Maintenance Manual Delta FW

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HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.

000

Maintenance manual - DELTA-FW rejector

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HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000
DELTA-FW rejector

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DELTA-FW rejector

Version Date Remarks


8.00 08.04.05 First edition in accordance with Release 8.00.000

It is possible that this documentation still contains printing errors. However its contents are regularly checked
and all future editions amended accordingly.
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

We reserve the right to make modifications which may become necessary due to technical progress.

These technical documents are for your personal use only. They may not be reproduced or
passed on to a third party without the prior permission of HEUFT SYSTEMTECHNIK GMBH
© 04/05

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DELTA-FW rejector

Contents

Maintenance

Overview .......................................................................................................................................5
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

Safety regulations .........................................................................................................................9

General notes on cleaning stainless steel........................................................................................ 10

Maintenance...................................... every 40 hours ............................................................14


every 160 hours ..........................................................15
every 500 hours ..........................................................16

Replacing parts.........................................................................................................................75

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DELTA-FW rejector

Overview
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

DELTA-FW rejector

Rejector head with Filter regulator


rejection segments and set
of brushes (optional)
DELTA-FW rejector as clearing rejector

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DELTA-FW rejector

Overview of the solenoid valve units

Solenoid valve units


HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

Pressure control valve

Air reservoirs and solenoid valves


for the cylinders 0 to 4 / 5 to 9
(DELTA-FW with 10 segments) DELTA-FW open rejector, with view of the air reservoir
with solenoid valve units

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DELTA-FW rejector

Overview of the cylinder unit

Piston rods Air connections to the


cylinder
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

Cylinder DELTA-FW

Damping bumpers Cylinder

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DELTA-FW rejector

Overview of the rejection segments


Segment tips (brush sets)

2 brushes (2B1)
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

3 brushes (3B1)

Rejection segments in their extended position

Without brushes (KB1)

Different segment tips (brush sets) are used according to the task.

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DELTA-FW rejector

Safety regulations
The maintenance manual and the operator’s manual must be read carefully before starting any work on the
device. The safety information in the maintenance manual and the operator’s manual must be strictly
adhered to.
The device must only be handled, operated and serviced by persons trained in the
corresponding subjects by HEUFT SYSTEMTECHNIK GMBH. Do not remove any
protective devices or take them out of service.
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

Maintenance work is only permitted when production has stopped, the main power
switch has been switched off and the compressed air supply has been shut off!

Automatic computer control


Always shut off the compressed air with the regulator knob when working in front of the
rejector!
Danger from moving segments when conveyor is moving or during a power failure.
Safety gloves
Suitable safety gloves must be worn in addition to the stipulated protective clothing when
removing broken glass and other foreign objects.

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DELTA-FW rejector

General notes on cleaning stainless steel


A large number of the mechanical components in HEUFT devices are manufactured from corrosion-
resistant and extremely easy to maintain high-quality stainless steel.
The corrosion-resistant properties of stainless steel are based on the formation of a very thin passive layer
on its surface. This passive layer is not completely resistant to every type of substance (e.g. acids, saline
solutions and strong lye) and therefore it is advisable to keep this passive layer in good condition on a long-
term basis by means of maintenance measures which uphold the value of the devices.
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

The use of unsuitable cleaning agents and/or disinfectants can destroy the
passive layer and consequently the prerequisite for unwanted corrosion is given.

The long durability of stainless steel presupposes correct maintenance. The following information gives
important tips for keeping the stainless steel surfaces of HEUFT devices in good condition and for removing
any damage to the passive layer which may have occurred.
Cleaning must only be carried out when production has halted. Remove all production
containers inside and in the vicinity of the equipment to be cleaned so that there is no
danger of cleaning agents or disinfectants entering the production containers.

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DELTA-FW rejector

Daily cleaning with water


Normal cleaning with water which is as soft as possible is sufficient for general daily maintenance. The use
of additional cleaning agents is not necessary. The passive layer can be affected by aggressive water
containing chloride or the use of unsuitable cleaning agents such as cleaners based on hydrochloric or
phosphoric acid. The detection section is generally rinsed with flowing water (an open water hose). At the
same time the container passage and the outer surfaces of the detections which are turned towards the
containers must not be forgotten.

Tough dirt deposits (e.g. lubricating grease, product residue) must be removed
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

mechanically first. A soft to medium-hard plastic scraper is suitable for this.

Disinfectant must be rinsed off with water which is as soft as possible after it has been
used and before it begins to dry because it can also attack the passive layer.

