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Application of Artificial Intelligence For The Prediction of Plain Journal Bearings Performance
Application of Artificial Intelligence For The Prediction of Plain Journal Bearings Performance
Application of Artificial Intelligence For The Prediction of Plain Journal Bearings Performance
H O S T E D BY
Alexandria University
Mechanical Engineering Department, Faculty of Engineering, Alexandria University, El-Chatby, Alexandria 21544, Egypt
KEYWORDS Abstract Artificial intelligence techniques are applied to predict the performance of a plain journal
Plain journal bearing; bearing instead of classical methods. AI techniques are known to be superior for prediction; they
Lubrication; are accurate and fast compared to finite difference, finite element, and finite volume methods. To
Artificial intelligence; obtain the data needed for the AI prediction, the finite difference method is used to solve the dimen-
Neural network; sionless Reynolds equation at various aspect ratios. The bearing performance characteristics, such
Fuzzy logic technique as load-carrying capacity, attitude angle, friction variable, and maximum-film-pressure ratio, are
determined considering isothermal conditions. Four aspect ratios are considered from 0.25 to 4,
with eccentricity ratios varying between 0.2 and 0.8. Three artificial neural networks (Feed-
forward, Radial basis, and Generalized regression networks) and fuzzy logic techniques were
applied to the obtained data from FDM simulation to predict the performance parameters. The
three trained neural networks and the fuzzy system were tested to obtain the performance charac-
teristics for aspect ratios and eccentricity ratios that were not included in the FDM study. The cur-
rent response of the trained ANN models and the fuzzy logic technique is found to be very fast and
precise, with a prediction computational time of less than one second and an error of less than 2.5
percent.
Ó 2022 THE AUTHORS. Published by Elsevier BV on behalf of Faculty of Engineering, Alexandria
University. This is an open access article under the CC BY license (http://creativecommons.org/licenses/by/
4.0/).
Nomenclature
method to investigate the static performance of a plain journal [7] investigated the variation of shear stress, power losses, and
bearing with a non-Newtonian lubricant while changing the RMS in various lubricants under different loading conditions
aspect ratio with values equal to 0.5, 1, and 1.5. According and at different rotating speeds. The experimental results were
to the results, it is clear that as the aspect ratio increases, the then used to train an artificial neural network to predict bear-
dimensionless maximum pressure, the load-carrying capacity, ing performance. Kumar et al. [8] applied ANN to predict the
and the attitude angle increase, while the non-dimensional fric- maximum pressure of a journal bearing, as a micropolar lubri-
tion variable decreases. Using the COMSOL Multiphysics pro- cated hybrid journal bearing was investigated using FEM. The
gram, Mane and Soni [3] created a three-dimensional model of results are used for training and testing the artificial neural net-
a hydrodynamic plain journal bearing. The pressure distribu- work model. The results of FEM and ANN are nearly identi-
tion was calculated using a steady-state analysis, and the cal, with an error of less than 0.5 percent. Badawi et al. [9] used
results were compared to an analytical finite element method COMSOL Multiphysics to compare the performance of tilting
that matched COMSOL results. Rajoub et al. [4] used the finite pad journal bearings to plain journal bearings at an aspect
difference method to study the steady-state characteristics of ratio of 0.5. When compared to COMSOL, it was possible
plain bearing with a textured surface, including the Sommer- to predict the performance of a tilting pad journal bearing with
feld number, friction variable, and attitude angle, and com- trivial computer time. Three artificial neural networks (ANN)
pared the results to normal plain journal bearing to were built to simulate the performance, and the feed-forward
demonstrate the effect of texture on bearing performance. network resulted in superior performance with an error of less
Sharma and Awasthi [5] investigated the effect of the aspect than 1%. ANN was also used in other engineering fields. Pele-
ratio, varying from 0.5 to 1.5, on fluid-film bearing system per- saraei et al. [10] applied an artificial neural network with feed-
formance. The eccentricity ratio, coefficient of friction, mini- forward back-propagation models based on the Levenberg-
mum film thickness, maximum pressure, attitude angle, Marquardt training algorithm to predict electricity and envi-
damping coefficients, and the critical mass of hydrodynamic ronmental factors against energy consumption in municipal
journal bearings are all calculated using the dynamic Reynolds solid waste management (MSW). A. Rosenkranz et al. [11]
