MECHANICAL DATA SHEET

AL BUSTAN 2 UTILITY COMPLEX

DOCUMENT NO.: AB2-GGN-DTS-3.30FP-11-0 PAGE 1 OF 5

MECHANICAL DATA SHEET FOR

DIESEL ENGINE DRIVEN FIRE
WATER PUMP

MASTER PLANNING OF UTILITY COMPOUND

AND PRELIMINARY ENGINEERING DESIGN
(30% DESIGN LEVEL)

AL BUSTAN 2 UTILITY COMPLEX

0 21-04-11 30% Design Complete MM AS JR

Revision Date Description By Chk. Appd.
 PROJECT NO. 418558
PROJECT AL BUSTAN 2 UTILITY COMPLEX
AB2-GGN-DTS-3.30FP-
DOCUMENT NO.
11-0
AREA FIRE WATER PAGE NO. 2 OF 5

DOCUMENT DATA SHEET FOR DIESEL ENGINE DRIVEN FIRE WATER PUMP
1 MANUFACTURER: SERVICE: FIRE WATER QTY: 1
3 Equipment No.: 3.30FP-PU-02 Diesel Engine Tag: Quantity: 1
4 Pump Type: Horizontal Centrifugal Pump Manufacturer(Pump):
5 Driver Type: Diesel Engine Manufacturer(Engine):
6 Pump Model: Controller Manufacturer / Model:
7 Standard: NFPA 20 Latest Edition Specification: As Per Attached Specification
8 Operating and Design Condition
o
9 Liquid Fresh Water Operating Temp. Max 55 ( C)
o
10 Solids in Suspension No Design Temp. ( C)
3
11 Hazardous / Flammable No / No Density @ P.T 1003 (kg/m )
3
12 Volumetric Flow Min. Note 5 Rated 250 Max. Note 22 (m /hr) Viscosity @ P.T 0.653 (cP)
13 Suction Pressure. Min. Rated Atm Max. Flooded (barg) Corrosive Matter Water

14 Discharge Pressure. Min. Rated 10.2 Max. (barg) Duty Continuous Intermittent

15 Differential Pressure. Min. Rated 10.2 Max. (bar) Location Indoor Outdoor

16 Differential Head Rated 102 Max. (m) Shelter Yes No

17 Hydraulic Head ___ (m) Heating Yes No

18 Efficiency (%) Heat Tracing Jacket Yes No

19 Vapour Pressure @ P.T. (barg) Cooling Air Water

20 (barg) (oC)
Shut off Pressure Ambient Temp. Min. 7.2 Max. 55
21 FLOODED
NPSHA (m) Eff. Shaft Power (kW)
22 NPSHR Note 9 Total Shaft Power
(m) (kW)
not to be exceeded 70 dBA at 1m distance
23 Noise Level Engine Power Note 17
from equipment. (kW)
24 Area Classification Safe Zone 0 Zone 1 Zone 2 Engine Type V-Type,Turbo charged , Four cycle