The disinfectant manufacturer’s cleaning instructions must be strictly adhered to.


Disinfectant in conjunction with residual dirt can form deposits which develop
corrosion.

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DELTA-FW rejector

The correct removal of worse dirt


Alkaline, acidic or neutral cleaning agents are used for cleaning in addition to soft water depending on the
type and degree of soiling (e.g. carbonate deposits). All cleaning agents must be tested on a small hidden
area of the surface before used on a larger area.
In our experience Rivolta® B.S.E. the cleaning agent of the BREMER & LEGUIL GMBH
company ( www.bremer-leguil.de ) is particularly suitable. The cleaning agent
manufacturer’s instructions for use with regard to the correct treatment, concentration
and reaction time must be strictly adhered to.
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

Only allow the cleaning agent to work in on the surface for a short time. After cleaning
rinse off the cleaning agent thoroughly with soft water so that none of the cleaning agent
remains on the parts which have been cleaned.
What to do if there is nevertheless rust (film)?
The use of a stainless steel cleaner is recommended if rust (film) has formed on the surface (HEUFT article
number HPB800010 ST). The stainless steel cleaner is sprayed on and then vigorously rubbed off with a
commercially available cloth. Broken up traces of rust are easily removed in this way. Very dirty areas
should be treated purposefully several times. After the treatment rinse off the cleaning agent thoroughly
with soft water so that none of the stainless steel cleaner remains on the parts which have been cleaned.

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DELTA-FW rejector

How is worse damage due to rust removed correctly?


If rust has already penetrated the material it can only be eradicated by wearing away the material. The use
of polishing wool or abrasive pads is necessary for this work (HEUFT article number HPM090024 ST) or
hand-held abrasive blocks (HEUFT article number HPB200052 ST). The areas in question must be treated
purposefully and extensively so that the appearance of the surface hardly changes.
However the protective passive layer is also removed by wearing away the material. This
must be restored after treatment. A clean stainless steel surface in conjunction with
oxygen always forms a new protective passive layer within a short period of time. All the
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

residue must be removed completely because the likelihood of corrosion developing is


great. After treatment remove the residue thoroughly with soft water.

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DELTA-FW rejector

Maintenance every 40 hours


Components Tasks Page
1. Filter regulator Shut off the compressed air 17
2. Filter regulator Drain off the condensed water 18
3. Filter regulator Check that the main air connection is fixed securely 20
4. Filter regulator Set the air pressure to 4 bar 21
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

5. Bottom photocell Clean the sensor and mirror of the bottom photocell 22
6. Rejection segments Clean the rejection segments 24
7. Protective cover Clean the protective cover 26
8. Guide rails Check the guide rails 27
9. Ambient conditions Check conveyor lubrication 31

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DELTA-FW rejector

Maintenance every 160 hours


Components Tasks Page
1. Rejection segments Check the segment tips / brushes for wear and tear 35
2. Rejection segments Check the segment tips are fixed securely and the rejection 39
segments run easily
3. Bottom photocell Check the adjustment of the bottom photocell 45
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

4. Conveyor chains Check the transitions 47


5. Conveyor chains Check the chains for wear and tear 49
6. Rejection wedge (optional) Check that the rejection wedge is fixed securely and there is no 50
wear and tear

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DELTA-FW rejector

Maintenance every 500 hours


Components Tasks Page
1. Cylinder Clean the cylinder and cylinder plate 52
2. Cylinder Clean the piston rods 55
3. Cylinder Check the damping bumpers of the cylinders 58
4. Pneumatic parts Check the cylinders, hoses and valves 62
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

5. Pneumatic parts Check the electrical connections 69


6. Filter regulator Clean the filter regulator 71

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DELTA-FW rejector Filter regulator

Shut off the compressed air every 40


hours
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

» Pull the regulator knob upwards out of the adjusting lock and turn fully anti-clockwise. Wait until the
manometer is at 0 bar.
The rejector is now pressureless.

Shut off the compressed air 17


DELTA-FW rejector Filter regulator

Drain off the condensed water every 40


hours

Regulator knob

Bottom photocell Manometer

Air supply
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

Plastic container

Drain valve

1. Þ Shut off the compressed air, page 17

Reflector

Drain off the condensed water 18


DELTA-FW rejector Filter regulator

2. Open the drain valve of the filter regulator and drain off the condensed water which has collected.
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

3. The filter regulator has to be cleaned if the inside of the plastic container is dirty.
(Þ Clean the filter regulator, page 71).
4. Close the drain valve of the filter regulator.

