Pm clinic

Pm Clinic

Pm clinic 30-16
Pm Clinic 30-16

30-166 GD555-5,GD655-5,GD675-5
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 Pm clinic
Pm Clinic

Testing points for Pm Clinic (1/3) 30-167

For the measurement procedures, see the following sections (pages).

*1. Engine speed: Testing engine speed (page 5 - 6)
*2. Blowby pressure: Testing blowby pressure (page 15 - 16)
*3. Engine oil pressure: Testing engine oil pressure (page 17)
*4. Boost pressure: Testing boost pressure (page 7 - 8)
*5. Exhaust gas temperature: Testing exhaust gas temperature (page 9 - 10)

GD555-5,GD655-5,GD675-5 30-167
(01)
Pm clinic
Pm Clinic

Testing points for Pm Clinic (2/3) 30-168

For the measurement procedures, see the following

sections (pages).
*6. Power train oil pressure: Testing power train oil pressure (page 27 - 35)

30-168 GD555-5,GD655-5,GD675-5
(01)
 Pm clinic
Pm Clinic

Testing points for Pm Clinic (3/3) 30-169

For the measurement procedures, see the following sections (pages).

*7. Steering oil pressure: Testing and adjusting steering oil pressure (page 47)
*8. Brake oil pressure: Testing and adjusting brake oil pressure (page 49 - 52)
*9. Work equipment oil pressure: Testing and adjusting work equipment oil pressure (page 61 - 62)
*10. LS differential pressure: Testing and adjusting pump LS differential pressure (page 64 - 65)

GD555-5,GD655-5,GD675-5 30-169
(01)
Pm clinic
Pm Clinic

Testing sheets for Pm Clinic (1/3) 30-170

GD555 - 5
Machine serial number GD655 - 5 #
GD675 - 5
hour testing SAA6D107E - 1
Engine serial No.
#

Work order Date of inspection Service meter reading Inspector

Year Month Day hours
a After engine is started, torque converter oil temperature should not exceed 90°C when the torque con-
verter is stalled.
Standard Mea-

Good
Service limit

Bad
Item Test conditions Unit value for new sured
value
machine results
q Coolant temper-
ature: within op- Low idle 800 - 850 800 - 850
erating range
q Torque converter E-mode 1800 - 1900 1800 - 1900
oil temperature: High idle
60 - 80°C (P range)
Engine speed P-mode rpm 2175 - 2225 2175 - 2225
q Set in torque
converter stall
function
(when measuring Torque converter stall
1589 - 1789 -
torque converter speed
stall speed)
Blowby pres- kPa <Max. 0.98> <1.96>
q At rated horsepower
sure {mmH2O} {<Max. 100>} {<200>}

q Coolant temper-
Engine

ature: Within op- Min. 0.29 0.25

High idle
erating range {Min. 3.0} {25}
Engine oil q SAE 0W30EOS MPa
pressure 5W40EOS {kg/cm2}
10W30DH Min. 0.10 0.07
15W40DH Low idle
{Min. 1.0} {0.7}
30DH

Min. 140 113

q Aftercooler outlet GD555 - 5
Boost pres- kPa {Min. 1050} {850}
q At rated horse-
sure {mmHg} Min. 140 113
power GD655/675 - 5
{Min. 1150} {950}
Exhaust tem- Ambient temperature - -
q Whole speed
perature
range
(Turbo- °C
q Outside air tem- Exhaust temperature Max. 650 Max. 700
charger inlet
perature: 20°C
temperature)

30-170 GD555-5,GD655-5,GD675-5
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 Pm clinic
Pm Clinic

Standard value Mea-

Good
Service limit

Bad
Item Test conditions Unit for new sured
value
machine results
2.1 - 2.5 2.1 - 2.5
Power train main Low speed
{21.4 - 25.5} {21.4 - 25.5}
relief pressure
2.31 - 2.71 2.31 - 2.71
Full speed
q Torque converter oil {23.6 - 27.1} {23.6 - 27.1}
Torque converter temperature: 60 - 80°C 0.83 - 1.03 0.83 - 1.03
inlet pressure q During idle running with Full speed {8.5 - 10.5} {8.5 - 10.5}
gear shift lever in P pos-
Torque converter tion or each gear speed Full speed 0.55 - 0.75 0.55 - 0.75
outlet pressure {5.6 - 7.7} {5.6 - 7.7}
Torque converter
1.86 - 2.26 1.86 - 2.26
Power train oil pressure

lock-up clutch Full speed

{19 - 23.1} {19 - 23.1}
pressure
1.96 - 2.45 1.96 - 2.45
FL MPa {20 - 25} {20 - 25}
{kg/cm2} 2.06 - 2.45 2.06 - 2.45
R
{21 - 25} {21 - 25}
1.96 - 2.45 1.96 - 2.45
FH
{20 - 25} {20 - 25}
Transmission con- q Torque converter oil
1.96 - 2.45 1.96 - 2.45
trol valve set pres- temperature: 60 - 80°C 1st
{20 - 25} {20 - 25}
sure q Engine: Full speed
1.96 - 2.45 1.96 - 2.45
2nd
{20 - 25} {20 - 25}
1.96 - 2.45 1.96 - 2.45
3rd
{20 - 25} {20 - 25}
1.96 - 2.45 1.96 - 2.45
4th
{20 - 25} {20 - 25}

