Packing Number Operator Cycle time/ cs

Production Line Cs/min

process operator packing
1 2 3
OP 1 45.79 51.51 48.91
Doy L-2 Manual 2 2
OP 2 47.02 48.23 52.29
OP 1 94.37 86.89 79.68
Liquid L-1 Manual 1 2
OP 2 90.27 87.27 71.97
OP 1 21.84 18.23 17.98
Liquid L-2 Manual 2 2
OP 2 20.6 19.45 17.31
Production 1
Liquid L-3 Manual 2 1 OP 1 - - -
Liquid L-4 Manual 1 1 OP 1 47.18 50.66 58.7
OP 1 46.45 54.24 53.26
Telon Oil Manual 1 2
OP 2 63.08 59.14 59.89
OP 1 - - -
Toothpaste Manual 1 2
OP 2 - - -
OP 1 36.68 35.16 39.03
Pwd L-1 Manual 2 2
OP 2 31.29 34.61 36.76
Production 2 Pwd L-3 Manual 1 1 OP 1 28.68 23.26 28.97
Pwd L-4 Manual 1 1 OP 1 54.25 50.37 49.2
Wipes-4 Manual 1 1 OP 1 109.38 112.11 107.9
Production 3 Flam L-3 Manual 1 1 OP 1 128.66 152.81 147.89
Cycle time/ cs
Pcs/ CS Remarks
4 5 AVG
48.07 49.25 48.706
24
49.72 53.36 50.124
83.28 91.27 87.098
96
79.17 76.52 81.04
19.58 22.72 20.07
12
20.71 17.99 19.212
- - - still not validation due to any sanitation
53.63 47.32 51.498 72
49.75 52.4 51.22
48 validation telon 30ml
68.35 61.43 62.378
- - -
still not validation due to no plan for this week
- - -
35.71 32.43 35.802
48
30.51 34.28 33.49
25.26 26.64 26.562 48
41.84 49.8 49.092 48
111.46 109.2 110.01 144
139.4 147.25 143.202 144 validation carex
 LINE PACKING BALANCING
LINE : Doy L-1
SIZE : Doy 700 ml
DATE : 9/19/2018

Cycle time (sec)/ cs Cycle time (sec)/ pcs

OP 1 OP 2 OP 3 OP 1 OP 2 OP 3
21.4 23.1 25.4 1.8 1.9 2.1
21.4 22.7 24.3 1.8 1.9 2.0
22.0 22.2 22.6 1.8 1.9 1.9
21.6 22.7 24.1 1.8 1.9 2.0
22.8 1.9

SUMMARY
Current Propose Current HC Propose HC Remarks
(3 HC) (2 HC)
Cycle time (sec) 0.6 0.9 3 2 reduce 1 HC
Takt time (sec) 1.0 1.0
Speed bpm 60

1.0 1.0
0.9 0.9
0.8 0.8
0.7 0.7
0.6 0.6
0.5 0.5
0.4 0.4
0.3 0.3
0.2 0.2
0.1 0.1
0.0 0.0
Current Propose
(3 HC) (2 HC)
 LINE PACKING BALANCING
LINE : Wipes L-3
SIZE : Wipes 50's
DATE : 9/19/2018

Cycle time (sec)/ cs Cycle time (sec)/ pcs

OP 1 OP 2 OP 1 OP 2
33.5 32.1 0.9 0.9
32.3 31.8 0.9 0.9
32.8 32.9 0.9 0.9
32.9 32.3 0.9 0.9
32.6 0.9

SUMMARY
Current Propose Current HC Propose HC Remarks
(2 HC) (2 HC)
Cycle time (sec) 0.5 0.5 2 2 No reduction
Takt time (sec) 0.6 0.6
Speed bpm 95

0.7 0.7

0.6 0.6

0.5 0.5

0.4 0.4

0.3 0.3

0.2 0.2

0.1 0.1

0.0 0.0
Current Propose
(2 HC) (2 HC)
 LINE PACKING BALANCING
LINE : Wipes L-5
SIZE : Wipes 40's
DATE : 9/19/2018

Cycle time (sec)/ cs Cycle time (sec)/ pcs

OP 1 OP 2 OP 1 OP 2
33.1 32.1 0.9 0.9
33.2 31.8 0.9 0.9
34.8 31.2 1.0 0.9
33.7 31.7 0.9 0.9
32.7 0.9

SUMMARY
Current Propose Current HC Propose HC
(2 HC) (2 HC)
Cycle time (sec) 0.5 0.5 2 2
Takt time (sec) 0.6 0.6
Speed bpm 95

0.7 0.7 0.7

0.6 0.6 0.6

0.5 0.5 0.5

0.4 0.4 0.4

0.3 0.3 0.3

0.2 0.2 0.2

0.1 0.1 0.1

0.0 0.0 0.0
Current Propose
(2 HC) (2 HC)
 LINE PACKING BALANCING
LINE : Liquid L-1
SIZE : Oil 100 ml
DATE : 9/19/2018

Cycle time (sec)/ cs Cycle time (sec)/ pcs

OP 1 OP 2 OP 1
33.2 34.5 0.3
35.7 31.0 0.4
31.5 31.2 0.3
33.5 32.2 0.3
32.8 0.3

SUMMARY
Remarks Current Propose Current HC
(2 HC) (1 HC)
No reduction Cycle time (sec) 0.2 0.3 2
Takt time (sec) 0.6 0.6
Speed bpm 100

0.7 0.7 0.7

0.6 0.6 0.6

0.5 0.5 0.5

0.4 0.4 0.4

0.3 0.3 0.3

0.2 0.2 0.2

0.1 0.1 0.1

0.0 0.0 0.0

opose Current Propose
HC) (2 HC) (1 HC)
ALANCING

Cycle time (sec)/ pcs

OP 2
0.4
0.3
0.3
0.3
0.3

RY
Propose HC Remarks

1 reduce 1 HC

0.7

0.6

0.5

0.4

0.3

0.2

0.1

0.0
Propose
(1 HC)