5. Þ Set the air pressure to 4 bar, page 21

Drain off the condensed water 19


DELTA-FW rejector Filter regulator

Check that the main air connection is fixed securely every 40


hours
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

» Shake the hose of the main air connection to make sure that the hose is fixed securely to the filter
regulator.
» Secure the air hose if the main air connection is loose.

Check that the main air connection is fixed securely 20


DELTA-FW rejector Filter regulator

Set the air pressure to 4 bar every 40


hours
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

» Turn the regulator knob to the right until the manometer displays "4 bar".
Then press the regulator knob downwards into the adjusting lock. This prevents the set pressure from
being inadvertently misadjusted.

Set the air pressure to 4 bar 21


DELTA-FW rejector Bottom photocell

Clean the sensor and mirror of the bottom photocell every 40


hours
1. Clear the conveyor in the area of the rejector and switch it off.
Secure it to prevent it being inadvertently switched on!
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

Clean the sensor and mirror of the bottom photocell 22


DELTA-FW rejector Bottom photocell

2. Remove broken glass and foreign objects.


Safety gloves
Suitable safety gloves must be worn in addition to the stipulated protective clothing when
removing broken glass and other foreign objects.
3. Clean bottom photocell and reflector with a soft damp cloth.
4. Switch the conveyor on again.
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

Clean the sensor and mirror of the bottom photocell 23


DELTA-FW rejector Rejection segments

Clean the rejection segments every 40


hours
1. Clear the conveyor in the area of the rejector and switch it off.
Secure it to prevent it being inadvertently switched on!

2. Switch the SPECTRUM device off at the operating panel and turn the main switch to
the "O" OFF position. Secure it to prevent it being inadvertently switched on!
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

3. Þ Shut off the compressed air, page 17


4. Remove any residual glue and other sticky liquids using a commercially available brush and lukewarm
water.

5. Þ Set the air pressure to 4 bar, page 21

Clean the rejection segments 24


DELTA-FW rejector Rejection segments

6. Switch the main switch to the "I" ON position and switch the SPECTRUM device on
at the operating panel.

7. Switch the conveyor on again.


HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

Clean the rejection segments 25


DELTA-FW rejector Protective cover

Clean the protective cover every 40


hours
Never wash down the rejector with water or other liquids.
Penetrating moisture causes damage to the mechanics and electronics.

1. Clear the conveyor in the area of the rejector and switch it off.
Secure it to prevent it being inadvertently switched on!
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

2. Remove broken glass and foreign objects.


3. Clean the protective cover with a cloth and soft water (Þ General notes on cleaning stainless steel,
page 10).

4. Switch the conveyor on again.

Clean the protective cover 26


DELTA-FW rejector Guide rails

Check the guide rails every 40


hours
A container to be rejected MUST touch the first segment but it must NOT bump against it.
The guide rails must be adjusted correspondingly so that the containers do not slide about
on the conveyor chain.
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

Distance 0 mm

Check the guide rails 27


DELTA-FW rejector Guide rails

1. Clear the conveyor in the area of the rejector and switch it off.
Secure it to prevent it being inadvertently switched on!
2. Þ Shut off the compressed air, page 17.
3. Pull out the first segment.
4. Check that there is no gap or edge between the guide rail and the first segment (Þ Correct transition
between guide rail and segment, page 29).
5. Switch on the conveyor (low speed).
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

6. Place several sample containers before the rejector on the slow moving conveyor.
7. Check whether the containers touch the first segment and receive a light rejection pulse as a result
(please see picture above, Page 27).
8. Switch off the conveyor.

Check the guide rails 28


DELTA-FW rejector Guide rails

Correct transition between guide rail and segment

Guide rail ends directly before the first segment. The containers to be
Correct

rejected are directed to the first segment. The guide rail does NOT touch
the rejector.
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

Edge between the guide rail and the first segment. The guide rail has
been installed too far inwards. Containers to be rejected are not directed
to the first rejection segment. As a result the container cannot be
smoothly rejected. There is a danger of the containers falling over.
Þ Remove edge, page 30
Incorrect

The guide rail has been installed too far outwards. Containers to be
rejected are not directed to the first rejection segment. The containers
crash into the rejection segment. As a result the containers start to spin
and can fall over.
Þ Remove edge, page 30

Check the guide rails 29


DELTA-FW rejector Guide rails

Remove edge
1. Loosen the guide rail fastening from the rejector.
2. Move the guide rail until there is no longer an edge.