Standard value Mea-

Good
Service

Bad
Item Conditions Unit for new sured
limit value
machine results
q Hydraulic oil tem- Cut-in pressure 8.86 - 9.36
8.56 - 9.36
Brake accumula- {90.4 - 95.5}
{87.3 - 95.5}
perature: 45 - 55°C
tor charge pres-
q Engine at full Cut-out pres- MPa 13.3 - 13.8 11.46 - 12.26
sure
speed sure {kg/cm2} {135.7 - 140.8} {116.9 - 125.1}
Brake

q Hydraulic oil temperature: 45 - 55°

Wheel brake oper- 3.55 - 4.35 3.55 - 4.35
C
ating pressure {36.2 - 44.4} {36.2 - 44.4}
q Engine at full speed
q Hydraulic oil temperature: 45 - 55°
Wheel brake brak- C
m Max. 14 Max. 14
ing distance q Engine at full speed
q Braking distance from 35 km/h

GD555-5,GD655-5,GD675-5 30-171
(01)
Pm clinic
Pm Clinic

Testing sheets for Pm Clinic (2/3) 30-172

Standard Mea-

Good
Service

Bad
Item Conditions Unit value for new sured
limit value
machine results
q Hydraulic oil temperature: 45 - 55°C
Steering oil pres- MPa 16.2 - 18.2 16.2 - 18.2
Steering

q Engine at full speed 2

sure {kg/cm } {165 - 186} {165 - 186}
q When steering is relieved
Steering wheel q Engine running at low idle
mm 0 - 25 -
play q Front wheels raised off the ground
Standard Mea-

Good
Service

Bad
Item Conditions Unit value for sured
limit value
new machine results
Hydraulic tank:
Work equipment oil pressure and LS differential pressure

surface tempera- q Engine stopped °C - -

ture
q Hydraulic oil temperature:
45 - 55°C Unload 3.9 ± 0.5
-
q Engine at full speed pressure {40 ± 5}
q Unload pressure: When
Work equipment
all work equipment in neu- Work
oil pressure
tral equip-
22.2 ± 1.1
q Work equipment relief ment -
{226 ± 11}
pressure: When leaning relief
cylinder relieved pressure MPa
{kg/cm2}

q Hydraulic oil temperature: 45 - 55°C

LS differential 2.35 ± 0.1
q Engine at full speed -
pressure {24 ± 1}
q During blade rotation operation

30-172 GD555-5,GD655-5,GD675-5
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 Pm clinic
Pm Clinic

Standard
Mea-

Good
value for Service

Bad
Item Conditions Unit sured
new limit value
results
machine
RAISE 2.3 - 3.1 4.0
Blade lifting speed
LOWER 2.3 - 3.1 4.0
Shift to
8.0 - 10.2 11.0
Blade side shift left
speed Shift to
8.0 - 10.2 11.0
right
Shift to
6.2 - 8.4 10.0
Drawbar side shift left
speed q Hydraulic oil temperature: 45 - Shift to
6.4 - 8.6 10.0
55°C right
q Engine at full speed Left rota-
7.5 - 10.1 12.0
Blade rotating q Blade lift: While cylinder travels tion
Work equipment speed

speed 350 mm, right/left operated in- Right

7.5 - 10.1 12.0
dependently rotation
q Blade side shift: Cylinder trav- Large
elling from end to end cutting 2.8 - 4.2 7.0
angle sec.
Power tilt speed q Blade rotation: Start of rotation
to 90°(degrees) Small
q Power tilt: Cylinder travelling cutting 3.0 - 4.6 7.0
from end to end angle
Articulate: Cylinder travelling Left
q 5.9 - 8.1 14.0
from end to end swing
Articulate speed
Right
q Leaning: Cylinder travelling 5.9 - 8.1 14.0
swing
from end to end
Left lean-
1.5 - 2.1 6.0
ing
Leaning speed
Right
1.5 - 2.1 6.0
leaning
RAISE 1.5 - 1.9 3.0
Ripper speed
LOWER 1.2 - 1.6 3.0
Scarifier elevating RAISE 1.7 - 2.3 3.0
speed LOWER 1.7 - 2.3 3.0
a After setting the blade, stop the engine.
Standard
Mea-
Good
value for Service
Bad
Item Conditions Unit sured
new limit value
results
machine
Hydraulic drift

q Engine stopped
Blade hydraulic drift mm/10
q Cylinder at LOWER stroke end 10 20
(machine lifted) minutes
q Retraction of cylinder

GD555-5,GD655-5,GD675-5 30-173
(01)
Pm clinic
Pm Clinic

Testing sheets for Pm Clinic (3/3) 30-174

a Replace with spare plug

Standard value
Service Test

Good
Bad
Item Conditions Unit for new
limit value results
machine
Visual inspection of There must be no excessive
FD

q Engine stopped -
final drive drain plug metal particles
Standard value
Service Test

Good
Bad
Item Conditions Unit for new
limit value results
machine
Front left
wheel
Front right
wheel 14.00-24-10PR:
Rear left 220 to 240 {2.2 to 2.4}
front side kPa 14.00-24-12PR:
Tire

Tire air pressure:

Rear left {kg/cm2} 260 to 280 {2.6 to 2.8}
rear side 17.5R25:
Rear right 300 to 320 {3.0 to 3.2}
front side
Rear right
rear side

Notes: Enter here phenomena and facts you noticed during today's check.

30-174 GD555-5,GD655-5,GD675-5
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