness
structural uses where light weight is COLUMNBIUM (Cb) – often used to stabilized stainless
important. steel
(b) Low-carbon alloy steel – (0.10-0.25%C) COPPER (Cu) – improves steel resistance to
uses chiefly for CARBURIZING. atmospheric corrosion; up to 4% Cu, it increases the
(c) Medium-carbon alloy steel – (0.25-0.50%) fluidity of the melt.
usually quenched and tempered to hardness LEAD (Pb) – improves machinability
between 250 and 400 brinell. MANGANESE (Mn) – improves strength and increases
(d) High-carbon alloy steel – (0.50-0.70 or hardenability moderately, become alloying elements when
more) heat treated to hardness between 375 exceed 0.6%.
and 500 Brinell, for use as springs, wear MOLYBDENUM (Mo) – Increases hardenability
resisting parts. markedly and economically
(e) High alloy steel – such as stainless steel. NICKEL (Ni) – strengthens unquenched and annealed
steels, toughens steel and simplified heat treatment by
ALUMINUM (AL)– Efficient deoxidizer, an alloy in lessening distortion. At low temperature.
nitriding steels, and it promotes fine grain size. PHOSPORUS (P) - increase hardenability,
BORON (B) – very small amount (0.001% or less) strengthens low-carbon steels, improves machinability of
economical hardenability agent I low or medium free cutting steels, and improve resistance to corrosion.
deoxidized steel. SELENIUM (Se) – improves machinability of stainless
steel; also added to leaded resulfurized carbon steel for
the same purpose.
SILICON (Si) – strengthens low-alloy steels ad improves crankshaft, oil-well tool joints,
resistance to high-temperature oxidation. It is good spline shafts, axles, earth moving
general-purpose deoxidizer and promotes fine grain. equipment.
TANTALUM (Ta) – is a stabilizer AISI 3150 Wear’-resisting parts in excavating
TITANIUM (Ti) – used for deoxidation and for and farm machinery, gears, forging
stabilizing austenitic stainless steels. Increases the AISI 3240 Shafts, highly stressed pins and
hardness and strength of low-carbon steel and improve keys, gears
creep strength. AISI 3300 For heavy parts requiring deep
TUNGSTEN (W) – Increases hardenability markedly in penetration of the heat treatment
small amounts and improve hardness and strength at high (hardenability) and high fatigue
temperature. strength per unit of weight
VANADIUM (V) – promotes fine grain structure, AISI 4063 Leaf and coil spring
improves the ratio of endurance strength to ultimate AISI 4130,4140 Automotive connecting rods and
strength of medium carbon steel. axles, aircraft parts and tubing
AISI 4340 Crankshaft, axles, gears, landing
AISI 2330 Bolts, studs, tubing subjected to gear parts; perhaps the best general
torsional stresses. purpose AISI steel
AISI 2340 Quenched and tempered shafting, AISI 4640 Gears, splined shafts, hand tools,
connecting rods, very highly miscellaneous heavy-duty machine
stressed bolts, forging. parts
AISI 2350 High-capacity gears, shafts, heavy AISI 8630 Connecting rods, bolts, shapes; air
duty machine parts hardens after welding
AISI 3130 Shafts, bolts, steering knuckles AISI 8640,8740 Gears, propeller shafts, knuckles,
AISI 3140 Aircraft and truck engine shapes.
Alloy with 10-20 points carbon are CAST IRON – most abundant and cheapest material. It
widely carburized in producing has four elements alloys contains IRON, CARBON,
pins, bolts, gears (teeth), shaft (at SILICO, AND MANGANESE
wearing surface), cams, and worm
thread. GRAY IRON – kind of iron primed from carbon that is
precipitated in the form of graphite flakes.
CASE HARDENING – usually done in the material DUCTILE IRON – it is an iron alloyed with magnesium
surface. It is accomplished by carburizing, cyaniding, which causes the excess carbon to precipitate in the form
nitriding, induction hardening or flame hardening. of small sphere or nodules.
CARBURIZING – is a process of adding carbon to the
surface of steel. Quenching, and usually tempering at 300- WHITE IRON – a iron produced in outer portion of gray
450 ℉ for the purpose of relieving residual stresses. and ductile iron casting by chilling selected surfaces of
the mold, thereby denying time for carbon precipitation.