Transition between guide rail and


HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

segment without an edge.

3. Tighten the guide rail fastening again.

Check the guide rails 30


DELTA-FW rejector Ambient conditions

Check conveyor lubrication every 40


hours
Conveyor lubrication is an essential aspect which is decisive regarding the quality of
the rejector. The containers are moved with a gliding movement transversely to the
moving direction of the conveyors during the rejection process. The sliding behaviour
is influenced considerably by the conveyor lubrication. Uneven conveyor lubrication
results in the sliding movement being abruptly braked. In an extreme case the
containers can fall over as a result of this.
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

Conveyor lubrication is sprayed onto the conveyor by means of nozzles. This


adjustment as well as the degree of soiling of the nozzles influence the quality of the
conveyor lubrication.
» Switch on the conveyor lubrication in the rejector area and check the function of
the individual nozzles. Please find below advice on how to correctly carry out the
conveyor lubrication adjustment.

Check conveyor lubrication 31


DELTA-FW rejector Ambient conditions

4
3
2
1
Slight formation of foam
over the complete width of
the conveyor chain
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

Lubrication (1) is optimum. Water is spread out and causes slight formation of foam
on the conveyor. Foam forms over the complete width of the conveyor chain.
Lubrication (2) and (3) are poor due to the fact that the strong water jet does not
spray water over the whole surface and the formation of foam does not take place.
Lubrication (4) failed. The nozzle is probably blocked. The corresponding conveyor
chain is running dry. Containers which slide over a dry conveyor chain are abruptly
braked.

Check conveyor lubrication 32


DELTA-FW rejector Protective cover

Open the protective cover


1. Clear the conveyor in the area of the rejector and switch it off.
Secure it to prevent it being inadvertently switched on!

2. Switch the SPECTRUM device off at the operating panel and turn the main switch to
the "O" OFF position. Secure it to prevent it being inadvertently switched on!

3. Þ Shut off the compressed air, page 17


HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

Only remove the protective cover when the manometer displays 0 bar!

Open the protective cover 33


DELTA-FW rejector Protective cover

4. Unscrew the two fastening screws on the left and on the right.
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

5. Remove the protective cover.

Open the protective cover 34


DELTA-FW rejector Rejection segments

Check the segment tips / brushes for wear and tear every 160
hours
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

1. Clear the conveyor in the area of the rejector and switch it off.
Secure it to prevent it being inadvertently switched on!

2. Switch the SPECTRUM device off at the operating panel and turn the main switch to
the "O" OFF position. Secure it to prevent it being inadvertently switched on!

3. Þ Shut off the compressed air, page 17

Check the segment tips / brushes for wear and tear 35


DELTA-FW rejector Rejection segments

4. Carry out a visual check on the segment tips (brush set) for damage and wear and tear.
»Check the segment tips for the presence of plastic burrs
(Þ Remove the plastic burrs from the segment tips, page 37).

»Damaged segment tips which have a detrimental effect on the rejection procedure have to be
replaced (Þ Replacing the rejection segments, page 81).
5. Þ Set the air pressure to 4 bar, page 21
6. Switch the main switch to the "I" ON position and switch the SPECTRUM device on
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

at the operating panel.

7. Switch the conveyor on again.

Check the segment tips / brushes for wear and tear 36


DELTA-FW rejector Rejection segments

Remove the plastic burrs from the segment tips

There must be no plastic burrs on the segment tips (brush set) which could impede the
extension and retraction of the rejection segments.

1. Clear the conveyor in the area of the rejector and switch it off.
Secure it to prevent it being inadvertently switched on!

2. Switch the SPECTRUM device off at the operating panel and turn the main switch to
the "O" OFF position. Secure it to prevent it being inadvertently switched on!
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

3. Þ Shut off the compressed air, page 17


4. Disassemble the segment tips with plastic burrs.

Check the segment tips / brushes for wear and tear 37


DELTA-FW rejector Rejection segments

5. Clamp the disassembled segment tips in a vice and remove the plastic burrs with a suitable tool (e.g. a
deburrer).
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

6. Reassemble the segment tips.

The disassembled segment tips must NOT be mixed up!