governing equation for each aspect ratio. The results show that highlight and review some of the recent advancements in tribo-
the minimum fluid film thickness, attitude angle, coefficient of logical research achieved using artificial intelligence and
friction, and damping coefficient all increase as the aspect ratio machine learning, specifically artificial neural networks. A
increases. Nowadays, artificial intelligence such as artificial fuzzy logic model was also used in the prediction of bearing
neural networks (ANN) and fuzzy logic techniques are performance. Ahmed et al. [12] developed a fuzzy logic model
advanced tools for predicting the performance behavior of for predicting the highest pressures on oil films in a plain jour-
processes that represent physical phenomena and are widely nal bearing. Rotational speed, bearing load, and oil-feed pres-
used in mechanical engineering applications. Because of sure is examples of model-independent variables. The results
advances in computational technologies, the response time of demonstrated that the model could accurately predict maxi-
ANN models is very fast and precise. As the application of mum oil-film pressure. Applying fuzzy logic technique Reh-
ANN Sinanoglu et al. [6], experimental results were compared man et al. [13] demonstrated an active hydrostatic journal
with that of the feed-forward neural network model. The with a mechatronic system, which is in high demand for
FFNN was used to predict bearing performance by presenting rapidly expanding industrial needs. The goal is to improve
and analyzing the pressure variation on the steel shaft of plain the dynamics and static properties of hydrostatic journal bear-
journal bearings at various speeds and temperatures. The ings by employing two distinct control strategies. According to
study demonstrates that both experimental and artificial neural the results, intelligent control based on fuzzy logic has a faster
network models have values close to each other. Esmaeili et al. response, greater amplitude reduction, and good stiffness
Application of artificial intelligence for the prediction 9013
2 Z L=2 Z Rheff
against load. The goal of the present work is to predict plain R
journal bearing performance using artificial neural network FR ¼ fR pLDlN ¼ RpcosðhÞdhdz ð5Þ
C L=2 0
and fuzzy logic techniques and then compare both methods
to determine which method is more accurate with the mini- 2 Z L=2 Z Rheff
R
mum errors and minimum computational time. FT ¼ fT pLDlN ¼ RpsinðhÞdhdz ð6Þ
C L=2 0
2.2. Methodology
2.3. Validation of the model non-dimensional load, and the graph shows a good agreement
between the proposed FDM and previous work [16], with an
To validate the FDM code, the results for aspect ratio 0.5 were average relative error of 3.12%.
compared with EL-Said et al. [14] results. Fig. 3 represents the
relation between eccentricity ratio and both the friction vari- 2.4. Acquiring data needed for artificial intelligence techniques
able and Sommerfeld number, respectively. The current work’s
results are in good agreement with [14], and the average rela- There is only one maximum pressure point along the circum-
tive error for the friction variable and Sommerfeld number ference of a plain journal bearing. This is due to the geometry
were 2.31% and 1.72%, respectively. Also, another compar- of the bearing and how the fluid gap expands and contracts
ison was made at an aspect ratio of 0.8 with Borse et al. [16]. once around the journal shaft circumference. The input data
Fig. 4 depicts the relationship between eccentricity ratio and listed in Table 1 and the simulating of the FDM program
Application of artificial intelligence for the prediction 9015
Fig. 3 Comparison between EL-Said et al. [14] and FDM to validate the model at an aspect ratio of 0.5 (a) eccentricity ratio versus
friction variable, (b) eccentricity ratio versus Sommerfeld number.
for eccentricity ratios varying from 0.2 to 0.8 and aspect ratio angle, and maximum-film-pressure ratio. The suggested net-
constant with a value of 0.5 are considered. Figs. 5 and 6 show works will be trained using the input and output data obtained
that the increase in maximum pressure appears to be increasing from the FDM code. The trained networks help the designer to
with the increase in eccentricity ratio. To investigate the effect predict output performance based on input values that were
of changing the aspect ratio on bearing performance, the not included in the training process in a short period that does
model was run with aspect ratios of 0.25, 0.5, 1, and 4, and var- not exceed one second. The following three neural network
ious performance parameters (Sommerfeld number, friction models were designed, trained, and tested to fit the data
variable, maximum-film-pressure ratio, and attitude angle) obtained from FDM (Feed-forward neural network, Radial
were calculated. Fig. 7-a and -b show a significant decrease basis neural network, and Generalized regression neural
in Sommerfeld number and friction variable with the increase network).