CYANIDING – accomplish by immersing the part in a
hot (about 1550 ℉ ) liquid salt bath, sodium cyanide MALLEABLE IRON – made from white iron by a two-
(NaCN) being common medium in both processes. stage heating treating process.
3. CRANES
a. ladder, stairs or platform shall be provided for
Cranes having revolving Cabs. If a step – over is
provided, the gap must not exceed 300 mm.
b. Gong or other effective warning devices shall
be mounted on each Cab.
c. Temporary Crane w/’o warning devices may except for necessary doors, windows or
be allowed provided there is a flagman whose skylight.
duty is to warn those in path. b. Ropes, wires or pipes shall not be installed
d. The maximum rated load of all Cranes shall in hoistways, except when necessary for the
be plainly marked on each side of the Crane. If operation of the elevator.
more than 1 hoist unit, each shall have c. hoistway pits shall be of such depth. a
marked, its rated capacity Clearly legible from clearance of not less than 600 mm remains
the ground or floor. between the undeside of the car and the buttom
of the pit.
4. HOIST d. 4 or more elevators serve all or more portion
a. Operation Control shall be plainly marked, of the building they shall be located in not less
indicate the direction of travel w/ effective than 2 hoistways.
warning devices. Note:no more than 4 elevators loated in 1
b. Each hoist designed to lift its load vertically hoistway.
shall have its rated load legible marked on the e. mahine rooms that provide top hoistways
host or load block. shall condut sufficient room for repair and
c. stop,which shall operate automatically, shall inspection. Means of iron and ladder stairs when
be provided at each switch. the room is more than 600 mm above the
d. Each electric hoist motor shall be provided adjacent floor or roof surface. The angle of
with electrically or mecanically operated brake. inclination of ladder shall not exceed 60° from
the horizontal. Shall not used for living
5. ELEVATORS quartes or depository of other materials
a. Hoistway for elevators shall be enclosed provide an adequate ventillation.
throughout their height, with no opening allowed
f. minimum number of hoisting rope shall be d. Rated speed measured along the angle of
three 3 for traction elevator and 2 for drum inclination, shall not be more than 38 m per
type elevator. minute.
g. minimun diameter of hoisting and Counter
weight ropes shall be 30 mm. 7. BOILERS AND PRESSURE VESSELS.
h. Provide fall free safety device, overload a. location and boilers
switch and reverse polarity relay. i. boilers shall be located inside the
i. Apartments or residential Condominium of buildings, provide that the building is
5 storey or more, atleast 1 passenger elevator concrete or masonry. No parts of the
shall be kept in 24 hours. building shall be closer than 1.00 m
from any wall and shall have atleast 2
6. ESCALATORS separate exits.
a. angle shall not exceed 30° from the ii. in case the building is not made up of
horizontal. fire resistive materials, boilers shall be
b. width between balustrades shall not be less located outside at a distane of not less
than 560 mm nor more than 1.20 m. this width than 3.00 m from the outside wall of
shall not exceed the width of the steps by more the main building. The building
than 330 mm. housing the boiler shall be made up of
c. Solid balustrades of incombustible material fire resistive materials.
shall provided of each side of the moving steps. b. Smokestacks, whether self supported or
If made of glass, it shall be of tempered type guyed, shall be of sufficient capacity to handle
glass. fuel gas. withstand the wind load of 175 km
per hour. Rise atleast 5 m above any building
within a radius of 50 m.
c.manufacturer/assembles of boilers/pressure or a generating capacity exceed 910 km per
vessels/pressurized water heaters shall stamp hr., 2 or more safety valve is required.
each vessels with the name of the i. each boiler shall have a steam gauge with a
manufacturer, serial number, year of dial range of not less than one and one-half
manufacture maximum allowable working times and not more than twice the axial
pressure, heating surface in sq. M, and allowable workig pressure. May conneted to
thickness of shell. the steam space or to the steam connected to the
d. more than 46 sq. m. heating surface shall water column.
eah provide with 2 means of feeding water, 1 j. repair and replacements.