7. Þ Set the air pressure to 4 bar, page 21


8. Switch the main switch to the "I" ON position and switch the SPECTRUM device on
at the operating panel.

9. Switch the conveyor on again.

Check the segment tips / brushes for wear and tear 38


DELTA-FW rejector Rejection segments

Check the segment tips are fixed securely and the rejection every 160
segments run easily hours
1. Clear the conveyor in the area of the rejector and switch it off.
Secure it to prevent it being inadvertently switched on!

2. Switch the SPECTRUM device off at the operating panel and turn the main switch to
the "O" OFF position. Secure it to prevent it being inadvertently switched on!
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

Automatic computer control


Always shut off the compressed air with the regulator knob when working in front of the
rejector!
3. Þ Shut off the compressed air, page 17
4. Check the segment tips (brush set) are fixed securely.

Check the segment tips are fixed securely and the rejection segments run easily 39
DELTA-FW rejector Rejection segments

The segment tips (brush set) are screwed down onto the segments.
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

Section of a rejection segment Top view of the rejection segments


without the segment tips (brush set)

Check the segment tips are fixed securely and the rejection segments run easily 40
DELTA-FW rejector Rejection segments

5. Check each segment separately to ensure that the tips are fixed securely.
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

6. Screw down loose segment tips / brushes using an Allan key.

Check the segment tips are fixed securely and the rejection segments run easily 41
DELTA-FW rejector Rejection segments

7. Pull the segments out separately afterwards by hand.


HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

8. Set the air pressure to 1 bar using the regulator knob.

Check the segment tips are fixed securely and the rejection segments run easily 42
DELTA-FW rejector Rejection segments

» When all the segments run easily they must retract automatically at an air pressure of 1 bar.
The inspection is complete when all the segments have retracted.
The inspection must be continued if this is not the case.
Stiff segments can be due to a number of reasons for example:

— dirty segments in particular due to sticky liquids with a sugar content


(Þ Clean the rejection segments, page 24)
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

— distorted cylinder (or mechanical damage)


(please call the HEUFT service department)

Check the segment tips are fixed securely and the rejection segments run easily 43
DELTA-FW rejector Rejection segments

— dirty cylinder piston rod


(Þ Clean the piston rods, page 55)

Do NOT lubricate the piston rod.

9. Þ Set the air pressure to 4 bar, page 21


10. Switch the main switch to the "I" ON position and switch the SPECTRUM device on
at the operating panel.
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

11. Switch the conveyor on again.

Check the segment tips are fixed securely and the rejection segments run easily 44
DELTA-FW rejector Bottom photocell

Check the adjustment of the bottom photocell every 160


hours
1. Clear the conveyor in the area of the rejector and switch it off.
Secure it to prevent it being inadvertently switched on!

2. Switch the SPECTRUM device off at the operating panel and turn the main switch to
the "O" OFF position. Secure it to prevent it being inadvertently switched on!
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

10 - 20 mm

Check the adjustment of the bottom photocell 45


DELTA-FW rejector Bottom photocell

3. Check the vertical adjustment of the photocell.

The photocell has to be installed 10 to 20 mm above the conveyor.

4. Switch the main switch to the "I" ON position and switch the SPECTRUM device on
at the operating panel.

5. Switch the conveyor on again.


HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

Check the adjustment of the bottom photocell 46


DELTA-FW rejector Conveyor chains

Check the transitions every 160


hours
There must not be any protruding edges whatsoever in the direction of motion between the
transitions from one conveyor chain to the next.
Even the smallest protruding edge can cause a container to fall over.
For example protruding edges can be caused by worn contact strips, foreign objects below
the conveyor chain and damage to the contact strips.
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

Direction of motion

Check the transitions 47


DELTA-FW rejector Conveyor chains

Direction of motion No protruding edges in the direction of motion


Correct

Protruding edge due to the fact that the conveyor chain is higher in the
direction of motion
Incorrect
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

Protruding edge due to foreign object below the conveyor chain (e.g. small
pieces of broken glass)

Check the transitions 48


DELTA-FW rejector Conveyor chains

Check the chains for wear and tear every 160


hours
1. Switch off the main power switch of the conveyor and secure it to prevent it being
inadvertently switched on!
2. Chains are worn
— when the plates have been worn down to half their original thickness
— when the wear and tear no longer permits a quiet transport e.g. the surface is
uneven
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

— when the lateral guide rails for curved chains are so worn that bolts or other metal
parts stick out
— when elongation is greater than 1 %.
1 chain link, as new = 38.1 mm
10 chain links, as new = 381 mm
Chain worn > 385 mm

The chain can climb onto the sprockets and cause other interference due to the fact that it
has been elongated.