in eccentricity ratio. Also, as the aspect ratio increases, the
Sommerfeld number, and friction variable decrease at a certain 3.1. The feed-forward neural network
value of eccentricity ratio. Fig. 7-c and -d represent a decrease
in the maximum-film-pressure ratio and attitude angle with the As shown in Fig. 8, the feed-forward neural network (FFNN)
increase in eccentricity ratio. Furthermore, calculating the has one input and one output layer, as well as several hidden
maximum-film-pressure ratio aspect ratio has a minor effect layers in between. The number of hidden layers, the neurons
on attitude angle. in them, and the types of neurons were determined based on
the designer’s experience and some trials. The FDM data were
3. Artificial neural network divided into three groups: 70% for training the FFNN, 15%
for validation, and 15% for testing the proposed FFNN. To
The neural network is a field of artificial intelligence in which achieve the weight and bias of the FFNN, the Levenberg-
data structures and algorithms for the study and classification Marquardt optimization technique introduced by Ibrahimy
of information are found inspired by the human brain. As out- et al. [17] was used. Finally, after many trials with different
puts to the input data aspect ratio and eccentricity ratio, arti- numbers and types of neurons, the error between the FFNN
ficial neural networks with various structures were proposed to and FDM values was minimized. The optimized neural net-
obtain the Sommerfeld number, friction variable, attitude work consists of three hidden layers, each with 50, 10, and 5
9016 M.B. Badawi et al.
Fig. 4 Comparison between Borse et al. [16] and FDM to validate the model at an aspect ratio of 0.8.
Fig. 5 Comparison of pressure distribution versus bearing angle at different eccentricity ratios and aspect ratio equals 0.5.
Fig. 6 Comparison of pressure distribution versus bearing length at different eccentricity ratios and aspect ratio equals 0.5.
9018 M.B. Badawi et al.
Fig. 7 The effect of changing the aspect ratio on the performance of a plain journal bearing as the eccentricity ratio is changed versus (a)
Sommerfeld number, (b) Friction variable, (c) Maximum-film-pressure ratio, and (d) Attitude angle.
While Figs. 16 and 17, all three neural networks predict the 4. Fuzzy logic technique
attitude angle and maximum-film-pressure ratio with the same
response and average equal errors. Table 4 shows the RMS Fuzzy logic is a kind of multivalued logic, enabling intermedi-
errors for the three neural networks. The feed-forward, radial ate values between conventional assessments, such as true/-
basis, and generalized regression neural networks had com- false, yes/no, high/low, etc. The fuzzy programs were
puter prediction times of 0.01328, 0.00753, and 0.005172 s, developed to predict the performance parameters such as Som-
respectively.
Application of artificial intelligence for the prediction 9019
Table 2 The data used to train the three neural networks and fuzzy logic technique.
Input Data Eccentricity ratio 0.2 0.2 0.2 0.2 0.4 0.4 0.4 0.4
L/D 0.25 0.5 1 4 0.25 0.5 1 4
Output Data S 7.6107 2.042 0.6383 0.1766 2.85 0.796 0.2623 0.0853
f(R/C) 153.41 41.23 12.94 3.64 61.55 17.32 5.818 2.005
Attitude angle (Degree) 75.33 75.06 73.7 68.64 61.16 61.43 62.44 61.93
P/Pmax 0.4895 0.506 0.5265 0.6140 0.4161 0.4386 0.4804 0.5888
Input Data Eccentricity ratio 0.6 0.6 0.6 0.6 0.8 0.8 0.8 0.8
L/D 0.25 0.5 1 4 0.25 0.5 1 4
Output Data S 1.085 0.320 0.122 0.0496 0.2646 0.0919 0.0446 0.0252
f(R/C) 26.97 8.133 3.2357 1.457 8.91 3.238 1.7021 1.084
Attitude angle (Degree) 46.73 47.87 50.23 53.6 31.2 32.85 36.13 40.49
P/Pmax 0.332 0.364 0.4122 0.533 0.239 0.271 0.316 0.41882
merfeld number, friction variable, attitude angle, and the outputs, various membership functions such as triangular,
maximum-film-pressure ratio as the fuzzy logic program has gauss, and gbell were used. The minimum and maximum limits
the eccentricity ratio and aspect ratio as inputs. According to obtained from the FDM program are used to define the space
Fig. 18, a fuzzy inference system (FIS) consists primarily of of each input and output. Each input and output space is
three parts: part one is called inputs, and in this part, all input divided into several membership functions (MF) according
parameters are represented in a membership function MF to data obtained from the FDM program. When the number
based on data obtained from the FDM program. Part two is of MF goes up, the accuracy of the system’s output goes up.
about the outputs, which can be handled similarly to the Figs. 19 and 20 depict the MF of the inputs and outputs after
inputs. The final section is fuzzy logic rules, which are used applying triangular membership functions to the linguistic
to create relationships between inputs and outputs based on terms defined in Table 5. As the fuzzy rule-base was developed,
database and experience. fuzzy reasoning was linked between the inputs and the outputs.