25 Enclosure Not Applicable Engine Speed Note 18 (rpm)

26 Group II A / II B TEMP CLASS Engine Fuel Diesel

27 Min.Start Voltage (V)

28 Full Load/Rated Current （A）

29 Motor Installation Not Applicable

30 Insulation Class Not Applicable

31 Lubrication Pump : Ring Oil Engine: Pressurised Lubrication

32 Structure Characteristic and Parameter

33 Casing Support. Near Centerline Transmission Note 19

34 Casing Split Axial Radial Bearing Axial Thrust

35 Casing Design Pressure. As per NFPA (MPag) Casing Type

36 Hydrostatic Test Pressure. As per NFPA (MPag) Impeller Type Closed Double Suction

37 Pump Weight (kg) Base Plate Weight (kg)

38 Motor Weight (kg) Suction Horizontal Vertical

39 Transmission Guard Yes No Discharge Horizontal Vertical

40 Material Requirements (Note 11)

41 Casing CI Impeller Bronze RG5

42 Shaft ASTM Grade Impeller Key AISI 316 Ti

43 Wear Ring(Cas./Impeller) Bronze RG7 Shaft Sleeve Bronze RG7

44 Mechanical Seal N/A Gland Piping / fittings SS316L

45 Packing Seal

46 Surface Treat.&Paint. Pump Base Plate Engine

 PROJECT NO. 418558
PROJECT AL BUSTAN 2 UTILITY COMPLEX
DOCUMENT NO. AB2-GGN-DTS-3.30FP-11-0

AREA FIRE WATER PAGE NO. 3 OF 5

DOCUMENT DATA SHEET FOR DIESEL ENGINE DRIVEN FIRE WATER PUMP
1 MANUFACTURER: SERVICE: FIRE WATER QTY: 1
4 Manufacturing and Inspection Requirements

5 Standard: NFPA 20 Latest Edition

Req'd Wit Obs
Hydrostatic Test Casting, Material Inspe. Req'd Wit Obs
6

Performance Test Req'd Wit Obs Dye Penetration Req'd Wit Obs
7

NPSH Req'd Wit Obs Req'd Wit Obs

8 Ultrasonic
Mechanical Run Test Req'd Wit Obs X-Ray Radiograph Req'd Wit Obs
9

Req'd Wit Obs Req'd Wit Obs

10 Vibration Inspection Magnetic Particle
Complete Unit Test Req'd Wit Obs
11

Noise Inspection Req'd Wit Obs

12

Nozzle Load Test Req'd Wit Obs

13
Req'd Wit Obs
14 Dynamic Balance Test

Bearing Box Reson. Test Req'd Wit Obs

15

Nozzle Sheet
16

Nozzle Quantity Size Rating Flange Face Flange Type Flange CODE Material Position
17

Suction 1 150# RF WN ASME B16.5

18

Discharge 1 150# RF WN ASME B16.5

19

Gland Flush N/ A N/ A N/ A N/ A N/ A N/ A N/ A N/ A
20

Air Venting Nozzle 1 150# ASME B16.5

Drain (Reqd.) 1
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 AL BUSTAN 2 UTILITY
PROJECT PROJECT NO. 418558
COMPLEX
AREA FIRE WATER DOC. NO. AB2-GGN-DTS-3.30FP-11-0
DATA SHEET FOR
DOCUMENT PAGE NO. 4 OF 5
DIESEL ENGINE
MANUFACTURER SERVICE: FIRE WATER QTY. 1
1.0 GENERAL UNITS SPECIFICATION VENDOR'S DATA
Engine Type V- Type, Turbo Charged, Four Cycle
Engine Model By VENDOR
Manufacturer By VENDOR
No. of cylinders No. By VENDOR
Ignition Type Compression

2.0 ENGINE PERFORMANCE

Brake Power (Max. / Continuous) KW By VENDOR

Power shall be selected as per NGP-20. Vendor shall submit

power calculations for site max. ambient temp. derated
Vendor to comply
conditions excluding all self consumption for engine aux. &
other losses(as per SAE Std. J1349 / ISO-3046-1).

Net power available to pump shaft shall be min. 110% of max.

hydraulic power demand of fire pump proposed performance Vendor to comply
curves data.

Engine Speed / Piston Speed rpm < 1800 / 8 m/s

Fuel Consumption l / hr By VENDOR

3.0 Air Intake System

Filters By VENDOR

Flame Trap & Flexible Bellows By VENDOR

4.0 Engine Starting Method

Electric Starting Device FM approved Electric Startor

Hydraulic or Pneumatic, working from
Secondry method of starting in case of battery failure
stored energy cylinders
24 V Nickel Cadmium / Lead Acid
Battery Units / Type
Battery
Double Battery Chargers Required

5.0 Engine Cooling

Closed Circuit air cooled Heat
Type
Exchanger
MOC
Expansion Tank with a Thermostatically Controlled- built in
By VENDOR
engine jacket water heater arrangement
Circulating Pumps By VENDOR