Always replace a complete chain. Do not put old and new chains together!

Check the chains for wear and tear 49


DELTA-FW rejector Rejection wedge (optional)

Check that the rejection wedge is fixed securely and there is no every 160
wear and tear hours
1. Clear the conveyor in the area of the rejector and switch it off.
Secure it to prevent it being inadvertently switched on!
2. Check the rejection wedge is fixed securely.
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

» Tighten the fastening screws if the rejection wedge is loose.

Check that the rejection wedge is fixed securely and there is no wear and tear 50
DELTA-FW rejector Rejection wedge (optional)

3. Check the rejection wedge for wear.


HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

» Remove the plastic burrs with a suitable tool (e.g. a deburrer).

» Countersink the protruding fastening screws completely.


4. Switch the conveyor on again.

Check that the rejection wedge is fixed securely and there is no wear and tear 51
DELTA-FW rejector Cylinder

Clean the cylinder and cylinder plate every 500


hours
1. Clear the conveyor in the area of the rejector and switch it off.
Secure it to prevent it being inadvertently switched on!

2. Switch the SPECTRUM device off at the operating panel and turn the main switch
to the "O" OFF position. Secure it to prevent it being inadvertently switched on!
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

3. Þ Open the protective cover, page 33

Do NOT lubricate the piston rod.

4. Clean the outside of the cylinder casing with a suitable oil (suitable oil HPB800003 ST, page 54).

Cylinder casing

Clean the cylinder and cylinder plate 52


DELTA-FW rejector Cylinder

5. Clean the surface of the cylinder plate with a suitable oil (suitable oil HPB800003 ST, page 54).
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

6. Þ Close the cover, page 74


7. Switch the main switch to the "I" ON position and switch the SPECTRUM device on
at the operating panel.

8. Switch the conveyor on again.

Clean the cylinder and cylinder plate 53


DELTA-FW rejector Cylinder

Part number Fine resin-free oil Recommended oil


HPB800003 ST Alkaline oils which are resin-free
and acid-free and can be used for
cleaning and protecting metal
surfaces are suitable. The oil must
be suitable for the care and
maintenance of parts which come
into contact with food and
beverage industry products.
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

Balistol-Klever

Clean the cylinder and cylinder plate 54


DELTA-FW rejector Cylinder

Clean the piston rods every 500


hours
1. Clear the conveyor in the area of the rejector and switch it off.
Secure it to prevent it being inadvertently switched on!

2. Switch the SPECTRUM device off at the operating panel and turn the main switch
to the "O" OFF position. Secure it to prevent it being inadvertently switched on!
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

Do NOT lubricate the piston rod.

Piston rods may only be cleaned and not lubricated.


Oil rinses out the grease reserve of the cylinders. The cylinders leak and have to be
replaced.
3. Þ Open the protective cover, page 33

Clean the piston rods 55


DELTA-FW rejector Cylinder

4. Unscrew the two screws in the cover over the segments and remove it.
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

5. Remove foreign objects around the piston rods and clean any dirt on the piston rods with a dry cloth.

Clean the piston rods 56


DELTA-FW rejector Cylinder

6. Replace the cover and screw it down.


HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

7. Þ Close the cover, page 74


8. Switch the main switch to the "I" ON position and switch the SPECTRUM device
on at the operating panel.

9. Switch the conveyor on again.

Clean the piston rods 57


DELTA-FW rejector Cylinder

Check the damping bumpers of the cylinders every 500


hours
1. Clear the conveyor in the area of the rejector and switch it off.
Secure it to prevent it being inadvertently switched on!

2. Switch the SPECTRUM device off at the operating panel and turn the main switch
to the "O" OFF position. Secure it to prevent it being inadvertently switched on!
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

3. Þ Shut off the compressed air, page 17


4. Þ Open the protective cover, page 33
5. Check the rear damping bumpers of the cylinders for cracks and fatigue.

Check the damping bumpers of the cylinders 58


DELTA-FW rejector Cylinder

6. Unscrew the two screws in the cover over the segments and remove it.
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

Check the damping bumpers of the cylinders 59


DELTA-FW rejector Cylinder

7. Check the front damping bumpers of the cylinders for cracks and fatigue.
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

The damping bumpers between the holder and the segments are red and white.
The red and the white damping bumpers must NOT be mixed up.

Please call the HEUFT service department


if damping bumpers are damaged or worn.