steam driven and 1 electrically driven or 1 k. conduct an inspection, if comply a certificate
pump and 1 injector. of operation for a period nnot exceed of 1 year
e. provide 2 check valve between any feed shall be issued.
pump and the boiler in addition to the regular l. after permit has been granted periodic
shutt – off valve. inspection of building officials.
f. 2 or more boiler are connected in parallel. m. building offcial shall notify the owner of the
Non-return valve and shut-off valve shall intended date of the annual inspection atleast 15
provide in eah steam outlet. days in advance but not to exceed 30 days
g. no case shall the maximum pressure of an from the intended date of inspection.
existing boiler be inreased to a greater pressure n. the owner shall prepare the boiler for
than would be allowed for a new boiler of same inspectionand provide all labor and equipment
construction. required during said inspection.
h. each boiler have atleast 1 safety valve.
More than 46 sq. m of water heating surface 8. REFRIGERATION AND AIRCONDITIONING
a. effective temperature and relative humidity of g. fire doors and fire dampers shall be arranged
the air to be used for comfortable cooling shall to be closed automatically and remain tightly
be maintained at 20℃ to 24℃ and 50% to closed. That may affet abnormal rise of
60% , respectively, w/ 4.60 to 7.60 m per temperature in the duct.
minute air movement within the living zone. h. each refrigerating system shall be provide
b. water from evaporator, condenser and other with legible metal sign permanently attached.
machinery shall be properly collected into a i. in refrigerating plants of more than 45 kg,
suitable water or drainage system. refrigerant mask and helmets shall ne used.
c. duts shall be constructed entirely of non- j. not more than 140 kg of refrigerant in
combustible materials such as steel, iron, approved containers shall be stored in a mahine
aluminum or other approved materials. Only room at any given time.
fire retardant lining shall be used on the inside k. atleast 1 liter of water shall be provide for
ducts. every 120 gallons of ammonia in the system.
d. access door shall be provided at all automatic l. in a refrigerant system containing more than
dampers, fire dampers, thermostats and other 9 kgs, stop valves shall be installed in inlets and
apparatus requiring service and inspection in outlets of compressors, outlets of liquid
the duct system. recievers, and in liquid and suction branch
e. space around the duct that passes thru walls, header.
floor or partition shall be sealed with fire m. window type air conditioner shall be
resistance materials to prevent passage of provided with drain pipe or plastic tubing for
smoke or flame. discharge condensate water into a suitable
f. outlet of inlet ducts pass through firewalls, container or discharge line.
they shall be provided with automatic fire
dampers.
n. window type air conditioner shall be (b) Tanks shall be designed for twice
provided with exhaust ducts. If the exhaust is the maximum total dynamic
discharge into corridors and shall be installed at pressure required.
not less than 2.10 m above the floor level. (c) An air volume control device shall
be installed to maintain correct air
9. WATER PUMPING FOR BUILDINGS/STRUCTURES volume inside the tank.
a. installation of pumping equipment diretly to
water supply shall not be allowed. 10. PIPPING FOR FUEL. GAS AND STEAM
b. to maintain water pressure in all floor in the a. piping shall as much as possible, run parallel
buildings: to the building walls.
i. overhead tank – installed above the b. grouped piping shall be supported on racks, on
roof or on the separate tower. either horizontal or vertical planes.
(a) water tanks shall be provided with a c. piping on racks have sufficient space for pipe
vent, and an overflow pipe leading to a of chain wrenches so that any single line can be
storm drain and shall be fully recover. altered/repaired/’repla ce without disturbing
ii. pneumatic tank – unified pressure the rest.
vessels, initially full or air, into which d. pipping 100 mm in diameter and above shall
water from mains is pumped. be flanged. Smaller pipe sized may be screwed.
(a) A suitable pressure switch shall e. piping subjected to varying temperature shall
stop the pump when pressure be provided with expansion joints.
required is attained. f. galvanized piping shall not be used for steam.
g. piping carying steam, hot water of hot
liquids shall not embedded in concrete walls or
floors and shall be properly insulated.
h. piping carying propane, butane and other
gas which are heavier than air, shall be provided
with automatic shut-off devices.
SECTION 2001
GENERAL