For each fuzzy rate, twenty-one rules were used to link
4.1. Fuzzy logic structure between input and output as represented in Table 6. During
the defuzzification process, the center of gravity method was
Using the data obtained from the FDM program, as shown used, with all parameters having a weight of one and if then
early in Table 2, the non-additive Mamdani model was imple- criteria were applied for all rules (i.e., for example, rule one:
mented as a fuzzy rule-based model. For both the inputs and if eccentricity ratio ZE and aspect ratio ZE, then Sommerfeld
9020 M.B. Badawi et al.
Fig. 11 For the FFNN, regression of trained data, validation data, testing data, and all three data together.
Fig. 12 Sommerfeld number and friction variable obtained by FDM and the three neural networks.
Application of artificial intelligence for the prediction 9021
Fig. 13 The maximum-film-pressure ratio and attitude angle obtained by FDM and the three neural networks.
Table 3 The results from the three neural networks for the input data aspect ratio 0.3 and eccentricity ratio 0.5.
Performance parameters FDM FFNN RBNN GRNN
Sommerfeld number 1.283 1.32719 1.367385 1.9675
Friction variable 29.44 30.5168 31.97082 44.26
Attitude angle (Degree) 54.03 54.1435 48.15552 53.945
Maximum-film-pressure ratio 0.379 0.377 0.338631 0.374472
Fig. 14 The relation between eccentricity ratio versus Sommerfeld number for FDM and suggested three neural networks at aspect ratio
0.8.
9022 M.B. Badawi et al.
Fig. 15 The relation between eccentricity ratio versus friction variable for FDM and suggested three neural networks at aspect ratio 0.8.
Fig. 16 The relation between eccentricity ratio versus attitude angle for FDM and suggested three neural networks at aspect ratio 0.8.
Application of artificial intelligence for the prediction 9023
Fig. 17 The relation between eccentricity ratio versus maximum-film-ratio for FDM and suggested three neural networks at aspect ratio
0.8.
Fig. 18 Components of the fuzzy logic program used in predicting the performance parameters.
suggested to simulate the performance parameters of the plain 2. The feed-forward only gave a good prediction of the perfor-
journal bearing namely the Feed-forward, Generalized regres- mance for data not included in the training with RMS error
sion, and Radial basis. Fuzzy Logic Techniques were also varying from 0.0092 to 2.53.
applied to get performance parameters. It is concluded here 3. In Fuzzy logic techniques, we can say that increasing the
that: number of membership functions for both inputs and out-
put data improves fuzzy logic program prediction response
1. The three neural networks were able to predict the perfor- and minimizes errors. From the fuzzy logic computer time,
mance parameters (Sommerfeld number, friction variable, it was about 0.2 s, i.e., larger than the neural networks.
attitude angle, and maximum-film-pressure ratio) in a very Also, the RMS errors for predicting the performance vary
small computer time that does not exceed 0.1 s for data from 0.054 to 1.87.
included in the training.
Application of artificial intelligence for the prediction 9025
Table 6 (continued)
Inputs Outputs
Ecc. Ratio Aspect Ratio Sommerfeld No. Friction Variable Attitude angle Pressure Ratio
ZE PM PS PM PB PB
ZE PB PS PS PB PB
PS ZE PM PB PM PM
PS PS PS PM PM PM
PS PM PS PS PM PM
PS PB ZE ZE PM PB
PM ZE PS PM PS PS
PM ZE PM PM PS PS
PM PS PS PS PS PS
PM PM PS PS PM PM
PM PB ZE ZE PS PM
PM PB ZE ZE PM PB
PB ZE PS PS ZE ZE
PB PS ZE PS ZE ZE
PB PS ZE PS ZE PS
PB PM ZE ZE ZE PS
PB PM ZE ZE PS PS
PB PB ZE ZE PS PM
Table 7 The results from the fuzzy logic technique for the input data aspect ratio 0.3 and eccentricity ratio 0.5.
Performance parameters FDM Fuzzy logic
Sommerfeld number 1.283 1.61
Friction variable 29.44 33.2
Attitude angle (Degree) 54.03 53.8
Maximum-film-pressure ratio 0.379 0.395
Fig. 21 The relation between eccentricity ratio versus Sommerfeld number for FDM and fuzzy logic technique at aspect ratio 0.8.
Application of artificial intelligence for the prediction 9027
Fig. 22 The relation between eccentricity ratio versus friction variable for FDM and fuzzy logic technique at aspect ratio 0.8.
Fig. 23 The relation between eccentricity ratio versus attitude angle (Degree) for FDM and fuzzy logic technique at aspect ratio 0.8.
9028 M.B. Badawi et al.
Fig. 24 The relation between eccentricity ratio versus maximum-film-pressure ratio for FDM and fuzzy logic technique at aspect ratio
0.8.
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