Check the damping bumpers of the cylinders 60


DELTA-FW rejector Cylinder

8. Replace the cover and screw it down.


HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

9. Þ Close the cover, page 74


10. Þ Set the air pressure to 4 bar, page 21
11. Switch the main switch to the "I" ON position and switch the SPECTRUM device
on at the operating panel.

12. Switch the conveyor on again.

Check the damping bumpers of the cylinders 61


DELTA-FW rejector Pneumatic parts

Check the cylinders, hoses and valves every 500


hours
1. Clear the conveyor in the area of the rejector and switch it off.
Secure it to prevent it being inadvertently switched on!

2. Switch the SPECTRUM device off at the operating panel and turn the main switch
to the "O" OFF position. Secure it to prevent it being inadvertently switched on!

Þ Open the protective cover, page 33


HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

3.

Cylinders
Air hoses

Valves

Check the cylinders, hoses and valves 62


DELTA-FW rejector Pneumatic parts

4. Þ Check that the cylinders, hoses and valves are fixed securely, page 64
Þ Check that the cylinders, hoses and valves do not leak, page 67
5. Þ Close the cover, page 74
6. Switch the main switch to the "I" ON position and switch the SPECTRUM device
on at the operating panel.

7. Switch the conveyor on again.


HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

Check the cylinders, hoses and valves 63


DELTA-FW rejector Pneumatic parts

Check that the cylinders, hoses and valves are fixed securely
1. Check that the cylinders are fixed securely.
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

» The cylinders must be tightened immediately if they can be moved.

Please call the HEUFT service department if the cylinders are loose.

Check the cylinders, hoses and valves 64


DELTA-FW rejector Pneumatic parts

2. Check that the air hoses to the cylinders and valves are fixed securely.

Rejectors from 1997 onwards are equipped with red air hoses and older rejectors with blue
air hoses.
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

» Pull gently on the air hose connections.


If the air hoses are loose, press them into the plug connection again, past the first resistance and push as
far as far as possible. Screw down loose blue air hoses with coupling rings.

Check the cylinders, hoses and valves 65


DELTA-FW rejector Pneumatic parts

3. Check that the valves are fixed securely.


HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

» The valves must be tightened immediately if they can be moved.

Please call the HEUFT service department if the valves are loose.

Check the cylinders, hoses and valves 66


DELTA-FW rejector Pneumatic parts

Check that the cylinders, hoses and valves do not leak


1. Þ Set the air pressure to 4 bar, page 21
2. Check whether escaping air can be heard at the end of the hoses.
3. If air escapes, Repairing air hoses, page 76.
4. Turn the adjusting screw of each solenoid valve by 90° to the right so that the individual segments
extend.
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

5. Check each hose whether escaping air can be heard at the end of the hoses after the segment has
been extended.
6. If air escapes, Repairing air hoses, page 76.

Check the cylinders, hoses and valves 67


DELTA-FW rejector Pneumatic parts

7. Turn the adjusting screw of each solenoid valve by 90° to the right when all the segments have been
extended until all the segments have retracted again.
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

All the segments have to be retracted again after the adjusting screws of all the solenoid
valves have been turned to the right by 90°. All the containers will be rejected from the
stream of production if this is not the case.

Check the cylinders, hoses and valves 68


DELTA-FW rejector Pneumatic parts

Check the electrical connections every 500


hours
1. Clear the conveyor in the area of the rejector and switch it off.
Secure it to prevent it being inadvertently switched on!

2. Switch the SPECTRUM device off at the operating panel and turn the main switch
to the "O" OFF position. Secure it to prevent it being inadvertently switched on!

Þ Open the protective cover, page 33


HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

3.
4. Check that all the cable lugs along both rows of the solenoid valves are fixed securely.

Check the electrical connections 69


DELTA-FW rejector Pneumatic parts

5. Connect loose cable lugs to the solenoid valves again.


HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

6. Þ Close the cover, page 74


7. Switch the main switch to the "I" ON position and switch the SPECTRUM device
on at the operating panel.

8. Switch the conveyor on again.

Check the electrical connections 70


DELTA-FW rejector Filter regulator

Clean the filter regulator every 500


hours
1. Clear the conveyor in the area of the rejector and switch it off.
Secure it to prevent it being inadvertently switched on!
2. Þ Shut off the compressed air, page 17
3. Remove the plastic container (bayonet catch).
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

» Turn the plastic container a quarter turn in an anti-clockwise direction and then pull it downwards.

A built-in lock prevents it being opened whilst still under pressure.