Engine Driven Fan By VENDOR

6.0 Engine Fuel System

Diesel Day Tank with interconnecting piping By VENDOR

Diesel Day Tank Capacity (For 12 hrs of diesel pump running) litres By VENDOR

Diesel Day Tank Instruments By VENDOR

Fuel Transfer Pump By VENDOR
Fuel Starainer By VENDOR

Manual fuel priming pump dual coalescing type fuel filters

By VENDOR
complete with switchover valve and water separator

7.0 Engine Exhaust

Exhaust Piping By VENDOR

Exhaust Silencer By VENDOR
Expansion Bellows By VENDOR
Spark Arrestor By VENDOR
8.0 Engine Lubrication Type Ring Oil / Pressurised Lubrication
 PROJECT NO. 418558
PROJECT AL BUSTAN 2 UTILITY COMPLEX
AB2-GGN-DTS-3.30FP-
DOCUMENT NO.
11-0
AREA FIRE WATER PAGE NO. 5 OF 5

DOCUMENT DATA SHEET FOR DIESEL ENGINE DRIVEN FIRE WATER PUMP
1 MANUFACTURER: SERVICE: FIRE WATER QTY: 1
3 NOTES:
4 1 The VENDOR shall complete this data sheet, and provide all information as built.
5 2 Minimum instrumentation required for safe operation of the pump package shall be furnished by the VENDOR.
8 5 Pump minimum flow requirement to be advised by VENDOR.
10 7 The engine rating shall be suitable for end of curve operation of the pump excluding Site ISO Power Derating.
11 8 No equipment, junction box or their supporting structure shall overhang the base plate.
12 9 The VENDOR shall furnish a pump with NPSHR less than NPSHA by at least 1m at rated flow and min.0.5mtr at 150% rated flow.
15 11 The pump material selection shall be as per the requirement of latest Edition of NFPA 20 .
16 12 Pumps shall comply with the requirement of NFPA 20 and shall be UL/FM certified.
17 13 Each pump shall be provided with control panel which will be located in field close to the pump. Also the engine controls shall be included
18 in the same panel.
19 14 Diesel day tank and interconnecting piping between the diesel day tank and engine shal be in the VENDOR,s scope of supply.
20 15 The VENDOR shall clearly mention power supply requirement for control panel / batteries.
21 16 The VENDOR to supply circulation valve and set below the shutoff pressure at minimum expected shut off pressure. The valve shall
22 provide flow of sufficient water to prevent the pump from overheating when operating with no discharge.Pump casing shall be supplied
23 with integral Air Release valve; Suction (compound type) & Disch. Pressure Gauges (Glycerine filled type) with isolation cocks
24 per NFPA 20 std.
25 17 Engine Power shall be selected per latest NFP-20 Std. Vendor shall submit with his offer a detailed power calculations for the
26 Site maximum Ambient temperature derated conditions, excluding all self consumption for engine Auxiliaries & other losses
27 (per SAE Std. J1349 / ISO-3046-1). Net Power available to the Pump shaft shall be min 110% of the max. Hydraulic Power demand
28 of the Fire pump proposed performance curves data. Complete Engine Mfr. Technical catalogues with specific vendor selected
29 Engine model details also shall be submitted for review along with bid.
30 18 Engine speed selection shall be restricted <1800rpm with max. Mean Piston speed of < 8m/s for reliable intermittent start / stop of pump
31 against pressurised Fire water ring mains service conditions required. This shall be confirmed by VENDOR.
32 19 Engine to Pump Direct Coupling shall be with a min.SFof 1.75
35 21 The Engine Skid shall be integral with a closed circuit air cooled Heat Exchanger , including expansion tank with a thermostatically
36 controlled built in engine jacket water heater arrangement. Diesel Engine skid shall be UL Listed and FM approved.
37
38 22 Pumps shall not furnish less than 150% of rated capacity at not less than 65% of total rated head.(excluding additional water
39 flow to Engine cooling auxillaries from fire pump discharge).
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