Clean the filter regulator 71


DELTA-FW rejector Filter regulator

4. Clean the inside of the plastic container with warm water.


5. Disassemble filer and blow out dirt from the inside towards the outside with clean, dry compressed air.
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

Clean the filter regulator 72


DELTA-FW rejector Filter regulator

6. Reassemble the clean filter.


HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

7. Replace the plastic container and lock.

8. Þ Set the air pressure to 4 bar, page 21


9. Switch the conveyor on again.

Clean the filter regulator 73


DELTA-FW rejector Protective cover

Close the cover


1. Replace the protective cover.
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

2. Screw down the two fastening screws on the left and on the right.
3. Þ Set the air pressure to 4 bar, page 21
4. Switch the main switch to the "I" ON position and switch the SPECTRUM device on at
the operating panel.

5. Switch the conveyor on again.

Close the cover 74


DELTA-FW rejector

Replacing parts
Replacing parts

Repairing air hoses .....................................................................................................................76

Replacing the rejection segments ..............................................................................................81


HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

Please refer to the spare parts catalogue for article numbers and explosion drawings.

Replacing parts 75
DELTA-FW rejector Pneumatic parts

Repairing air hoses


Rejectors from 1997 onwards are equipped with red air hoses and older rejectors with blue
air hoses.
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

Repairing red air hoses differs to repairing blue air hoses.

1. Clear the conveyor in the area of the rejector and switch it off.
Secure it to prevent it being inadvertently switched on!

2. Switch the SPECTRUM device off at the operating panel and turn the main switch to the
"O" OFF position. Secure it to prevent it being inadvertently switched on!

3. Þ Shut off the compressed air, page 17


4. Þ Open the protective cover, page 33

Repairing air hoses 76


DELTA-FW rejector Pneumatic parts

Red air hoses


1. Press the ring of the push-in screw fitting in the direction of the valve and pull the air hose out of the
closure at the same time.
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

2. Check the ends of the red air hose for damage; remove the damaged ends with a suitable tool (e.g. a
hose cutter).

Repairing air hoses 77


DELTA-FW rejector Pneumatic parts

3. Press the red air hose into the plug connection, past the first resistance and push as far as it will go.
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

4. Þ Set the air pressure to 4 bar, page 21


5. Check for leaks (Þ Page 67).
6. Replace the air hose with a new hose if it still leaks.
Only use original HEUFT air hoses!
Please refer to the spare parts catalogue for article numbers and explosion drawings.
7. Switch the main switch to the "I" ON position and switch the SPECTRUM device on at
the operating panel.

8. Switch the conveyor on again.

Repairing air hoses 78


DELTA-FW rejector Pneumatic parts

Blue air hoses


1. Unscrew the coupling ring and pull the air hose out of the closure.
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

2. Check the ends of the blue air hose for damage; remove the damaged ends with a suitable tool (e.g. a
hose cutter).

Repairing air hoses 79


DELTA-FW rejector Pneumatic parts

3. Press the blue air hose into the plug connection and tighten the coupling ring.
HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

4. Þ Set the air pressure to 4 bar, page 21


5. Check for leaks (Þ Page 67).
6. Replace the air hose with a new hose if it still leaks.
Only use original HEUFT air hoses!
Please refer to the spare parts catalogue for article numbers and explosion drawings.
7. Switch the main switch to the "I" ON position and switch the SPECTRUM device on at
the operating panel.

8. Switch the conveyor on again.

Repairing air hoses 80


DELTA-FW rejector Pneumatic parts

Replacing the rejection segments


1. Clear the conveyor in the area of the rejector and switch it off.
Secure it to prevent it being inadvertently switched on!

2. Switch the SPECTRUM device off at the operating panel and turn the main switch to the
"O" OFF position. Secure it to prevent it being inadvertently switched on!

3. Þ Shut off the compressed air, page 17


HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

Rejection segments are ONLY replaced completely as a set!


Please refer to the spare parts catalogue for article numbers and explosion drawings.

4. Unscrew all rejection segments and replace with a new set of rejection segments.

Replacing the rejection segments 81


DELTA-FW rejector Pneumatic parts

5. Þ Set the air pressure to 4 bar, page 21


6. Switch the main switch to the "I" ON position and switch the SPECTRUM device on at
the operating panel.

7. Switch the conveyor on again.


HBD647014 ENG Instandhaltungshandbuch DELTA-FW V8.00.000

Replacing the rejection segments 82

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